Low-energy container house for concrete curing

Abstract

The present invention discloses a low-energy container house for concrete curing, comprising: a container body with wheels at its bottom, a wind speed and direction sensor and a first humidity sensor disposed externally, and a second humidity sensor disposed internally, the second humidity sensor being attached to a concrete member; a ventilation module disposed on a pair of opposing side surfaces of the container body; a spray module disposed on the inner wall of the top plate of the container body; and a control module that is communicatively connected to the wind speed and direction sensor, the first humidity sensor, the second humidity sensor, the drive mechanism of the sealing structure, and the spray module. The present invention has the advantages of high intelligence, good curing effect, and low energy consumption, and is suitable for various concrete curing scenarios.

Description

Technical Field

[0001] The invention belongs to the technical field of construction engineering and relates to a low-energy consumption container house for concrete curing. Background Art

[0002] After pouring, concrete components require prompt curing to maintain their performance. This typically involves spraying water or other curing fluids onto the surface to prevent moisture loss. Concrete curing is crucial for ensuring concrete quality. Traditional curing methods suffer from high energy consumption, low efficiency, and uneven curing. While some automated curing equipment exists, energy consumption control and intelligent management remain areas for improvement. Summary of the Invention

[0003] An object of the present invention is to solve at least the above problems and / or disadvantages and to provide at least the advantages which will be described hereinafter.

[0004] Another object of the present invention is to provide a low-energy container house for concrete curing. The present invention has the advantages of high intelligence, good curing effect, and low energy consumption, and is suitable for various concrete curing scenarios.

[0005] To this end, the technical solution provided by the present invention is:

[0006] Low-energy container house for concrete curing, which includes:

[0007] A container body is provided with wheels at the bottom, a wind speed and direction sensor and a first humidity sensor are provided on the outside of the container body, and a second humidity sensor is provided on the inside of the container body, wherein the second humidity sensor is attached to the concrete member;

[0008] A ventilation module is provided on a pair of opposite side surfaces of the container body, the ventilation module comprising: multiple rows of ventilation structures and multiple rows of sealing structures provided on the inner wall of the container body, wherein the multiple rows of ventilation structures are arranged horizontally parallel to each other on the container body, each row of ventilation structures comprises multiple ventilation holes arranged at intervals, and the ventilation holes of two adjacent rows of ventilation structures are staggered, the multiple rows of sealing structures are arranged horizontally parallel to each other on the container body, and staggered with each row of ventilation structures, each row of sealing structures comprises a pivot shaft pivotally connected to the inner wall of the container body and multiple sealing covers connected to the pivot shaft, the sealing covers are provided in one-to-one correspondence with the ventilation holes, the sealing covers can close or open the ventilation holes, and the ventilation holes are provided with filter screens;

[0009] a spray module, which is arranged on the inner wall of the top plate of the container body, and is used to spray concrete curing liquid into the container body;

[0010] a control module, which is in communication with the wind speed and direction sensor, the first humidity sensor, the second humidity sensor, the driving mechanism of the sealing structure, and the spray module, respectively; the control module has a built-in low humidity threshold and a high humidity threshold; when the control module detects through the humidity of the second humidity sensor that the humidity inside the container is lower than the preset low humidity threshold, the spray module is activated to spray;

[0011] When the control module detects that the humidity inside the container box is higher than a preset high humidity threshold, the spray module is turned off. At the same time, if the control module detects through the first humidity sensor that the humidity outside the container box is lower than the humidity inside the container box, and if the control module detects through the wind speed and direction sensor that the wind speed is higher than a preset wind speed, the drive mechanism of the sealing structure is controlled to open the sealing cover.

[0012] Preferably, in the low-energy container house for concrete curing, the spray module includes the following components arranged sequentially from top to bottom on the top wall of the container body:

[0013] A first geotextile layer, which is 1 to 3 cm thick;

[0014] a maintenance pipe, which is coiled below the first geotextile layer and installed on the top wall of the container body, one end of the maintenance pipe is connected to the water source and the other end is closed;

[0015] A plurality of nozzles are arranged at intervals of 0.2 to 1 meter along the length of the curing pipe, with adjacent nozzles spraying in opposite directions;

[0016] The second geotextile layer is 0.2 to 0.5 cm thick.

[0017] Preferably, the low-energy container house for concrete curing further comprises:

[0018] a fixing device disposed at the bottom of the container body, the fixing device comprising a plurality of baffles disposed around the inner wall of the container and connected in sequence, wherein one end of one baffle is rotatably disposed and the other end is openable;

[0019] A humidifier is arranged above the fixing device, and the humidifier is communicatively connected with the control module.

[0020] Preferably, the low-energy container house for concrete curing further comprises:

[0021] A heater is arranged at the bottom of the container body, and the heater is arranged in the area between the fixing device and the inner wall of the container, wherein a first temperature sensor is provided on the outside of the container body, and a second temperature sensor is provided on the inside of the container body. The control module is equipped with a low temperature threshold and a high temperature threshold. When the control module monitors the humidity of the second temperature sensor and finds that the temperature inside the container body is lower than the preset low temperature threshold, the heater is started for heating. When the control module monitors that the temperature inside the container body is higher than the preset high temperature threshold, the heater is turned off. At the same time, if the control module monitors that the temperature inside the container body is higher than the temperature inside the container body through the first temperature sensor, the driving mechanism of the sealing structure is controlled to open the sealing cover.

[0022] Preferably, in the low-energy container house for concrete curing, the driving mechanism of the sealing structure is a servo motor, and the servo motor is arranged below the bottom of the container body.

[0023] Preferably, in the low-energy container house for concrete curing, a wind turbine and a battery connected to the wind turbine are further provided on the outside of the container body, and the battery is electrically connected to the control module and the driving mechanism of the sealing structure respectively.

[0024] Preferably, in the low-energy container house for concrete curing, the first temperature sensor, the second temperature sensor, the first humidity sensor, the second humidity sensor, and the wind speed and direction sensor are each provided in plurality, and respectively form a first temperature sensor network, a second temperature sensor network, the first humidity sensor network, the second humidity sensor network, and the wind speed and direction sensor network.

[0025] The present invention has at least the following beneficial effects:

[0026] This invention integrates and coordinates temperature and humidity sensors, a spray module, a ventilation module, and a control module, achieving comprehensive, real-time, and precise control and automatic adjustment of environmental parameters within a concrete curing container house. The low-energy, high-efficiency container house of this invention helps improve the quality of concrete curing, reduce energy consumption and costs, and promote the development of construction technology.

[0027] Other advantages, objectives and features of the present invention will be reflected in part from the following description and will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1This is a structural schematic diagram of the ventilation structure of a low-energy container house for concrete curing in one of the technical solutions of the present invention.

[0029] Figure 2 This is a schematic diagram of the structural arrangement of the bottom of a low-energy container house for concrete curing in one of the technical solutions of the present invention.

[0030] Figure 3 This is a schematic diagram of a spray structure in one of the technical solutions of the present invention. DETAILED DESCRIPTION

[0031] The present invention will be described in further detail below in conjunction with the accompanying drawings so that those skilled in the art can implement the invention with reference to the description.

[0032] It should be understood that terms such as “having,” “including,” and “comprising” used herein do not prescribe the existence or addition of one or more other elements or combinations thereof.

[0033] like Figure 1 、 Figure 2 and Figure 3 As shown, the present invention provides a low-energy container house for concrete curing, comprising:

[0034] A container body 100 is provided with wheels at the bottom. A wind speed and direction sensor and a first humidity sensor are provided on the outside of the container body 100. A second humidity sensor is provided on the inside of the container body 100. The second humidity sensor is attached to the concrete member.

[0035] A ventilation module is provided on a pair of opposite side surfaces of the container body 100, the ventilation module comprising: multiple rows of ventilation structures and multiple rows of sealing structures provided on the inner wall of the container body 100, wherein the multiple rows of ventilation structures are arranged parallel to each other in a horizontal direction on the container body 100, each row of ventilation structures comprises a plurality of spaced ventilation holes 201, and the ventilation holes 201 of two adjacent rows of ventilation structures are staggered, the multiple rows of sealing structures are arranged parallel to each other in a horizontal direction on the container body 100, and are staggered with each row of ventilation structures, each row of sealing structures comprises a pivot shaft 202 pivotally connected to the inner wall of the container body 100 and a plurality of sealing covers 203 connected to the pivot shaft 202, the sealing covers 203 are provided in one-to-one correspondence with the ventilation holes 201, the sealing covers 203 can close or open the ventilation holes 201, and the ventilation holes 201 are provided with filter screens;

[0036] A spray module 3 is provided on the inner wall of the top plate of the container body 100 and is used to spray concrete curing liquid into the container body 100;

[0037] a control module, which is respectively in communication with the wind speed and direction sensor, the first humidity sensor, the second humidity sensor, the driving mechanism of the sealing structure, and the spray module 3; the control module has built-in low humidity thresholds and high humidity thresholds; when the control module detects through the humidity of the second humidity sensor that the humidity in the container body 100 is lower than the preset low humidity threshold, the spray module 3 is activated to spray;

[0038] When the control module detects that the humidity inside the container body 100 is higher than a preset high humidity threshold, the spray module 3 is turned off. At the same time, if the control module detects through the first humidity sensor that the humidity outside the container body 100 is lower than the humidity inside the container body 100, and if the control module detects through the wind speed and direction sensor that the wind speed is higher than a preset wind speed, the control module controls the driving mechanism of the sealing structure to open the sealing cover 203.

[0039] Furthermore, the control module monitors the wind direction through the wind speed and direction sensor. The control module is also connected to the wheel at the bottom of the container body for communication. The wheel rotates according to the wind direction, and the sealing cover of the container body is turned to a direction parallel to the wind direction, so that ventilation is smooth and humidity is quickly reduced.

[0040] The present invention integrates and coordinates the system by providing temperature sensors, humidity sensors, a spray module 3, a ventilation module, and a control module, achieving comprehensive, real-time, and precise control and automatic adjustment of environmental parameters within the concrete curing container house. The low-energy, high-efficiency container house of the present invention helps improve the quality of concrete curing, reduce energy consumption and costs, and promote the development of construction technology.

[0041] In one solution of the present invention, preferably, the spray module 3 includes the following components arranged sequentially from top to bottom on the top wall of the container body 100:

[0042] A first geotextile layer 301, which is 1 to 3 cm thick;

[0043] A maintenance pipe 302 is wound below the first geotextile layer 301 and installed on the top wall of the container body 100. One end of the maintenance pipe 302 is connected to a water source and the other end is closed.

[0044] Multiple nozzles are arranged at intervals of 0.2 to 1 meter along the length of the curing pipe 302, with adjacent nozzles spraying in opposite directions;

[0045] The second geotextile layer 303 is 0.2 to 0.5 cm thick.

[0046] The first geotextile layer 301 of the present invention can prevent the evaporation of concrete curing agent or water, and the second protective layer can allow the water or curing agent to be evenly sprayed onto the concrete component, avoiding impact on the component and improving the curing effect.

[0047] In one embodiment of the present invention, preferably, the present invention further comprises:

[0048] The fixing device 6 is arranged at the bottom of the container body 100. The fixing device 6 includes a plurality of baffles, which are arranged around the inner wall of the container and connected in sequence. One end of one of the baffles is rotatable, and the other end is openable. The fixing device 6 can prevent the concrete component from shaking excessively during the movement of the container body 100.

[0049] A humidifier 4 is disposed above the fixture 6 and is in communication with the control module. The humidifier 4 atomizes water molecules into tiny particles, which are then distributed evenly around the concrete structure, ensuring that the indoor humidity reaches above 95% to meet the high humidity requirements of concrete curing.

[0050] In one embodiment of the present invention, preferably, the present invention further comprises:

[0051] A heater 5 is provided at the bottom of the container body 100, located between the fixing device 6 and the inner wall of the container. A first temperature sensor is provided on the exterior of the container body 100, and a second temperature sensor is provided on the interior. The control module has built-in low and high temperature thresholds. When the control module detects, via humidity monitoring from the second temperature sensor, that the temperature within the container body 100 is below the preset low temperature threshold, the heater 5 is activated for heating. When the control module detects that the temperature within the container body 100 is above the preset high temperature threshold, the heater 5 is deactivated. Furthermore, if the control module detects, via the first temperature sensor, that the temperature within the container body 100 is higher than the temperature within the container body 100, the drive mechanism of the sealing structure is controlled to open the sealing cover 203. The heater 5 surrounds the concrete structure, providing uniform heating and maintaining the indoor temperature within a set range to meet concrete curing requirements.

[0052] In one solution of the present invention, preferably, the driving mechanism of the sealing structure is a servo motor, and the servo motor is disposed below the bottom of the container body 100 to drive the closing cover to open or close.

[0053] In one of the solutions of the present invention, preferably, a wind turbine and a battery connected to the wind turbine are further provided on the outside of the container body 100, and the battery is electrically connected to the control module and the driving mechanism of the sealing structure respectively.

[0054] In one embodiment of the present invention, preferably, a plurality of each of the first temperature sensor, the second temperature sensor, the first humidity sensor, the second humidity sensor, and the wind speed and direction sensor are provided, and the plurality of each of the first temperature sensor, the second temperature sensor, the first humidity sensor, the second humidity sensor, and the wind speed and direction sensor network are formed to form a sensor network for comprehensive and real-time monitoring of indoor environmental parameters.

[0055] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the following embodiments are provided for illustration:

[0056] like Figure 1 、 Figure 2 and Figure 3 As shown, the present invention provides a low-energy container house for concrete curing, comprising:

[0057] A container body 100 is provided with wheels at its bottom. A wind speed and direction sensor and a first humidity sensor are provided on the exterior of the container body 100. A second humidity sensor is provided inside the container body 100, and the second humidity sensor is attached to a concrete member. A first temperature sensor is provided on the exterior of the container body 100, and a second temperature sensor is provided inside the container body 100. Multiple first temperature sensors, multiple second temperature sensors, multiple first humidity sensors, multiple second humidity sensors, and multiple wind speed and direction sensors are provided, respectively forming a first temperature sensor network, a second temperature sensor network, a first humidity sensor network, a second humidity sensor network, and a wind speed and direction sensor network.

[0058] A ventilation module is provided on a pair of opposite side surfaces of the container body 100, the ventilation module comprising: multiple rows of ventilation structures and multiple rows of sealing structures provided on the inner wall of the container body 100, wherein the multiple rows of ventilation structures are arranged parallel to each other in a horizontal direction on the container body 100, each row of ventilation structures comprises a plurality of spaced ventilation holes 201, and the ventilation holes 201 of two adjacent rows of ventilation structures are staggered, the multiple rows of sealing structures are arranged parallel to each other in a horizontal direction on the container body 100, and are staggered with each row of ventilation structures, each row of sealing structures comprises a pivot shaft 202 pivotally connected to the inner wall of the container body 100 and a plurality of sealing covers 203 connected to the pivot shaft 202, the sealing covers 203 are provided in one-to-one correspondence with the ventilation holes 201, the sealing covers 203 can close or open the ventilation holes 201, and the ventilation holes 201 are provided with filter screens;

[0059] The spray module 3 is arranged on the inner wall of the top plate of the container body 100 and is used to spray concrete curing liquid into the container body 100. The spray module 3 includes the following components arranged on the top wall of the container body 100 in sequence from top to bottom:

[0060] A first geotextile layer 301, which is 1 to 3 cm thick;

[0061] A maintenance pipe 302 is wound below the first geotextile layer 301 and installed on the top wall of the container body 100. One end of the maintenance pipe 302 is connected to a water source and the other end is closed.

[0062] Multiple nozzles are arranged at intervals of 0.2 to 1 meter along the length of the curing pipe 302, with adjacent nozzles spraying in opposite directions;

[0063] The second geotextile layer 303 is 0.2 to 0.5 cm thick.

[0064] The first geotextile layer 301 of the present invention can prevent the evaporation of concrete curing agent or water, and the second protective layer can allow the water or curing agent to be evenly sprayed onto the concrete component, avoiding impact on the component and improving the curing effect.

[0065] A fixing device 6 is provided at the bottom of the container body 100 and includes a plurality of baffles arranged around the inner wall of the container and connected in sequence. One end of one baffle is rotatable and the other end is openable. The fixing device 6 prevents the concrete member from shaking excessively during movement of the container body 100.

[0066] A humidifier 4 is disposed above the fixture 6 and is in communication with the control module. The humidifier 4 atomizes water molecules into tiny particles, which are then distributed evenly around the concrete structure, ensuring that the indoor humidity reaches above 95% to meet the high humidity requirements of concrete curing.

[0067] The heater 5 is arranged at the bottom of the container body 100. The heater 5 is arranged in the area between the fixing device 6 and the inner wall of the container; it surrounds the concrete component and heats evenly, so that the indoor temperature is maintained within a set range to meet the requirements of concrete curing.

[0068] a control module, which is respectively in communication with the wind speed and direction sensor, the first humidity sensor, the second humidity sensor, the driving mechanism of the sealing structure, and the spray module 3; the control module has built-in low humidity thresholds and high humidity thresholds; when the control module detects through the humidity of the second humidity sensor that the humidity in the container body 100 is lower than the preset low humidity threshold, the spray module 3 is activated to spray;

[0069] When the control module detects that the humidity inside the container body 100 is higher than a preset high humidity threshold, the spray module 3 is turned off. At the same time, if the control module detects through the first humidity sensor that the humidity outside the container body 100 is lower than the humidity inside the container body 100, and if the control module detects through the wind speed and direction sensor that the wind speed is higher than a preset wind speed, the control module controls the driving mechanism of the sealing structure to open the sealing cover 203.

[0070] The control module monitors the wind direction via the wind speed and direction sensor. The control module is also in communication with a wheel at the bottom of the container body. The wheel rotates according to the wind direction, thereby rotating the sealing cover of the container body parallel to the wind direction, allowing for smooth ventilation and rapidly reducing humidity. The control module has built-in low and high temperature thresholds. When the control module detects that the temperature inside the container body 100 is lower than a preset low temperature threshold via the humidity sensor of the second temperature sensor, the heater 5 is activated for heating. When the control module detects that the temperature inside the container body 100 is higher than a preset high temperature threshold, the heater 5 is turned off. At the same time, if the control module detects that the temperature inside the container body 100 is higher than the temperature inside the container body 100 via the first temperature sensor, the drive mechanism of the sealing structure is controlled to open the sealing cover 203.

[0071] The control sensor monitors the external wind direction through the wind speed and direction sensor, and controls the rotation of the wheel so that the container body 100 does not coincide with the wind direction, thereby preventing the concrete components from being damaged by excessive wind force.

[0072] When the control module monitors that the external wind speed is greater than the preset wind speed threshold through the wind speed and direction sensor, it controls the driving mechanism of the sealing structure to close the sealing cover 203. When the control module monitors the humidity inside the container body 100 through the second humidity sensor and detects that the humidity is lower than the preset low humidity threshold,

[0073] The driving mechanism of the sealing structure is a servo motor, and the servo motor is arranged below the bottom of the container body 100 .

[0074] A wind turbine and a battery connected to the wind turbine are further provided on the outside of the container body 100 . The battery is electrically connected to the control module and the driving mechanism of the sealing structure respectively.

[0075] The present invention integrates and coordinates a temperature sensor network, a humidity sensor network, a spray module 3, a ventilation module, and a control module, achieving comprehensive, real-time, and precise control and automatic adjustment of environmental parameters within a concrete curing container house. The low-energy, high-efficiency container house of the present invention helps improve the quality of concrete curing, reduce energy consumption and costs, and promote the development of construction technology.

[0076] The number of modules and the processing scale described here are used to simplify the description of the present invention. Applications, modifications and variations of the low energy consumption container house for concrete curing of the present invention will be obvious to those skilled in the art.

[0077] Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the description and implementation methods. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and illustrations shown and described herein.

Claims

1. Low energy consumption container house for concrete curing, characterized by: include: A container body is provided with wheels at the bottom, a wind speed and direction sensor and a first humidity sensor are provided on the outside of the container body, and a second humidity sensor is provided on the inside of the container body, wherein the second humidity sensor is attached to the concrete member; A ventilation module is provided on a pair of opposite side surfaces of the container body, the ventilation module comprising: multiple rows of ventilation structures and multiple rows of sealing structures provided on the inner wall of the container body, wherein the multiple rows of ventilation structures are arranged horizontally parallel to each other on the container body, each row of ventilation structures comprises multiple ventilation holes arranged at intervals, and the ventilation holes of two adjacent rows of ventilation structures are staggered, the multiple rows of sealing structures are arranged horizontally parallel to each other on the container body, and staggered with each row of ventilation structures, each row of sealing structures comprises a pivot shaft pivotally connected to the inner wall of the container body and multiple sealing covers connected to the pivot shaft, the sealing covers are provided in one-to-one correspondence with the ventilation holes, the sealing covers can close or open the ventilation holes, and the ventilation holes are provided with filter screens; a spray module, which is arranged on the inner wall of the top plate of the container body, and is used to spray concrete curing liquid into the container body; a control module, which is in communication with the wind speed and direction sensor, the first humidity sensor, the second humidity sensor, the driving mechanism of the sealing structure, and the spray module, respectively; the control module has a built-in low humidity threshold and a high humidity threshold; when the control module detects through the humidity of the second humidity sensor that the humidity inside the container is lower than the preset low humidity threshold, the spray module is activated to spray; When the control module detects that the humidity inside the container is higher than a preset high humidity threshold, the spray module is turned off. At the same time, if the control module detects through the first humidity sensor that the humidity outside the container is lower than the humidity inside the container, and if the control module detects through the wind speed and direction sensor that the wind speed is higher than a preset wind speed, the drive mechanism of the sealing structure is controlled to open the sealing cover. The spray module includes the following components which are sequentially arranged on the top wall of the container body from top to bottom: A first geotextile layer, which is 1 to 3 cm thick; a maintenance pipe, which is coiled below the first geotextile layer and installed on the top wall of the container body, one end of the maintenance pipe is connected to the water source and the other end is closed; A plurality of nozzles are arranged at intervals of 0.2 to 1 meter along the length of the curing pipe, with adjacent nozzles spraying in opposite directions; The second geotextile layer is 0.2 to 0.5 cm thick.

2. The low-energy container house for concrete curing according to claim 1, characterized in that: Also includes: a fixing device disposed at the bottom of the container body, the fixing device comprising a plurality of baffles disposed around the inner wall of the container and connected in sequence, wherein one end of one baffle is rotatably disposed and the other end is openable; A humidifier is arranged above the fixing device, and the humidifier is communicatively connected with the control module.

3. The low-energy container house for concrete curing according to claim 2, characterized in that: Also includes: A heater is arranged at the bottom of the container body, and the heater is arranged in the area between the fixing device and the inner wall of the container, wherein a first temperature sensor is provided on the outside of the container body, and a second temperature sensor is provided on the inside of the container body. The control module is equipped with a low temperature threshold and a high temperature threshold. When the control module monitors the humidity of the second temperature sensor and finds that the temperature inside the container body is lower than the preset low temperature threshold, the heater is started for heating. When the control module monitors that the temperature inside the container body is higher than the preset high temperature threshold, the heater is turned off. At the same time, if the control module monitors that the temperature inside the container body is higher than the temperature inside the container body through the first temperature sensor, the driving mechanism of the sealing structure is controlled to open the sealing cover.

4. The low-energy container house for concrete curing according to claim 1, characterized in that: The driving mechanism of the sealing structure is a servo motor, and the servo motor is arranged below the bottom of the container body.

5. The low-energy container house for concrete curing according to claim 1, characterized in that: A wind turbine and a battery connected to the wind turbine are further provided on the outside of the container body. The battery is electrically connected to the control module and the driving mechanism of the sealing structure respectively.

6. The low-energy container house for concrete curing according to claim 3, characterized in that: The first temperature sensor, the second temperature sensor, the first humidity sensor, the second humidity sensor, and the wind speed and direction sensor are each provided in plurality and form a first temperature sensor network, a second temperature sensor network, the first humidity sensor network, the second humidity sensor network, and the wind speed and direction sensor network, respectively.

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