An electric aircraft battery replacement device
By designing an electric aircraft battery replacement device including a trolley, lifting structure, angle adjustment structure, skateboard and battery, the safety and reliability problems of putting or removing batteries in the battery compartment of the electric aircraft in the prior art are solved, and the safe, labor-saving and efficient installation of the battery is achieved.
Patent Information
- Application Number
- CN202411076781.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2044-08-07
AI Technical Summary
The prior art is difficult to safely and reliably place the larger air battery of an electric aircraft into or out of the battery compartment, which is prone to collision, collision or fall, resulting in the risk of battery damage or explosion.
An electric aircraft battery replacement device is designed, including a trolley, lifting structure, angle adjustment structure, skateboard and battery. Through the coordination of the lifting structure and the angle adjustment structure, the battery can be accurately sent into or removed from the battery compartment, and the safety and stability of the battery during transportation can be ensured through the angle adjustment of the slide plate and the design of the limit structure.
It greatly reduces the workload of manpower, improves the installation efficiency and safety of the battery on electric aircraft, avoids the dangers of collisions and collisions during transportation, and ensures the safe and reliable operation of the battery.
Smart Images

Figure CN118770567B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of electric aircraft maintenance equipment, in particular to electric aircraft battery replacement equipment. Background Art
[0002] With the development of electric aircraft, batteries, as an important component of electric aircraft, have become extremely important to replace and maintain. However, due to the diverse internal structures of the battery compartments of electric aircraft, the bottoms of some battery compartments of electric aircraft are relatively flat, but the bottoms of some battery compartments of electric aircraft are tilted, and the battery compartments are located higher in the electric aircraft. Aviation batteries are heavy, and it is very difficult to move them up and down safely and reliably by manpower alone. It is also easy to cause scratches, collisions, or even falls to the ground, causing the risk of battery damage or even explosion, which is very detrimental to the safe and reliable operation of electric aircraft.
[0003] Therefore, there is a need for a battery replacement device with a simple structure, easy operation, and smooth lifting and lowering, which can help the battery be safely, time-saving, and labor-saving and smoothly placed in the battery compartment of an electric aircraft. Summary of the invention
[0004] The purpose of the present invention is to provide a new type of electric aircraft battery replacement equipment, which overcomes the problem that electric aircraft batteries are currently placed in and taken out of the electric aircraft battery compartment by manpower, greatly reduces the workload of manpower, and increases the efficiency and safety of safely and reliably installing aviation batteries on electric aircraft. To achieve the above purpose, the present invention adopts the following specific technical solutions:
[0005] An electric aircraft battery replacement device includes a trolley, a lifting structure, an angle adjustment structure, a sliding plate and a battery;
[0006] The lifting structure is fixed on the trolley;
[0007] The angle adjustment structure is fixed to the top of the lifting structure, one side of the bottom of the increasing slide plate is hinged to the lifting structure, and the other side is supported by the angle adjustment structure; when the angle adjustment structure is tilted up, the left side of the increasing slide plate is driven to rise, and the increasing slide plate is driven to rotate upward with the center of the circle, thereby adjusting the angle of the increasing slide plate;
[0008] The battery is placed on the boosting plate.
[0009] Furthermore, the angle adjustment structure includes a lever arm, a pressure plate, a force arm adjustment platform and a first hydraulic hand pump;
[0010] The lever arm adjustment platform is fixed on the left side of the trolley;
[0011] The hydraulic hand pump is fixed on the upper part of the lever arm adjustment platform, and its output end passes downward through the top plate of the lever arm adjustment platform and is connected to the pressure plate;
[0012] The pressing plate is a plate-like structure, and its lower surface is in contact with the left end of the lever arm;
[0013] The lever arm is fixed on the top of the lifting structure and is used to adjust the angle of the increasing slide plate;
[0014] The hydraulic hand pump drives the pressure plate to move up and down, and the pressure plate presses the left end of the lever arm downward, and lifts the right end of the lever arm upward.
[0015] Further, the lever arm includes an active arm, a driven arm and a transmission shaft;
[0016] The transmission shaft is arranged at the middle of the lever arm; the active arm is arranged at the left side of the transmission shaft, and the driven arm is fixed at the right side of the transmission shaft;
[0017] The two ends of the transmission shaft are rotatably mounted on the top of the angle adjustment structure through bearing seats;
[0018] The top of the active arm contacts the bottom of the pressure plate, and the top of the passive arm contacts the bottom of the increasing slide plate.
[0019] Furthermore, pulleys are provided at the top of the active arm and the passive arm; the pulley at the top of the active arm contacts the bottom of the pressure plate, and the pulley at the top of the passive arm contacts the bottom of the increasing slide plate; in the initial state, the increasing slide plate is in a horizontal state, and the hydraulic hand pump drives the pressure plate to move up and down, and the pressure plate presses the pulley at the top of the active arm downward, at which time the right end of the lever arm is tilted upward, and the left side of the increasing slide plate is pushed upward through the pulley at the top of the passive arm, thereby adjusting the angle of the increasing slide plate.
[0020] Furthermore, a limiting structure is provided on the increasing slide plate. There are two limiting structures, which are symmetrically fixed on both sides of the increasing slide plate in the length direction and are used to fix the electric aircraft battery for easy transportation.
[0021] Furthermore, a roller is provided on the increasing sliding plate; the roller is installed at the front part of the increasing sliding plate.
[0022] Further, the trolley includes a base, a handle and wheels;
[0023] The upper part of the base is provided with a lifting structure and an angle adjustment structure, providing a stable foundation for the entire equipment;
[0024] The handle is arranged on the rear side of the base and is used to push the battery lifting device forward.
[0025] The wheels are installed at the bottom of the base, and the wheels have four parts, namely, two fixed wheels and two universal wheels.
[0026] Furthermore, a protection rod is provided below the handle, and the protection rod is located at the rear side of the sliding plate.
[0027] Furthermore, the material of the reinforcing plate is polytetrafluoroethylene.
[0028] Furthermore, the lifting structure is a scissor lift, and a second hydraulic hand pump is provided on the lifting structure.
[0029] The present invention can achieve the following technical effects:
[0030] The electric aircraft battery replacement device of the present invention has a simple and compact structure and is easy to operate. Through the design of the trolley, the operator can easily push the device to a designated position, and through the cooperation of the lifting structure and the angle adjustment structure, the battery can be accurately put into or taken out of the battery compartment, greatly reducing the workload of manpower.
[0031] The second hydraulic cylinder in the lifting structure of the present invention can provide stable lifting power, and the angle adjustment structure can accurately adjust the angle of the increasing slide plate to ensure that the battery runs smoothly during the lifting and placement of the battery compartment, avoiding the dangers of battery scratching and collision, and improving the safety of the battery. It is convenient to safely and reliably place the aviation battery into the battery compartment or take it out of the battery compartment, thereby improving the installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the overall structure of the electric aircraft battery replacement device disclosed in the present invention;
[0033] Figure 2 It is a schematic diagram of the angle adjustment state structure of the electric aircraft battery replacement device disclosed in the present invention;
[0034] Figure 3 It is a structural schematic diagram of the electric aircraft battery replacement device disclosed in the present invention;
[0035] Figure 4 A schematic diagram of a lifting structure and an angle adjustment structure of an electric aircraft battery replacement device disclosed in the present invention;
[0036] Figure 5 It is a schematic diagram of the angle adjustment structure of the electric aircraft battery replacement device disclosed in the present invention;
[0037] Figure 6 A schematic diagram of a lifting structure of an electric aircraft battery replacement device disclosed in the present invention;
[0038] Figure 7 This is a schematic diagram of the lever arm structure of the electric aircraft battery replacement device disclosed in the present invention.
[0039] In the figure:
[0040] 1. Trolley; 101. Base; 102. Handle; 103. Wheel; 2. Lifting structure; 3. Angle adjustment structure; 4. Sliding plate; 5. Limiting structure; 6. Lever arm; 7. Force arm adjustment platform; 8. Battery; 9. Roller; 10. First hydraulic hand pump; 11. Pressing plate; 12. Second hydraulic hand pump; 13. Protective rod. DETAILED DESCRIPTION
[0041] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and do not constitute a limitation of the present invention.
[0042] like Figure 1-7 As shown, an electric aircraft battery 8 replacement device includes a trolley 1, a lifting structure 2, an angle adjustment structure 3, a sliding plate 4 and a battery 8;
[0043] The lifting structure 2 is fixed on the trolley 1. The function of the lifting structure 2 is to provide stable support and lifting function for the equipment thereon so that it can adapt to battery compartments of different heights;
[0044] The angle adjustment structure 3 is fixed to the top of the lifting structure 2, and one side of the bottom of the increasing slide plate 4 is connected to the lifting structure 2. Specifically, a rotating shaft is arranged on the right side of the adjusting increasing slide plate 4, and both ends of the rotating shaft are rotatably mounted on the top of the lifting structure 2 through a bearing seat; the other side of the increasing slide plate 4 is supported by the angle adjustment structure 3; when the angle adjustment structure 3 is tilted up, the left side of the increasing slide plate 4 is driven to rise, and the increasing slide plate 4 is driven to rotate upward, thereby adjusting the angle of the increasing slide plate 4;
[0045] The battery 8 is placed on the increasing slide plate 4. The front end of the increasing slide plate 4 is not a flat structure but an angled structure. The setting of the angle at the front end of the increasing slide plate 4 is to fit the shape of the opening position of the battery compartment of the electric aircraft. In actual use, since the opening position of the battery compartment of the electric aircraft is not flat but has an angle, the setting of the angle at the front end of the increasing slide plate 4 can better fit the opening of the battery compartment.
[0046] Furthermore, the angle adjustment structure 3 includes a lever arm 6, a pressure plate 11, a lever arm adjustment stage 7 and a first hydraulic hand pump 10;
[0047] The lever arm adjustment platform 7 is fixed to the left side of the top of the lifting structure 2 and is used to install the first hydraulic hand pump 10 and the pressure plate 11; the lever arm adjustment platform 7 provides installation and adjustment support for the first hydraulic hand pump 10 and the pressure plate 11, so that they can work stably.
[0048] The first hydraulic hand pump 10 is fixed on the upper part of the lever arm adjustment platform 7, and its output end passes downward through the top plate of the lever arm adjustment platform 7 and is connected to the pressing plate 11, and the pressing plate 11 is driven to move up and down by the first hydraulic hand pump 10;
[0049] The pressing plate 11 is a plate-like structure, and its lower surface is in contact with the left end of the lever arm 6;
[0050] The lever arm 6 is fixed to the top of the lifting structure 2 and is used to adjust the angle of the increasing slide plate 4; the middle part of the lever arm 6 is hinged to the top of the lifting structure 2; the left end of the lever arm 6 contacts the bottom of the pressure plate 11, and the right end of the lever arm 6 contacts the bottom of the increasing slide plate 4.
[0051] When in use, the first hydraulic hand pump 10 drives the pressing plate 11 to move downward, and the pressing plate 11 presses the left end of the lever arm 6 downward, and at this time, the right end of the lever arm 6 tilts upward.
[0052] Further, the lever arm 6 includes an active arm, a driven arm and a transmission shaft;
[0053] The transmission shaft is arranged in the middle of the lever arm 6; the active arm is arranged on the left side of the transmission shaft, and the driven arm is fixed on the right side of the transmission shaft, and there is a certain angle between the active arm and the driven arm;
[0054] Both ends of the transmission shaft are installed on the top of the angle adjustment structure 3 through the bearing seat, and the transmission shaft and the bearing seat are hinged;
[0055] The top of the active arm contacts the bottom of the pressure plate 11 , and the top of the passive arm contacts the bottom of the increasing slide plate 4 .
[0056] In actual use, since the active arm, the driven arm and the transmission shaft form a lever structure, the length of the active arm is generally set to be greater than the length of the driven arm so as to form a labor-saving lever structure;
[0057] Furthermore, pulleys are provided at the top of the active arm and the passive arm; the pulley at the top of the active arm contacts the bottom of the pressure plate 11, and the pulley at the top of the passive arm contacts the bottom of the increasing slide plate 4; in the initial state, the increasing slide plate 4 is in a horizontal state, and the first hydraulic hand pump 10 drives the pressure plate 11 to move up and down, and the pressure plate 11 presses the pulley at the top of the active arm downward, at this time, the right end of the lever arm 6 is tilted upward, and the left side of the increasing slide plate 4 is pushed upward through the pulley at the top of the passive arm, thereby adjusting the angle of the increasing slide plate 4.
[0058] Furthermore, a limiting structure 5 is also provided on the increasing slide plate 4. In the present embodiment, the limiting structure 5 is a clamping structure. Specifically, there are two limiting structures 5, which are symmetrically fixed on both sides of the increasing slide plate 4 in the length direction. Each limiting structure 5 is a clamping plate with a threaded rod, and the clamping plate is threadedly connected to the increasing slide plate 4 through the threaded rod. The clamping plate is driven close to the battery 8 by rotating the threaded rod; thereby clamping and fixing the left and right sides of the electric aircraft battery 8, ensuring that the battery 8 will not shift or shake during transportation, thereby ensuring the safe transportation of the battery 8.
[0059] Furthermore, the increase slide plate 4 is also provided with rollers 9; the rollers 9 are installed at the front of the increase slide plate 4, and are used to smoothly move the electric aircraft battery 8, so as to facilitate its installation in the electric aircraft battery compartment. The rollers 9 are installed at the front end of the increase slide plate 4, and there are four rows of rollers 9, each row is equipped with two rollers 9, and the corresponding increase slide plate 4 can realize the placement of up to four batteries 8 at the same time.
[0060] Furthermore, the trolley 1 comprises a base 101 , a handle 102 and wheels 103 ;
[0061] The upper part of the base 101 is provided with a lifting structure 2 and an angle adjustment structure 3 to provide a stable foundation for the entire device.
[0062] The handle 102 is disposed on the rear side of the base 101 and is used to push the battery 8 installation device forward, making it convenient for the operator to control the moving direction of the device.
[0063] The wheels 103 are installed at the bottom of the base 101. The wheels 103 have four parts, two fixed wheels and two universal wheels. The fixed wheels are used to move in a certain direction to ensure the stability of the device when driving in a straight line, and the universal wheels are used to move in any direction, so that the device can flexibly turn and adjust its position.
[0064] Furthermore, a protective rod 13 is provided under the handle 102, and the protective rod 13 is located on the rear side of the enhancing slide plate 4. When the battery 8 is placed on the enhancing slide plate 4, the protective rod 13 is located on the rear side of the battery 8, which can limit the position of the rear side of the battery 8 to prevent the battery 8 from moving backward during transportation; in actual use, the protective rod 13 can also be replaced by a plate-shaped protective plate, which can also protect the rear side of the battery 8 to prevent foreign objects from colliding with the rear side of the battery 8.
[0065] Furthermore, the material of the reinforcing plate 4 is polytetrafluoroethylene, which is used to reduce the friction coefficient. Polytetrafluoroethylene has excellent wear resistance and low friction coefficient, which can effectively reduce the friction between the battery 8 and the reinforcing plate 4, making the movement of the battery 8 smoother.
[0066] Furthermore, the lifting structure 2 is a scissor lift, and a second hydraulic hand pump 12 is provided on the lifting structure 2. The second hydraulic hand pump 12 can be used manually in the absence of power supply or other power sources, and the lifting structure 2 can be lifted and lowered by extending and retracting the second hydraulic hand pump 12.
[0067] Working principle:
[0068] The lifting structure 2 provides lifting power through the second hydraulic hand pump 12 to realize the lifting function of the equipment to adapt to battery compartments of different heights and accurately deliver or remove the battery 8 from the battery compartment.
[0069] The angle adjustment structure 3 adjusts the angle of the increase slide plate 4 through the coordinated action of the lever arm 6, the pressure plate 11, the force arm adjustment stage 7 and the first hydraulic hand pump 10. The first hydraulic hand pump 10 drives the pressure plate 11 to move up and down, and the pressure plate 11 presses the left end of the lever arm 6 downward, so that the right end of the lever arm 6 tilts upward. The lever arm 6 pushes the left side of the increase slide plate 4 upward through the pulley at the top of the movable arm, thereby adjusting the increase slide plate 4 to rotate upward, and realizing the adjustment of the angle of the increase slide plate 4 to adapt to the tilt angle of the bottom of the battery compartment.
[0070] Usage process:
[0071] First, the electric aircraft battery 8 is placed on the increasing slide plate 4, and the position of the battery 8 is fixed by the limiting structure 5. The operator pushes the installation device by the handle 102 to move it to the vicinity of the opening of the electric aircraft battery compartment.
[0072] Then, according to the height of the battery compartment, the second hydraulic hand pump 12 on the lifting structure 2 is operated to extend and retract the second hydraulic hand pump 12, thereby adjusting the height of the increasing slide plate 4 to adapt it to the height of the battery compartment.
[0073] Then operate the first hydraulic hand pump 10 to drive the pressing plate 11 to move up and down. The pressing plate 11 presses the left end of the lever arm 6 downward, so that the right end of the lever arm 6 tilts upward, thereby driving the left side of the increasing slide plate 4 to rise, and adjusting the angle of the increasing slide plate 4 to make it consistent with the entrance angle of the battery compartment.
[0074] Finally, when the height and angle of the increasing slide plate 4 are adjusted appropriately, the battery 8 can be smoothly moved into or taken out of the battery compartment by the action of the roller 9 .
[0075] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0076] Although the embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and cannot be understood as limiting the present invention. Those skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention.
[0077] The above specific implementations of the present invention do not constitute a limitation on the protection scope of the present invention. Any other corresponding changes and modifications made based on the technical concept of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. An electric aircraft battery replacement device, characterized in that: It comprises a trolley (1), a lifting structure (2), an angle adjustment structure (3), an increasing slide plate (4) and a battery (8); The lifting structure (2) is fixed on the trolley (1); The angle adjustment structure is fixed to the top of the lifting structure (2); one side of the bottom of the increasing slide plate (4) is hinged to the lifting structure (2), and the other side is supported by the angle adjustment structure; when the angle adjustment structure is tilted, the left side of the increasing slide plate (4) is driven to rise, and the increasing slide plate (4) is driven to rotate upward with (3) as the center of the circle, thereby adjusting the angle of the increasing slide plate (4); The battery (8) is placed on the boosting plate (4); The angle adjustment structure comprises a lever arm (6), a pressure plate (11), a force arm adjustment platform (7) and a first hydraulic hand pump (10); The lever arm adjustment platform (7) is fixed on the left side of the trolley (1); The hydraulic hand pump (10) is fixed on the upper part of the lever arm adjustment platform (7), and its output end passes downward through the top plate of the lever arm adjustment platform (7) and is connected to the pressure plate (11); The pressing plate (11) is a plate-like structure, and its lower surface is in contact with the left end of the lever arm (6); The lever arm (6) is fixed on the top of the lifting structure (2) and is used to adjust the angle of the increasing slide plate (4); The hydraulic hand pump (10) drives the pressing plate (11) to move up and down, and the pressing plate (11) presses the left end of the lever arm (6) downward to tilt the right end of the lever arm (6) upward.
2. The electric aircraft battery replacement device according to claim 1, characterized in that: The lever arm (6) comprises an active arm, a driven arm and a transmission shaft; The transmission shaft is arranged at the middle of the lever arm (6); the active arm is arranged at the left side of the transmission shaft, and the driven arm is fixed at the right side of the transmission shaft; The two ends of the transmission shaft are rotatably mounted on the top of the angle adjustment structure through bearing seats; The top of the active arm contacts the bottom of the pressure plate (11), and the top of the passive arm contacts the bottom of the increasing slide plate (4).
3. The electric aircraft battery replacement device according to claim 2, characterized in that: The tops of the active arm and the passive arm are both provided with pulleys; the pulley at the top of the active arm contacts the bottom of the pressure plate (11), and the pulley at the top of the passive arm contacts the bottom of the increasing slide plate (4); in the initial state, the increasing slide plate (4) is in a horizontal state, the hydraulic hand pump (10) drives the pressure plate (11) to move up and down, and the pressure plate (11) presses the pulley at the top of the active arm downward, at which time the right end of the lever arm (6) tilts upward, and the left side of the increasing slide plate (4) is pushed upward through the pulley at the top of the passive arm, thereby adjusting the angle of the increasing slide plate (4).
4. The electric aircraft battery replacement device according to claim 1, characterized in that: The said increasing slide plate (4) is also provided with a limiting structure (5), wherein two limiting structures (5) are symmetrically fixed on both sides of the increasing slide plate (4) in the length direction and are used to fix the electric aircraft battery (8) for convenient transportation.
5. The electric aircraft battery replacement device according to claim 4, characterized in that: The increasing sliding plate (4) is also provided with a roller (9); the roller (9) is installed at the front part of the increasing sliding plate (4).
6. The electric aircraft battery replacement device according to claim 1, characterized in that: The trolley (1) comprises a base (101), a handle (102) and wheels (103); The upper part of the base (101) is provided with a lifting structure (2) and an angle adjustment structure (3), which provide a stable foundation for the entire device; A handle (102) is disposed on the rear side of the base (101) and is used to push the battery lifting device forward; The wheels (103) are installed at the bottom of the base (101), and the wheels (103) have four wheels, which are divided into two fixed wheels and two universal wheels.
7. The electric aircraft battery replacement device according to claim 6, characterized in that: A protection rod (13) is provided below the handle (102), and the protection rod (13) is located at the rear side of the sliding plate (4).
8. The electric aircraft battery replacement device according to claim 1, characterized in that: The material of the reinforcing slide plate (4) is polytetrafluoroethylene.
9. The electric aircraft battery replacement device according to claim 1, characterized in that: The lifting structure (2) is a scissor lift, and a second hydraulic hand pump (12) is provided on the lifting structure (2).
Citation Information
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