A PCR plate combined automatic production line

By using water-cooling tanks and agitating rods in the PCR plate production line to achieve uniform cooling, and using steam and airflow to assist in the de-material de-material, the problems of low cooling efficiency and inconvenience in the prior art are solved, and the production quality and efficiency of PCR plates are improved .

CN118789742BActive Publication Date: 2024-12-27DONGGUAN JIJIAN BIOTECH CO LTD
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Patent Information

Application Number
CN202411062863.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2024-12-27
Estimated Expiration
2044-08-05

AI Technical Summary

Technical Problem

The cooling efficiency of existing PCR plates is low in production, and uneven cooling leads to reduced quality and inconvenient material removal, which reduces production efficiency.

Method used

A combined automatic production line of PCR plates is designed, using water-cooled tanks and agitating rods to achieve uniform cooling, and generating impulse force to assist defecation through steam and airflow to improve defecation efficiency, and at the same time, the defecation vane and gas hose are used to accelerate cooling.

Benefits of technology

The uniform cooling and efficient de-material of the PCR plate are achieved, the production quality and efficiency are improved, and the high temperature and high pressure operation performance of the PCR plate is ensured.

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Abstract

The invention discloses a PCR plate combined automatic production line, which belongs to the field of PCR plate production. A PCR plate combined automatic production line includes a processing table, a conveyor belt and an injection molding machine, wherein the top of the processing table is fixedly connected with a lower mold box, the top of the processing table is fixedly connected with a lifting platform, the bottom of the lifting platform is rotatably connected with a lifting screw rod and the processing table, and the side wall of the lifting screw rod is threadedly sleeved with a lifting slider; the invention realizes uniform cooling of the PCR plate through the water flow flowing in the water cooling tank, effectively improving the production quality of the PCR plate; and utilizes the steam formed during cooling to accumulate pressure and discharge it along the punching hole, thereby quickly generating a jet of airflow at the bottom of the pressing plate, giving the formed plate a downward impact, facilitating material removal, and improving production efficiency, and the moisture in the airflow will cover the surface of the PCR plate, thereby cooling the surface of the PCR plate, further improving the cooling efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of PCR plate production, and in particular to a combined automatic production line for PCR plates. Background Art

[0002] PCR plate is a commonly used consumable in molecular biology experiments, used for PCR reactions. It can process multiple samples at the same time, greatly improving the efficiency of the experiment. Its material is mainly polypropylene, which can better adapt to the repeated high and low temperature settings during the PCR reaction, and can meet the high temperature and high pressure sterilization operations. The production of PCR plates mainly involves the following steps: injection molding, cooling, demoulding, inspection, disinfection and packaging.

[0003] At present, in the process of continuous production of PCR plates, the cooling efficiency is low, and it is impossible to ensure that the PCR plates can be in contact with a uniform cooling medium after each injection molding. There is uneven cooling, which easily leads to cracks in the PCR plates, reducing the production quality of the PCR plates. Moreover, after the PCR plates are produced, they are easy to adhere to the bottom of the mold, which is inconvenient to remove the materials and reduces the production efficiency. Therefore, a combined automatic production line for PCR plates is proposed. Summary of the invention

[0004] The purpose of the present invention is to solve the problems in the prior art of low cooling efficiency, uneven cooling, resulting in reduced quality of PCR plates, and inconvenient material removal after PCR plates are produced, resulting in reduced production efficiency, and to propose a combined automatic production line for PCR plates.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A combined automatic production line for PCR plates comprises a processing table, a conveyor belt and an injection molding machine, wherein a lower mold box is fixedly connected to the top of the processing table, a lifting platform is fixedly connected to the top of the processing table, a lifting screw is rotatably connected between the bottom of the lifting platform and the processing table, a lifting slider is threadedly sleeved on the side wall of the lifting screw, an upper mold box is fixedly connected to the side wall of the lifting slider, and the injection molding machine is fixed on the top of the upper mold box, and further comprises: a cooling mechanism, which is arranged in the lower mold box, and is used to cool the injection molding material to speed up production efficiency; a recoil assembly, which is arranged in the upper mold box, and is used to blow air downward from the bottom of the upper mold box to facilitate material removal; and a transfer assembly, which is arranged between the processing table and the conveyor belt, and is used to transfer the formed PCR plates to the next process.

[0007] In order to improve the injection molding effect, preferably, a profiling groove is opened inside the lower mold box, a pressing plate is fixedly connected to the bottom of the upper mold box, and the profiling groove and the pressing plate are aligned up and down and plugged into each other, an injection groove is opened in the upper mold box, the top of the injection groove is connected to the output end of the injection molding machine, and the bottom end of the injection groove passes through the bottom of the upper mold box, and a lifting motor is fixedly connected to the top of the lifting platform, and the output end of the lifting motor is fixedly connected to the top of the lifting screw.

[0008] In order to improve the cooling efficiency, preferably, the cooling mechanism includes a water cooling groove, which is opened in the lower mold box, and a stirring rod is rotatably connected in the water cooling groove. A plurality of groups of stirring impellers are fixedly connected at equal intervals on the outer wall of the stirring rod, and the end of the stirring rod passes through the water cooling groove and is fixedly connected to a first bevel gear. A second bevel gear is fixedly connected to the bottom outer wall of the lifting screw, and the second bevel gear is meshingly connected to the first bevel gear.

[0009] In order to improve the stability of the movement of the upper mold box, preferably, the side wall of the lower mold box is fixedly connected with a positioning plate, the top of the positioning plate is fixedly connected with a positioning guide rod, the top of the positioning guide rod passes through the lifting slider and is fixedly connected to the bottom of the lifting platform.

[0010] In order to facilitate material removal, preferably, the recoil assembly includes a ventilation groove, which is opened in the upper mold box, and recoil grooves are opened on both sides of the bottom of the ventilation groove. A piston plate is slidably connected in the recoil groove, a first spring is fixedly connected between the bottom of the piston plate and the recoil groove, a piston rod is fixedly connected to the bottom of the piston plate, and a flushing hole is jointly opened between the piston plate and the piston rod.

[0011] Furthermore, a steam groove is provided in the positioning plate, and the steam groove is connected with the inner cavity of the water cooling groove. A lower air guide groove is provided in the positioning guide rod, and a force storage groove is provided in the lifting slider. The lower air guide groove and the force storage groove are movably connected, and the force storage groove is connected with the ventilation groove through an upper air guide groove, and a force storage mechanism is provided in the force storage groove.

[0012] In order to increase the material stripping impact force, the force storage mechanism further includes a force storage rod, a sealing slot is opened in the force storage groove, the force storage rod is slidably connected in the sealing slot, and the bottom end of the force storage rod extends through and extends to the bottom of the lifting slider and is fixedly connected with a resistance plate, a second spring is fixedly connected between the top of the resistance plate and the bottom of the lifting slider, and the second spring is sleeved on the outside of the force storage rod.

[0013] In order to accelerate the cooling, preferably, an air box is rotatably connected to the outer wall of the stirring rod, the bottom of the air box is fixedly connected to the top of the processing table, and a guide blade is fixedly connected to the outer wall of the stirring rod located in the air box. A guide groove is provided in the inner cavity of the stirring rod, one end of the guide groove is connected to the inner cavity of the air box, and one end of the guide groove passes through the stirring rod and is connected to the outside world. The side wall of the air box is fixed and connected with an air guide hose, and the other end of the air guide hose is connected to the inner cavity of the energy storage groove, and a one-way valve is arranged in the air guide hose.

[0014] In order to facilitate the transfer of finished materials, preferably, the transfer assembly includes a material moving screw, the top of the processing table and the side walls of the conveyor belt frame are fixedly connected with bearing seats, the material moving screw is rotatably connected between the bearing seats on both sides, the side walls of the bearing seats are fixedly connected with a material moving motor, the output shaft of the material moving motor is fixedly connected to the end of the material moving screw, the material moving screw is threadedly connected with a sliding sleeve, and the sliding sleeve is provided with a suction and discharge mechanism, a guide slide rod is fixedly connected between the bearing seats on both sides, and the guide slide rod passes through the side walls of the sliding sleeve.

[0015] Furthermore, the suction and discharge mechanism includes an electric telescopic rod, which is fixed on the sliding sleeve, and the bottom of the telescopic end of the electric telescopic rod is fixedly connected to a suction plate, and both sides of the bottom of the suction plate are fixedly connected to adsorption disks, and the bottom of the suction plate is fixedly connected to an air suction pump, and the suction end of the air suction pump is connected to the inner cavity of the adsorption disk.

[0016] Compared with the prior art, the present invention provides a PCR plate combined automatic production line, which has the following beneficial effects:

[0017] 1. The combined automatic production line of PCR plates realizes uniform cooling of PCR plates by the water flow in the water cooling tank, which effectively improves the production quality of PCR plates. The steam formed during cooling is used to accumulate pressure and then discharged along the punching holes, thereby quickly generating a jet of air at the bottom of the pressing plate, giving the formed plate a downward impact force, facilitating material removal and improving production efficiency. The moisture in the air flow will cover the surface of the PCR plate, thereby cooling the surface of the PCR plate and further improving the cooling efficiency.

[0018] 2. The combined automatic production line of PCR plates drives the guide blades to rotate in the gas-filled box through the stirring rod, so that the external airflow is cooled along the guide groove and enters the gas-filled box. Then the airflow will enter the storage groove along the air guide hose and finally be discharged from the air hole, thereby generating a cooler airflow on the top of the PCR plate, further improving the cooling efficiency and realizing efficient production. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1This is a schematic diagram of the overall structure of a PCR plate combined automatic production line proposed by the present invention;

[0020] Figure 2 This is a schematic diagram of the overall structure of a PCR plate combined automatic production line proposed by the present invention from a top view;

[0021] Figure 3 A schematic diagram of a partial cross-sectional structure of a PCR plate combined automatic production line proposed by the present invention;

[0022] Figure 4 A PCR plate combined automatic production line proposed by the present invention Figure 3 A schematic diagram of the enlarged structure of the middle A area;

[0023] Figure 5 A partial half-section structural schematic diagram of a PCR plate combined automatic production line proposed by the present invention;

[0024] Figure 6 A PCR plate combined automatic production line proposed by the present invention Figure 5 Schematic diagram of the enlarged structure of the middle B area;

[0025] Figure 7 A PCR plate combined automatic production line proposed by the present invention Figure 5 Schematic diagram of the enlarged structure of the middle C area;

[0026] Figure 8 A PCR plate combined automatic production line proposed by the present invention Figure 5 Schematic diagram of the enlarged structure of area D in the middle.

[0027] In the figure: 1, processing table; 2, conveyor belt; 3, injection molding machine; 4, lower mold box; 41, profiling groove; 42, positioning plate; 421, positioning guide rod; 5, lifting platform; 51, lifting screw rod; 52, lifting slider; 53, lifting motor; 6, upper mold box; 61, pressing plate; 62, injection molding groove; 7, water cooling groove; 71, stirring rod; 72, stirring impeller; 73, first bevel gear; 74, second bevel gear; 75, inflation box; 751, guide blade; 752, guide groove; 753, air guide hose; 8, ventilation groove ;81. recoil groove;82. piston plate;821. first spring;822. piston rod;823. air hole;83. steam groove;831. lower air guide groove;832. power storage groove;833. upper air guide groove;84. power storage plug rod;841. sealing slot;842. contact plate;843. second spring;9. material transfer screw;91. bearing seat;92. material transfer motor;93. sliding sleeve;931. guide slide rod;94. electric telescopic rod;95. suction plate;951. adsorption disk;952. suction pump. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0029] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. Example

[0030] Reference Figure 1-Figure 8 , a PCR plate combined automatic production line, including a processing table 1, a conveyor belt 2 and an injection molding machine 3, the top of the processing table 1 is fixedly connected with a lower mold box 4, the top of the processing table 1 is fixedly connected with a lifting platform 5, the bottom of the lifting platform 5 is rotatably connected with a lifting screw 51, the side wall of the lifting screw 51 is threadedly sleeved with a lifting slider 52, the side wall of the lifting slider 52 is fixedly connected with an upper mold box 6, and the injection molding machine 3 is fixed on the top of the upper mold box 6, and also includes: a cooling mechanism, the cooling mechanism is arranged in the lower mold box 4, the cooling mechanism is used to cool the injection molded material to speed up the production efficiency; a recoil component, the recoil component is arranged in the upper mold box 6, the recoil component is used to punch air downward from the bottom of the upper mold box 6 to remove the material; a transfer component, the transfer component is provided Placed between the processing table 1 and the conveyor belt 2, the transfer component is used to transfer the formed PCR plate to the next process; a profiling groove 41 is provided inside the lower mold box 4, and a pressing plate 61 is fixedly connected to the bottom of the upper mold box 6, and the profiling groove 41 and the pressing plate 61 are aligned up and down and plugged into each other, and an injection molding groove 62 is provided in the upper mold box 6, and a one-way valve is arranged in the injection molding groove 62 (similar to the structure of the end of the existing injection molding screw, which is used to output the injection molding material while preventing the injection molding material from being squeezed and refluxed), the top of the injection molding groove 62 is connected to the output end of the injection molding machine 3, and the bottom end of the injection molding groove 62 passes through the bottom of the upper mold box 6, and the top of the lifting platform 5 is fixedly connected to the lifting motor 53, and the output end of the lifting motor 53 is fixedly connected to the top of the lifting screw 51.

[0031] Through the arrangement of the above structure, the lifting motor 53 is turned on to drive the lifting screw rod 51 to rotate. At this time, the lifting slider 52 will move the upper mold box 6 downward, and finally the pressing plate 61 is completely inserted into the profiling groove 41. At this time, the lower mold box 4 is in a tightly fitted state, which effectively ensures the sealing effect. Then the injection molding machine 3 is operated to inject the thermoplastic plastic slurry into the profiling groove 41 through the injection groove 62, so as to complete the injection molding production of the PCR plate in the cavity formed by the pressing plate 61 and the profiling groove 41.

[0032] Reference Figure 3 , Figure 5 , wherein the cooling mechanism includes a water-cooling groove 7, which is opened in the lower mold box 4, and a stirring rod 71 is rotatably connected in the water-cooling groove 7. A plurality of groups of stirring impellers 72 are fixedly connected at equal intervals on the outer wall of the stirring rod 71, preferably three groups here, and the end of the stirring rod 71 passes through the water-cooling groove 7 and is fixedly connected to a first bevel gear 73. A second bevel gear 74 is fixedly connected to the outer wall of the bottom of the lifting screw 51, and the second bevel gear 74 is meshingly connected with the first bevel gear 73.

[0033] Through the arrangement of the above-mentioned structure, during the rotation of the lifting screw 51, the meshing relationship between the second bevel gear 74 and the first bevel gear 73 will cause the stirring rod 71 to rotate with the stirring impeller 72 in the water-cooling tank 7, so that the water in the water-cooling tank 7 can flow, and the water flows in various places in the water-cooling tank 7 can flow with each other, so that the water flows in various places can exchange heat with each other, avoiding the situation of uneven water flow temperature, ensuring the water cooling effect, avoiding the situation of cracking of the PCR plate caused by uneven cooling, and thus improving the production quality of the PCR plate.

[0034] Reference Figure 5-Figure 8, wherein the side wall of the lower mold box 4 is fixedly connected with a positioning plate 42, the top of the positioning plate 42 is fixedly connected with a positioning guide rod 421, the top of the positioning guide rod 421 passes through the lifting slider 52 and is fixedly connected to the bottom of the lifting platform 5; the recoil assembly includes a ventilation groove 8, the ventilation groove 8 is opened in the upper mold box 6, and both sides of the bottom of the ventilation groove 8 are provided with recoil grooves 81, a piston plate 82 is slidably connected in the recoil groove 81, a first spring 821 is fixedly connected between the bottom of the piston plate 82 and the recoil groove 81, a piston rod 822 is fixedly connected to the bottom of the piston plate 82, and a flushing hole 823 is commonly opened between the piston plate 82 and the piston rod 822; a steam groove 83 is opened in the positioning plate 42, and the steam groove 83 is communicated with the inner cavity of the water cooling groove 7, A lower air guide groove 831 is provided in the positioning guide rod 421, and a force storage groove 832 is provided in the lifting slider 52. The lower air guide groove 831 and the force storage groove 832 are movably connected, and the force storage groove 832 is connected to the ventilation groove 8 through the upper air guide groove 833, and a force storage mechanism is arranged in the force storage groove 832; the force storage mechanism includes a force storage rod 84, and a sealing slot 841 is provided in the force storage groove 832. The force storage rod 84 is slidably connected in the sealing slot 841, and the bottom end of the force storage rod 84 extends through to the bottom of the lifting slider 52 and is fixedly connected to a contact plate 842, and a second spring 843 is fixedly connected between the top of the contact plate 842 and the bottom of the lifting slider 52, and the second spring 843 is sleeved on the outer side of the force storage rod 84.

[0035] By setting the above structure, in the process of the upper mold box 6 and the lower mold box 4 being fitted together, the top of the positioning plate 42 will contact the contact plate 842, and in the process of the upper mold box 6 continuing to move downward, the contact plate 842 and the force storage rod 84 will be pushed to move upward, and the second spring 843 will be compressed, so that the force storage rod 84 is inserted into the bottom of the sealing slot 841, thereby sealing the upper air guide groove 833, and after the upper mold box 6 and the lower mold box 4 are fitted together, the lower air guide groove 831 will be in a state of being connected with the force storage groove 832; and in the injection molding process, the cooling water that is closer to the profiling groove 41 will be evaporated after absorbing the heat of the molten slurry, so that the air pressure in the water-cooling groove 7 increases, and the above-mentioned steam will enter the steam groove 83 under the action of the air pressure, and then enter the force storage groove 832 along the lower air guide groove 831. After completion, when the upper mold box 6 moves upward to reset, the force storage rod 84 will move downward under the rebound action of the second spring 843, thereby releasing the blockage of the upper air guide groove 833. At this time, the steam accumulated in the force storage groove 832 will enter the ventilation groove 8, and under the action of air pressure, push the piston plate 82 downward, so that the piston rod 822 passes through the recoil groove 81, so that the output end of the air hole 823 is connected to the outside world. At this time, the steam will be discharged along the air hole 823, thereby quickly generating a jet of air at the bottom of the pressing plate 61, giving the formed PCR plate a downward impact, effectively avoiding the PCR plate from sticking to the pressing plate 61, facilitating material removal, and improving production efficiency. In addition, the moisture in the air flow will cover the surface of the PCR plate, thereby cooling the surface of the PCR plate and improving the cooling efficiency.

[0036] Reference Figure 3-Figure 5 , wherein, an air box 75 is rotatably connected to the outer wall of the stirring rod 71, the bottom of the air box 75 is fixedly connected to the top of the processing table 1, and a guide blade 751 is fixedly connected to the outer wall of the stirring rod 71 located in the air box 75. A guide groove 752 is opened in the inner cavity of the stirring rod 71, one end of the guide groove 752 is connected to the inner cavity of the air box 75, and one end of the guide groove 752 passes through the stirring rod 71 and is connected to the outside world. The side wall of the air box 75 is fixed and connected with an air guide hose 753, the other end of the air guide hose 753 is connected to the inner cavity of the power storage groove 832, and a one-way valve is arranged in the air guide hose 753.

[0037] It should be noted that the one-way valve in the air guide hose 753 can only allow the airflow in the inflation box 75 to enter the power storage tank 832.

[0038] Through the arrangement of the above structure, the stirring rod 71 drives the guide blade 751 to rotate in the inflation box 75, so that the external airflow is sucked into the inflation box 75 along the guide groove 752, and the airflow will pass through the entire water cooling groove 7, thereby effectively reducing the temperature of the airflow, and then the airflow will enter the air guide hose 753, and after flushing the one-way valve in the air guide hose 753, it will enter the storage groove 832 along the air guide hose 753, and then continue to be discharged from the air flushing hole 823, thereby generating a cooler airflow effect on the top of the PCR plate, further improving the cooling efficiency and realizing efficient production.

[0039] Reference Figure 1-Figure 3 , wherein the transfer assembly includes a material moving screw 9, a bearing seat 91 is fixedly connected to the top of the processing table 1 and the side wall of the frame of the conveyor belt 2, the material moving screw 9 is rotatably connected between the bearing seats 91 on both sides, a material moving motor 92 is fixedly connected to the side wall of the bearing seat 91, the output shaft of the material moving motor 92 is fixedly connected to the end of the material moving screw 9, a sliding sleeve 93 is threadedly connected to the material moving screw 9, and a suction and discharge mechanism is arranged on the sliding sleeve 93, a guide slide bar 931 is fixedly connected between the bearing seats 91 on both sides, and the guide slide bar 931 passes through the side wall of the sliding sleeve 93; the material suction and discharge mechanism includes an electric telescopic rod 94, the electric telescopic rod 94 is fixed on the sliding sleeve 93, a suction plate 95 is fixedly connected to the bottom of the telescopic end of the electric telescopic rod 94, adsorption plates 951 are fixedly connected to both sides of the bottom of the adsorption plate 95, an air suction pump 952 is fixedly connected to the bottom of the adsorption plate 95, and the air suction end of the air suction pump 952 is connected to the inner cavity of the adsorption plate 951.

[0040] Through the arrangement of the above structure, after the PCR plate is cooled and shaped, the material moving motor 92 drives the material moving screw 9 to rotate, so that the adsorption plate 951 moves to the top of the PCR plate, and then the electric telescopic rod 94 is extended and retracted, so that the bottom end of the adsorption plate 951 is attached to the top of the PCR plate, and then the suction pump 952 starts to work, so that the PCR plate is fixed at the bottom of the adsorption plate 951, and then the material moving motor 92 continues to drive the material moving screw 9 to rotate, so that the sliding sleeve 93 moves the PCR plate to the conveyor belt 2. When the PCR plate moves to the top of the conveyor belt 2, the electric telescopic rod 94 first extends downward, and then the suction pump 952 stops working, so that the PCR plate is transported to the conveyor belt 2, and finally moves to the next process with the operation of the conveyor belt 2, realizing automated transportation, and effectively improving the automated production efficiency.

[0041] Reference Figure 1-Figure 8In the present invention, when in use, the lifting motor 53 is turned on to drive the lifting screw rod 51 to rotate. At this time, the lifting slider 52 will move the upper mold box 6 downward, and finally the pressing plate 61 is completely inserted into the profiling groove 41. At this time, the lower mold box 4 is in a tightly fitted state, which effectively ensures the sealing effect. Then the injection molding machine 3 is operated to inject the thermoplastic slurry into the profiling groove 41 through the injection groove 62, so as to complete the injection molding production of the PCR plate in the cavity formed by the pressing plate 61 and the profiling groove 41; and when the slurry enters the injection cavity, it will be affected by the water in the water cooling tank 7. The flow cooling effect allows for rapid cooling and shaping, thereby effectively increasing production efficiency. Furthermore, during the rotation of the lifting screw 51, the meshing relationship between the second bevel gear 74 and the first bevel gear 73 causes the stirring rod 71 to rotate with the stirring impeller 72 in the water cooling tank 7, thereby causing the water in the water cooling tank 7 to flow, and the water flows at various locations in the water cooling tank 7 to flow with each other, thereby allowing the water flows at various locations to exchange heat with each other, avoiding uneven water flow temperature, ensuring the water cooling effect, and avoiding cracking of the PCR plate caused by uneven cooling, thereby improving the production quality of the PCR plate.

[0042] When the upper mold box 6 and the lower mold box 4 are in contact with each other, the top of the positioning plate 42 will contact the contact plate 842, and when the upper mold box 6 continues to move downward, the contact plate 842 and the force storage rod 84 will be pushed upward, and the second spring 843 will be compressed, so that the force storage rod 84 is inserted into the bottom of the sealing slot 841, thereby sealing the upper air guide groove 833, and after the upper mold box 6 and the lower mold box 4 are in contact with each other, the lower air guide groove 831 will be in a state of communication with the force storage groove 832; and during the injection molding process, the cooling water that is closer to the profiling groove 41 will evaporate after absorbing the heat of the molten slurry, so that the air pressure in the water-cooling groove 7 increases, and the steam generated above will enter the steam groove 83 under the action of the air pressure, and then enter the force storage groove 832 along the lower air guide groove 831. When the injection molding is completed, the upper mold box 6 and the lower mold box 4 are in contact with each other. When the mold box 6 moves upward to reset, the force storage rod 84 will move downward under the rebound action of the second spring 843, thereby releasing the blockage of the upper air guide groove 833. At this time, the steam accumulated in the force storage groove 832 will enter the ventilation groove 8, and under the action of air pressure, push the piston plate 82 downward, so that the piston rod 822 passes through the recoil groove 81, so that the output end of the air hole 823 is connected to the outside world. At this time, the steam will be discharged along the air hole 823, thereby quickly generating a jet of air at the bottom of the pressing plate 61, giving the formed PCR plate a downward impact, effectively avoiding the PCR plate from sticking to the pressing plate 61, facilitating material removal, and improving production efficiency. In addition, the moisture in the air flow will cover the surface of the PCR plate, thereby cooling the surface of the PCR plate and improving the cooling efficiency. Subsequently, when the accumulated steam is exhausted, the lower air guide groove 831 and the power storage groove 832 will be disconnected, and the stirring rod 71 will drive the guide blade 751 to rotate in the inflation box 75, so that the external airflow is sucked into the inflation box 75 along the guide groove 752, and the airflow will pass through the entire water cooling groove 7, thereby effectively reducing the temperature of the airflow, and then the airflow will enter the air guide hose 753, and after opening the one-way valve in the air guide hose 753, it will enter the power storage groove 832 along the air guide hose 753, and then continue to be discharged from the air hole 823, thereby generating a cooler airflow effect on the top of the PCR plate, further improving the cooling efficiency and achieving efficient production.

[0043] After the PCR plate is cooled and shaped, the material moving motor 92 drives the material moving screw 9 to rotate, so that the adsorption plate 951 moves to the top of the PCR plate, and then the electric telescopic rod 94 is extended and retracted, so that the bottom end of the adsorption plate 951 is attached to the top of the PCR plate, and then the suction pump 952 starts to work, so that the PCR plate is fixed at the bottom of the adsorption plate 951, and then the material moving motor 92 continues to drive the material moving screw 9 to rotate, so that the sliding sleeve 93 moves the PCR plate to the conveyor belt 2. When the PCR plate moves to the top of the conveyor belt 2, the electric telescopic rod 94 first extends downward, and then the suction pump 952 stops working, so that the PCR plate is transported to the conveyor belt 2, and finally moves to the next process as the conveyor belt 2 runs, realizing automated transportation, effectively improving automated production efficiency.

[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A PCR plate combined automatic production line, comprising a processing table (1), a conveyor belt (2) and an injection molding machine (3), characterized in that: The top of the processing table (1) is fixedly connected to a lower mold box (4), the top of the processing table (1) is fixedly connected to a lifting platform (5), a lifting screw (51) is rotatably connected between the bottom of the lifting platform (5) and the processing table (1), a lifting slider (52) is threadedly sleeved on the side wall of the lifting screw (51), an upper mold box (6) is fixedly connected to the side wall of the lifting slider (52), and the injection molding machine (3) is fixed on the top of the upper mold box (6), and further comprises: A cooling mechanism, the cooling mechanism being arranged in the lower mold box (4), and being used to cool the injection molding material to increase production efficiency; A recoil assembly, the recoil assembly being arranged in the upper mold box (6), and being used to flush air downward from the bottom of the upper mold box (6) to facilitate material removal; A transfer component, the transfer component is arranged between the processing table (1) and the conveyor belt (2), and the transfer component is used to transfer the formed PCR plate to the next process; The lower mold box (4) is provided with a profiling groove (41) inside, the bottom of the upper mold box (6) is fixedly connected with a pressing plate (61), and the profiling groove (41) and the pressing plate (61) are aligned with each other and plugged into each other, the upper mold box (6) is provided with an injection groove (62), the top of the injection groove (62) is connected with the output end of the injection molding machine (3), and the bottom of the injection groove (62) passes through the bottom of the upper mold box (6), and the top of the lifting platform (5) is fixedly connected with a lifting motor (53), and the output end of the lifting motor (53) is fixedly connected with the top of the lifting screw rod (51); The cooling mechanism comprises a water cooling groove (7), wherein the water cooling groove (7) is opened in the lower mold box (4), a stirring rod (71) is rotatably connected in the water cooling groove (7), a plurality of stirring impellers (72) are fixedly connected at equal intervals on the outer wall of the stirring rod (71), an end of the stirring rod (71) passes through the water cooling groove (7) and is fixedly connected to a first bevel gear (73), a second bevel gear (74) is fixedly connected to the outer wall of the bottom of the lifting screw (51), the second bevel gear (74) is meshingly connected to the first bevel gear (73), a positioning plate (42) is fixedly connected to the side wall of the lower mold box (4), a positioning guide rod (421) is fixedly connected to the top of the positioning plate (42), the top of the positioning guide rod (421) passes through the lifting slider (52) and is fixedly connected to the bottom of the lifting platform (5); The recoil assembly comprises a venting groove (8), wherein the venting groove (8) is provided in the upper mold box (6), recoil grooves (81) are provided on both sides of the bottom of the venting groove (8), a piston plate (82) is slidably connected in the recoil groove (81), a first spring (821) is fixedly connected between the bottom of the piston plate (82) and the recoil groove (81), a piston rod (822) is fixedly connected to the bottom of the piston plate (82), and a flushing hole (823) is provided between the piston plate (82) and the piston rod (822).

2. A PCR plate combined automatic production line according to claim 1, characterized in that: A steam groove (83) is provided in the positioning plate (42), the steam groove (83) is communicated with the inner cavity of the water cooling groove (7), a lower air guide groove (831) is provided in the positioning guide rod (421), a force storage groove (832) is provided in the lifting slider (52), the lower air guide groove (831) and the force storage groove (832) are movably communicated, the force storage groove (832) and the ventilation groove (8) are communicated via the upper air guide groove (833), and a force storage mechanism is provided in the force storage groove (832).

3. A PCR plate combined automatic production line according to claim 2, characterized in that: The force storage mechanism comprises a force storage rod (84), a sealing slot (841) is provided in the force storage groove (832), the force storage rod (84) is slidably connected in the sealing slot (841), and the bottom end of the force storage rod (84) extends through and extends to the bottom of the lifting slider (52) and is fixedly connected to a contact plate (842), a second spring (843) is fixedly connected between the top of the contact plate (842) and the bottom of the lifting slider (52), and the second spring (843) is sleeved on the outside of the force storage rod (84).

4. A PCR plate combined automatic production line according to claim 2, characterized in that: An air box (75) is rotatably connected to the outer wall of the stirring rod (71); the bottom of the air box (75) is fixedly connected to the top of the processing table (1); a guide blade (751) is fixedly connected to the outer wall of the stirring rod (71) located in the air box (75); a guide groove (752) is provided in the inner cavity of the stirring rod (71); one end of the guide groove (752) is communicated with the inner cavity of the air box (75); one end of the guide groove (752) passes through the stirring rod (71) and is communicated with the outside; an air guide hose (753) is fixed to and communicated with the side wall of the air box (75); the other end of the air guide hose (753) is communicated with the inner cavity of the power storage groove (832); and a one-way valve is arranged in the air guide hose (753).

5. The PCR plate combined automatic production line according to claim 1, characterized in that: The transfer assembly comprises a material moving screw (9), the top of the processing table (1) and the side wall of the frame of the conveyor belt (2) are fixedly connected with bearing seats (91), the material moving screw (9) is rotatably connected between the bearing seats (91) on both sides, the side wall of the bearing seat (91) is fixedly connected with a material moving motor (92), the output shaft of the material moving motor (92) is fixedly connected to the end of the material moving screw (9), the material moving screw (9) is threadedly connected with a sliding sleeve (93), and the sliding sleeve (93) is provided with a material suction and discharge mechanism, and a guide slide rod (931) is fixedly connected between the bearing seats (91) on both sides, and the guide slide rod (931) passes through the side wall of the sliding sleeve (93).

6. A PCR plate combined automatic production line according to claim 5, characterized in that: The material suction and discharge mechanism comprises an electric telescopic rod (94), the electric telescopic rod (94) being fixed on the sliding sleeve (93), a material suction plate (95) being fixedly connected to the bottom of the telescopic end of the electric telescopic rod (94), adsorption plates (951) being fixedly connected to both sides of the bottom of the material suction plate (95), a suction pump (952) being fixedly connected to the bottom of the material suction plate (95), and a suction end of the suction pump (952) being in communication with an inner cavity of the adsorption plate (951).

Citation Information

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