A zero-gravity mixer

By designing a protective shell structure in the gravity-free mixer to withstand material impact and facilitate replacement, the problem of difficulty and high cost in maintaining the inner wall of the mixer is solved, achieving more efficient material mixing and lower maintenance costs.

CN118807577BActive Publication Date: 2025-01-21SHUANGLONG GROUP
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Patent Information

Application Number
CN202411296062.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-01-21
Estimated Expiration
2044-09-18

AI Technical Summary

Technical Problem

The inner wall of the gravity-free mixer is often impacted by materials during the mixing process, which makes it difficult to maintain and costly.

Method used

A gravity-free mixer is designed, using two mixing chambers and a protective shell structure. The protective shell bears the impact of materials during the mixing process, reducing damage to the shell and bottom plate. The protective shell is conveniently installed through a rotating sleeve and a snap plate. replace.

Benefits of technology

It effectively protects the inner wall of the mixer, reduces maintenance costs and difficulty, and extends the service life of the equipment through a convenient protective shell replacement mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a zero-gravity mixer, which belongs to the technical field of mixers. It mainly includes a shell, wherein two mixing chambers are arranged inside the shell, and the sides of the two mixing chambers are connected. A mixing shaft is arranged between the two ends of the mixing chamber, and both ends of the mixing shaft are rotatably connected with a rotating sleeve, and the rotating sleeve is rotatably connected with the shell, and a plurality of stirring blades are fixedly installed around the mixing shaft. The lower side of the shell is an opening, and a bottom plate is fixedly installed on the lower opening of the shell, and a protective shell is arranged inside the mixing chamber, and the bottom and side walls of the protective shell are respectively fitted with the upper side of the bottom plate and the inner wall of the mixing chamber, and the adjacent side of the two protective shells and the upper side of the protective shell are both openings, and the two ends of the protective shell are respectively fixedly installed with a rotating sleeve, and a discharge pipe is fixed in the middle of the lower side of the bottom plate. A zero-gravity mixer of the present application achieves the effect of protecting the inner wall of the mixer.
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Description

Technical Field

[0001] The present invention relates to the technical field of mixers, and more particularly to a zero-gravity mixer. Background Art

[0002] Zero gravity mixer is widely used in the drying and mixing of dry mortar, chemicals, pesticides, detergents, pigments, food, MSG, milk powder, salt, feed, chemicals, ceramics, plastics, rubber additives and other powders.

[0003] The blades and inner wall of the zero-gravity mixer are constantly impacted by the materials during mixing, which requires frequent replacement and maintenance. The blades are relatively easy to replace, while the maintenance of the inner wall of the mixer requires the zero-gravity mixer to be disassembled as a whole, which makes the maintenance of the inner wall of the mixer difficult and costly.

[0004] Therefore, it is necessary to provide a zero-gravity mixer to solve the above problems. Summary of the invention

[0005] Based on the above problems existing in the prior art, the purpose of the embodiments of the present application is to provide a zero-gravity mixer to achieve the effect of protecting the inner wall of the mixer.

[0006] The technical solution adopted by the present application to solve its technical problems is: a weightless mixer, including a shell, two mixing chambers are arranged inside the shell, the sides of the two mixing chambers are connected, a mixing shaft is arranged between the two ends of the mixing chamber, both ends of the mixing shaft are rotatably connected with a rotating sleeve, the rotating sleeve is rotatably connected to the shell, a plurality of stirring blades are fixedly installed on the circumference of the mixing shaft, the lower side of the shell is an opening, a bottom plate is fixedly installed on the lower opening of the shell, a protective shell is arranged inside the mixing chamber, the bottom and side walls of the protective shell are respectively fitted with the upper side of the bottom plate and the inner wall of the mixing chamber, the adjacent side of the two protective shells and the upper side of the protective shell are both openings, the two ends of the protective shell are respectively fixedly installed with a rotating sleeve, and a discharge pipe is fixed in the middle of the lower side of the bottom plate.

[0007] Furthermore, the rotating shaft sleeve is provided with an inherent snap-fit ​​plate, the snap-fit ​​plate is in contact with the inner wall of the mixing chamber, the edge of the snap-fit ​​plate is provided with a snap groove, the upper sides of both ends of the protective shell are provided with snap-fit ​​openings, the snap-fit ​​openings are inserted into the snap grooves, and the snap-fit ​​openings are adapted to the snap grooves.

[0008] Furthermore, the upper side of the shell is an opening, and both ends of the opening on the upper side of the shell are rotatably connected with cover plates.

[0009] Furthermore, a support plate is fixed on the upper side of the shell, and a feed pipe is provided on one side of the support plate.

[0010] Furthermore, one end of the mixing shaft extends through the shell and is fixedly connected to a mixing sprocket, one side of the shell is rotatably connected to an auxiliary sprocket, one side of the shell is fixedly connected to a mixing drive, the output shaft of the mixing drive is fixedly connected to a driving sprocket, and a chain is wound between the mixing sprocket, the auxiliary sprocket and the driving sprocket.

[0011] Furthermore, two discharging drivers corresponding to the positions of the rotating sleeves are fixed on one side of the shell, and the output shafts of the discharging drivers are respectively fixedly connected to a rotating sleeve.

[0012] Furthermore, two baffles are provided at the upper end of the discharge pipe, and the baffles are respectively fitted with the bottom of a protective shell, and the opposite sides of the two baffles are rotatably connected to the discharge pipe. Two baffle drivers are fixed on one side of the discharge pipe, and the output shafts of the baffle drivers are respectively fixedly connected to the rotating shaft of a baffle.

[0013] The beneficial effects of the present invention are:

[0014] 1. When mixing materials, the two protective shells are connected, and the bottom of the protective shell blocks the discharge pipe. At this time, the shell, bottom plate and baffle will support the protective shell so that the protective shell can carry the materials. At the same time, the protective shell will replace the shell and bottom plate to withstand the impact of the materials, reducing the damage to the shell and bottom plate;

[0015] 2. After the materials are mixed, the protective shell rotates to expose the upper end of the discharge pipe. At this time, the rotation of the mixing shaft will drive the stirring blades to push the materials into the discharge pipe to complete the discharge;

[0016] 3. When the protective shell needs to be replaced, remove the bottom plate, separate the protective shell and the rotating sleeve, and then remove the protective shell for replacement. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 It is an overall schematic diagram of a zero-gravity mixer in this application;

[0019] Figure 2 for Figure 1 An exploded schematic diagram of a zero-gravity mixer;

[0020] Figure 3 for Figure 2 Schematic diagram of the exploded view of the middle shell;

[0021] Figure 4 for Figure 3A schematic diagram of the structure of the middle card slot;

[0022] Figure 5 for Figure 2 Working status of the middle mixing chamber Figure 1 ;

[0023] Figure 6 for Figure 2 Working status of the middle mixing chamber Figure 2 ;

[0024] Figure 7 for Figure 2 Working status of the middle mixing chamber Figure 3 ;

[0025] In the figure:

[0026] 1. Shell; 11. Mixing chamber; 12. Cover plate; 13. Support plate; 14. Feeding pipe;

[0027] 2. Mixing shaft; 21. Mixing blade; 22. Mixing sprocket; 23. Auxiliary sprocket; 24. Mixing drive; 25. Driving sprocket; 26. Chain;

[0028] 3. Rotating sleeve; 31. Clamping plate; 32. Clamping slot; 33. Discharging driver;

[0029] 4. Bottom plate; 41. Discharging pipe; 42. Baffle; 43. Baffle driver;

[0030] 5. Protective shell; 51. Snap-fit ​​opening. DETAILED DESCRIPTION

[0031] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0032] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0033] In the present invention, unless otherwise specified, the directions used, such as "up" and "down", usually refer to the directions shown in the drawings, or to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0034] like Figure 1-7 As shown, the present application provides a zero-gravity mixer, including a shell 1 , wherein two mixing chambers 11 are arranged inside the shell 1 , and the sides of the two mixing chambers 11 are connected.

[0035] The upper and lower sides of the shell 1 are both open, and both ends of the upper opening of the shell 1 are rotatably connected with cover plates 12. A support plate 13 is arranged between the two cover plates 12. The support plate 13 is fixed to the shell 1, and a feed pipe 14 is arranged on one side of the support plate 13.

[0036] A mixing shaft 2 is disposed between the two ends of the mixing chamber 11 . Both ends of the mixing shaft 2 are rotatably connected with a rotating shaft sleeve 3 , and the rotating shaft sleeve 3 is rotatably connected to the housing 1 .

[0037] A plurality of stirring blades 21 are fixedly installed on the circumference of the mixing shaft 2. One end of the mixing shaft 2 extends through the shell 1 and is fixedly connected to a mixing sprocket 22. An auxiliary sprocket 23 is rotatably connected to one side of the shell 1. A mixing driver 24 is fixedly connected to one side of the shell 1. The output shaft of the mixing driver 24 is fixedly connected to a driving sprocket 25. A chain 26 is wound between the mixing sprocket 22, the auxiliary sprocket 23 and the driving sprocket 25.

[0038] The bottom opening of the housing 1 is fixedly mounted with a bottom plate 4, and a protective shell 5 is provided inside the mixing chamber 11, and the bottom and side walls of the protective shell 5 are respectively in contact with the upper side of the bottom plate 4 and the inner wall of the mixing chamber 11. The adjacent sides of the two protective shells 5 and the upper side of the protective shells 5 are both open.

[0039] The rotating sleeve 3 is sleeved with a fixed clamping plate 31, which is in contact with the inner wall of the mixing chamber 11. The edges of the clamping plate 31 are provided with clamping grooves 32, and the upper sides of both ends of the protective shell 5 are provided with clamping openings 51, which are inserted into the clamping grooves 32, and the clamping openings 51 are adapted to the clamping grooves 32.

[0040] Two discharging drivers 33 corresponding to the positions of the rotating sleeves 3 are fixed on one side of the housing 1 , and the output shafts of the discharging drivers 33 are respectively fixed to one rotating sleeve 3 .

[0041] A discharge pipe 41 is fixed in the middle of the lower side of the bottom plate 4, and two baffles 42 are arranged at the upper end of the discharge pipe 41. The baffles 42 are respectively fitted with the bottom of a protective shell 5, and the opposite sides of the two baffles 42 are rotatably connected to the discharge pipe 41. Two baffle drivers 43 are fixed on one side of the discharge pipe 41, and the output shafts of the baffle drivers 43 are respectively fixedly connected to the rotating shafts of one baffle 42.

[0042] In this embodiment, the mixing driver 24 , the discharging driver 33 and the baffle driver 43 are all motors.

[0043] When the materials are mixed, the protective shell 5 is in the state as follows Figure 5As shown, the two protective shells 5 are connected, and the upper opening of the protective shell 5 corresponds to the upper opening of the shell 1. Both baffles 42 are in a closed state, and the shell 1, the bottom plate 4 and the baffle 42 support the protective shell 5 so that the protective shell 5 can carry materials.

[0044] The material can be poured into the protective shell 5 through the feed pipe 14, and the mixing driver 24 is started. The mixing driver 24 drives the two mixing shafts 2 to rotate through the mixing sprocket 22, the auxiliary sprocket 23, the driving sprocket 25 and the chain 26, so that the stirring blades 21 stir and mix the material.

[0045] At this time, during the mixing process, the protective shell 5 will replace the shell 1 and the bottom plate 4 to withstand the impact of the materials, thereby reducing the damage to the shell 1 and the bottom plate 4.

[0046] After the material mixing is completed, the baffle driver 43 drives the two baffles 42 to open, and at the same time the discharging driver 33 is started. The discharging driver 33 drives the protective shell 5 to rotate through the rotating sleeve 3 and the clamping plate 31, so that the openings on the opposite sides of the two protective shells 5 rotate toward the lower side of the protective shell 5, thereby exposing the upper end of the discharging pipe 41. Figure 6 At this time, the rotation of the mixing shaft 2 will drive the stirring blades 21 to push the material into the discharge pipe 41 to complete the discharge.

[0047] After the protective shell 5 rotates, a portion of the upper surface of the bottom plate 4 is exposed, which may cause some materials to remain on the upper surface of the bottom plate 4 .

[0048] After the material is basically discharged, the discharging driver 33 drives the protective shell 5 to reset. During the resetting process of the protective shell 5, the residual material on the upper surface of the bottom plate 4 will be scraped out. With the continuous rotation of the mixing shaft 2, the scraped material will be directly pushed into the discharging pipe 41 to reduce the residual material.

[0049] After all materials have been processed, by opening the cover plate 12 , the staff can observe the inside of the housing 1 , the conditions of the stirring blades 21 and the protective shell 5 , or clean the inside of the housing 1 .

[0050] If the stirring blades 21 are worn out too much, the stirring blades 21 can be directly replaced through the cover plate 12 .

[0051] If the protective shell 5 is worn too much, the discharging driver 33 is started first, so that the engaging opening 51 faces the side of the protective shell 5, and then the bottom plate 4 is removed. Figure 7 As the engaging opening 51 faces the side of the protective shell 5 , the rotating sleeve 3 supports the protective shell 5 through the engaging plate 31 and the engaging groove 32 , so as to prevent the protective shell 5 from falling off during the removal of the bottom plate 4 .

[0052] After the bottom plate 4 is removed, the rotating sleeve 3 drives the protective shell 5 to be replaced to rotate and reset, so that the snap-fitting opening 51 faces the upper side of the protective shell 5, and the protective shell 5 can be taken out from the lower side of the shell 1. Then, the snap-fitting opening 51 of the new protective shell 5 faces the upper side of the protective shell 5, and is lifted from the lower side of the shell 1 into the shell 1. By snapping the snap-fitting opening 51 into the snap-fitting slot 32, the positioning of the protective shell 5 can be completed, and then the discharging driver 33 drives the protective shell 5 to rotate, so that the snap-fitting opening 51 of the new protective shell 5 faces the side of the protective shell 5, and finally the bottom plate 4 is installed again.

[0053] In summary, the effect of facilitating replacement of the protective shell 5 is achieved, and the maintenance cost of the zero-gravity mixer is reduced by replacing the protective shell 5 and shielding the impact of the material shell 1 and the bottom plate 4 by the protective shell 5 .

[0054] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0055] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0056] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0057] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

[0058] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A zero-gravity mixer, characterized in that: The invention comprises a shell (1), wherein two mixing chambers (11) are arranged inside the shell (1), the sides of the two mixing chambers (11) are connected, a mixing shaft (2) is arranged between the two ends of the mixing chamber (11), the two ends of the mixing shaft (2) are rotatably connected to a rotating shaft sleeve (3), the rotating shaft sleeve (3) is rotatably connected to the shell (1), a plurality of stirring blades (21) are fixedly installed around the mixing shaft (2), the lower side of the shell (1) is open, a bottom plate (4) is fixedly installed on the lower opening of the shell (1), a protective shell (5) is arranged inside the mixing chamber (11), the bottom and side walls of the protective shell (5) are respectively in contact with the upper side of the bottom plate (4) and the inner wall of the mixing chamber (11), the adjacent side of the two protective shells (5) and the upper side of the protective shell (5) are both open, the two ends of the protective shell (5) are respectively fixedly installed with a rotating shaft sleeve (3), and a discharge pipe (41) is fixed in the middle of the lower side of the bottom plate (4); The rotating shaft sleeve (3) is sleeved with an inherent snap-fit ​​plate (31), the snap-fit ​​plate (31) is in contact with the inner wall of the mixing chamber (11), the edge of the snap-fit ​​plate (31) is provided with a snap-fit ​​groove (32), the upper sides of both ends of the protective shell (5) are provided with snap-fit ​​openings (51), the snap-fit ​​openings (51) are snapped into the snap-fit ​​grooves (32), and the snap-fit ​​openings (51) are adapted to the snap-fit ​​grooves (32); Two discharging drivers (33) corresponding to the positions of the rotating shaft sleeves (3) are fixed on one side of the housing (1), and the output shafts of the discharging drivers (33) are respectively fixedly connected to one rotating shaft sleeve (3).

2. A zero-gravity mixer according to claim 1, characterized in that: The upper side of the shell (1) is an opening, and both ends of the upper side opening of the shell (1) are rotatably connected to cover plates (12), and the two cover plates (12) correspond to the position of a mixing chamber (11) respectively.

3. A zero-gravity mixer according to claim 1, characterized in that: A support plate (13) is fixed on the upper side of the housing (1), and a feed pipe (14) is provided on one side of the support plate (13).

4. A zero-gravity mixer according to claim 1, characterized in that: One end of the mixing shaft (2) extends through the housing (1) and is fixedly connected to a mixing sprocket (22); one side of the housing (1) is rotatably connected to an auxiliary sprocket (23); one side of the housing (1) is fixedly connected to a mixing drive (24); an output shaft of the mixing drive (24) is fixedly connected to a driving sprocket (25); and a chain (26) is wound between the mixing sprocket (22), the auxiliary sprocket (23) and the driving sprocket (25).

5. A zero-gravity mixer according to claim 1, characterized in that: Two baffles (42) are provided at the upper end of the discharge pipe (41), and the baffles (42) are respectively fitted with the bottom of a protective shell (5), and the opposite sides of the two baffles (42) are rotatably connected to the discharge pipe (41), and two baffle drivers (43) are fixed to one side of the discharge pipe (41), and the output shafts of the baffle drivers (43) are respectively fixedly connected to the rotating shaft of a baffle (42).

Citation Information

Patent Citations

  • Zero-gravity double-shaft blade mixer

    CN103623726A

  • Wear-resistant stirring tank

    CN215233932U