Installation construction method of high-precision power punch

Abstract

The application discloses a kind of installation construction methods of high-precision power punch, the punch includes: body and base, base is provided with inverted L-shaped fixing seat, the bottom of body extends to both sides and is formed with fixed part, the top of inverted L-shaped fixing seat is on fixed part, the bottom of body is equipped with processing table, the bottom of processing table is equipped with recess, recess is formed with assembly cavity between base, recycling box is equipped in assembly cavity, recycling box is slidably connected on base, construction method includes: a, installation before equipment;B, the installation of assembly table;C, the fixing of clamping assembly;D, the assembly of body and base;E, complete assembly.The application is equipped with recycling box on base, part of waste is directly dropped into recycling box in assembly cavity, part of waste on processing table only needs to be pushed into punch by worker and automatically dropped into recycling box, so as to collect waste, save time and effort, greatly convenient for user, greatly shorten cleaning time.

Description

Technical Field

[0001] This invention belongs to the technical field of punch press equipment, specifically relating to an installation and construction method for a high-precision, high-power punch press. Background Technology

[0002] Precision punching machines are widely used in various mass production processes of sheet metal, including punching, shearing, forming, and drawing. These applications include the processing of products such as vehicles, watches, home appliances, stationery, hand tools, hardware, and computers. They are characterized by high rigidity, high precision, center balance, stable and safe operation, automated processing, and energy efficiency, thus enjoying widespread use. The design principle of a punch press is to convert circular motion into linear motion. The main motor drives the flywheel, which in turn drives the gears, crankshaft (or eccentric gear), connecting rods, etc., through the clutch to achieve the linear motion of the slide block and realize the powerful stamping and forming of the mold.

[0003] In the existing technology, after the punch press is used, some waste material will remain on the processing table and some will fall to the bottom of the punch press. After the punch press is used, workers often need to collect and clean it, which is time-consuming and laborious, and causes great inconvenience to users. Summary of the Invention

[0004] The purpose of this invention is to solve the aforementioned technical problems existing in the prior art and to provide an installation method for a high-precision, high-power punch press. A base is installed at the bottom of the machine body, forming an assembly cavity between the base and the bottom of the machine body. A recycling box is installed on the base and is slidably connected to the base. After the punch press finishes processing, some waste material falls directly into the recycling box within the assembly cavity. Waste material on the processing table automatically falls into the recycling box after the worker pushes it into the punch press, thus collecting the waste material centrally. After the punch press is used, the recycling box is slid out of the assembly cavity to remove the waste material. The recycling box serves as a centralized collection point for waste material, saving time and effort, providing great convenience to the user, and significantly shortening the cleaning time. In the construction method, firstly, a cement concrete mounting platform is poured, and the base is placed on the mounting platform and leveled. Simultaneously, the recycling box is slid to one end. The mounting platform is then positioned so that the mounting jaws face the base. The assembly platform is positioned so that it is clamped to the outside of the base. The height of the assembly platform is adjusted by the cooperation of the telescopic components and the telescopic bracket. Then, the machine body is clamped and fixed by the clamping components. Roller sets are set on both sides of the clamping components. A pushing component is set on the assembly platform. The pushing component pushes the machine body, and the rolling of the roller sets moves the machine body to one side of the base. The fixed part at the bottom of the machine body abuts against the inverted L-shaped fixed seat. The inverted L-shaped fixed seat limits the machine body. The machine body and the base are fixedly connected by locking screws. The clamping components are released, the assembly platform is removed, and finally the recycling box is slid back into the assembly cavity for easy reuse of the assembly platform and cost savings. This construction method can reduce the number of personnel required for installation. The push-in installation of the assembly platform into the machine body avoids collision between the inverted L-shaped fixed seat and the machine body. Compared with the hanging installation, it improves the stability and safety of the assembly between the machine body and the base, and also improves the installation accuracy.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: A method for installing a high-precision, high-power punch press, comprising: a machine body and a base; an inverted L-shaped fixing seat on the base; fixing parts extending to both sides from the bottom of the machine body; the top of the inverted L-shaped fixing seat abutting against the fixing parts; a processing table at the bottom of the machine body; a groove at the bottom of the processing table; an assembly cavity formed between the groove and the base; a recycling box within the assembly cavity; and the recycling box being slidably connected to the base. The installation method includes the following steps: a. Pre-installation equipment 1) Installation platform pouring: First, determine the installation position according to the drawings, then pre-support the surrounding board at the installation position, pour the cement concrete installation platform, and carry out curing treatment. 2) Base installation: Place the base on the mounting platform, calibrate the top surface of the base for levelness, and slide the recycling box on the base to one end; b. Installation of the assembly table 1) Placement of the assembly table: A bayonet is set at one end of the assembly table, which matches the base so that the assembly table is locked on the outside of the base. 2) Height adjustment: The height of the assembly platform can be adjusted by the cooperation of the telescopic components and telescopic brackets at the bottom of the assembly platform, so that the height of the top surface of the assembly platform is lower than the height of the top surface of the base. c. Fixing the clamping components The clamping assembly is formed by two clamping parts fixedly connected. First, the two clamping parts are clamped on both sides of the machine body respectively, and then the two clamping parts are fixedly connected, thereby fixing the clamping assembly to the machine body. d. Assembly of fuselage and base 1) Lifting: Roller sets are installed on both sides of the clamping assembly, and slide rails are installed on both sides of the assembly table corresponding to the roller sets. The clamping assembly and the machine body are lifted onto the assembly table by the lifting equipment, so that the roller sets are located on the slide rails. 2) Pushing: A pushing component is set at the end of the assembly table away from the bayonet. The pushing component pushes the machine body, causing the machine body on the assembly table to slide onto the base, so that the inverted L-shaped fixing seat abuts against the fixing part, and then is fixed by the locking screw, thereby fixing the base and the machine body to a fixed connection. e. Complete assembly Loosen the two clamping parts to detach the clamping assembly from the machine body, then remove the assembly table, and finally slide the recycling box into the assembly cavity.

[0006] Furthermore, telescopic supports are provided on both sides of the bottom of the assembly table at one end of the bayonet, and a telescopic assembly is provided at the other end of the bottom of the assembly table. The telescopic supports and the telescopic assembly are respectively provided at the bottom of the assembly table, and the telescopic supports and the telescopic assembly work together to adjust the height of the assembly table.

[0007] Furthermore, the telescopic support includes a fixed block, an adjusting rod, a support rod, and a diagonal brace. The fixed block is fixedly connected to both sides of one end of the assembly table bottom. The top of the adjusting rod is fixedly connected to the bottom of the fixed block, and the bottom of the adjusting rod is movably connected to the top of the support rod. The adjusting rod has evenly distributed adjusting holes, and the support rod has corresponding through pin holes. The pin holes are equipped with pins, which pass through the pin holes and adjusting holes. One end of the pin is threaded, and a limit nut is screwed into the threaded part. The limit nut is tightened onto the support rod. The top of the diagonal brace is fixedly connected to the support rod, and the diagonal brace is circumferentially distributed on the outer side of the bottom of the support rod. The bottom surfaces of both the support rod and the diagonal brace are supported on the ground. The adjusting rod is fixed to the bottom of the assembly table by a fixing block. The height of the assembly table can be adjusted by extending and retracting the adjusting rod on the support rod. After adjustment, the pin passes through the pin hole and the adjusting hole and is fixed by a limit nut, thus realizing the fixed connection between the support rod and the adjusting rod. The bottom of the support rod is supported on the bottom surface, and together with the diagonal brace, it supports the assembly table and improves the stability of the assembly table support.

[0008] Furthermore, the telescopic assembly includes a support frame, an adjusting frame, a hinge rod assembly, and a driving component. The support frame contains an adjusting cavity one, and the adjusting frame contains an adjusting cavity two. Hinged rod assemblies are provided on both sides of the support frame and the adjusting frame. Each hinge rod assembly includes a hinge rod one and a hinge rod two that are hinged together. Adjusting cavity one has adjusting grooves on both sides at one end, and adjusting cavity two has corresponding adjusting grooves on both sides. The bottom end of hinge rod one is movably connected to adjusting groove one, and the top end of hinge rod one is rotatably connected to adjusting cavity two. The bottom end of hinge rod two is rotatably connected to adjusting cavity one, and the top end of hinge rod two is movably connected to adjusting groove two. The driving component is connected to the hinge rod assembly and is used to drive the hinge rod assembly to rotate, thereby controlling the raising and lowering of the adjusting frame. By controlling the bottom end of hinge rod one to slide along the direction of adjusting groove one through the driving component, the hinge rod assembly is controlled to swing, adjusting the height of the adjusting frame and thus achieving adjustment of the assembly table height.

[0009] Furthermore, both ends of hinge rod one and both ends of hinge rod two are connected to telescopic connecting rods; the driving component includes a cylinder mounting seat and a push cylinder. The cylinder mounting seat is fixedly connected to the adjustment chamber one, and the push cylinder is fixedly connected to the cylinder mounting seat. A synchronizing rod is connected between the bottom ends of the two hinge rods one, and a fixing sleeve is connected to the output end of the push cylinder, which is fitted onto the synchronizing rod. The telescopic connecting rods enable the lifting and lowering of the adjustment frame to move in parallel, increasing the stability of the assembly table's lifting and lowering adjustment. By pushing the synchronizing rod with the push cylinder, the synchronizing rod causes the bottom ends of the two hinge rods one to slide within the adjustment groove one, thereby adjusting the height of the assembly table. The synchronizing rods also enable the hinge rod assemblies on both sides to operate synchronously, increasing the stability of the assembly table's lifting and lowering.

[0010] Furthermore, the clamping assembly includes two clamping members arranged in a mirror image, which are fixedly connected by a connecting screw. The two clamping members are clamped to both sides of the machine body, and then fixed by the connecting screw, thus fixing the clamping assembly to the machine body.

[0011] Furthermore, the clamping component is equipped with a U-shaped clamp and an L-shaped block. One end of the U-shaped clamp has a connecting part. When the two clamping components are fixed, the connecting screw passes through the two corresponding connecting parts. Both ends of the connecting screw are screwed into the connecting nut. The connecting nut is tightened on the connecting part. The other end of the U-shaped clamp rests on the processing table. The other end of the U-shaped clamp has a limiting groove. The top of the L-shaped block has a corresponding protrusion. The protrusion is inserted into the limiting groove. The L-shaped block and the U-shaped clamp are fixedly connected by the connecting screw and the connecting nut. The bottom end of the L-shaped block rests on the bottom of the processing table. One side of the U-shaped clamp has a fixing screw. The fixing screw passes through the U-shaped clamp and is tightened on the machine body. The connecting screw passes through the two connecting parts and, together with the connecting nut one, connects the two clamping parts. By inserting the protrusion on the L-shaped block into the limiting groove, and then through the connection screw two and the connecting nut two, the L-shaped block and the U-shaped clamp are fixedly connected. At the same time, the L-shaped block abuts against the bottom of the processing table, increasing the contact surface between the clamping parts and the machine body, thereby improving the stability of the connection between the clamping parts and the machine body.

[0012] Furthermore, the roller assembly includes a roller and a fixed frame. The roller is rotatably connected to the fixed frame, and the fixed frame is fixedly connected to the U-shaped clamp. First, the clamping assembly is connected to the machine body, and the roller assembly is installed on the clamping assembly. The machine body and the clamping assembly are then lifted onto the assembly table using a lifting device, so that the rollers are placed on the slide rails. At the same time, the machine body is located on the assembly table. The machine body is pushed by the pushing assembly, and under the action of the rollers, it moves towards the base. The rollers change the sliding friction of the machine body to rolling friction during the pushing process, greatly reducing friction and saving time and effort.

[0013] Furthermore, the jacking assembly includes a support, a hydraulic push rod, mounting bracket one, mounting bracket two, a jacking frame, and a jacking plate. The support is fixedly connected to the end of the assembly table away from the bayonet. Mounting bracket one is fixedly connected to the end of the support near the assembly table. Mounting bracket two is fixedly connected to the other end of the support. Mounting bracket one has a mounting window one, and mounting bracket two has a corresponding mounting window two. The hydraulic push rod passes through mounting window one and mounting window two. Fixing plates are provided on both sides of mounting bracket one and mounting bracket two. The hydraulic push rod is fixedly connected to both sides of mounting bracket one and mounting bracket two through the fixing plates. The back of the jacking frame is fixedly connected to the end of the hydraulic push rod near the assembly table. The jacking plate is fixedly connected to the front side of the jacking frame. The hydraulic push rod is connected to mounting bracket one and mounting bracket two through the fixing plates. The jacking frame is used to fix the jacking plate and is also connected to the hydraulic push rod. The hydraulic push rod pushes the jacking frame, which in turn drives the jacking plate to jack the machine body.

[0014] Furthermore, a guide rod is connected to the back of the pusher frame, and a guide ring is fixedly connected to the mounting bracket. The end of the guide rod passes through the mounting window and the guide ring, and a limiting part is provided at the end of the guide rod. Mounting grooves are provided on both sides of the bottom of the pusher frame, and mounting brackets are fixedly connected in the mounting grooves. Rollers are rotatably connected to the mounting brackets. The bottom surface of rollers is higher than the bottom surface of the roller assembly. When the pusher frame pushes the machine body onto the base, the bottom surface of rollers rolls on the base. The cooperation between the guide rod and the guide ring provides a guiding effect for the pusher plate. The limiting part prevents the guide rod from coming out of the guide ring. The mounting bracket is used to connect rollers to the mounting grooves. When the pusher frame drives the pusher plate to push the machine body onto the base, the bottom of rollers rolls on the base. The rolling of rollers facilitates the movement and adjustment of the machine body on the base.

[0015] The present invention, by adopting the above-described technical solution, has the following beneficial effects: This invention features a base at the bottom of the machine body, forming an assembly cavity between the base and the bottom of the machine body. A recycling box is mounted on the base and slidably connected to it. After the punch press finishes processing, some of the waste material falls directly into the recycling box within the assembly cavity. Waste material on the processing table automatically falls into the recycling box after being pushed into the punch press by the worker, thus collecting the waste material centrally. After the punch press is used, the recycling box is slid out of the assembly cavity to remove the waste material. The recycling box serves to centrally collect waste material, saving time and effort, providing great convenience to users, and significantly shortening the cleaning time.

[0016] In the construction method of this invention, firstly, a cement concrete mounting platform is poured, and the base is placed on the mounting platform and leveled. Simultaneously, the recycling box is slid to one end. The mounting platform is then positioned with its locking mechanism facing the base, securing it tightly to the outside of the base. The height of the mounting platform is adjusted using a telescopic assembly and a telescopic bracket. Next, a clamping assembly is used to clamp and fix the machine body. Roller sets are installed on both sides of the clamping assembly, and a pushing assembly is installed on the mounting platform. The pushing assembly pushes the machine body, and the rolling of the rollers moves the machine body towards one side of the base. The movement allows the fixed part at the bottom of the machine body to abut against the inverted L-shaped fixing seat, which limits the machine body's position. The machine body and the base are then fixedly connected by locking screws. The clamping components are then loosened, the assembly table is removed, and finally, the recycling box is slid back into the assembly cavity for easy reuse of the assembly table, saving costs. This construction method reduces the number of personnel required for installation. The assembly table is pushed into the machine body, avoiding collisions between the inverted L-shaped fixing seat and the machine body. Compared to the hanging installation method, this improves the stability and safety of the assembly between the machine body and the base, while also increasing installation accuracy.

[0017] In this invention, the clamping component includes a U-shaped clamp and an L-shaped block. One end of the U-shaped clamp has a connecting part. When the two clamping components are fixed, a connecting screw passes through the two corresponding connecting parts. Both ends of the connecting screw are screwed into connecting nuts, which are tightened onto the connecting parts. The other end of the U-shaped clamp rests against the processing table and has a limiting groove. The top of the L-shaped block has a corresponding protrusion that is inserted into the limiting groove. The L-shaped block and the U-shaped clamp are fixedly connected by a connecting screw and a connecting nut. The bottom end of the L-shaped block rests against the bottom of the processing table. A fixing screw is provided on one side of the U-shaped clamp and passes through the U-shaped clamp to be tightened onto the machine body. The connecting screw passes through the two connecting parts and, together with the connecting nut one, connects the two clamping parts. By inserting the protrusion on the L-shaped block into the limiting groove, and then through the connection screw two and the connecting nut two, the L-shaped block and the U-shaped clamp are fixedly connected. At the same time, the L-shaped block abuts against the bottom of the processing table, increasing the contact surface between the clamping parts and the machine body, thereby improving the stability of the connection between the clamping parts and the machine body.

[0018] In this invention, a guide rod is connected to the back of the pusher frame, and a guide ring is fixedly connected to the mounting bracket. The end of the guide rod passes through the mounting window and the guide ring, and a limiting part is provided at the end of the guide rod. Mounting grooves are provided on both sides of the bottom of the pusher frame, and mounting brackets are fixedly connected in the mounting grooves. Rollers are rotatably connected to the mounting brackets. The bottom surface of rollers is higher than the bottom surface of the roller assembly. When the pusher frame pushes the machine body onto the base, the bottom surface of rollers rolls on the base. The cooperation between the guide rod and the guide ring provides a guiding function for the pusher plate. The limiting part prevents the guide rod from coming out of the guide ring. The mounting bracket is used to connect rollers to the mounting grooves. When the pusher frame drives the pusher plate to push the machine body onto the base, the bottom of rollers rolls on the base. The rolling of rollers facilitates the movement and adjustment of the machine body on the base. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings: Figure 1 This is a schematic diagram of the structure of a high-precision, high-power punching press according to the present invention; Figure 2 This is a schematic diagram of the structure when the base is placed on the mounting platform in this invention; Figure 3 This is a schematic diagram of the structure after the assembly platform and base are installed in this invention; Figure 4 This is a schematic diagram of the structure of the fuselage when it is placed on the assembly table in this invention; Figure 5 This is a schematic diagram of the structure in this invention where the pushing assembly pushes the fuselage onto the base; Figure 6 This is a schematic diagram of the connection between the assembly platform and the jacking assembly in this invention; Figure 7 This is a schematic diagram of the structure of the jacking assembly in this invention; Figure 8 This is a schematic diagram of the pusher frame in this invention; Figure 9 This is an exploded view of the clamping assembly in this invention; Figure 10 A schematic diagram of the assembly table in this invention; Figure 11 A schematic diagram of the telescopic support structure in this invention; Figure 12 A schematic diagram of the telescopic component in this invention.

[0020] In the diagram: 1-Main body; 2-Base; 3-Inverted L-shaped fixing seat; 4-Fixing part; 5-Processing table; 6-Groove; 7-Assembly cavity; 8-Recycling box; 9-Mounting table; 10-Assembly table; 11-Bayonet; 12-Telescopic assembly; 13-Telescopic bracket; 14-Clamping assembly; 15-Clamping piece; 16-Roller assembly; 17-Slide rail; 18-Pushing assembly; 19-Fixing block; 20-Adjusting rod; 21-Support rod; 22-Diagonal brace; 23-Adjusting hole; 24-Pin hole; 25-Pin; 26-Limit nut; 27-Support frame; 28-Adjusting frame; 29-Hinge rod assembly; 30-Drive component; 31-Adjusting cavity one; 32-Adjusting cavity two; 33-Hinge rod one; 34-Hinge rod two; 35-Adjusting groove 1. 36. Adjusting groove 2; 37. Telescopic connecting rod; 38. Cylinder mounting seat; 39. Push cylinder; 40. Synchronizing rod; 41. Fixing sleeve; 42. Connecting screw 1; 43. U-shaped clamp; 44. L-shaped clamp; 45. Connecting part; 46. Limiting groove; 47. Protrusion; 48. Connecting screw 2; 49. Connecting nut 2; 50. Fixing screw; 51. Roller 1; 52. Fixing frame; 53. Support; 54. Hydraulic push rod; 55. Mounting frame 1; 56. Mounting frame 2; 57. Push frame; 58. Push plate; 59. Mounting window 1; 60. Mounting window 2; 61. Fixing plate; 62. Guide rod; 63. Guide ring; 64. Limiting part; 65. Mounting groove; 66. Mounting bracket; 67. Roller 2. Detailed Implementation

[0021] like Figures 1 to 12 The diagram illustrates an installation method for a high-precision, high-power punch press according to the present invention. The punch press includes a machine body 1 and a base 2. An inverted L-shaped fixing seat 3 is provided on the base 2. Fixing portions 4 extend from the bottom of the machine body 1 to both sides. The top of the inverted L-shaped fixing seat 3 abuts against the fixing portions 4. A processing table 5 is provided at the bottom of the machine body 1. A groove 6 is provided at the bottom of the processing table 5. An assembly cavity is formed between the groove 6 and the base 2. A recycling box 8 is provided within the assembly cavity and is slidably connected to the base 2. The installation method includes the following steps: a. Pre-installation equipment 1) Installation platform pouring: First, determine the installation position according to the drawings, then pre-support the surrounding board at the installation position, pour cement concrete installation platform 9, and carry out curing treatment. 2) Installation of base 2: Place base 2 on mounting platform 9, calibrate the top surface of base 2 for levelness, and slide the recycling box 8 located on base 2 to one end; b. Installation of the assembly table 1) Placement of the assembly table: A bayonet 11 is provided at one end of the assembly table 10. The bayonet 11 matches the base 2, so that the assembly table 10 is locked on the outside of the base 2. 2) Height adjustment: The height of the assembly platform 10 is adjusted by the cooperation of the telescopic component 12 at the bottom of the assembly platform 10 and the telescopic bracket 13, so that the height of the top surface of the assembly platform 10 is lower than the height of the top surface of the base 2. c. Fixing the clamping components The clamping assembly 14 is formed by two clamping parts 15 fixedly connected. First, the two clamping parts 15 are clamped on both sides of the machine body 1 respectively, and then the two clamping parts 15 are fixedly connected, so that the clamping assembly 14 is fixed to the machine body 1. d. Assembly of fuselage 1 and base 2 1) Lifting: Roller sets 16 are respectively provided on both sides of the clamping assembly 14, and slide rails 17 are provided on both sides of the assembly table 10 corresponding to the roller sets 16. The clamping assembly 14 and the machine body 1 are lifted onto the assembly table 10 by the lifting equipment, so that the roller sets 16 are located on the slide rails 17. 2) Pushing: A pushing component 18 is provided at the end of the assembly table 10 away from the bayonet 11. The pushing component 18 pushes the machine body 1, causing the machine body 1 located on the assembly table 10 to slide onto the base 2, so that the inverted L-shaped fixing seat 3 abuts against the fixing part 4, and then is fixed by the locking screw, thereby making the base 2 and the machine body 1 fixedly connected. e. Complete assembly Loosen the two clamping pieces 15 to separate the clamping assembly 14 from the machine body 1, then remove the assembly table 10, and finally slide the recycling box 8 into the assembly cavity.

[0022] The bottom of the assembly table 10 is provided with telescopic brackets 13 on both sides of the bayonet 11, and the other end of the bottom of the assembly table 10 is provided with a telescopic component 12. The bottom of the assembly table 10 is provided with telescopic brackets 13 and telescopic components 12, which are used to adjust the height of the assembly table 10.

[0023] The telescopic support 13 includes a fixed block 19, an adjusting rod 20, a support rod 21, and a diagonal brace 22. The fixed block 19 is fixedly connected to both sides of one end of the bottom of the assembly table 10. The top of the adjusting rod 20 is fixedly connected to the bottom of the fixed block 19, and the bottom of the adjusting rod 20 is movably connected to the top of the support rod 21. The adjusting rod 20 has evenly distributed adjusting holes 23. The support rod 21 has corresponding through pin holes 24. The pin holes 24 are provided with pins 25. The pins 25 pass through the pin holes 24 and the adjusting holes 23. One end of the pins 25 is provided with a threaded part. A limit nut 26 is screwed into the threaded part. The limit nut 26 is tightened on the support rod 21. The top of the diagonal brace 22 is fixedly connected to the support rod 21. The diagonal brace 22 is circumferentially distributed on the outside of the bottom of the support rod 21. The bottom surfaces of the support rod 21 and the diagonal brace 22 are both supported on the ground. The adjusting rod 20 is fixed to the bottom of the assembly table 10 by the fixing block 19. The height of the assembly table 10 can be adjusted by extending and retracting the adjusting rod 20 on the support rod 21. After adjustment, the pin 25 passes through the pin hole 24 and the adjusting hole 23 and is fixed by the limiting nut 26, thereby realizing the fixed connection between the support rod 21 and the adjusting rod 20. The bottom of the support rod 21 is supported on the bottom surface, and together with the diagonal brace 22, it supports the assembly table 10 and improves the stability of the assembly table 10.

[0024] The telescopic assembly 12 includes a support frame 27, an adjusting frame 28, a hinge rod assembly 29, and a drive member 30. The support frame 27 has an adjusting cavity 31, and the adjusting frame 28 has an adjusting cavity 32. Both sides of the support frame 27 and the adjusting frame 28 are provided with hinge rod assemblies 29. The hinge rod assembly 29 includes a hinge rod 33 and a hinge rod 34 that are hinged to each other. One end of the adjusting cavity 31 has an adjusting groove 35 on both sides, and the corresponding adjusting groove 36 is provided on both sides of the adjusting cavity 32. The bottom end of the hinge rod 33 is movably connected to the adjusting groove 35, and the top end of the hinge rod 33 is rotatably connected to the adjusting cavity 32. The bottom end of the hinge rod 34 is rotatably connected to the adjusting cavity 31, and the top end of the hinge rod 34 is movably connected to the adjusting groove 36. The drive member 30 is connected to the hinge rod assembly 29 and is used to drive the hinge rod assembly 29 to rotate, thereby controlling the adjusting frame 28 to rise and fall. The bottom end of the hinge rod 33 is controlled by the drive component 30 to slide along the direction of the adjustment groove 35, thereby controlling the hinge rod assembly 29 to swing and adjusting the height of the adjustment frame 28, thus realizing the adjustment of the height of the assembly table 10.

[0025] Both ends of hinge rod 33 and hinge rod 34 are connected to telescopic connecting rods 37. The driving component 30 includes a cylinder mounting seat 38 and a push cylinder 39. The cylinder mounting seat 38 is fixedly connected to the adjustment chamber 31, and the push cylinder 39 is fixedly connected to the cylinder mounting seat 38. A synchronizing rod 40 is connected between the bottom ends of the two hinge rods 33. A fixing sleeve 41 is connected to the output end of the push cylinder 39, and the fixing sleeve 41 is fitted onto the synchronizing rod 40. The telescopic connecting rods 37 enable the lifting and lowering of the adjustment frame 28 to move in parallel, increasing the stability of the lifting and lowering adjustment of the assembly table 10. By pushing the synchronizing rod 40 with the push cylinder 39, the synchronizing rod 40 causes the bottom ends of the two hinge rods 33 to slide within the adjustment groove 35, thereby adjusting the height of the assembly table 10. The synchronizing rod 40 enables the hinge rod assemblies 29 on both sides to move synchronously, increasing the stability of the lifting and lowering of the assembly table 10.

[0026] The clamping assembly 14 includes two clamping members 15 arranged in a mirror image, which are fixedly connected by a connecting screw 42. The two clamping members 15 are clamped to both sides of the machine body 1 respectively, and then fixed by the connecting screw, so that the clamping assembly 14 is fixedly connected to the machine body 1.

[0027] The clamping member 15 is provided with a U-shaped clamp 43 and an L-shaped clamp 44. One end of the U-shaped clamp 43 is provided with a connecting part 45. When the two clamping members 15 are fixed, the connecting screw 42 passes through the corresponding two connecting parts 45. Both ends of the connecting screw 42 are screwed with connecting nuts 1. The connecting nuts 1 are tightened on the connecting parts 45. The other end of the U-shaped clamp 43 abuts against the processing table 5. The other end of the U-shaped clamp 43 is provided with a limiting groove 46. The top of the L-shaped clamp 44 is provided with a corresponding protrusion 47. The protrusion 47 is inserted into the limiting groove 46. The L-shaped clamp 44 and the U-shaped clamp 43 are fixedly connected by a connecting screw 2 48 and a connecting nut 2 49. The bottom end of the L-shaped clamp 44 abuts against the bottom of the processing table 5. A fixing screw 50 is provided on one side of the U-shaped clamp 43. The fixing screw 50 passes through the U-shaped clamp 43 and is tightened on the machine body 1. The connecting screw passes through the two connecting parts 45 and, in conjunction with the connecting nut, connects the two clamping parts 15. By inserting the protrusion 47 on the L-shaped block into the limiting groove 46, and then through the connection screw 48 and the connecting nut 49, the L-shaped block and the U-shaped clamp 43 are fixedly connected. At the same time, the L-shaped block 44 abuts against the bottom of the processing table 5, increasing the contact surface between the clamping part 15 and the machine body 1, thereby improving the stability of the connection between the clamping part 15 and the machine body 1.

[0028] The roller assembly 16 includes a roller 51 and a fixed frame 52. The roller 51 is rotatably connected to the fixed frame 52, and the fixed frame 52 is fixedly connected to the U-shaped clamp 43. First, the clamping assembly 14 is connected to the machine body 1, and the roller assembly 16 is installed on the clamping assembly 14. The machine body 1 and the clamping assembly 14 are lifted onto the assembly table 10 by the lifting equipment, so that the rollers are placed on the slide rail 17 and the machine body 1 is located on the assembly table 10. The machine body 1 is pushed by the pushing assembly 18, and under the action of the rollers, it moves towards the base 2. The rollers change the sliding friction of the machine body 1 to rolling friction during the pushing process, greatly reducing friction and saving time and effort.

[0029] The jacking assembly 18 includes a support 53, a hydraulic push rod 54, a first mounting bracket 55, a second mounting bracket 56, a jacking frame 57, and a jacking plate 58. The support 53 is fixedly connected to the end of the assembly table 10 away from the bayonet 11. The first mounting bracket 55 is fixedly connected to the end of the support 53 near the assembly table 10. The second mounting bracket 56 is fixedly connected to the other end of the support 53. The first mounting bracket 55 has a first mounting window 59, and the second mounting bracket 56 has a corresponding second mounting window 60. The hydraulic push rod 54 passes through the first mounting window 59 and the second mounting window 60. Fixing plates 61 are provided on both sides of the first mounting bracket 55 and the second mounting bracket 56. The hydraulic push rod 54 is fixedly connected to both sides of the first mounting bracket 55 and the second mounting bracket 56 through the fixing plates 61. The back of the jacking frame 57 is fixedly connected to the end of the hydraulic push rod 54 near the assembly table 10. The jacking plate 58 is fixedly connected to the front side of the jacking frame 57. The hydraulic push rod 54 is connected to the mounting bracket 1 55 and the mounting bracket 2 56 via the fixing plate 61. The push frame 57 is used to fix the push plate 58. At the same time, the push frame 57 is connected to the hydraulic push rod 54. The hydraulic push rod 54 pushes the push frame 57 to drive the push plate 58 to push the machine body 1.

[0030] The back of the pusher frame 57 is connected to a guide rod 62, and the mounting bracket 55 is fixedly connected to a guide ring 63. The end of the guide rod 62 passes through the mounting window 59 and the guide ring 63. The end of the guide rod 62 is provided with a limiting part 64. The bottom of the pusher frame 57 is provided with mounting grooves 65 on both sides. The mounting bracket 66 is fixedly connected in the mounting groove 65. The mounting bracket 66 is rotatably connected to a roller 7. The bottom surface of the roller 7 is higher than the bottom surface of the roller assembly 16. When the pusher frame 57 pushes the body 1 onto the base 2, the bottom surface of the roller 51 rolls on the base 2. The cooperation between the guide rod 62 and the guide ring 63 plays a guiding role in the pushing of the push plate 58. The setting of the limiting part 64 prevents the guide rod 62 from coming out of the guide ring 63. The mounting bracket 66 is used to connect the second roller 7 in the mounting groove 65. When the push frame 57 drives the push plate 58 to push the machine body 1 onto the base 2, the bottom of the second roller 7 rolls on the base 2. In conjunction with the rolling of the first roller 51, it is convenient for the machine body 1 to move and adjust on the base 2.

[0031] This invention features a base 2 at the bottom of the machine body 1, forming an assembly cavity between the base 2 and the bottom of the machine body 1. A recycling box 8 is mounted on the base 2 and is slidably connected to the base 2. After the punch press is completed, some of the waste material falls directly into the recycling box 8 in the assembly cavity. Some of the waste material on the processing table 5 automatically falls into the recycling box 8 after the worker pushes it into the punch press, thus collecting the waste material centrally. After the punch press is used, the recycling box 8 can be slid out of the assembly cavity to remove the waste material. The recycling box 8 plays a role in the centralized collection of waste material, saving time and effort, bringing great convenience to the user, and greatly shortening the cleaning time.

[0032] The above are merely specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on the present invention to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of the present invention.

Claims

1. A method for installing a high-precision, high-power punch press, the punch press comprising: The machine body and base are provided. An inverted L-shaped fixing seat is provided on the base. The bottom of the machine body extends to both sides to form fixing parts. The top of the inverted L-shaped fixing seat abuts against the fixing parts. A processing table is provided at the bottom of the machine body. A groove is provided at the bottom of the processing table. An assembly cavity is formed between the groove and the base. A recycling box is provided in the assembly cavity. The recycling box is slidably connected to the base. The installation method is characterized by the following steps: a. Pre-installation equipment 1) Installation platform pouring: First, determine the installation position according to the drawings, then pre-support the surrounding board at the installation position, pour cement concrete installation platform, and carry out curing treatment. 2) Base installation: Place the base on the mounting platform, calibrate the top surface of the base for levelness, and slide the recycling box on the base to one end; b. Installation of the assembly table 1) Placement of the assembly table: A bayonet is set at one end of the assembly table, which matches the base so that the assembly table is locked on the outside of the base. 2) Height adjustment: The height of the assembly platform can be adjusted by the cooperation of the telescopic components and telescopic brackets at the bottom of the assembly platform, so that the height of the top surface of the assembly platform is lower than the height of the top surface of the base. c. Fixing the clamping components The clamping assembly is formed by two clamping parts fixedly connected. First, the two clamping parts are clamped on both sides of the machine body respectively, and then the two clamping parts are fixedly connected, thereby fixing the clamping assembly to the machine body. d. Assembly of fuselage and base 1) Lifting: Roller sets are installed on both sides of the clamping assembly, and slide rails are installed on both sides of the assembly table corresponding to the roller sets. The clamping assembly and the machine body are lifted onto the assembly table by the lifting equipment, so that the roller sets are located on the slide rails. 2) Pushing: A pushing component is set at the end of the assembly table away from the bayonet. The pushing component pushes the machine body, causing the machine body on the assembly table to slide onto the base, so that the inverted L-shaped fixing seat abuts against the fixing part, and then is fixed by the locking screw, thereby fixing the base and the machine body to a fixed connection. e. Complete assembly Loosen the two clamping parts to detach the clamping assembly from the machine body, then remove the assembly table, and finally slide the recycling box into the assembly cavity.

2. The installation and construction method of a high-precision, high-power punch press according to claim 1, characterized in that: The bottom of the assembly platform is equipped with telescopic brackets on both sides of the bayonet end, and a telescopic component is provided at the other end of the bottom of the assembly platform.

3. The installation and construction method of a high-precision, high-power punch press according to claim 2, characterized in that: The telescopic support includes a fixed block, an adjusting rod, a support rod, and a diagonal brace. The fixed block is fixedly connected to both sides of one end of the bottom of the assembly table. The top of the adjusting rod is fixedly connected to the bottom of the fixed block, and the bottom of the adjusting rod is movably connected to the top of the support rod. The adjusting rod has evenly distributed adjusting holes, and the support rod has corresponding through pin holes. The pin holes are equipped with pins, which pass through the pin holes and the adjusting holes. One end of the pin has a threaded portion, into which a limit nut is screwed. The limit nut is tightened onto the support rod. The top of the diagonal brace is fixedly connected to the support rod, and the diagonal brace is circumferentially distributed on the outer side of the bottom of the support rod. The bottom surfaces of both the support rod and the diagonal brace are supported on the ground.

4. The installation and construction method of a high-precision, high-power punch press according to claim 2, characterized in that: The telescopic assembly includes a support frame, an adjusting frame, a hinge rod assembly, and a driving component. The support frame has an adjusting cavity one, and the adjusting frame has an adjusting cavity two. Both sides of the support frame and the adjusting frame have hinge rod assemblies, each consisting of a hinge rod one and a hinge rod two that are hinged together. One end of the adjusting cavity one has adjusting grooves on both sides, and the corresponding sides of the adjusting cavity two have adjusting grooves on both sides. The bottom end of the hinge rod one is movably connected to the adjusting groove one, and the top end of the hinge rod one is rotatably connected to the adjusting cavity two. The bottom end of the hinge rod two is rotatably connected to the adjusting cavity one, and the top end of the hinge rod two is movably connected to the adjusting groove two. The driving component is connected to the hinge rod assembly and is used to drive the hinge rod assembly to rotate, thereby controlling the raising and lowering of the adjusting frame.

5. The installation and construction method of a high-precision, high-power punch press according to claim 4, characterized in that: Both ends of the first hinge rod are connected to the two ends of the second hinge rod with telescopic connecting rods; the driving component includes a cylinder mounting seat and a push cylinder, the cylinder mounting seat is fixedly connected to the first adjustment cavity, the push cylinder is fixedly connected to the cylinder mounting seat, a synchronizing rod is connected between the bottom ends of the two first hinge rods, and a fixing sleeve is connected to the output end of the push cylinder, the fixing sleeve is sleeved on the synchronizing rod.

6. The installation and construction method of a high-precision, high-power punch press according to claim 1, characterized in that: The clamping assembly includes two clamping members arranged in a mirror image, and the two clamping members are fixedly connected by a connecting screw.

7. The installation and construction method of a high-precision, high-power punch press according to claim 6, characterized in that: The clamping component includes a U-shaped clamp and an L-shaped block. One end of the U-shaped clamp has a connecting part. When the two clamping components are fixed, the connecting screw passes through the corresponding two connecting parts. Both ends of the connecting screw are screwed into the connecting nut. The connecting nut is tightened on the connecting part. The other end of the U-shaped clamp abuts against the processing table. The other end of the U-shaped clamp has a limiting groove. The top of the L-shaped block has a corresponding protrusion. The protrusion is inserted into the limiting groove. The L-shaped block and the U-shaped clamp are fixedly connected by the connecting screw and the connecting nut. The bottom end of the L-shaped block abuts against the bottom of the processing table. One side of the U-shaped clamp has a fixing screw. The fixing screw passes through the U-shaped clamp and is tightened onto the machine body.

8. The installation and construction method of a high-precision, high-power punch press according to claim 7, characterized in that: The roller assembly includes a roller and a fixed frame. The roller is rotatably connected to the fixed frame, and the bottom of the roller is movably connected to the slide rail. The fixed frame is fixedly connected to the U-shaped clamp.

9. The installation and construction method of a high-precision, high-power punch press according to claim 8, characterized in that: The jacking assembly includes a support, a hydraulic push rod, a first mounting bracket, a second mounting bracket, a jacking frame, and a jacking plate. The support is fixedly connected to the end of the assembly table away from the bayonet. The first mounting bracket is fixedly connected to the end of the support near the assembly table. The second mounting bracket is fixedly connected to the other end of the support. The first mounting bracket has a first mounting window, and the second mounting bracket has a corresponding second mounting window. The hydraulic push rod passes through the first and second mounting windows. Both sides of the first and second mounting brackets are provided with fixing plates. The hydraulic push rod is fixedly connected to both sides of the first and second mounting brackets through the fixing plates. The back of the jacking frame is fixedly connected to the end of the hydraulic push rod near the assembly table. The jacking plate is fixedly connected to the front side of the jacking frame.

10. The installation and construction method of a high-precision, high-power punch press according to claim 9, characterized in that: The back of the pusher is connected to a guide rod, and a guide ring is fixedly connected to the mounting bracket. The end of the guide rod passes through the mounting window and the guide ring. The end of the guide rod is provided with a limiting part. Mounting grooves are provided on both sides of the bottom of the pusher. Mounting brackets are fixedly connected in the mounting grooves. Rollers are rotatably connected to the mounting brackets. The bottom surface of rollers is higher than the bottom surface of the roller assembly. When the pusher pushes the machine body onto the base, the bottom surface of rollers rolls on the base.

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