A clamping device for metal forging
By introducing brackets, clamping devices, limit support devices and cooling devices into the metal forging clamping device, the problems of uneven clamping force, poor shape adaptability and friction heat are solved, and stable clamping of irregular parts is achieved Holding and precision adjustment reduces the impact of friction heat on workpiece quality.
Patent Information
- Application Number
- CN202410641363.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-05-22
AI Technical Summary
The existing metal forging clamping devices have problems such as uneven clamping force, difficulty in adapting to workpieces of different sizes and shapes, and friction heat affects the quality of the workpiece during clamping.
A metal forging clamping device including a bracket, clamping device, limit support device and cooling device is designed. The clamping device realizes precision clamping through a stepper motor and a gear system, and the limit support device provides removable The support device is to prevent slipping, and the cooling device treats the friction heat through the pump and the cooling tube.
The stable clamping and precision adjustment of irregular metal parts are achieved, avoiding slippage and mass influence, and effectively reducing the impact of friction heat on the quality of the workpiece.
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Figure CN118808523B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal forging equipment, in particular to a clamping device for metal forging. Background Art
[0002] In the metal forging process, the clamping of the workpiece is a key link to ensure the forging quality and improve production efficiency. However, the existing clamping devices for metal forging generally have the following problems: the clamping force is uneven, which easily leads to deformation of the workpiece; the clamping force is difficult to adjust and cannot adapt to workpieces of different sizes and shapes; friction heat is easily generated during the clamping process, which affects the quality of the workpiece. Therefore, it is necessary to design a new type of clamping device for metal forging to solve the above problems.
[0003] The prior art discloses a pneumatic clamping metal forging fixture with a publication number of CN210632875U, including an air column, an air pressure cylinder is arranged at the upper end of the air column, an air pressure spring is arranged on the inner wall of the side of the air pressure cylinder, a pressure relief valve is arranged on the upper part of the air pressure cylinder, a fixture frame is arranged on the air pressure cylinder, fixture arms are arranged on both sides of the fixture frame, an air pressure baffle is arranged at the bottom end of the fixture arm, and the gap between the air pressure baffles forms an air pressure chamber, a fixture head is arranged at the top of the fixture arm, a fixture mold is arranged on the fixture head, and a connecting port is arranged on the front and back of the air pressure cylinder. In this application, through the coordinated use of the pressure relief valve, the air pressure chamber, the connecting port, the connecting hole, the fixture mold, and the fixture head, the force of the fixture will be released when the force applied by the fixture reaches the bearing limit of the object, so as to achieve the effect of protecting the clamped object, and the fixture can be connected to the connecting port of another fixture through the connecting port by bolts, and the fixture mold can be replaced for objects with complex shapes, which is more convenient to use and has a wider range of application.
[0004] The above-mentioned clamping device for metal forging utilizes a clamp die and a clamp head to be movably connected through screw holes. The clamp die can also be replaced for objects with complex shapes. It is easy to use and has a wider range of applications. However, when clamping some irregular metal parts to be transported, the above-mentioned components are not provided with a detachable supporting device at the bottom, which can easily cause the objects to slip and affect the transportation effect, and has poor practicality. Therefore, it is very necessary to design a clamping device for metal forging with strong practicality. Summary of the invention
[0005] The object of the present invention is to provide a clamping device for metal forging to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a clamping device for metal forging, comprising a bracket, a clamping device is arranged on the side of the bracket, a limited support device is arranged at the bottom of the clamping device, and a cooling device is arranged on the top of the limited support device.
[0007] The limit support device includes an inner arc pad, an inner sliding rod, a sliding limit frame, an airbag component, a support frame, a connecting piece, a fixing bolt, a limit U-shaped frame, a connecting strip, a docking column, a docking socket, a connecting cover, a sealing plug-in, a handle and a ventilation pipe. The sliding limit frame is fixedly connected to the top of the support frame, the inner sliding rod is fixedly connected to the inner bottom end of the inner arc pad, the inner sliding rod is slidably connected to the inside of the sliding limit frame, the airbag component is fixedly connected to the top of the support frame, the connecting piece is fixedly connected to the top back of the support bracket, the ventilation pipe is fixedly connected to the right side of the airbag component, the connecting cover is fixedly connected to the right side of the ventilation pipe, the sealing plug-in is inserted into the inside of the connecting cover, and the handle is fixedly connected to the right side of the sealing plug-in.
[0008] Preferably, the clamping device includes a connecting frame, a surface slip ring, a connecting shaft, a stepping motor, a first gear, a second gear, a pointer, a scale semi-ring, an inner connecting thin rod, a splint and a telescopic connecting member, the connecting frame is fixedly connected to the right side of the bracket, the stepping motor is fixedly connected to the inner bottom end of the bracket, the first gear is fixedly connected to the output shaft of the stepping motor, the first gear meshes with the second gear, the surface slip ring is fixedly connected to the inner ring of the second gear, the connecting shaft is fixedly connected to the inside of the surface slip ring, the connecting shaft is slidably connected to the inside of the bracket, the inner bottom end of the bracket is fixedly connected with a bearing member, the connecting shaft is fixedly connected to the inner ring of the bearing member, the pointer is fixedly connected to the top of the first gear, the inner connecting thin rod is fixedly connected to the inner bottom end of the bracket, the scale semi-ring is fixedly connected to the surface of the inner connecting thin rod, the pointer is slidably connected to the inner ring of the scale semi-ring, the splint is fixedly connected to the surface bottom end of the connecting shaft, the splint is hinged to the top of the connecting frame, and the telescopic connecting member is hinged to the top middle end of the splint at one end away from the connecting frame.
[0009] Preferably, the cooling device includes a water storage box, a pumping member, a water pipe, a cooling pipe and a limiting column member, the water storage box is fixedly connected to the top of the splint, the pumping member is fixedly connected to the inside of the water storage box, the water pipe is fixedly connected to the right side of the pumping member, the cooling pipe is fixedly connected to the side of the hollow box member, the limiting column member is fixedly connected to the top of the splint, and the cooling pipe is connected to the surface of the limiting column member.
[0010] Preferably, the inner arc pad is fixedly connected to the bottom of the splint, the support frame is fixedly connected to the bottom of the splint, and the limiting U-shaped frame is fixedly connected to the front side of the splint.
[0011] Preferably, a hollow box member is fixedly connected to the surface of the water storage box, and one end of the water delivery pipe away from the pumping member is fixedly connected to the side surface of the hollow box member.
[0012] Preferably, the docking pin is fixedly connected to the front side of the support bracket at the rear end, the docking socket is fixedly connected to the back side of the support bracket at the rear end, the docking pin is inserted into the interior of the docking socket, the docking pin is aligned with the docking socket at the front end and inserted, and at this time, the two adjacent support brackets can fit together to form a support plate to avoid slipping and falling and causing damage to metal parts.
[0013] Preferably, the connecting strip is fixedly connected to the top of the supporting bracket, and the connecting strip is slidably connected to the inside of the docking post.
[0014] Preferably, a threaded groove is provided inside the connecting piece, and a connecting screw hole with the same aperture as the threaded groove is provided inside the connecting strip. The fixing bolt is threadedly connected to the inside of the connecting piece and the connecting strip. The support bracket can be installed by screwing in the fixing bolt. When the clamp is gathered toward the middle to clamp the metal part, the two support brackets at the bottom can be moved toward each other. The setting of the threaded groove and the connecting screw hole serves the purpose of facilitating installation, and multiple groups of installation points can be adjusted.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The clamping device for metal forging is provided with a limited position supporting device. More supporting components can be arranged at the bottom during clamping. Even if looseness occurs during the clamping of irregular metal parts, the above-mentioned components are installed and used when clamping irregular metal parts. When handling normal rectangular metal parts, they do not need to be installed, which will not affect normal use and is not easy to cause objects to slip and affect the effect of transportation. It is highly practical and can be combined with airbag components to further increase the stability of placement.
[0017] 2. The clamping device for metal forging is provided with a clamping device. The stepper motor is started to drive the first gear to rotate. The first gear drives the second gear meshing with it to rotate synchronously, driving the surface slip ring and the connecting shaft to rotate. The clamping plates located on the surface of the connecting shaft are gathered in the direction of approaching each other, so as to be able to clamp. When the first gear rotates, it drives the top pointer to rotate, which can intuitively display the adjustment angle. For the same model of metal parts, direct drive adjustment to the corresponding angle next time can achieve precise clamping.
[0018] 3. The clamping device for metal forging is provided with a cooling device. When in use, water can be pumped out into the cooling pipe by using a pump and a water pipe and circulated to handle the friction heat generated during the clamping process so that the heat will not affect the quality of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative labor.
[0020] Figure 1 It is a schematic diagram of the overall three-dimensional top view structure of the present invention;
[0021] Figure 2 For the present invention Figure 1 The enlarged structural diagram at A in the middle;
[0022] Figure 3 It is a schematic diagram of the overall three-dimensional front view structure of the present invention;
[0023] Figure 4 For the present invention Figure 3 The enlarged structural diagram at B in the middle;
[0024] Figure 5 It is a schematic diagram of the overall three-dimensional side view structure of the present invention;
[0025] Figure 6 For the present invention Figure 5 The enlarged structural diagram at C in the middle;
[0026] Figure 7 It is a front view structural schematic diagram of the position limiting support device and the cooling device of the present invention.
[0027] In the figure: 1, bracket; 2, clamping device; 201, connecting frame; 202, surface slip ring; 203, connecting shaft; 204, stepping motor; 205, first gear; 206, second gear; 207, pointer; 208, scale half ring; 209, inner connecting thin rod; 210, clamping plate; 211, telescopic connecting piece; 3, limit support device; 301, inner arc pad; 302, inner sliding rod; 303, sliding limit frame; 3 04, airbag component; 305, support frame; 306, connector; 307, fixing bolt; 308, limit U-shaped frame; 309, connecting strip; 310, docking column; 311, docking socket; 312, connecting cover; 313, sealing plug-in; 314, handle; 315, ventilation pipe; 4, cooling device; 401, water storage box; 402, pumping component; 403, water pipe; 404, cooling pipe; 405, limit column component. DETAILED DESCRIPTION
[0028] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0029] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] See also Figure 1-7 , the present invention provides the following technical solutions:
[0031] A clamping device for metal forging comprises a bracket 1, a clamping device 2 is arranged on the side of the bracket 1, a limited position supporting device 3 is arranged at the bottom of the clamping device 2, and a cooling device 4 is arranged on the top of the limited position supporting device 3.
[0032] The limit support device 3 includes an inner arc pad 301, an inner sliding rod 302, a sliding limit frame 303, an airbag component 304, a support frame 305, a connecting piece 306, a fixing bolt 307, a limit U-shaped frame 308, a connecting strip 309, a docking plug 310, a docking socket 311, a connecting cover 312, a sealing plug 313, a handle 314 and a vent 315. The sliding limit frame 303 is fixedly connected to the top of the support frame 305, the inner sliding rod 302 is fixedly connected to the inner bottom end of the inner arc pad 301, and the inner sliding rod 302 is slidably connected to the sliding The airbag component 304 is fixedly connected to the top of the support frame 305 inside the movable limit frame 303, the connecting member 306 is fixedly connected to the top back of the support frame 305, the vent pipe 315 is fixedly connected to the right side of the airbag component 304, the connecting cover 312 is fixedly connected to the right side of the vent pipe 315, the sealing plug-in 313 is inserted into the inside of the connecting cover 312, the pull handle 314 is fixedly connected to the right side of the sealing plug-in 313, the connecting member 306 is provided with a threaded groove inside, and the connecting strip 309 is provided with a connecting screw hole with the same aperture as the threaded groove, and the fixing The bolt 307 is threadedly connected to the inside of the connecting piece 306 and the connecting strip 309. The support bracket 305 can be installed by screwing the fixing bolt 307. When the clamping plate 210 is gathered to the middle to clamp the metal parts, the two support brackets 305 at the bottom can be moved towards each other. The setting of the thread groove and the connecting screw hole is convenient for installation, and multiple groups of installation points can be adjusted. The inner arc pad 301 is fixedly connected to the bottom of the clamping plate 210, the support bracket 305 is fixedly connected to the bottom of the clamping plate 210, and the limiting U-shaped frame 308 is fixedly connected to the clamping plate 2 10, the front side of the docking post 310 is fixedly connected to the front side of the rear end support bracket 305, the docking socket 311 is fixedly connected to the back side of the rear end support bracket 305, the docking post 310 is inserted into the inside of the docking socket 311, the docking post 310 is aligned with the front end docking socket 311 and inserted, at this time, the two adjacent support brackets 305 can fit together to form a support plate to avoid slipping and falling and causing damage to metal parts, the connecting strip 309 is fixedly connected to the top of the support bracket 305, and the connecting strip 309 is slidably connected to the inside of the docking post 310.
[0033] The clamping device 2 includes a connecting frame 201, a surface slip ring 202, a connecting shaft 203, a stepping motor 204, a first gear 205, a second gear 206, a pointer 207, a scale semi-ring 208, an inner connecting thin rod 209, a clamping plate 210 and a telescopic connecting member 211. The connecting frame 201 is fixedly connected to the right side of the bracket 1, the stepping motor 204 is fixedly connected to the inner bottom end of the bracket 1, the first gear 205 is fixedly connected to the output shaft of the stepping motor 204, the first gear 205 meshes with the second gear 206, the surface slip ring 202 is fixedly connected to the inner ring of the second gear 206, and the connecting shaft 203 is fixedly connected to the inner ring of the surface slip ring 202. The connecting shaft 203 is slidably connected to the inside of the bracket 1, and the inner bottom end of the bracket 1 is fixedly connected with a bearing member, the connecting shaft 203 is fixedly connected to the inner ring of the bearing member, the pointer 207 is fixedly connected to the top of the first gear 205, the inner connecting thin rod 209 is fixedly connected to the inner bottom end of the bracket 1, the scale semi-ring member 208 is fixedly connected to the surface of the inner connecting thin rod 209, the pointer 207 is slidably connected to the inner ring of the scale semi-ring member 208, the splint 210 is fixedly connected to the bottom end of the surface of the connecting shaft 203, the splint 210 is hinged to the top of the connecting frame 201, and the telescopic connecting member 211 is hinged to the top middle end of the splint 210 at one end away from the connecting frame 201.
[0034] The cooling device 4 includes a water storage box 401, a pumping member 402, a water pipe 403, a cooling pipe 404 and a limiting column 405. The water storage box 401 is fixedly connected to the top of the splint 210, the pumping member 402 is fixedly connected to the inside of the water storage box 401, the water pipe 403 is fixedly connected to the right side of the pumping member 402, the cooling pipe 404 is fixedly connected to the side of the hollow box, the limiting column 405 is fixedly connected to the top of the splint 210, the cooling pipe 404 is connected to the surface of the limiting column 405, the surface of the water storage box 401 is fixedly connected to the hollow box, and the end of the water pipe 403 away from the pumping member 402 is fixedly connected to the side of the hollow box.
[0035] When clamping, the support bracket 305 below can be installed according to the width of the object, and the installation position can be adjusted during installation. The limiting U-shaped frame 308 on the top of the support bracket 305 is aligned with the limiting U-shaped frame 308 and then inserted, and then the position of the support bracket 305 is pushed back and forth until the internal threaded connection hole is aligned with the thread groove in the connecting piece 306, and then the fixing bolt 307 is screwed in to install the support bracket 305. When the clamping plate 210 is gathered to the middle to clamp the metal piece, the two support brackets 305 at the bottom can be moved closer to each other. The docking plug 310 on the front of the rear end is aligned with the docking socket 311 at the front end and inserted. At this time, the two adjacent support brackets 305 can fit together. When clamping, more support components can be arranged at the bottom. Even if there is a problem of looseness in the process of clamping irregular metal parts, the above components are installed and used when clamping irregular metal parts. When handling normal rectangular metal parts, it is not necessary to install them, which will not affect normal use and will not easily cause objects to slip and affect the effect of handling. It is highly practical, and an airbag component 30 is arranged on the top of the support bracket 305. 4. When supporting, it can be more closely in contact with the bottom of the metal part, and the side vent pipe 315, the connecting cover 312 and the sealing plug-in 313 components can be used for air replenishment operation, and the gas discharge can be avoided during normal use, which can further increase the stability of placement. When clamping, the stepper motor 204 can be started to drive the first gear 205 to rotate, and the first gear 205 drives the second gear 206 meshing with it to rotate synchronously, driving the surface slip ring 202 and the connecting shaft 203 to rotate, and the clamping plate 21 located on the surface of the connecting shaft 203 0 are brought together in the direction of approaching each other for clamping, and when the first gear 205 rotates, it drives the top pointer 207 to rotate, and can intuitively display the adjustment angle. For the same type of metal parts, direct driving adjustment to the corresponding angle next time can achieve precise clamping, and the practical effect is good. A cooling device 4 is provided on the top of the clamping plate 210. When in use, the pumping member 402 and the water pipe 403 can be used to pump water into the cooling pipe 404 and circulate it to deal with the friction heat generated during the clamping process, so that the heat will not affect the quality of the workpiece.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A clamping device for metal forging, comprising a bracket (1), Features: A clamping device (2) is provided on the side of the bracket (1), a limited position supporting device (3) is provided at the bottom of the clamping device (2), and a cooling device (4) is provided on the top of the limited position supporting device (3); The position limiting support device (3) comprises an inner arc pad (301), an inner sliding rod (302), a sliding position limiting frame (303), an airbag component (304), a support frame (305), a connecting piece (306), a fixing bolt (307), a position limiting U-shaped frame (308), a connecting strip (309), a docking plug (310), a docking socket (311), a connecting cover (312), a sealing plug (313), a handle (314) and a vent pipe (315), wherein the sliding position limiting frame (303) is fixedly connected to the top of the support frame (305), and the inner sliding rod (302) is fixedly connected to the inner arc The inner bottom end of the pad (301), the inner sliding rod (302) is slidably connected to the inside of the sliding limit frame (303), the airbag component (304) is fixedly connected to the top of the support frame (305), the connecting component (306) is fixedly connected to the top back of the support frame (305), the ventilation pipe (315) is fixedly connected to the right side of the airbag component (304), the connecting cover (312) is fixedly connected to the right side of the ventilation pipe (315), the sealing plug-in (313) is inserted into the inside of the connecting cover (312), and the pull handle (314) is fixedly connected to the right side of the sealing plug-in (313); The inner arc pad (301) is fixedly connected to the bottom of the clamping plate (210), the support frame (305) is fixedly connected to the bottom of the clamping plate (210), and the limiting U-shaped frame (308) is fixedly connected to the front of the clamping plate (210); The docking plug post (310) is fixedly connected to the front side of the rear support bracket (305), the docking socket (311) is fixedly connected to the back side of the rear support bracket (305), and the docking plug post (310) is plugged into the interior of the docking socket (311); The connecting strip (309) is fixedly connected to the top of the support bracket (305), and the connecting strip (309) is slidably connected to the inside of the docking post (310); The connecting piece (306) is provided with a threaded groove inside, the connecting strip plate (309) is provided with a connecting screw hole with a hole diameter equal to that of the threaded groove inside, and the fixing bolt (307) is threadedly connected to the inside of the connecting piece (306) and the connecting strip plate (309).
2. A metal forging clamping device according to claim 1, Features: The clamping device (2) comprises a connecting frame (201), a surface slip ring (202), a connecting shaft (203), a stepping motor (204), a first gear (205), a second gear (206), a pointer (207), a scale semi-ring (208), an inner connecting thin rod (209), a clamping plate (210) and a telescopic connecting member (211), wherein the connecting frame (201) is fixedly connected to the right side of the bracket (1), the stepping motor (204) is fixedly connected to the inner bottom end of the bracket (1), the first gear (205) is fixedly connected to the output shaft of the stepping motor (204), the first gear (205) meshes with the second gear (206), the surface slip ring (202) is fixedly connected to the inner ring of the second gear (206), and the connecting shaft (203) is fixedly connected to the outer ring of the surface slip ring (202). Internally, the connecting shaft (203) is slidably connected to the inside of the bracket (1), the inner bottom end of the bracket (1) is fixedly connected to a bearing member, the connecting shaft (203) is fixedly connected to the inner ring of the bearing member, the pointer (207) is fixedly connected to the top of the first gear (205), the inner connecting thin rod (209) is fixedly connected to the inner bottom end of the bracket (1), the scale semi-ring member (208) is fixedly connected to the surface of the inner connecting thin rod (209), the pointer (207) is slidably connected to the inner ring of the scale semi-ring member (208), the clamping plate (210) is fixedly connected to the bottom end of the surface of the connecting shaft (203), the clamping plate (210) is hinged to the top of the connecting frame (201), and the telescopic connecting member (211) is hinged to the top middle end of the clamping plate (210) at one end away from the connecting frame (201).
3. A metal forging clamping device according to claim 2, Features: The cooling device (4) comprises a water storage box (401), a pumping member (402), a water pipe (403), a cooling pipe (404) and a limiting column (405); the water storage box (401) is fixedly connected to the top of the clamp (210); the pumping member (402) is fixedly connected to the inside of the water storage box (401); the water pipe (403) is fixedly connected to the right side of the pumping member (402); the cooling pipe (404) is fixedly connected to the side of the hollow box; the limiting column (405) is fixedly connected to the top of the clamp (210); and the cooling pipe (404) is connected to the surface of the limiting column (405).
4. A metal forging clamping device according to claim 3, Features: A hollow box member is fixedly connected to the surface of the water storage box (401), and one end of the water delivery pipe (403) away from the pumping member (402) is fixedly connected to the side surface of the hollow box member.
Citation Information
Patent Citations
Pneumatically-clamped metal forging clamp
CN210632875U
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CN116511793A
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