Industrial automation electrical component production line device and production method thereof
By designing industrial automation electrical component production line devices, using technical means such as round rollers, conveyor belts and anti-stack mechanisms, the problem of inconsistency on the front and back sides of the electronic components is solved, and the correct orientation of components is conveyed and processed on the production line is achieved, and the production quality and consistency are improved.
Patent Information
- Application Number
- CN202411042335.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2044-07-31
AI Technical Summary
During the production process of electronic components, the front and back sides of the components are inconsistent, resulting in poor assembly or incompleteness, affecting the normal use of the components.
An industrial automation electrical component production line device is designed, including a conveying mechanism, an anti-stacking mechanism and a flip mechanism. The correct orientation of the components is achieved through components such as circular rollers, conveyor belts, drive motors, baffles and arc tubes.
Ensure that the front of the electronic components is always facing up during the conveying process, improves the accuracy and consistency of assembly or processing, and reduces assembly problems or product quality problems caused by wrong orientation.
Smart Images

Figure CN118811361B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of component production, in particular to an industrial automation electrical component production line device and a production method thereof. Background Art
[0002] Electronic components are basic elements in electronic circuits. They are usually individually packaged and have two or more leads or metal contacts. Electronic components must be connected to each other to form an electronic circuit with specific functions, such as amplifiers, radio receivers, oscillators, etc. One of the common ways to connect electronic components is to solder them to printed circuit boards. Electronic components may be individual packages (resistors, capacitors, inductors, transistors, diodes, etc.) or groups of varying complexity. During the production and transportation process, the front and back sides of electrical components need to be unified. When the connection end of an electrical component is facing left, it is on the front side, and when the connection end of an electrical component is facing right, it is on the back side.
[0003] During the transportation process, the front and back sides of electrical components may be inconsistent. The front and back sides of electrical components need to be processed or installed differently. If the front and back sides of electrical components are inconsistent during transportation, it will lead to subsequent poor or incomplete assembly, thereby affecting the normal use of the electrical components. In response to the above problems, the following solutions are proposed. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides an industrial automated electrical component production line device, comprising a conveying mechanism, the conveying mechanism also comprising a main body, a first round roller is rotatably connected to the inner wall of the main body, a second round roller is rotatably connected to the inner wall of the main body, and the main body is provided with electrical components;
[0005] The anti-stacking mechanism has a plurality of fixed rods fixedly connected to the top of the main body, a feed pipe is fixedly connected to one end of the plurality of fixed rods close to each other, and a plurality of fixed plates are fixedly connected to the top of the main body;
[0006] The flip mechanism has a shell fixedly connected to the end of the feed pipe, a support rod fixedly connected to the side wall of the shell, an end of the support rod away from the shell is fixedly connected to the main body, and a discharge pipe is fixedly connected to the side of the shell away from the feed pipe.
[0007] Preferably, the conveying mechanism also includes a transmission belt mounted on the outer walls of the round roller one and the round roller two, a driving motor is fixedly connected to the side wall of the main body, the output shaft of the driving motor extends into the main body and is fixedly connected to the round roller one, a rotating rod is rotatably connected on one side of several fixed plates close to each other, pulleys are fixedly mounted on the outer walls of the rotating rod and the round roller one, a transmission belt is mounted on several pulleys, a rotating block is fixedly connected to the outer wall of the rotating rod, a sliding groove is provided on the side wall of the rotating block, the driving motor is started, the driving motor drives the round roller one to rotate, and the round roller one rotates and drives the transmission belt to rotate, the pulley is mounted with a transmission belt, and then when the round roller one drives the pulley to rotate, the rotating rod is driven to rotate through the transmission belt, and when the rotating rod rotates, the rotating block rotates accordingly.
[0008] Preferably, the conveying mechanism also includes a mounting groove opened on the top of the main body, a scraper is fixedly connected to the inner wall of the mounting groove, the side of the scraper away from the mounting groove is in contact with the conveyor belt, and a collecting groove is opened on the side wall of the main body, the collecting groove is communicated with the mounting groove, and the scraper is in contact with the conveyor belt. When the conveyor belt conveys electrical components, dust and impurities will fall on the surface of the conveyor belt and be adsorbed on the surface of the conveyor belt. By providing a scraper, the scraper can scrape off the dust adsorbed on the surface of the conveyor belt, which can prevent dust from being adsorbed by electrical components, improve the safety of electrical components during transmission, and ensure the production quality of electrical components.
[0009] Preferably, the anti-stacking mechanism also includes a through slot one provided on the side wall of the feed pipe, a baffle plate one is slidably connected in the through slot one, a connecting rod one is fixedly connected to the side wall of the baffle plate one, and a strip plate is fixedly connected to one end of the connecting rod one, and a through slot two is provided on the side wall of the feed pipe, a baffle plate two is slidably connected in the through slot two, and one end of the strip plate away from the connecting rod one is fixedly connected to the connecting rod two, and one end of the connecting rod two away from the strip plate is fixedly connected to the baffle plate two, when the strip plate moves to the left, the baffle plate one moves outward in the through slot one, and at this time the baffle plate one does not block the through slot one, so that the electrical component can slide down, and the strip plate When the strip plate moves to the left, the baffle plate 2 is driven to move to the left in the through slot 2 by the connecting rod 2. At this time, the baffle plate 2 blocks the through slot 2, so that the electrical components sliding down from the through slot 1 can fall on the baffle plate 2. When the strip plate moves to the right, the baffle plate 1 moves into the through slot 1 to block the through slot 1, and at the same time, the baffle plate 2 slides to the outside of the through slot 2 and no longer blocks the through slot 2, so that the electrical components on the baffle plate 2 can slide down and enter the shell. In this way, the electrical components can be intermittently conveyed, thereby preventing stacking during transportation and ensuring the stability of the electrical components during transmission.
[0010] Preferably, the anti-stacking mechanism also includes a connecting strip fixedly connected to the side of the strip plate away from the second connecting rod, and a sliding rod is fixedly connected to the side of the connecting strip close to the rotating block. The end of the connecting strip away from the connecting strip extends into the slide groove and is slidably connected to the slide groove. Restricted by the slide groove, when the rotating block rotates, the sliding rod is forced to move following the shape of the slide groove, causing the sliding rod to reciprocate left and right, and when the sliding rod moves, the connecting strip and the strip plate follow the movement.
[0011] Preferably, the flipping mechanism also includes a groove formed in the shell, in which a slide is slidably connected, a rectangular groove is formed on the side wall of the shell, a circular slide bar is fixedly connected to the side wall of the slide bar, one end of the circular slide bar away from the slide bar passes through the rectangular groove and is slidably connected to the rectangular groove, a return spring is fixedly connected to the side wall of the circular slide bar, one end of the return spring away from the circular slide bar is fixedly connected to the side wall of the rectangular groove, the circular slide bar is pulled to slide in the rectangular groove, and an extrusion force is applied to the rectangular groove, and when the circular slide bar moves, the slide bar follows the circular slide bar, thereby causing the slide bar to seal the top of the discharge pipe one, ensuring that the electrical components will not fall into the discharge pipe one, so that the electrical components facing up and back facing up can be effectively separated, ensuring that the workpiece facing back facing up can be accurately selected for processing during the subsequent flipping operation.
[0012] Preferably, the flip mechanism also includes a movable groove opened at the top of the shell, the inner wall of the movable groove is rotatably connected to a movable block, the bottom of the movable block is fixedly connected to a contact plate, the side wall of the contact plate is fixedly connected to an arc spring, the side of the arc spring away from the contact plate is fixedly connected to the inner wall of the shell, the outer wall of the shell is rotatably connected to a guide wheel, the bottom of the movable block is fixedly connected to a pull rope, the pull rope passes around the guide wheel and is fixedly connected to the outer wall of the circular slide bar, when the electrical component slides downward, it has the characteristic of inertia, when the connecting end of the electrical component entering the shell is on the right, the connecting end of the electrical component is lighter and will not directly fall into the inlet and outlet pipe 1, when the electrical component has not completely slid to the top of the outlet pipe 1, it is caused by the inertia of the electrical component to contact the contact plate, after contacting the contact plate, the contact plate is subjected to a thrust forcing the contact plate and the movable block to rotate as a midpoint, the contact plate applies an extrusion force to the arc spring when rotating, and when the movable block rotates, the circular slide bar is pulled to move by the pull rope.
[0013] Preferably, the flipping mechanism also includes an arc tube fixedly connected to the side of the shell away from the feeding tube, a discharge groove is opened at the bottom of the arc tube, a discharge tube 2 is fixedly connected to the bottom of the arc tube, and a plurality of rollers are rotatably connected to the inner wall of the shell. The contact plate is pushed by the above-mentioned electrical component, and the electrical component slides onto the roller. Under the action of inertia, the electrical component slides downward on the roller. The generated inertia will cause the electrical component to slide onto the arc tube. Under the setting of the arc shape of the arc tube, when the inertial force on the electrical component disappears, the electrical component will move along the arc of the arc tube to the discharge groove. Slide in the material trough, when the electrical component slides into the second discharge pipe, the connecting end of the electrical component faces upward, and when the electrical component contacts the conveyor belt, the conveyor belt drives the electrical component to move to the right, so that after the electrical component falls from the second discharge pipe, the connecting end of the electrical component faces left, so that the front side of the electrical component faces upward. By changing the direction of the front and back sides of the electrical component, it can be ensured that the front side of the electrical component is always facing upward during the transportation process, so that the front and back sides of the electrical component can be unified during transportation, which is helpful for the consistency and quality control of subsequent production links.
[0014] An industrial automation electrical component production line device and a production method thereof, comprising the following steps:
[0015] S1: When the connection end of the electrical component is to the left, the electrical component is affected by gravity and will directly fall into the inlet and outlet pipe 1. The connection end of the electrical component entering the outlet pipe 1 is at the top.
[0016] S2: When the connection end of the electrical component entering the housing is on the right, the connection end of the electrical component is light and will not fall directly into the inlet and outlet pipe 1. When the electrical component has not completely slid to the top of the outlet pipe 1, the inertia of the electrical component causes the connection end of the electrical component to contact the contact plate;
[0017] S3: The electrical component pushes the contact plate, and the electrical component slides onto the roller. Under the action of inertia, the electrical component slides downward on the roller, and the generated inertia causes the electrical component to slide onto the arc tube.
[0018] The present invention has the following beneficial effects:
[0019] 1. The present invention utilizes the characteristic that the connecting end of the electrical component is relatively light. After the electrical component slides downward, due to the characteristic that the connecting end of the electrical component is light, when the connecting end of the electrical component is to the left, the electrical component is affected by gravity and the electrical component will directly fall into the inlet and outlet pipe 1. At this time, the connecting end of the electrical component entering the outlet pipe 1 is on top. After the electrical component falls from the outlet pipe 1, the bottom end of the electrical component contacts the conveyor belt, and the conveyor belt is in a rotating state. After contacting the conveyor belt, the movement of the conveyor belt will change the orientation of the electrical component, making it face up. This can ensure that each electrical component is in the correct orientation before entering the next processing step, which improves the accuracy and consistency of assembly or processing and reduces assembly problems or product quality problems caused by incorrect orientation.
[0020] 2. The present invention utilizes the inclined setting of the above-mentioned middle shell body. When the electrical component slides downward, it has the characteristic of inertia. When the connecting end of the electrical component entering the shell body is on the right, the connecting end of the electrical component is lighter and will not fall directly into the inlet and outlet tube 1. When the electrical component has not completely slid to the top of the outlet tube 1, the inertia of the electrical component causes the connecting end of the electrical component to contact the contact plate. After contacting the contact plate, the contact plate is subjected to a thrust that forces the contact plate and the movable block to rotate at the midpoint. When the contact plate rotates, an extrusion force is applied to the arc spring. When the movable block rotates, the circular slide bar is pulled by the pull rope to make the circular slide bar slide in the rectangular groove, applying an extrusion force to the rectangular groove. When the circular slide bar moves, the slide plate follows the circular slide bar to move, thereby causing the slide plate to seal the top of the outlet tube 1, ensuring that the electrical component will not fall into the inlet and outlet tube 1. In this way, the electrical components facing up and facing down can be effectively separated, ensuring that the workpiece facing up can be accurately selected for processing when performing a subsequent flipping operation.
[0021] 3. The present invention utilizes the above-mentioned electrical components to push the contact plate, and the electrical components slide onto the roller. Under the action of inertia, the electrical components slide downward on the roller, and the generated inertia will cause the electrical components to slide onto the arc tube. Due to the arc-shaped setting of the arc tube, when the inertial force on the electrical components disappears, the electrical components will slide along the arc of the arc tube into the discharge trough. When the electrical components slide into the second discharge tube, the connecting end of the electrical components faces upward. When the electrical components contact the conveyor belt, the conveyor belt drives the electrical components to move to the right. In this way, after the electrical components fall from the second discharge tube, the connecting end of the electrical components faces left, so that the front side of the electrical components faces upward. By changing the direction of the front and back sides of the electrical components, it can be ensured that the front side of the electrical components is always facing upward during the transportation process, so that the front and back sides of the electrical components can be unified during transmission, which is helpful for the consistency and quality control of subsequent production links.
[0022] 4. The present invention starts a driving motor, which drives the round roller to rotate. The round roller drives the transmission belt to rotate after the rotation. A transmission belt is sleeved on the pulley. When the round roller drives the pulley to rotate, the transmission belt drives the rotating rod to rotate. When the rotating rod rotates, the rotating block follows the rotation. Restricted by the slide groove, the rotating block forces the slide rod to move along the shape of the slide groove, so that the slide rod reciprocates left and right. When the slide rod moves, the connecting strip and the strip plate follow the movement. When the strip plate moves to the left, the baffle plate moves outward in the through groove. At this time, the baffle plate does not block the through groove, so that the electrical component can slide down. When the strip plate moves to the left, the baffle plate 2 is driven to move to the left in the through slot 2 by the connecting rod 2. At this time, the baffle plate 2 blocks the through slot 2, so that the electrical components sliding down from the through slot 1 can fall on the baffle plate 2. When the strip plate moves to the right, the baffle plate 1 moves into the through slot 1 to block the through slot 1, and at the same time, the baffle plate 2 slides to the outside of the through slot 2 and no longer blocks the through slot 2, so that the electrical components on the baffle plate 2 can slide down and enter the shell. In this way, the electrical components can be intermittently conveyed, thereby preventing stacking during transportation and ensuring the stability of the electrical components during transmission. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the top structure of the present invention;
[0026] Figure 3 For the present invention Figure 2 A is an enlarged schematic diagram;
[0027] Figure 4 It is a schematic diagram of the conveying mechanism of the present invention;
[0028] Figure 5 This is a schematic diagram of the anti-stacking mechanism of the present invention;
[0029] Figure 6 It is a schematic diagram of the flipping mechanism of the present invention;
[0030] Figure 7 For the present invention Figure 6 A magnified schematic diagram of B;
[0031] Figure 8 It is a partial cross-sectional schematic diagram of the turning mechanism of the present invention;
[0032] Fig. 9 It is a schematic diagram of the working process of the present invention.
[0033] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0034] In the figure: 1. conveying mechanism; 101. main body; 102. round roller 1; 103. round roller 2; 13. electrical components; 104. conveyor belt; 105. driving motor; 106. rotating rod; 107. pulley; 108. driving belt; 109. rotating block; 110. slideway; 111. mounting groove; 112. scraper; 113. collecting groove; 2. anti-stacking mechanism; 201. fixing rod; 202. feeding pipe; 203. fixing plate; 204. through groove 1; 205. baffle 1; 206. connecting rod 1; 207. strip plate; 208 , through slot two; 209, baffle two; 210, connecting rod two; 211, connecting strip; 212, slide bar; 3, flip mechanism; 301, shell; 302, support rod; 303, discharge pipe one; 304, groove; 305, slide plate; 306, rectangular slot; 307, circular slide bar; 308, reset spring; 309, movable slot; 310, movable block; 311, contact plate; 312, arc spring; 313, guide wheel; 314, pull rope; 315, arc tube; 316, discharge slot; 317, discharge pipe two; 318, roller. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] For example, see Figure 1 - Figure 3 The present invention is an industrial automated electrical component production line device, comprising a conveying mechanism 1, the conveying mechanism 1 further comprising a main body 101, a round roller 102 is rotatably connected to the inner wall of the main body 101, a round roller 2 103 is rotatably connected to the inner wall of the main body 101, and an electrical component 13 is arranged on the main body 101;
[0037] Anti-stacking mechanism 2, the top of the main body 101 is fixedly connected with a plurality of fixed rods 201, one end of the plurality of fixed rods 201 close to each other is fixedly connected with a feed pipe 202, and the top of the main body 101 is fixedly connected with a plurality of fixed plates 203;
[0038] The flip mechanism 3, the end of the feed pipe 202 is fixedly connected to the shell 301, the side wall of the shell 301 is fixedly connected to a support rod 302, the end of the support rod 302 away from the shell 301 is fixedly connected to the main body 101, and the side of the shell 301 away from the feed pipe 202 is fixedly connected to a discharge pipe 303.
[0039] The conveying mechanism 1 also includes a transmission belt 104 sleeved on the outer walls of the round roller 102 and the round roller 2 103. A driving motor 105 is fixedly connected to the side wall of the main body 101. The output shaft of the driving motor 105 extends into the main body 101 and is fixedly connected to the round roller 102. A rotating rod 106 is rotatably connected to one side of a plurality of fixed plates 203 close to each other. Pulleys 107 are fixedly sleeved on the outer walls of the rotating rod 106 and the round roller 102, respectively. A plurality of pulleys 107 are sleeved with a transmission belt 1 08. A rotating block 109 is fixedly connected to the outer wall of the rotating rod 106, and a sliding groove 110 is opened on the side wall of the rotating block 109. The driving motor 105 is started, and the driving motor 105 drives the round roller 102 to rotate. After the round roller 102 rotates, it drives the transmission belt 104 to rotate. A transmission belt 108 is sleeved on the pulley 107. When the round roller 102 drives the pulley 107 to rotate, the rotating rod 106 is driven to rotate through the transmission belt 108. When the rotating rod 106 rotates, the rotating block 109 rotates accordingly.
[0040] The conveying mechanism 1 also includes a mounting groove 111 opened on the top of the main body 101, and a scraper 112 is fixedly connected to the inner wall of the mounting groove 111. The side of the scraper 112 away from the mounting groove 111 is in contact with the conveyor belt 104. A collecting groove 113 is opened on the side wall of the main body 101, and the collecting groove 113 is communicated with the mounting groove 111. The scraper 112 is in contact with the conveyor belt 104. When the conveyor belt 104 conveys the electrical components 13, dust and impurities will fall on the surface of the conveyor belt 104 and be adsorbed on the surface of the conveyor belt 104. By providing the scraper 112, the scraper 112 can scrape off the dust adsorbed on the surface of the conveyor belt 104, so that the dust can be prevented from being adsorbed by the electrical components 13, thereby improving the safety of the electrical components 13 during transmission and ensuring the production quality of the electrical components 13.
[0041] For example 2, please refer to Figure 4 - Figure 8The present invention is an industrial automation electrical component production line device. On the basis of Example 1, the anti-stacking mechanism 2 also includes a through slot 204 opened on the side wall of the feed pipe 202, a baffle 205 is slidably connected in the through slot 204, a connecting rod 206 is fixedly connected to the side wall of the baffle 205, and a strip plate 207 is fixedly connected to one end of the connecting rod 206 away from the baffle 205, a through slot 208 is opened on the side wall of the feed pipe 202, a baffle 209 is slidably connected in the through slot 208, a connecting rod 210 is fixedly connected to one end of the strip plate 207 away from the connecting rod 206, and a connecting rod 210 is fixedly connected to one end of the strip plate 207 away from the strip plate 207. When the strip plate 207 moves to the left, the baffle 205 moves outward in the through slot 204. At this time, the baffle 205 does not move toward the through slot 208. 4 is used to block the electrical component 13 so that it can slide down. When the strip plate 207 moves to the left, the baffle plate 209 is driven to move to the left in the through slot 208 by the connecting rod 210. At this time, the baffle plate 209 blocks the through slot 208 so that the electrical component 13 sliding down from the through slot 1 204 can fall on the baffle plate 209. When the strip plate 207 moves to the right, the baffle plate 1 205 moves into the through slot 1 204 to block the through slot 1 204. At the same time, the baffle plate 209 slides out of the through slot 208 and no longer blocks the through slot 208, so that the electrical component 13 on the baffle plate 209 can slide down and enter the housing 301. In this way, the electrical component 13 can be intermittently transported, thereby preventing the occurrence of stacking during transportation and ensuring the stability of the electrical component 13 during transmission.
[0042] The anti-stacking mechanism 2 also includes a connecting strip 211 fixedly connected to the side of the strip plate 207 away from the connecting rod 210, and a sliding rod 212 is fixedly connected to the side of the connecting strip 211 close to the rotating block 109. The end of the connecting strip 211 away from the connecting strip 211 extends into the slide groove 110 and is slidably connected to the slide groove 110. Restricted by the slide groove 110, when the rotating block 109 rotates, the sliding rod 212 is forced to move following the shape of the slide groove 110, so that the sliding rod 212 reciprocates left and right, and when the sliding rod 212 moves, the connecting strip 211 and the strip plate 207 follow the movement.
[0043] The flip mechanism 3 also includes a groove 304 provided in the housing 301, a slide plate 305 is slidably connected in the groove 304, a rectangular groove 306 is provided on the side wall of the housing 301, a circular slide bar 307 is fixedly connected to the side wall of the slide plate 305, one end of the circular slide bar 307 away from the slide plate 305 passes through the rectangular groove 306 and is slidably connected to the rectangular groove 306, a return spring 308 is fixedly connected to the side wall of the circular slide bar 307, and one end of the return spring 308 away from the circular slide bar 307 is fixedly connected to the side wall of the rectangular groove 306 Next, pull the circular slide bar 307 to make the circular slide bar 307 slide in the rectangular groove 306, apply an extrusion force to the rectangular groove 306, and the slide plate 305 follows the circular slide bar 307 when the circular slide bar 307 moves, so that the slide plate 305 seals the top of the discharge pipe 303, ensuring that the electrical component 13 will not fall into the discharge pipe 303, so that the electrical component 13 with the front side facing up and the reverse side facing up can be effectively separated, ensuring that the workpiece with the reverse side facing up can be accurately selected for processing during the subsequent flipping operation.
[0044] The flip mechanism 3 also includes a movable groove 309 opened on the top of the shell 301, and a movable block 310 is rotatably connected to the inner wall of the movable groove 309. A contact plate 311 is fixedly connected to the bottom of the movable block 310. An arc spring 312 is fixedly connected to the side wall of the contact plate 311. The side of the arc spring 312 away from the contact plate 311 is fixedly connected to the inner wall of the shell 301. A guide wheel 313 is rotatably connected to the outer wall of the shell 301. A pull rope 314 is fixedly connected to the bottom of the movable block 310. The pull rope 314 bypasses the guide wheel 313 and is fixedly connected to the outer wall of the circular slide rod 307. When the electrical component 13 slides downward, it has inertia. The characteristic is that when the connecting end of the electrical component 13 entering the shell 301 is on the right, the connecting end of the electrical component 13 is lighter and will not fall directly into the inlet and outlet pipe 303. When the electrical component 13 has not completely slid above the outlet pipe 303, the inertia of the electrical component 13 causes the connecting end of the electrical component 13 to contact the contact plate 311. After contacting the contact plate 311, the contact plate 311 is subjected to a thrust that forces the contact plate 311 to rotate with the movable block 310 as the midpoint. When the contact plate 311 rotates, an extrusion force is applied to the arc spring 312. When the movable block 310 rotates, the circular slide bar 307 is pulled to move through the pull rope 314.
[0045] The flip mechanism 3 also includes an arc tube 315 fixedly connected to the side of the shell 301 away from the feed tube 202. A discharge groove 316 is provided at the bottom of the arc tube 315. A discharge tube 317 is fixedly connected to the bottom of the arc tube 315. A plurality of rollers 318 are rotatably connected to the inner wall of the shell 301. The contact plate 311 is pushed by the above-mentioned electrical component 13, and the electrical component 13 slides onto the roller 318. Under the action of inertia, the electrical component 13 slides downward on the roller 318. The generated inertia causes the electrical component 13 to slide onto the arc tube 315. Under the arc setting of the arc tube 315, when the inertia force on the electrical component 13 disappears, the electrical component 13 will slide along the arc tube The arc of 315 slides into the discharge trough 316. When the electrical component 13 slides into the second discharge pipe 317, the connecting end of the electrical component 13 faces upward. When the electrical component 13 contacts the conveyor belt 104, the conveyor belt 104 drives the electrical component 13 to move to the right. In this way, after the electrical component 13 falls from the second discharge pipe 317, the connecting end of the electrical component 13 faces left, so that the front side of the electrical component 13 faces upward. By changing the direction of the front and back sides of the electrical component 13, it can be ensured that the front side of the electrical component 13 is always facing upward during the transportation process, so that the front and back sides of the electrical component 13 can be unified during transportation, which is helpful for the consistency and quality control of subsequent production links.
[0046] The production method of the production line device comprises the following steps:
[0047] S1: When the connection end of the electrical component 13 is facing leftward, the electrical component 13 is affected by gravity and directly falls into the inlet and outlet pipe 1 303 , and the connection end of the electrical component 13 entering the outlet pipe 1 303 is at the top;
[0048] S2: When the connection end of the electrical component 13 entering the housing 301 is on the right, the connection end of the electrical component 13 is relatively light and will not directly fall into the inlet and outlet pipe 1 303. When the electrical component 13 has not completely slid above the outlet pipe 1 303, the inertia of the electrical component 13 causes the connection end of the electrical component 13 to contact the contact plate 311.
[0049] S3: the electrical component 13 pushes the contact plate 311 , and the electrical component 13 slides onto the roller 318 . Under the action of inertia, the electrical component 13 slides downward on the roller 318 . The generated inertia causes the electrical component 13 to slide onto the arc tube 315 .
[0050] A specific application of this embodiment is:
[0051] When it is necessary to transport the electrical component 13, first put the electrical component 13 into the feeding tube 202, and then start the driving motor 105. The driving motor 105 drives the round roller 102 to rotate. After the round roller 102 rotates, it drives the transmission belt 104 to rotate. The pulley 107 is sleeved with a transmission belt 108. Then, when the round roller 102 drives the pulley 107 to rotate, the transmission belt 108 drives the rotating rod 106 to rotate. When the rotating rod 106 rotates, the rotating block 109 follows the rotation. Restricted by the slide groove 110, the rotating block 109 forces the slide bar 212 to move along the shape of the slide groove 110, so that the slide bar 212 reciprocates left and right. When the slide bar 212 moves, the connecting bar 211 and the strip plate 207 follow the movement. When the strip plate 207 When moving to the left, the baffle 1 205 moves outward in the through slot 1 204. At this time, the baffle 1 205 does not block the through slot 1 204, so that the electrical component 13 can slide down. When the strip plate 207 moves to the left, the baffle 209 is driven to move to the left in the through slot 208 through the connecting rod 210. At this time, the baffle 209 blocks the through slot 208, so that the electrical component 13 sliding down from the through slot 1 204 can fall on the baffle 209. When the strip plate 207 moves to the right, the baffle 1 205 moves into the through slot 1 204 to block the through slot 1 204, and at the same time, the baffle 209 slides to the outside of the through slot 208, no longer blocking the through slot 208, thereby allowing the electrical component 13 on the baffle 209 to slide down. It can slide down and enter the shell 301, so that the electrical component 13 can be intermittently transported, thereby preventing the occurrence of stacking during transportation. After the electrical component 13 slides down, due to the light characteristic of the connecting end of the electrical component 13, when the connecting end of the electrical component 13 is to the left, the electrical component 13 is affected by gravity and the electrical component 13 will directly fall into the inlet and outlet pipe 303. At this time, when the electrical component 13 slides in the outlet pipe 303, the connecting end of the electrical component 13 is on top. After the electrical component 13 falls from the outlet pipe 303, the bottom end of the electrical component 13 contacts the conveyor belt 104. At this time, the conveyor belt 104 is in a rotating state. After contacting the conveyor belt 104, the electrical component 13 is driven to move to the right and out of the outlet pipe 303. The connection end of the electrical component 13 that has fallen 303 is now facing the left, and the front of the electrical component 13 is facing upward. When the connection end of the electrical component 13 that enters the housing 301 is on the right, the connection end of the electrical component 13 is lighter and will not fall directly into the inlet and outlet pipe 303. When the electrical component 13 has not completely slid above the outlet pipe 303, the connection end of the electrical component 13 contacts the contact plate 311. After contacting the contact plate 311, the contact plate 311 is subjected to a thrust that forces the contact plate 311 to rotate with the movable block 310 as the midpoint. When the contact plate 311 rotates, an extrusion force is applied to the arc spring 312. When the movable block 310 rotates, the circular slide bar 307 is pulled by the pull rope 314 to slide the circular slide bar 307 in the rectangular groove 306.A squeezing force is applied to the rectangular groove 306. When the circular slide bar 307 moves, the slide plate 305 moves with the circular slide bar 307, so that the slide plate 305 seals the top of the discharge pipe 303 to ensure that the electrical component 13 does not fall into the discharge pipe 303. The electrical component 13 is tilted by the shell 301. When the electrical component 13 slides downward, it has inertia. The generated inertia causes the electrical component 13 to slide onto the arc tube 315. Due to the arc setting of the arc tube 315, when the inertial force on the electrical component 13 disappears, the electrical component 13 The component 13 will slide along the arc of the arc tube 315 into the discharge trough 316. When the electrical component 13 slides into the discharge tube 317, the connection end of the electrical component 13 faces upward. When the electrical component 13 contacts the conveyor belt 104, the conveyor belt 104 drives the electrical component 13 to move to the right. In this way, after the electrical component 13 falls from the discharge tube 317, the connection end of the electrical component 13 faces left, so that the front of the electrical component 13 faces upward. In this way, when the electrical component 13 is transported, the front and back sides of the electrical component 13 can be unified.
[0052] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An industrial automated electrical component production line device, comprising a conveying mechanism (1), the conveying mechanism (1) further comprising a main body (101), a first round roller (102) being rotatably connected to the inner wall of the main body (101), a second round roller (103) being rotatably connected to the inner wall of the main body (101), and an electrical component (13) being arranged on the main body (101), characterized in that: Also includes: An anti-stacking mechanism (2), wherein a plurality of fixing rods (201) are fixedly connected to the top of the main body (101), a feed pipe (202) is fixedly connected to one end of the plurality of fixing rods (201) close to each other, and a plurality of fixing plates (203) are fixedly connected to the top of the main body (101); A turning mechanism (3), wherein the end of the feed pipe (202) is fixedly connected to a shell (301), a support rod (302) is fixedly connected to the side wall of the shell (301), an end of the support rod (302) away from the shell (301) is fixedly connected to the main body (101), and a side of the shell (301) away from the feed pipe (202) is fixedly connected to a discharge pipe 1 (303); The conveying mechanism (1) further comprises a conveying belt (104) sleeved on the outer walls of the first round roller (102) and the second round roller (103); a driving motor (105) is fixedly connected to the side wall of the main body (101); an output shaft of the driving motor (105) extends into the main body (101) and is fixedly connected to the first round roller (102); a rotating rod (106) is rotatably connected to one side of a plurality of the fixed plates (203) close to each other; pulleys (107) are respectively fixedly sleeved on the outer walls of the rotating rod (106) and the first round roller (102); a transmission belt (108) is sleeved on a plurality of the pulleys (107); a rotating block (109) is fixedly connected to the outer wall of the rotating rod (106); a sliding groove (110) is provided on the side wall of the rotating block (109); The conveying mechanism (1) further comprises a mounting groove (111) formed on the top of the main body (101); a scraper (112) is fixedly connected to the inner wall of the mounting groove (111); a side of the scraper (112) away from the mounting groove (111) contacts the conveyor belt (104); a collecting groove (113) is formed on the side wall of the main body (101); the collecting groove (113) is in communication with the mounting groove (111); The anti-stacking mechanism (2) further comprises a through slot (204) provided on the side wall of the feed pipe (202), a baffle plate (205) being slidably connected in the through slot (204), a connecting rod (206) being fixedly connected to the side wall of the baffle plate (205), an end of the connecting rod (206) away from the baffle plate (205) being fixedly connected to a strip plate (207), a through slot (208) being provided on the side wall of the feed pipe (202), a baffle plate (209) being slidably connected in the through slot (208), an end of the strip plate (207) away from the connecting rod (206) being fixedly connected to a connecting rod (210), and an end of the connecting rod (210) away from the strip plate (207) being fixedly connected to the baffle plate (209); The anti-stacking mechanism (2) further comprises a connecting strip (211) fixedly connected to a side of the strip plate (207) away from the second connecting rod (210), a side of the connecting strip (211) close to the rotating block (109) is fixedly connected to a sliding rod (212), and an end of the connecting strip (211) away from the connecting strip (211) extends into the sliding groove (110) and is slidably connected to the sliding groove (110); The flip mechanism (3) further comprises a groove (304) formed in the shell (301), a slide plate (305) being slidably connected in the groove (304), a rectangular groove (306) being formed on the side wall of the shell (301), a circular slide bar (307) being fixedly connected to the side wall of the slide plate (305), an end of the circular slide bar (307) away from the slide plate (305) passing through the rectangular groove (306) and being slidably connected to the rectangular groove (306), a return spring (308) being fixedly connected to the side wall of the circular slide bar (307), and an end of the return spring (308) away from the circular slide bar (307) being fixedly connected to the side wall of the rectangular groove (306); The flip mechanism (3) further comprises a movable groove (309) provided on the top of the shell (301); a movable block (310) is rotatably connected to the inner wall of the movable groove (309); a contact plate (311) is fixedly connected to the bottom of the movable block (310); an arc spring (312) is fixedly connected to the side wall of the contact plate (311); a side of the arc spring (312) away from the contact plate (311) is fixedly connected to the inner wall of the shell (301); a guide wheel (313) is rotatably connected to the outer wall of the shell (301); a pull rope (314) is fixedly connected to the bottom of the movable block (310); the pull rope (314) passes around the guide wheel (313) and is fixedly connected to the outer wall of the circular slide bar (307); The turning mechanism (3) further comprises an arc-shaped tube (315) fixedly connected to a side of the shell (301) away from the feed tube (202); a discharge trough (316) is provided at the bottom of the arc-shaped tube (315); a second discharge tube (317) is fixedly connected to the bottom of the arc-shaped tube (315); and a plurality of rollers (318) are rotatably connected to the inner wall of the shell (301).
2. A production method based on the industrial automation electrical component production line device according to claim 1, characterized in that: The steps include: S1: When the connection end of the electrical component (13) is facing leftward, the electrical component (13) is affected by gravity and directly falls into the first inlet and outlet pipe (303). The connection end of the electrical component (13) entering the first outlet pipe (303) is at the top at this time; S2: When the connection end of the electrical component (13) entering the housing (301) is on the right, the connection end of the electrical component (13) is relatively light and will not fall directly into the inlet and outlet pipe (303). When the electrical component (13) has not completely slid above the outlet pipe (303), the inertia of the electrical component (13) causes the connection end of the electrical component (13) to contact the contact plate (311); S3: The electrical component (13) pushes the contact plate (311), and the electrical component (13) slides onto the roller (318). Under the action of inertia, the electrical component (13) slides downward on the roller (318), and the generated inertia causes the electrical component (13) to slide onto the arc tube (315).
Citation Information
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