Carbon fiber pre-oxidation processing device

By designing a carbon fiber pre-oxidation processing device for oxygen supply mechanism, heater components and tension mechanism, the problems of uneven distribution of oxygen, uneven heating and difficulty in adjusting tension are solved, and the stability and uniformity of the pre-oxidation reaction and the improvement of the carbon fiber processing quality are achieved.

CN118814314BActive Publication Date: 2025-03-25SHANDONG KAIWEN COLLEGE OF SCI & TECH
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Patent Information

Application Number
CN202411001726.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-03-25
Estimated Expiration
2044-07-25

AI Technical Summary

Technical Problem

During the use of the existing carbon fiber pre-oxidation processing device, there are problems such as uneven distribution of oxygen, uneven heating and difficulty in adjusting tension, resulting in unstable pre-oxidation effect.

Method used

A carbon fiber pre-oxidation processing device including an oxygen supply mechanism, a heater assembly and a tensioning mechanism is designed. The oxygen supply mechanism achieves uniform distribution of oxygen through an oxygen external connection pipe and an oxygen pipe frame, the heater assembly achieves uniform heating of the top and bottom through an electric heating wire, and the tensioning mechanism achieves accurate adjustment of carbon fiber tension through the adjustment component and the tensioning component.

Benefits of technology

Through uniform oxygen distribution and heating, the stability and uniformity of the preoxidation reaction are improved, and the adjustment ability of the tensioning mechanism improves the processing quality and production stability of carbon fibers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of carbon fiber processing, and specifically discloses a carbon fiber pre-oxidation processing device, comprising a base, wherein support legs are fixedly installed at the four corners of the top of the base, an oxidation box is fixedly installed on the top of the support legs, an oxygen supply mechanism is fixedly installed inside the oxidation box, an external oxygen supply pipeline is connected through a connecting flange, oxygen is evenly discharged to the top and bottom of the oxidation box through an oxygen external connecting pipe, an oxygen external connecting pipe rack and an oxygen pipe rack by an oxygen discharge pipe, so that the oxygen in the box is uniform and reacts more stably and evenly with the carbon fiber, the heater components at the top and bottom of the oxidation box evenly heat the carbon fiber through electric heating wires, so that the oxygen and heat are evenly distributed, and the pre-oxidation stability is improved, during production, the carbon fiber discharged from the oxidation box can be connected to the guide roller in the cooling box, pass through the scraper to remove water, the guide roller allows the carbon fiber to be immersed in water to cool down, and when cooling, a semiconductor refrigerator is started to cool down the coolant, thereby enhancing the convenience of use and the cooling effect.
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Description

Technical Field

[0001] The invention relates to the technical field of carbon fiber processing, in particular to a carbon fiber pre-oxidation processing device. Background Art

[0002] Carbon fiber pre-oxidation is a very complex process that requires fine control. In this process, the carbon fiber needs to be heated and oxygen or oxygen-containing gas is introduced within a specific temperature range. However, to achieve the ideal pre-oxidation effect, it is far more than that. It is also necessary to accurately control many parameters such as temperature, oxygen concentration, ventilation rate, processing time, and fiber tension.

[0003] Temperature control must be precise and stable, only in this way can the reaction be carried out evenly. The oxygen concentration and ventilation rate will significantly affect the speed and degree of the oxidation reaction. The length of the treatment time also plays a key role in the effectiveness of pre-oxidation. If the time is too short, it may lead to incomplete oxidation; if the time is too long, it may have an adverse effect on the performance of the fiber. At the same time, applying appropriate tension to the fiber helps to maintain the uniformity of the fiber's morphology and structure.

[0004] The Chinese patent with the announcement number "CN215668317U" discloses a carbon fiber pre-oxidation processing device, which includes a bottom plate, a pre-oxidation processing device, an oxygen inlet pipe, a regulating valve, an outer shell, a feed port, a discharge port, a guide wheel, an insulating bottom plate, an electric heater assembly, an electric heating plate and a cooling device. The above device has a simple structure and is easy to use. It can effectively increase the effect of carbon fiber line pre-oxidation and has a good heating effect. At the same time, the oxygen content in the outer shell can be adjusted as needed to ensure its sufficient pre-oxidation;

[0005] However, although the above-mentioned device can achieve a certain degree of heating pre-oxidation effect during specific application, there are still some defects that cannot be ignored during actual use. First, there is a lack of tension adjustment structure inside the oxidation equipment. During use, the tension of the carbon fiber cannot be adjusted according to specific oxidation requirements. This makes it very easy for the carbon fiber to become loose during the entire use process, and thus it cannot be in contact with oxygen more evenly and stably. Moreover, during the oxidation process, the overall heating method can only be used for single-sided heating, and the oxygen is also introduced from one side. This single-sided heating mode will make it difficult to heat the top of the carbon fiber evenly, and the method of introducing oxygen from one side will cause the oxygen to not evenly cover the carbon fiber, which is very likely to cause uneven oxidation problems. Overall, the device has certain defects and deficiencies in overall use and processing, and it is necessary to improve it. Summary of the invention

[0006] The object of the present invention is to provide a carbon fiber pre-oxidation processing device to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the present invention provides a carbon fiber pre-oxidation processing device, comprising a base, support legs are fixedly installed at the four corners of the top of the base, an oxidation box is fixedly installed on the top of the support legs, an oxygen supply mechanism is fixedly installed inside the oxidation box, a tensioning mechanism is fixedly installed at equal intervals inside the oxidation box, inlet and outlet frames are fixedly installed on both sides of the oxidation box, a cooling mechanism is fixedly installed at the lower end of one side of the oxidation box, a temperature sensor is fixedly installed at the upper end of one side of the oxidation box, an oxygen content detector is fixedly installed at the upper end of the other side of the oxidation box, and two heater assemblies are fixedly installed on the top and bottom of the oxidation box;

[0008] The tensioning mechanism includes an adjusting component and a mounting frame. The mounting frame is rotatably connected to the middle parts of both sides of the oxidation box at equal intervals. A tensioning component is movably installed between the inner sides of the mounting frame. The adjusting component is fixedly installed in the middle parts of both sides of the oxidation box. The adjusting component and the tensioning component are transmission connected.

[0009] Furthermore, slide grooves are provided on both sides of the upper front end of the oxidation box, a slide rod is slidably connected to the inner side of the slide groove, and a box door is fixedly installed on the front side of the slide rod.

[0010] Furthermore, a groove is provided in the middle of the upper front end of the box door, and the inner top and bottom of the inlet and outlet frame are rotatably connected to a guide shaft body.

[0011] Furthermore, the tensioning assembly includes a turntable, which is rotatably connected to one end of a mounting frame located on the inner side of the oxidation box, a tension torsion spring is fixedly installed on the outer side of the turntable, an adjusting disk is fixedly installed on the outer side of the tension torsion spring, tensioning frames are fixedly installed on both sides of the inner side of the turntable, and a tensioning cylinder is rotatably connected to the outer surface of the tensioning frame.

[0012] Furthermore, the adjustment assembly includes a side fixing plate and a transmission worm gear, the transmission worm gear is fixedly installed on the outer side of the adjustment disk, the side fixing plates are fixedly installed on the front and back ends of the oxidation box, a transmission worm is rotatably connected between the inner sides of the side fixing plates, the transmission worm and the transmission worm gear are transmission connected, one end of the transmission worm passes through the side fixing plate and is fixedly installed with an adjusting wheel, and the outer end of the adjusting wheel is rotatably connected to an armrest crank.

[0013] Furthermore, an adjusting screw is threadedly connected to a side of the outer side of the adjusting wheel away from the armrest crank, and an end of the adjusting screw passes through the adjusting wheel.

[0014] Furthermore, the adjusting screw is configured as a hand-tightening screw, and limiting holes are evenly spaced outside the side fixing plate of the oxidation box near one end of the hand-tightening screw, and the end of the hand-tightening screw is inserted into the inner side of the limiting hole.

[0015] Furthermore, the oxygen supply mechanism includes an oxygen external connecting pipe and an oxygen pipe rack, wherein the oxygen external connecting pipe is fixedly installed on one side of the top of the oxidation box, a connecting flange is fixedly installed on the input end of the oxygen external connecting pipe, the bottom of the oxygen external connecting pipe passes through the oxidation box, the oxygen pipe rack is fixedly installed on the top and bottom of the oxidation box, oxygen pipes are fixedly installed at equal intervals on the inner side of the oxygen pipe rack, and the input end of the oxygen pipe rack is connected to the output end of the oxygen external connecting pipe.

[0016] Furthermore, the heater assembly includes a mounting seat, which is fixedly installed on both sides of the top and bottom of the oxidation box. The inner side of the mounting seat is provided with a mounting groove, and the electric heating wires are fixedly installed at equal intervals on the inner side of the mounting groove.

[0017] Furthermore, the cooling mechanism includes a cooling box, which is fixedly installed on one side of the bottom of the oxidation box, an outlet is opened on the top of the cooling box away from the oxidation box, a guide roller is rotatably connected to the side of the interior of the cooling box close to the inlet and outlet frame, two groups of scrapers are fixedly installed on the side of the outlet of the cooling box away from the oxidation box, a semiconductor refrigerator is fixedly installed on the bottom of the cooling box, and the cooling end of the semiconductor refrigerator is arranged inside the cooling box.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] First, in the present invention, an external oxygen supply pipeline is connected by a connecting flange, and oxygen is discharged to the top and bottom of the oxidation box by an oxygen discharge pipe through an oxygen external connecting pipe, an oxygen external connecting pipe rack and an oxygen pipe rack, so that the oxygen in the box is uniform and reacts more stably and uniformly with the carbon fiber. The heater components at the top and bottom of the oxidation box uniformly heat the carbon fiber through electric heating wires, so that the oxygen and heat are evenly distributed, and the pre-oxidation stability is improved. During production, the carbon fiber is discharged from the oxidation box and can be connected to the guide roller in the cooling box, passing through the scraper to remove water, and the guide roller allows the carbon fiber to be immersed in water to cool down. During cooling, the semiconductor refrigerator is started to cool the coolant, thereby enhancing the convenience of use and the cooling effect;

[0020] Secondly, in the present invention, the carbon fiber passes through the tensioning cylinder of the tensioning frame, and the armrest crank is pulled to make the adjusting wheel drive the transmission worm, and the transmission worm drives the transmission worm wheel to drive the turntable to rotate, initially driving the tensioning frame and the tensioning cylinder to make the carbon fiber winding and tightening, and continuing to pull the armrest crank to make the tension torsion spring tighten and the elastic force increase to act on the carbon fiber to make it tighter, and the tension torsion spring elastic force is increased by adjusting the amplitude of the armrest crank to enhance the tensioning force, and the tension in the box is adjusted according to production needs to improve production quality. After the tensioning force is adjusted, the adjusting screw is twisted to insert the limiting hole to lock and fix the adjusting wheel, which is convenient for rapid adjustment of tension and can be quickly locked, thereby improving the stability of carbon fiber production. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 It is a schematic diagram of the top view structure of the present invention;

[0023] Figure 3 It is a schematic diagram of the internal structure of the present invention;

[0024] Figure 4 This is a schematic diagram of the internal structure in the present invention when viewed from above;

[0025] Figure 5 It is a schematic diagram of the structure of the oxygen supply mechanism in the present invention;

[0026] Figure 6 It is a schematic diagram of the structure of the tensioning assembly in the present invention;

[0027] Figure 7 It is a schematic diagram of the structure of the heater assembly in the present invention;

[0028] Figure 8 It is a schematic diagram of the cooling mechanism structure in the present invention.

[0029] In the figure: 1. base; 2. support leg; 3. oxygen supply mechanism; 31. oxygen external connecting pipe; 32. oxygen pipe rack; 33. connecting flange; 34. oxygen discharge pipe; 4. inlet and outlet frame; 5. oxidation box; 6. tensioning mechanism; 61. adjustment assembly; 611. side fixing plate; 612. transmission worm gear; 613. transmission worm; 614. adjustment wheel; 615. armrest crank; 616. adjustment screw; 62. mounting frame; 63. tensioning assembly; 631. turntable ; 632, tension torsion spring; 633, adjustment disk; 634, tensioning frame; 635, tensioning cylinder; 7, cooling mechanism; 71, cooling box; 72, outlet; 73, guide roller; 74, scraper; 75, semiconductor refrigerator; 8, temperature sensor; 9, oxygen content detector; 10, heater assembly; 101, mounting seat; 102, mounting groove; 103, electric heating wire; 11, slide groove; 12, slide rod; 13, box door; 14, groove; 15, guide shaft. DETAILED DESCRIPTION

[0030] See also Figure 1-Figure 8 In an embodiment of the present invention, a carbon fiber pre-oxidation processing device includes a base 1, support legs 2 are fixedly installed at the four corners of the top of the base 1, an oxidation box 5 is fixedly installed on the top of the support legs 2, an oxygen supply mechanism 3 is fixedly installed inside the oxidation box 5, a tensioning mechanism 6 is fixedly installed at equal intervals inside the oxidation box 5, both sides of the oxidation box 5 are fixedly installed with a feed-in and feed-out frame 4, a cooling mechanism 7 is fixedly installed at the lower end of one side of the oxidation box 5, a temperature sensor 8 is fixedly installed at the upper end of one side of the oxidation box 5, an oxygen content detector 9 is fixedly installed at the upper end of the other side of the oxidation box 5, and two heater assemblies 10 are fixedly installed at the top and bottom of the oxidation box 5;

[0031] The tensioning mechanism 6 includes an adjustment component 61 and a mounting frame 62. The mounting frame 62 is rotatably connected to the middle of both sides of the oxidation box 5 at equal intervals. A tensioning component 63 is movably installed between the inner sides of the mounting frame 62. The adjustment component 61 is fixedly installed in the middle of both sides of the oxidation box 5. The adjustment component 61 and the tensioning component 63 are transmission-connected. The support legs 2 at the four corners of the top of the base 1 provide a solid and stable support foundation for the entire device. The oxidation box 5 on the top of the support legs 2 is a core component, and the internal layout is carefully designed. Among them, the oxygen supply mechanism 3 can ensure that oxygen is evenly distributed inside the oxidation box 5, creating excellent conditions for the full and stable reaction of carbon fiber and oxygen. The tensioning mechanism 6 fixedly installed at equal intervals plays an important role. The mounting frame 62 is precisely rotatably connected to the middle of both sides of the oxidation box 5 at equal intervals, and the tensioning component 63 is movably installed between its inner sides. Under the transmission of the adjustment component 61, the tension of the carbon fiber can be adjusted extremely accurately according to actual needs. This design effectively ensures the stability and uniformity of the carbon fiber during the processing, and avoids processing quality problems caused by uneven tension. The inlet and outlet frames 4 on both sides of the oxidation box 5 make the material entry and exit convenient and smooth. The cooling mechanism 7 at the lower end of one side can timely and efficiently cool the processed carbon fiber, effectively avoiding the adverse effects of high temperature on the subsequent processing of the carbon fiber. The temperature sensor 8 at the upper end of one side and the oxygen content detector 9 at the upper end of the other side can monitor the temperature and oxygen content in the box in real time and accurately, and cooperate with the two heater components 10 fixedly installed at the top and bottom of the oxidation box 5 to achieve precise control of the processing environment parameters, thereby maximizing the high quality and efficiency of the carbon fiber pre-oxidation processing.

[0032] See also Figure 1-Figure 4, slide grooves 11 are provided on both sides of the upper front end of the oxidation box 5, and a slide rod 12 is slidably connected to the inner side of the slide groove 11, and a box door 13 is fixedly installed on the front of the slide rod 12, and a groove 14 is provided in the middle of the upper front end of the box door 13, and the inner top and bottom of the inlet and outlet frame 4 are rotatably connected with a guide shaft body 15. The slide grooves 11 provided on both sides of the upper front end of the oxidation box 5 and the slide rod 12 slidably connected thereto are designed so that the slide rod 12 can slide smoothly in the slide grooves 11, thereby driving the box door 13 fixedly installed on the front to be flexibly opened and closed. The sliding design of the box door 13 saves space, is convenient to operate, and can provide a It provides good sealing and effectively prevents external factors from interfering with the internal processing environment of the oxidation box 5. The groove 14 opened in the middle of the upper end of the front side of the box door 13 provides convenience for manual operation, making it easy to push and pull the box door 13. The guide shafts 15 rotatably connected at the top and bottom of the inlet and outlet frame 4 also have obvious advantages. They can provide effective guiding when the carbon fiber enters and exits, reduce the friction between the carbon fiber and the inlet and outlet frame 4, avoid damage to the carbon fiber, and ensure that the carbon fiber enters and exits the oxidation box 5 smoothly, thereby improving the continuity and efficiency of the processing process, and also reducing the risk of quality problems caused by carbon fiber jamming or friction.

[0033] See also Figure 1-Figure 6The tensioning assembly 63 includes a rotating disk 631, which is rotatably connected to one end of the mounting frame 62 located on the inner side of the oxidation box 5. A tension torsion spring 632 is fixedly installed on the outer side of the rotating disk 631, and an adjusting disk 633 is fixedly installed on the outer side of the tension torsion spring 632. Tensioning frames 634 are fixedly installed on both inner sides of the rotating disk 631, and a tensioning cylinder 635 is rotatably connected to the outer surface of the tensioning frame 634. The adjusting assembly 61 includes a side fixing plate 611 and a transmission worm gear 612. The transmission worm gear 612 is fixedly installed on the outer side of the adjusting disk 633. The side fixing plate 611 is fixedly installed on the front and back ends of the oxidation box 5. A transmission worm 613 is rotatably connected between the inner sides of the side fixing plates 611. The transmission worm 613 is connected to the transmission worm gear 612 for transmission, one end of the transmission worm 613 passes through the side fixing plate 611 and is fixedly installed with an adjusting wheel 614, the outer end of the adjusting wheel 614 is rotatably connected to the handrail crank 615, the outer side of the adjusting wheel 614 away from the handrail crank 615 is threadedly connected with an adjusting screw 616, the end of the adjusting screw 616 passes through the adjusting wheel 614, and the adjusting screw 616 is configured as a hand-tightening screw. Limiting holes are evenly spaced outside the side fixing plate 611 on the outside of the oxidation box 5 near one end of the hand-tightening screw, the end of the hand-tightening screw is inserted into the inner side of the limiting hole, the turntable 631 is rotatably connected to the inner end of the mounting frame 62, providing basic support for the entire tensioning structure, and the outer side is fixedly installed The installed tension torsion spring 632 and the adjustment disk 633 cooperate with each other, so that the tensioning force has a certain elastic adjustment range. The tensioning frames 634 on both sides of the rotating disk 631 and the tensioning cylinder 635 rotatably connected to its outer surface can stably contact with the carbon fiber and provide tensioning effect. In the adjustment component 61, the transmission worm gear 612 is fixed to the outside of the adjustment disk 633, and the side fixing plate 611 is fixed to the front and back ends of the oxidation box 5. The transmission worm 613 rotatably connected between the inner sides of the side fixing plates 611 is transmission-connected to the transmission worm gear 612. This structure enables the rotating transmission worm gear 613 to accurately control the rotation of the transmission worm gear 612. One end of the transmission worm gear 613 passes through the side fixing plate 611 and is fixed. The installed adjusting wheel 614 is operated by rotating the handrail crank 615 connected at one end on the outside, which is convenient and labor-saving. The hand-tightened adjusting screw 616 threadedly connected to the side of the adjusting wheel 614 away from the handrail crank 615 can, when adjusted to a suitable position, insert the end into the inner side of the limiting holes evenly spaced on the outside of the side fixing plate 611, thereby fixing the adjusting wheel 614 and ensuring the stability of the tensioning force. This design makes the adjustment of the tensioning force both flexible and precise, which can meet the tension requirements of different carbon fiber pre-oxidation processes, ensure the stability and consistency of the processing, and improve product quality. At the same time, it is simple to operate, easy to control and lock, which greatly improves the practicability and reliability of the device.

[0034] See also Figure 5 and Figure 7The oxygen supply mechanism 3 includes an oxygen external connecting pipe 31 and an oxygen pipe rack 32. The oxygen external connecting pipe 31 is fixedly installed on one side of the top of the oxidation box 5. A connecting flange 33 is fixedly installed on the input end of the oxygen external connecting pipe 31. The bottom of the oxygen external connecting pipe 31 passes through the oxidation box 5. The oxygen pipe rack 32 is fixedly installed on the top and bottom of the oxidation box 5. Oxygen pipes 34 are fixedly installed on the inner side of the oxygen pipe rack 32 at equal intervals. The input end of the oxygen pipe rack 32 is connected to the output end of the oxygen external connecting pipe 31. The heater assembly 10 includes a mounting seat 101. The mounting seat 101 is fixedly installed on both sides of the top and the bottom of the oxidation box 5. A mounting groove 102 is opened on the inner side of the mounting seat 101. Electric heating wires 103 are fixedly installed on the inner side of the mounting groove 102 at equal intervals. The oxygen external connecting pipe 31 is fixedly installed on one side of the top of the oxidation box 5. The connecting flange 33 at its input end is convenient for firm connection with the external oxygen supply pipeline to ensure stable input of oxygen. The bottom of the oxygen external connecting pipe 31 passes through the oxidation box 5 and is connected to the oxygen pipe rack 32 fixedly installed inside. The oxygen pipe rack 32 is distributed at the top and bottom of the oxidation box 5. The oxygen discharge pipes 34 at equal intervals inside can evenly discharge oxygen to every corner of the oxidation box 5, so that the oxygen is extremely evenly distributed in the box, creating ideal conditions for the full and uniform reaction of the carbon fiber and oxygen. The design of the heater assembly 10 also has obvious advantages. The mounting seat 101 is fixed on both sides of the top and bottom of the oxidation box 5. The mounting groove 102 opened on the inside provides an installation position for the electric heating wire 103. The electric heating wire 103 fixedly installed at equal intervals inside the mounting groove 102 can generate uniform heat, heat the carbon fiber in all directions, ensure uniform heat distribution on the surface of the carbon fiber, avoid local overheating or insufficient heating, thereby improving the quality and efficiency of the carbon fiber pre-oxidation processing, and providing a stable and uniform heating environment for the entire processing process.

[0035] See also Figure 1-Figure 5 and Figure 8The cooling mechanism 7 includes a cooling box 71, which is fixedly mounted on one side of the bottom of the oxidation box 5. An outlet 72 is provided on the top of the cooling box 71 away from the oxidation box 5. A guide roller 73 is rotatably connected to the side of the cooling box 71 close to the inlet and outlet frame 4. Two groups of scrapers 74 are fixedly mounted on the side of the outlet 72 of the cooling box 71 away from the oxidation box 5. A semiconductor refrigerator 75 is fixedly mounted on the bottom of the cooling box 71. The cooling end of the semiconductor refrigerator 75 is arranged inside the cooling box 71. The cooling box 71 is fixedly mounted on one side of the bottom of the oxidation box 5. The layout of the position is reasonable, which provides an independent and effective space for the cooling of the carbon fiber. The outlet 72 provided on the top of the cooling box 71 away from the oxidation box 5 facilitates the smooth cooling of the carbon fiber. The guide roller 73 rotatably connected to the side of the inlet and outlet frame 4 inside can fully immerse the carbon fiber in the coolant to achieve comprehensive and efficient cooling. The two sets of scrapers 74 fixedly installed in the outlet 72 of the cooling box 71 and away from the side of the oxidation box 5 can effectively scrape off the coolant attached to the surface of the carbon fiber to avoid waste and pollution caused by the coolant being brought out. The semiconductor refrigerator 75 fixedly installed at the bottom, with its cooling end arranged inside the cooling box 71, can quickly and accurately reduce the temperature of the coolant to ensure that the coolant always maintains a good cooling effect and provides a continuous and stable low-temperature environment for the carbon fiber, thereby effectively controlling the temperature of the carbon fiber to ensure that its performance and quality are not affected by high temperature. The entire cooling process is efficient, energy-saving, stable and reliable.

[0036] The working principle of the present invention is: by setting up the oxygen supply mechanism 3, the device can be connected to the external oxygen supply pipeline by means of the connecting flange 33 during actual application. At this time, oxygen can be transported to the inside of the oxygen external connecting pipe 31 rack through the oxygen external connecting pipe 31, and then through the auxiliary guidance of the oxygen pipe rack 32, the oxygen is evenly discharged to the top and bottom of the oxidation box 5 through the oxygen discharge pipe 34. In this way, the oxygen can be evenly filled in the oxidation box 5, so that the oxygen can react evenly with the carbon fiber, thereby improving the stability and uniformity of the overall reaction processing of the equipment. In addition, during its use, the heater assembly 10 is arranged at the top and bottom of the oxidation box 5. When the electric heating wire 103 inside the mounting groove 102 on the mounting seat 101 is running, it can promote the oxidation The top and bottom of the box 5 are used to heat the carbon fiber uniformly, so that the oxygen and heat distribution on the surface of the carbon fiber is relatively uniform, thereby improving the stability of the pre-oxidation of the overall production and processing of the device. Moreover, during the production and processing, when the carbon fiber is discharged from the oxidation box 5, the carbon fiber can be wound around the outer surface of the guide roller 73 inside the cooling box 71, and then pass through the scraper 74. When the carbon fiber passes through the scraper 74, the scraper 74 can scrape off the water, and the setting of the guide roller 73 can allow the carbon fiber to be immersed in the cooling water, thereby achieving a good cooling effect and preventing the carbon fiber from scalding the human body. In addition, during the cooling period, by starting the operation of the semiconductor refrigerator 75, the coolant inside the cooling box 71 can be cooled by the operation of the semiconductor refrigerator 75, which can enhance the convenience of the overall use of the device.

[0037] By setting the tensioning mechanism 6, the device can pass the carbon fiber through the tensioning tube 635 of the tensioning frame 634 during use, and the adjusting wheel 614 can be driven to rotate by pulling the handrail crank 615. The rotation of the adjusting wheel 614 can drive the transmission worm 613 to rotate. Since the transmission worm 613 and the transmission worm wheel 612 are connected in transmission, the transmission worm 613 can drive the transmission worm wheel 612 to rotate. The rotation of the transmission worm wheel 612 can drive the turntable 631 to rotate. At the beginning of the rotation of the turntable 631, the tensioning frame 634 and the tensioning tube 635 can be driven to rotate. At this time, the carbon fiber will be connected to the outer surface of the tensioning tube 635. As the tensioning frame 634 rotates, the carbon fiber can be tightened. As the handrail crank 615 is continuously pulled, the tension torsion spring 632 will be tightened. When the tension torsion spring 632 is tightened, its elastic force will increase, and the corresponding The elastic force of the tension torsion spring 632 acts on the carbon fiber, so that the carbon fiber can be better tightened. By adjusting and pulling the armrest crank 615 to drive the transmission worm 613 further, and adjusting the amplitude of the rotation of the adjusting wheel 614 driven by the armrest crank 615, the overall elastic force of the tension torsion spring 632 can be increased. The increase in its elastic force can enhance the tensioning force on the carbon fiber, so that the device as a whole can quickly adjust the tension inside the oxidation box 5 according to the production and processing requirements, which can improve the overall production and processing quality of the equipment. After the tension adjustment is completed, it is only necessary to twist the adjusting screw 616 and insert it into the inner side of the limiting hole at the corresponding position. At this time, the adjusting wheel 614 can be locked and fixed. This makes it easy to quickly adjust the tension of the device as a whole, and it can be quickly locked and fixed, which can improve the stability of the device as a whole for carbon fiber production and processing.

Claims

1. A carbon fiber pre-oxidation processing device, characterized in that: The invention comprises a base (1), support legs (2) are fixedly mounted at the four corners of the top of the base (1), an oxidation box (5) is fixedly mounted on the top of the support legs (2), an oxygen supply mechanism (3) is fixedly mounted inside the oxidation box (5), a tensioning mechanism (6) is fixedly mounted inside the oxidation box (5) at equal intervals, a material inlet and outlet frame (4) is fixedly mounted on both sides of the oxidation box (5), a cooling mechanism (7) is fixedly mounted on the lower end of one side of the oxidation box (5), a temperature sensor (8) is fixedly mounted on the upper end of one side of the oxidation box (5), an oxygen content detector (9) is fixedly mounted on the upper end of the other side of the oxidation box (5), and two heater assemblies (10) are fixedly mounted on the top and bottom of the oxidation box (5); The tensioning mechanism (6) comprises an adjusting component (61) and a mounting frame (62), wherein the mounting frame (62) is rotatably connected to the middle of both sides of the oxidation box (5) at equal intervals, and a tensioning component (63) is movably installed between the inner sides of the mounting frame (62), and the adjusting component (61) is fixedly installed to the middle of both sides of the oxidation box (5), and the adjusting component (61) and the tensioning component (63) are transmission-connected; The tensioning assembly (63) comprises a rotating disk (631), the rotating disk (631) being rotatably connected to one end of a mounting frame (62) located inside the oxidation box (5), a tension torsion spring (632) being fixedly mounted on the outer side of the rotating disk (631), an adjusting disk (633) being fixedly mounted on the outer side of the tension torsion spring (632), tensioning frames (634) being fixedly mounted on both inner sides of the rotating disk (631), and a tensioning cylinder (635) being rotatably connected to the outer surface of the tensioning frame (634); The adjustment assembly (61) comprises a side fixing plate (611) and a transmission worm wheel (612), wherein the transmission worm wheel (612) is fixedly mounted on the outside of the adjustment disk (633), and the side fixing plate (611) is fixedly mounted on both ends of the front side and the back side of the oxidation box (5). A transmission worm (613) is rotatably connected between the inner sides of the side fixing plate (611), and the transmission worm (613) and the transmission worm wheel (612) are transmission-connected. One end of the transmission worm (613) passes through the side fixing plate (611) and is fixedly mounted with an adjustment wheel (614), and one end of the outer side of the adjustment wheel (614) is rotatably connected to an armrest crank (615); An adjusting screw (616) is threadedly connected to a side of the outer side of the adjusting wheel (614) away from the armrest crank (615), and an end of the adjusting screw (616) passes through the adjusting wheel (614); The adjusting screw (616) is configured as a hand-tightening screw, and limiting holes are provided at equal intervals on the outside of the side fixing plate (611) on the outside of the oxidation box (5) near one end of the hand-tightening screw, and the end of the hand-tightening screw is inserted into the inner side of the limiting hole.

2. A carbon fiber pre-oxidation processing device according to claim 1, characterized in that: Slide grooves (11) are provided on both sides of the upper front end of the oxidation box (5), a slide rod (12) is slidably connected to the inner side of the slide groove (11), and a box door (13) is fixedly installed on the front side of the slide rod (12).

3. A carbon fiber pre-oxidation processing device according to claim 2, characterized in that: A notch (14) is provided in the middle of the upper front end of the box door (13), and the inner top and bottom of the inlet and outlet frame (4) are rotatably connected to guide shafts (15).

4. A carbon fiber pre-oxidation processing device according to claim 1, characterized in that: The oxygen supply mechanism (3) comprises an oxygen external connecting pipe (31) and an oxygen pipe rack (32), wherein the oxygen external connecting pipe (31) is fixedly mounted on one side of the top of the oxidation box (5), a connecting flange (33) is fixedly mounted on the input end of the oxygen external connecting pipe (31), the bottom of the oxygen external connecting pipe (31) passes through the oxidation box (5), the oxygen pipe rack (32) is fixedly mounted on the top and bottom of the oxidation box (5), oxygen pipes (34) are fixedly mounted at equal intervals on the inner side of the oxygen pipe rack (32), and the input end of the oxygen pipe rack (32) is connected to the output end of the oxygen external connecting pipe (31).

5. A carbon fiber pre-oxidation processing device according to claim 4, characterized in that: The heater assembly (10) comprises a mounting seat (101), wherein the mounting seat (101) is fixedly mounted on both sides of the top and the bottom of the oxidation box (5), and a mounting groove (102) is provided on the inner side of the mounting seat (101), and electric heating wires (103) are fixedly mounted at equal intervals on the inner side of the mounting groove (102).

6. A carbon fiber pre-oxidation processing device according to claim 1, characterized in that: The cooling mechanism (7) comprises a cooling box (71), the cooling box (71) being fixedly mounted on one side of the bottom of the oxidation box (5), an outlet (72) being provided on the top of the cooling box (71) on the side away from the oxidation box (5), a guide roller (73) being rotatably connected to the side of the cooling box (71) close to the inlet and outlet frame (4), two groups of scrapers (74) being fixedly mounted on the side of the outlet (72) of the cooling box (71) away from the oxidation box (5), a semiconductor refrigerator (75) being fixedly mounted on the bottom of the cooling box (71), and a cooling end of the semiconductor refrigerator (75) being arranged inside the cooling box (71).

Citation Information

Patent Citations

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