Square aluminum shell battery flip film pasting machine
Patent Information
- Application Number
- CN202411014610.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2044-07-26
AI Technical Summary
[0007]在现有技术中,电池贴膜的主要方式是,以电池10平躺向近似竖立正交布设的绝缘膜带221推进铺贴,或者以电池10竖立向近似水平正交布设的绝缘膜带221推进铺贴,但在接触同时碾压瞬间,绝缘膜带221的定位线与绝缘膜带221的贴覆线的距离简称定贴距离(代号为S,参见图26)较远造成绝缘膜带221定位控制不精确从而贴膜精度合格率较低
电池运载与翻转装置送进和送出电池,并在贴膜过程中翻转电池;放膜装置架放双层膜带卷和离型膜带卷、释放双层膜带、 将双层膜带剥离成绝缘膜带和离型膜带、收卷回收离型膜带、释放并纠偏绝缘膜带;蓄膜装置蓄存绝缘膜带并张紧整条绝缘膜带,包括张紧贴膜时的绝缘膜带;绝缘膜带送膜装置为电池翻转贴膜定贴距离短地提供绝缘膜并在贴膜后切断绝缘膜带;贴膜滚压装置滚压绝缘膜带对电池贴膜;电池翻转贴膜的精度合格率高。
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Figure CN118833462B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of square aluminum-cased battery manufacturing equipment, and particularly relates to a square aluminum-cased battery flipping and film-applying machine. Background Technology
[0002] During the manufacturing process of square aluminum-cased batteries (hereinafter referred to as batteries), insulating films need to be applied to the six surfaces of the bare battery's metal casing to make the bare battery a coated battery, which serves the purpose of electrical isolation (insulation), as well as corrosion protection and decoration. This is known in the industry as battery coating.
[0003] The insulating film is made of polyethylene terephthalate (PET). The insulating film is generally 0.08~0.15mm thick and has excellent insulation, high temperature resistance, flame retardancy, heat dissipation and tensile rigidity. The adhesive is a polymer binder (one or more of polyvinylidene fluoride-hexafluoropropylene copolymer, polyvinylidene fluoride, polymethyl methacrylate, polyethylene oxide, polyacrylonitrile, polystyrene, polyvinyl acetate, and polyvinylpyrrolidone). The adhesive has excellent insulation, high temperature resistance, flame retardancy, heat dissipation and adhesion. The adhesive layer is generally 0.01~0.05mm thick. The adhesive will not solidify under natural conditions for a long time, but it can be accelerated by ultraviolet light (UV) irradiation.
[0004] See Figure 13 and Figure 14 Generally, insulating film is made into the form of insulating film tape 221. The back of insulating film tape 221 is coated with adhesive. The adhesive-coated side of insulating film tape 221 is adhered to release film tape 222. Then, insulating film tape 221 is stacked on the outside and release film tape 222 on the inside to form a double-layer film tape 22. The double-layer film tape 22 is then wound onto a roll 21 to form a double-layer film tape roll 20. During use, the release film tape 222 is peeled off, and the release film tape 222 is generally wound back onto the roll 21 to form a release film tape roll 30 for recycling. The release film tape 222 is made of polyethylene (PE), typically 0.05~0.1mm thick; the roll 21 is made of paper or rubber.
[0005] The existing technology uses a whole strip of insulating film 221 to wrap the battery. The steps for covering the six surfaces of the battery casing are as follows: first, take some surfaces and lay them to form the covering surface; after laying, cut the insulating film strip 221 to obtain insulating film strip segment 221A. See [link to relevant documentation]. Figure 1 The process involves applying insulating film strip 221 to the left, bottom, and right large surfaces of battery 10, making these surfaces the application surfaces. This transforms the bare battery 10 into a film-coated battery 10A. The remaining surfaces of the film-coated battery 10A are then treated as follows: Figure 1The front, rear, and top surfaces of the 10A coated battery shown are then folded together with an insulating film extending from the coating surface to form a folded surface, resulting in a coated battery. Depending on the type of coating surface, it can be categorized into a U-shaped coating or a... Figure 1 The U-shaped film shown is used to package battery films, which are divided into U-shaped films and circular films.
[0006] The principle of application is to use the relative movement of the battery 10 and the insulating film tape 20 to make them linearly contact and simultaneously roll and adhere them to form an application line, which is carried out continuously. The requirements for battery film application are: (a) During the film application process, the insulation film tension is 1.5±0.5 kgf and the film application pressure is 15±5 kgf; (ii) There is no peeling, bubbles, wrinkles, scratches, or dirt after the film is applied; (iii) The positioning accuracy of the insulating film strip edge and the battery surface after the film is applied is ±1mm.
[0007] In existing technologies, the main method of battery film application is to push the battery 10 flat towards the approximately vertically orthogonally arranged insulating film strip 221, or to push the battery 10 vertically towards the approximately horizontally orthogonally arranged insulating film strip 221. However, at the moment of contact and rolling, the distance between the positioning line and the application line of the insulating film strip 221 is referred to as the application distance (denoted as S, see [reference]). Figure 26 The distance is relatively far, which causes inaccurate positioning control of the insulating film tape 221, resulting in a low pass rate for film application accuracy.
[0008] To address this, we provide a flip-type film applicator with a short application distance that improves the positioning accuracy of the insulating film tape, thereby increasing the pass rate of film application positioning accuracy. Summary of the Invention
[0009] The purpose of this invention is to provide a square aluminum-cased battery flipping and film-applying machine, which is used to feed in and out batteries, flip the batteries, and feed in insulating film tape for film application. This improves the positioning accuracy of the insulating film tape, thereby increasing the pass rate of film application positioning accuracy.
[0010] This invention is implemented as follows: a square aluminum-cased battery flipping and film-applying machine includes: Machine tool; A battery transport and flipping device is fixed at the far right end of the machine and is used to feed in and out batteries and flip the batteries during the film application process. The film-laying device is fixed at the leftmost end of the machine base and is used to lay up the double-layer film tape roll and the release film tape roll, release the double-layer film tape, peel the double-layer film tape into the insulating film tape and the release film tape, rewind and recycle the release film tape, and release and correct the deviation of the insulating film tape. A film storage device is fixed in the middle of the machine and connected to the film dispensing device. It is used to store the insulating film tape and tension the entire insulating film tape, including the insulating film tape when applying the film. A film feeding device is fixed in the middle of the machine and located below the film storage device. It connects the film storage device and the battery transport and flipping device. It is used to provide insulating film with a short bonding distance for battery flipping and film application and to cut the insulating film strip after film application. The film-applying rolling device is fixed at the far right end of the machine and located above the battery transport and flipping device. It is used to roll the insulating film tape to apply the film to the battery.
[0011] Compared with the prior art, the beneficial effects of this invention are as follows: The battery transport and flipping device feeds and delivers batteries, and flips them during the film application process; the film-laying device holds the double-layer film tape roll and the release film tape roll, releases the double-layer film tape, peels the double-layer film tape into insulating film tape and release film tape, rewinds and recovers the release film tape, and releases and corrects the deviation of the insulating film tape; the film-storing device stores the insulating film tape and tensions the entire insulating film tape, including the insulating film tape during film application; the insulating film tape feeding device provides the insulating film with a short application distance for battery flipping and cutting the insulating film tape after film application; the film-rolling device rolls the insulating film tape to apply film to the battery; the accuracy and pass rate of battery flipping and film application are high. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of a square aluminum-cased battery. Figure 2 This is a schematic diagram of a square aluminum-cased battery flip-film applicator. Figure 3 A schematic diagram of the battery transport and flipping device, the film storage device, the film delivery device, and the film rolling device; Figure 4 Schematic diagram of the battery transport and flipping device, film feeding device and film rolling device; Figure 5 A schematic diagram of the battery transport and flipping device; Figure 6 Another perspective schematic diagram of the battery transport and flipping device structure; Figure 7 This is a schematic diagram of the battery transport mechanism. Figure 8 A schematic diagram of the battery clamping mechanism and the battery flipping mechanism; Figure 9 This is a schematic diagram of the battery clamping unit structure; Figure 10 Schematic diagram of the battery flipping clamping drive assembly; Figure 11 A schematic diagram of the battery flipping clamping and flipping drive assembly; Figure 12 A schematic diagram of the battery flip-clamping and flip-driven assembly; Figure 13This is a schematic diagram of the membrane dispensing device structure and the double-layer insulating film tape structure; Figure 14 Another perspective schematic diagram of the membrane dispensing device structure and the double-layer insulating film strip structure; Figure 15 This is a schematic diagram of the membrane storage device. Figure 16 This is a schematic diagram of the film feeding device. Figure 17 A schematic diagram of the film feeding support and film feeding lifting mechanism; Figure 18 This is a schematic diagram of the film delivery and translation mechanism. Figure 19 This is a partial structural diagram of the film delivery and translation mechanism; Figure 20 This is a schematic diagram of another part of the film delivery and translation mechanism; Figure 21 A schematic diagram of the film feeding and translation clamping assembly and the film cutting mechanism; Figure 22 Schematic diagram of the insulating film tape positioned by the film feeding translation positioning blade; Figure 23 This is a schematic diagram of the membrane delivery and translation clamping assembly structure. Figure 24 This is a schematic diagram of the film cutting mechanism. Figure 25 This is a schematic diagram of the film-applying roller device. Figure 26 This is a diagram illustrating the application of a protective film to a flipped battery.
[0013] Explanation of reference numerals in the attached figures: 10. Battery; 10A, film-coated battery; 20. Double-layer film tape roll; 21. Roll; 22. Double-layer film tape; 221. Insulating film tape; 221A. Insulating film tape segment; 2211. Insulating film tape positioning line; 2212. Insulating film tape application line; 2213. Applied insulating film tape; 2214. Insulating film tape suspension head; 222. Release film tape; 30. Release film tape roll; 200. Square aluminum-cased battery transport and flipping device; 210. Support; 211. Support base plate; 250. Battery transport mechanism; 251. Battery transport linear module; 252. Battery transport sliding block; 253. Battery transport sliding plate. 230. Battery clamping mechanism; 230A. Battery clamping unit; 231. Battery clamping unit base; 232. Battery clamping adjustment plate; 233. Battery clamping drive component; 234. Battery clamping slide; 235. Battery clamping carriage; 236. Battery clamp; 237. Material feel; 238. Battery clamping space; 240 Battery flipping mechanism; 241 Battery flipping clamping drive assembly; 2411 Battery flipping clamping drive component; 2412 Battery flipping clamping drive transmission system; 2413 Lead screw support; 2414 Double-ended reverse-threaded lead screw; 2415 Lead screw nut; 2416 Lead screw nut connector; 2417 Battery flipping clamping slide block; 242 Battery flipping clamping and flipping drive assembly; 2421 Battery flipping clamping and flipping support; 2422 Battery flipping drive component; 2423 Battery flipping drive differential; 2424 Battery flipping drive turntable; 2425 Battery flipping clamping clamp; 2426 Battery flipping clamping clamp pad; 243 Battery flipping clamping and flipping driven assembly; 2431 Battery flipping clamping and flipping driven shaft; 2432 Battery flipping clamping and flipping driven bearing seat assembly; 270. Loading and unloading station; 280. Film application station; 300. Film unloading device; 310. Film unloading lower support; 320. Film unloading correction mechanism; 321. Film unloading correction oscillator; 322. Film unloading correction oscillator component; 323. Film unloading correction slide block; 324. Film unloading correction slide plate; 330. Film unloading upper support; 340. Unwinding mechanism; 341. Unwinding air shaft; 342. Rewind counter; 343. Brake; 350. Film clamping mechanism; 360. Film peeling roller; 370. Release film tape winding mechanism; 371. Winding driver; 372. Winding transmission system; 373. Winding air shaft; 380. Film unloading frame roller; 400. Film accumulator; 410. Film accumulator vertical plate; 420. Film accumulator positioning roller; 430. Film accumulator slide block; 440. Film accumulator linear module; 450. Film accumulator slide plate; 460. Film accumulator moving roller; 500. Insulating film with film feeding device for flip-on film application of square aluminum-cased batteries; 510. Film delivery bracket; 511. Film delivery bracket base plate; 513. Film delivery bracket right frame; 520. Film feeding lifting mechanism; 521. Film feeding lifting drive component support; 522. Film feeding lifting drive component; 523. Film feeding lifting transmission screw; 524. Film feeding lifting transmission nut; 525. Film feeding lifting slide block; 526. Film feeding lifting slide frame; 5261. Film feeding lifting slide plate; 5262. Film feeding lifting slide plate bracket; 530. Film feeding and translation mechanism; 531. Film feeding and translation linear module; 532. Film feeding and translation carriage; 5321. Film feeding and translation carriage base plate; 5322. Film feeding and translation carriage upright plate; 533. Film feeding and translation clamping assembly; 5331. Film feeding and translation clamping base plate; 5332. Film feeding and translation clamping support plate; 53321. Film feeding and translation clamping top plate; 5333. Film feeding and translation clamping guide roller; 5334. Film feeding and translation clamping rocker arm; 5335. Film feeding and translation clamping drive component mounting plate; 5336. Film feeding and translation clamping drive component; 5337. Film feeding and translation clamping drive pressure head; 5338. Film feeding and translation clamping rocker arm; 53 381. Film feeding and translating film clamping scaffold end plate; 533811. Film feeding and translating film clamping scaffold end plate picking finger; 53382. Film feeding and translating film clamping scaffold pressure rod; 53383. Film feeding and translating film clamping scaffold clamping roller; 5339. Film feeding and translating film clamping lower pressure unit; 53391. Film feeding and translating film clamping lower pressure bracket; 533911. Film feeding and translating film clamping lower pressure bracket upright plate; 533912. Film feeding and translating film clamping lower pressure bracket top plate; 53392. Film feeding and translating film clamping lower pressure spring guide post; 53393. Film feeding and translating film clamping lower pressure spring; 534. Film feeding and translating film passing roller; 535. Film feeding and translating fixed film plate; 351. Film feeding and translating fixed film blade; 540. Film cutting mechanism; 541. Film cutting support; 542. Film cutting drive component; 543. Film cutting connector; 544. Film cutting knife holder; 545. Film cutting knife; 546. Film cutting slide block; 547. Film cutting proximity switch; 600. Film applying roller device; 610. Film applying roller bracket; 620. Film applying roller mounting plate; 630. Film applying roller drive component; 640. Film applying roller transmission system; 650. Film applying roller slide block; 660. Film applying roller slide plate; 670. Film applying roller bracket; 680. Film applying roller. Detailed Implementation
[0014] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.
[0015] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly, for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or they can refer to the internal communication of two components. For those skilled in the art, the specific meaning of the terms in this invention can be understood according to the specific circumstances.
[0016] See Figures 2-4 This embodiment provides a square aluminum-cased battery flipping and film-applying machine for flipping batteries and feeding in insulating film tape for film application. The square aluminum-cased battery flipping and film-applying machine includes: 100 machines; The battery transport and flipping device 200 is fixed at the rightmost end of the machine 100 and is used to feed and deliver batteries and flip the batteries during the film application process. The film-laying device 300 is fixed at the leftmost end of the machine base 100 and is used to lay up the double-layer film tape roll 20 and the release film tape roll 30, release the double-layer film tape 22, peel the double-layer film tape 22 into the insulating film tape 221 and the release film tape 222, rewind and recycle the release film tape 222, and release and correct the deviation of the insulating film tape 221. A film storage device 400 is fixed in the middle of the machine base 100 and connected to a film dispensing device 300. It is used to store the insulating film tape 221 and tension the entire insulating film tape 221, including the insulating film tape 221 when tensioning the film. The film feeding device 500 is fixed in the middle of the machine base 100, located below the film storage device 400, and connects to the film storage device 400 and the battery transport and flipping device 200. It is used to provide insulating film for battery flipping and film application and to cut the insulating film strip 221 after film application. The film rolling device 600 is fixed at the rightmost end of the machine base 100, located above the battery transport and flipping device 200, and is used to roll the insulating film tape 221 onto the batteries.
[0017] Preferably, see Figures 5-6 A battery transport and flipping device 200, used for feeding and feeding batteries 10 into and out of a flipping film-applying device, and flipping batteries 10 during the film-applying process, includes: Support 210 is fixed on machine base 100 and includes support base plate 211; The battery transport mechanism 250 is fixed on the support base plate 211 and is used to feed the battery 10 from the loading and unloading station 270 to the film application station 280 and to feed the battery 10 from the film application station 280 to the loading and unloading station 270. The battery clamping mechanism 230 is fixed on the battery transport mechanism 250 and is used to clamp the battery 10 for feeding in and feeding out the battery 10. The battery flipping mechanism 240 is fixed on the battery transport mechanism 250 and is used to clamp and flip the battery 10 for applying the film. The battery clamping mechanism 230 and the battery flipping mechanism 240 clamp the battery 10 in mutually perpendicular directions, and can clamp the two opposing surfaces of the battery 10 at the same time. When the battery clamping mechanism 230 is not clamping the battery 10, it does not prevent the battery flipping mechanism 240 from flipping the battery 10.
[0018] The battery transport and flipping device 200 loads and holds the battery 10 at the loading / unloading station 270 via the battery clamping mechanism 230. The battery transport mechanism 250 then sends the clamped battery 10 to the film application station 280 and hands it over to the battery flipping mechanism 240 for clamping. The battery flipping mechanism 240 then flips the battery 10 for film application, turning the battery 10 into a film-coated battery 10A. The battery flipping mechanism 240 then hands the film-coated battery 10A over to the battery clamping mechanism 230 for clamping. Finally, the battery transport mechanism 250 sends the clamped film-coated battery 10A out to the loading / unloading station 270 for unloading the film-coated battery 10A.
[0019] Further, see Figure 7 The battery transport mechanism 250 includes a battery transport linear module 251, a battery transport slide block 252, and a battery transport slide plate 253. The slide rails of the battery transport linear module 251 and the battery transport slide block 252 are fixed to the support base plate 211 in the same direction. The battery transport slide plate 253 is fixed to the output end of the battery transport linear module 251 and the slider of the battery transport slide block 252. The battery transport linear module 251 can drive the battery transport slide plate 253 to move along the slide rail of the battery transport slide block 252 to feed and deliver the battery 10.
[0020] Further, see Figure 8 The battery clamping mechanism 230 includes two battery clamping units 230A. The two battery clamping units 230A are mirror-oriented and fixed to the front and rear sides of the battery transport slide plate 253, respectively. The two battery clamping units 230A can clamp the battery 10 along the Y-axis direction.
[0021] Further, see Figure 9Each battery clamping unit 230A includes a battery clamping unit base 231, a battery clamping adjustment plate 232, a battery clamping drive unit 233, a battery clamping slide 234, a battery clamping carriage 235, a battery clamp 236, and a material sensor 237. The battery clamping unit base 231 is fixed to the front or rear of the battery transport slide plate 253. The battery clamping adjustment plate 232 is fixed to the battery clamping unit base 231. The sliders of the battery clamping drive unit 233 and the battery clamping slide 234 are fixed to the battery clamping adjustment plate 232 in the same direction. The battery clamping carriage 235 is fixed to the battery clamping drive unit 230A. On the output end of 3 and the slide rail of the battery clamping slide 234, the battery clamp 236 is fixed on the battery clamping slide 235, and the material 237 is fixed on the battery clamp 236; the two battery clamping units 230A form a battery clamping space 238 with the free surfaces of their respective battery clamps 236 facing each other. The two battery clamping drive members 233 of the two battery clamping units 230A can simultaneously drive the two battery clamping slides 235 to move the two battery clamps 236 along the sliders of the two battery clamping slides 234 to clamp the battery 10 or move in the opposite direction to release the battery 10 and retract to avoid hindering the flipping of the battery 10.
[0022] Further, see Figure 8 The battery flipping mechanism 240 includes a battery flipping clamping drive assembly 241, a battery flipping clamping and flipping drive assembly 242, and a battery flipping clamping and flipping driven assembly 243. The battery flipping clamping drive assembly 241 is fixed on the battery transport slide plate 253. The battery flipping clamping and flipping drive assembly 242 and the battery flipping clamping and flipping driven assembly 243 are respectively disposed on the left and right ends of the battery flipping clamping drive assembly 241. The battery flipping clamping drive assembly 241 can drive the battery flipping clamping and flipping drive assembly 242 and the battery flipping clamping and flipping driven assembly 243 to move towards each other along the X-axis direction to clamp the battery 10. The X-axis direction is perpendicular to the Y-axis direction in which the two battery clamping units 230A clamp the battery 10.
[0023] Further, see Figure 10The battery flip-clamping drive assembly 241 includes a battery flip-clamping drive component 2411, a battery flip-clamping drive transmission system 2412, two lead screw supports 2413, a double-ended reverse-threaded lead screw 2414, two lead screw nuts 2415, two lead screw nut connectors 2416, and a battery flip-clamping slide block 2417. The battery flip-clamping drive component 2411 is fixed to one end of the battery transport slide block 253. The two lead screw supports 2413 are fixed to both ends of the battery transport slide block 253 along the X-axis. The double-ended reverse-threaded lead screw 2414 is sleeved inside the two lead screw supports 2413 with its input end close to the battery flip-clamping drive component 2411. The battery flip-clamping drive transmission system 2412 is sleeved outside the output end of the battery flip-clamping drive component 2411 and the double-ended reverse-threaded lead screw 2417. Outside the input end of the lead screw 2414, two nuts 2415 are respectively sleeved on both ends of the double-ended reverse lead screw 2414. Two nut connectors 2416 are respectively fixed on the two nuts 2415 for fixing the battery flip clamping and flipping drive assembly 242 and the battery flip clamping and flipping driven assembly 243 respectively. The slide rail of the battery flip clamping slide group 2417 is fixed next to the double-ended reverse lead screw 2414 along the X-axis direction. The battery flip clamping drive assembly 2411 can drive the double-ended reverse lead screw 2414 to drive the two nuts 2415 to move the battery flip clamping and flipping drive assembly 242 and the battery flip clamping and flipping driven assembly 243 towards each other along the slide rail direction of the battery flip clamping slide group 2417, i.e., the X-axis direction, to clamp the battery 10.
[0024] Furthermore, see Figures 11-12 Both the battery flipping clamping and flipping drive assembly 242 and the battery flipping clamping and flipping driven assembly 243 include a battery flipping clamping and flipping support 2421, a battery flipping clamping clamp 2425 and a battery flipping clamping clamp pad 2426. The two battery flipping clamping and flipping supports 2421 are respectively fixed on two nut connectors 2416. The battery flipping clamping clamp pads 2426 are fixed on the free surface of their respective battery flipping clamping clamps 2425, which protect the clamped surface of the battery 10 from being crushed when clamping the battery 10. The battery flip clamping and flip driving assembly 242 also includes a battery flip driving component 2422, a battery flip driving differential 2423, and a battery flip driving turntable 2424. The battery flip driving component 2422 is fixed on the outer side of the battery flip clamping and flip support 2421 of the battery flip clamping and flip driving assembly 2422. The battery flip driving differential 2423 is fixed on the inner side of the battery flip clamping and flip support 2421. The input end of the battery flip driving differential 2423 is connected to the output end of the battery flip driving component 2422. The battery flip driving turntable 2424 is fixed on the output end of the battery flip driving differential 2423. The battery flip clamping clamp 2425 of the battery flip clamping and flip driving assembly 2422 is fixed on the battery flip driving turntable 2424. The battery flip clamping and flip driven assembly 243 also includes a battery flip clamping and flip driven shaft 2431 and a battery flip clamping and flip driven bearing seat assembly 2432. The battery flip clamping and flip driven bearing seat assembly 2432 is fixed on the inner side of the battery flip clamping and flip support 2421 of the battery flip clamping and flip driven assembly 2433. The battery flip clamping and flip driven shaft 2431 passes through the battery flip clamping and flip driven bearing seat assembly 2432. The battery flip clamping clamp 2425 of the battery flip clamping and flip driven assembly 2433 is fixed on the battery flip clamping and flip driven shaft 2431. Each of the battery flip clamping and flip driving assembly 242 and the battery flip clamping and flip driven assembly 243 has a battery flip clamping clamp 2425 that can move towards each other along the X-axis direction to clamp the battery 10 under the drive of the battery flip clamping drive member 2411. Then, the battery flip drive member 2422 can drive the battery flip clamping clamp 2425 of the battery flip clamping and flip driving assembly 242 to rotate together with the battery 10 and the battery flip clamping clamp 2425 of the battery flip clamping and flip driven assembly 243 for film application. During the rotation and film application process, the battery 10 is always clamped.
[0025] Preferably, see Figure 13 The film feeding device 300 includes a lower film feeding support 310, a film feeding correction mechanism 320, an upper film feeding support 330, an unwinding mechanism 340, a film clamping mechanism 350, a film peeling roller 360, a release film tape winding mechanism 370, and multiple film feeding frame rollers 380. The lower film feeding support 310 is fixed on the machine base 100. The film feeding correction mechanism 320 is disposed on the lower film feeding support 310. The upper film feeding support 330 is fixed on the film feeding correction mechanism 320. The unwinding mechanism 340 and the release film tape winding mechanism 370 are respectively disposed on the upper and lower parts of the upper film feeding support 330. The film clamping mechanism 350, the film peeling roller 360, and the multiple film feeding frame rollers 380 are mounted inside the upper film feeding support 330 and located at corresponding positions between the unwinding mechanism 340 and the release film tape winding mechanism 370. Further, see Figure 14 The unwinding mechanism 340 includes an unwinding air shaft 341, a coil counter 342, and a brake 343. The unwinding air shaft 341 is horizontally mounted above the film unwinding support 330. The coil counter 342 is fixed to the end of the unwinding air shaft 341 located in front of the film unwinding support 330. The brake 343 is fixed to the front side of the film unwinding support 330 and sleeved on the unwinding air shaft 341. The unwinding air shaft 341 is used to support the double-layer film roll 20. Further, see Figure 14 The release film tape winding mechanism 370 includes a winding driver 371, a winding transmission system 372, and a winding air shaft 373. The winding driver 371 is fixed below the film unloading support 330. The input end of the winding transmission system 372 is connected to the output end of the winding driver 371. The winding air shaft 373 is horizontally mounted below the film unloading support 330 and connected to the output end of the winding transmission system 372. The winding driver 371 can drive the winding air shaft 373 to rotate the roll 21 to wind the release film tape 222 into a release film tape roll 30 for recycling. Further, see Figure 14 The film-laying correction mechanism 320 includes a film-laying correction oscillator 321, a film-laying correction oscillator 322, a film-laying correction slide block 323, and a film-laying correction slide plate 324. The film-laying correction oscillator 321 is fixed under the lower support 310 of the film-laying device. The film-laying correction oscillator 322 is fixed at the output end of the film-laying correction oscillator 321. The slide rail of the film-laying correction slide block 323 is fixed on the lower support 310 of the film-laying device. The film-laying correction slide plate 324 is fixed on the film-laying correction oscillator 322 and the slider of the film-laying correction slide block 323. The film-laying correction oscillator 321 can drive the film-laying correction oscillator 322 to move along the slide rail of the film-laying correction slide block 323 together with the upper support 330 of the film-laying device to correct the deviation of the delivered insulating film strip 221.
[0026] Preferably, see Figure 15The film accumulating device 400 includes a film accumulating upright plate 410, film accumulating positioning rollers 420, film accumulating sliding block 430, film accumulating linear module 440, film accumulating slide plate 450, and film accumulating moving rollers 460. The film accumulating upright plate 410 is fixed on the machine base 100. Multiple film accumulating positioning rollers 420 are horizontally and uniformly arranged behind the film accumulating upright plate 410. The slide rails of the film accumulating sliding block 430 are horizontally fixed to the back of the film accumulating upright plate 410. The film accumulating linear module 440 is a film accumulating vertical module. The module 440 is horizontally fixed on the front of the film-absorbing vertical plate 410. The film-absorbing slide plate 450 is fixed on the output end of the film-absorbing linear module 440 and the slider of the film-absorbing slide block 430. At least one film-absorbing moving roller 460 is horizontally fixed to the film-absorbing slide plate 450. The film-absorbing linear module 440 is used to drive the film-absorbing slide plate 450 to move horizontally along the slide rail of the film-absorbing slide block 430 to absorb and release film, with at least one film-absorbing moving roller 460.
[0027] See Figures 15-16 The film feeding device 500, located below the film storage device 400, is used to feed the insulating film tape 221 into the flip-applying equipment at a short application distance, and includes: The film feeding bracket 510 includes a film feeding bracket base plate 511 and a film feeding bracket right frame 513. The film feeding bracket base plate 511 is fixed on the machine base 100, and the film feeding bracket right frame 513 is fixed on the right side of the film feeding bracket base plate 511, forming a U-shaped frame together with the film storage plate 410 and the film feeding bracket base plate 511. The film feeding lifting mechanism 520 is mostly located inside the film feeding bracket 510 and is used to lift and position the film during the flipping and applying process. The film feeding translation mechanism 530 is mounted on the film feeding lifting mechanism 520 and is used to translate during the flipping and film application process. With the lifting and lowering cooperation of the film feeding lifting mechanism 520, the film is positioned and fed. The film cutting mechanism 540 is mounted on the film feeding and translation mechanism 530 and is used to cut the insulating film tape 221 after the film is flipped and applied.
[0028] Further, see Figure 17The lifting mechanism 520 includes a film feeding lifting drive support 521, a film feeding lifting drive 522, a film feeding lifting transmission screw 523, a film feeding lifting transmission nut 524, at least two film feeding lifting slide blocks 525, and a film feeding lifting carriage 526. The film feeding lifting carriage 526 includes a horizontally arranged film feeding lifting slide plate 5261 and film feeding lifting slide plate brackets 5262 vertically arranged at the left and right ends of the film feeding lifting slide plate 5261. The film feeding lifting drive support 521 is fixed under the film feeding bracket base plate 511, the film feeding lifting drive 522 is fixed under the film feeding lifting drive support 521, and the input end of the film feeding lifting transmission screw 523 is fixed to the film feeding... At the output end of the lifting drive unit 522, the input end of the film feeding lifting transmission screw nut 524 is fixed to the output end of the film feeding lifting transmission screw 523. The slide rails of at least two film feeding lifting slide groups 525 are respectively vertically fixed on the film storage plate 410 and the right frame 513 of the film feeding bracket. The film feeding lifting slide plate 5261 is fixed to the output end of the film feeding lifting transmission screw nut 524. The left and right film feeding lifting slide brackets 5262 are respectively fixed on the sliders of at least two left and right film feeding lifting slide groups 525. The film feeding lifting drive unit 522 can drive the film feeding lifting transmission screw nut 524 to vertically lift and lower the film feeding lifting slide 526 along the slide rail of the film feeding lifting slide group 525.
[0029] Further, see Figures 18-22 The film feeding and translation mechanism 530 includes a film feeding and translation linear module 531, a film feeding and translation slide 532, a film feeding and translation clamping assembly 533, a film feeding and translation passing roller 534, and a film feeding and translation stationary plate 535. The film feeding and translation slide 532 includes a film feeding and translation slide base plate 5321 and two film feeding and translation slide upright plates 5322. The two film feeding and translation slide upright plates 5322 are fixed at the front and rear ends of the film feeding and translation slide plate 5321. The film feeding and translation linear module 531 is fixed on the film feeding and lifting slide plate 5261. The film feeding translation carriage base plate 5321 is fixed to the output end of the film feeding translation linear module 531. The film feeding translation clamping assembly 533 and the film feeding translation fixing plate 535 are fixed on top of the two film feeding translation carriage upright plates 5322. The film feeding translation passing roller 534 is mounted between the two film feeding translation carriage upright plates 5322. The film feeding translation fixing plate 535 has a film feeding translation fixing blade 5351 at the front center. During the film application process, the film feeding translation fixing blade 5351 always presses against the back of the insulating film tape 221 laterally to stably position the insulating film tape 221.
[0030] Furthermore, see Figure 23The film feeding and translating clamping assembly 533 includes a film feeding and translating clamping base plate 5331, two film feeding and translating clamping support plates 5332, two film feeding and translating clamping guide rollers 5333, a film feeding and translating clamping tilting frame rotating shaft 5334, a film feeding and translating clamping drive component mounting plate 5335, a film feeding and translating clamping drive component 5336, a film feeding and translating clamping drive pressure head 5337, a film feeding and translating clamping tilting frame 5338, and two film feeding and translating clamping pressing units 5339. The film feeding and translating clamping support plate 5332 includes a top film feeding and translating clamping top plate 53321; the film feeding and translating clamping base plate 5331 is fixed on top of the film feeding and translating slide upright plate 5322, the two film feeding and translating clamping support plates 5332 are fixed on the film feeding and translating clamping base plate 5331, and the two film feeding and translating clamping guide rollers 5333. The film translation and clamping guide rollers 5333 are respectively mounted on the left and right ends of the two film delivery translation and clamping support plates 5332. The film delivery translation and clamping tilting frame shaft 5334 is mounted on the middle of the two film delivery translation and clamping support plates 5332. The film delivery translation and clamping drive component mounting plate 5335 is fixed under the film delivery translation and clamping top plate 53321. The film delivery translation and clamping drive component 5336 is fixed on the film delivery translation and clamping drive component mounting plate 5335. The film delivery translation and clamping drive pressure head 5337 is fixed on the output end of the film delivery translation and clamping drive component 5336. The film delivery translation and clamping tilting frame 5338 is mounted on the film delivery translation and clamping tilting frame shaft 5334. The two film delivery translation and clamping lower pressing units 5339 are respectively fixed on the right end of the two film delivery translation and clamping support plates 5332. Furthermore, see Figure 23 The film feeding and translating clamping rocker 5338 includes two separate and parallel film feeding and translating clamping rocker end plates 53381, a film feeding and translating clamping rocker pressure rod 53382, and a film feeding and translating clamping rocker clamping roller 53383. The two film feeding and translating clamping rocker end plates 53381 are located between the two film feeding and translating clamping support plates 5332. The middle portions of the two film feeding and translating clamping rocker end plates 53381 are rotatably mounted on the front and rear ends of the film feeding and translating clamping rocker rotating shaft 5334, respectively. The film feeding and translating clamping rocker pressure rod 53382... The left side of the film feeding and translating film clamping rocker shaft 5334 is fixed to the left end of the two film feeding and translating film clamping rocker end plates 53381, and is close to the lower surface of the film feeding and translating film clamping drive pressure head 5337. The film feeding and translating film clamping rocker clamping roller 53383 is rotatably mounted on the right end of the two film feeding and translating film clamping rocker end plates 53381 on the right side of the film feeding and translating film clamping rocker shaft 5334. The right end of the film feeding and translating film clamping rocker end plate 53381 is set as the film feeding and translating film clamping rocker end plate picking finger 533811. Furthermore, see Figure 23The film delivery translation clamping and pressing unit 5339 includes a film delivery translation clamping and pressing bracket 53391, a film delivery translation clamping and pressing spring guide post 53392, and a film delivery translation clamping and pressing spring 53393. The film delivery translation clamping and pressing bracket 53391 includes a film delivery translation clamping and pressing bracket upright plate 533911 and a film delivery translation clamping and pressing bracket top plate 533912. The film delivery translation clamping and pressing bracket upright plate 533911 is fixed on the corresponding film delivery translation clamping and pressing support plate 5332, and the film delivery translation clamping and pressing bracket top plate 533912 is fixed on the film delivery translation... The top of the film clamping and pressing support plate 533911 is located above the corresponding film delivery and translating clamping and pressing end plate finger 533811. The film delivery and translating clamping and pressing spring guide post 53392 is fixed on the film delivery and translating clamping and pressing end plate finger 533811 and passes through the top plate 533912 of the film delivery and translating clamping and pressing support. The film delivery and translating clamping and pressing spring 53393 is sleeved outside the film delivery and translating clamping and pressing spring guide post 53392 and compressed between the top plate 533912 and the film delivery and translating clamping and pressing end plate finger 533811.
[0031] The working principle and function of the film feeding and translating clamping assembly 533 are as follows: Two film feeding and translating clamping pressure springs 53393 press down on the film feeding and translating clamping tilting end plate picking finger 533811, which, along with the film feeding and translating clamping tilting film clamping roller 53383, press down to press the insulating film strip 221 onto the film feeding and translating clamping base plate 5331, clamping the film to be cut. Meanwhile, the film feeding and translating clamping drive component 5336 drives the film feeding and translating clamping drive pressure head 5337 to push the film feeding and translating clamping tilting roller 53383 downwards. The film feeding and translating tilting frame pressure rod 53382 of 338, along with the film feeding and translating tilting frame end plate 53381, rotates counterclockwise around the film feeding and translating tilting frame pivot 5334, causing the film feeding and translating tilting frame end plate lifting finger 533811 to lift up the film feeding and translating tilting frame lower pressure spring 53393. At the same time, the film feeding and translating tilting frame end plate 53381, along with the film feeding and translating tilting frame clamping roller 53383, is lifted to allow the release of insulating film tape 221 for film application.
[0032] Further, see Figure 24The film cutting mechanism 540 includes a film cutting support 541, a film cutting drive 542, a film cutting connector 543, a film cutting blade holder 544, a film cutting blade 545, a film cutting slide block 546, and a film cutting proximity switch 547. The film cutting support 541 is fixed to the right end of the film feeding translation plate 535. The slide rails of the film cutting drive 542 and the film cutting slide block 546 are fixed horizontally and longitudinally to the left and right ends of the film cutting support 541, respectively. The film cutting connector 543 is fixed to the output end of the film cutting drive 542 and the slider of the film cutting slide block 546. The film cutting blade holder 544 is fixed to the outside of the right end face of the film cutting connector 543. 545 is fixed under the film cutting knife holder 544, and the film cutting proximity switch 547 is fixed at the rear end of the film cutting support 541; the film cutting drive 542 is used to drive the film cutting connector 543 together with the film cutting knife holder 544 to move back and forth along the slide rail of the film cutting slide group 546 to cut the film after the battery is coated with film and the film cutting proximity switch 547 controls the film cutting drive 542 to drive the film cutting knife 545 back to the film cutting starting point after the film cutting is completed.
[0033] Preferably, see Figure 25 The film-applying roller device 600 includes a film-applying roller bracket 610, a film-applying roller mounting plate 620, a film-applying roller drive component 630, a film-applying roller transmission system 640, a film-applying roller slide block 650, a film-applying roller slide plate 660, a film-applying roller bracket 670, and a film-applying roller 680. The film-applying roller bracket 610 is fixed on the machine base 100, the film-applying roller mounting plate 620 is fixed on it, the film-applying roller drive component 630 is fixed to the top of the film-applying roller mounting plate 620, and the input end of the film-applying roller transmission system 640 is connected to the output end of the film-applying roller drive component 630. The slide rail of the film slide assembly 650 is vertically fixed on the film rolling mounting plate 620. The film rolling slide plate 660 is fixed on the output end of the film rolling transmission system 640 and the slider of the film rolling slide assembly 650. The film rolling pressure roller bracket 670 is fixed on the film rolling slide plate 660. The film rolling pressure roller 680 is mounted under the film rolling pressure roller bracket 670. The film rolling drive unit 630 is used to drive the film rolling slide plate 660, along with the film rolling pressure roller bracket 670 and the film rolling pressure roller 680, to press down onto the insulating film strip 221 laid on the battery, and roll the film with the battery.
[0034] The application process of this square aluminum-cased battery flip-over film applicator is as follows: See Figure 26The battery clamping mechanism 230 of the battery transport and flipping device 200 loads and clamps the battery 10 at the loading / unloading station 270, making the battery 10 upright. The battery transport mechanism 250 sends the clamped battery 10 to the film application station 280 and hands it over to the battery flipping mechanism 240 for clamping. The battery flipping mechanism 240 flips the battery 10 to tilt it at a preset angle. At the same time, the film feeding lifting mechanism 520 of the film feeding device 500 lifts and lowers in coordination with the film feeding translation mechanism 530, and delivers the end of the insulating film tape 221 to the top edge of the upward-facing surface of the battery 10 (leaving a long section outside the top surface of the battery 10). The film application roller 680 of the film application rolling device 600 presses down onto the insulating film tape 221 on the top edge of the upward-facing surface of the battery 10 to form the initial film application line. The battery flipping mechanism 240 then... The battery 10 continues to flip. The film feeding lifting mechanism 520 descends and the film feeding translation mechanism 530 moves to the left. The rolling film-applying roller 680 continues to press down and rolls with the battery to continue applying the film. During the subsequent flipping process of the battery 10, the film feeding lifting mechanism 520 rises and falls and the film feeding translation mechanism 530 moves to continue feeding the film. The rolling film-applying roller 680 continues to rise and fall and rolls to apply the film until the battery 10 completes a 270° flip and film application. Finally, the film cutting mechanism 540 of the film feeding device 500 cuts the insulating film strip to obtain the film-applied battery 10A. The battery flipping mechanism 240 then flips the film-applied battery 10A to an upright position and hands it over to the battery clamping mechanism 230 for clamping. Finally, the battery transport mechanism 250 sends the clamped film-applied battery 10A to the unloading station 270 for unloading the film-applied battery 10A. This completes the flipping and film application of one battery.
[0035] See Figure 26 The beneficial effects of this square aluminum shell battery flipping and film-applying machine are: during the flipping and film-applying process, at the instant when the film-applying roller 680 contacts the insulating film strip 221 and simultaneously crushes it, the distance between the positioning line and the application line of the insulating film strip 221, referred to as the fixed application distance (code S), is relatively close, which can accurately control the insulating film strip 221 and achieve a high film-applying accuracy qualification rate.
[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A square aluminum-cased battery flipping and film-applying machine, used for flipping batteries and feeding in insulating film tape (221) for film application, characterized in that, include: Machine (100); A battery transport and flipping device (200) is fixed at the rightmost end of the machine (100) and is used to feed in and out batteries and flip the batteries during the film application process. The film-laying device (300) is fixed at the leftmost end of the machine base (100) and is used to lay up the double-layer film tape roll (20) and the release film tape roll (30), release the double-layer film tape (22), peel the double-layer film tape (22) into the insulating film tape (221) and the release film tape (222), rewind and recover the release film tape (222), and release and correct the deviation of the insulating film tape (221). A film storage device (400) is fixed in the middle of the machine base (100) and connected to the film dispensing device (300). It is used to store the insulating film tape (221) and tension the entire insulating film tape (221), including the insulating film tape (221) when tensioning the film. The film feeding device (500) is fixed in the middle of the machine base (100), located below the film storage device (400), and docks with the film storage device (400) and the battery transport and flipping device (200). It is used to provide insulating film for battery flipping and film application and to cut the insulating film strip (221) after film application. The film feeding device (500) includes a film feeding translation mechanism (530); the film feeding translation mechanism (530) includes a film feeding translation linear module (531), a film feeding translation carriage (532), a film feeding translation clamping assembly (533), a film feeding translation passing roller (534), and a film feeding translation stationary plate (535). The film feeding translation carriage (532) includes a film feeding translation carriage base plate (5321) and two film feeding translation carriage upright plates (5322). The two film feeding translation carriage upright plates (5322) are fixed at the front and rear ends of the film feeding translation carriage base plate (5321). The film feeding translation linear module (531) is fixed on the film feeding lifting slide plate (5261). The film feeding translation carriage base plate (5321) is fixed to the output end of the film feeding translation linear module (531). The film feeding translation clamping assembly (533) and the film feeding translation fixing plate (535) are fixed on top of the two film feeding translation carriage upright plates (5322). The film feeding translation over-film roller (534) is mounted between the two film feeding translation carriage upright plates (5322). The film feeding translation fixing plate (535) has a film feeding translation fixing blade (5351) at the front center. The film feeding translation fixing blade (5351) always presses against the back of the insulating film tape (221) laterally during the film application process to stably position the insulating film tape (221). The film feeding and translating clamping assembly (533) includes a film feeding and translating clamping base plate (5331), two film feeding and translating clamping support plates (5332), two film feeding and translating clamping guide rollers (5333), a film feeding and translating clamping rocker shaft (5334), a film feeding and translating clamping drive component mounting plate (5335), a film feeding and translating clamping drive component (5336), a film feeding and translating clamping drive pressure head (5337), a film feeding and translating clamping rocker (5338), and two film feeding and translating clamping pressing units (5339). The film rolling device (600) is fixed at the rightmost end of the machine base (100) and located above the battery transport and flipping device (200). It is used to roll the insulating film strip (221) to apply film to the battery.
2. The square aluminum-cased battery flipping and film-applying machine according to claim 1, characterized in that, The battery transport and flipping device (200) includes: The support (210) is fixed on the machine base (100) and includes a support base plate (211). The battery transport mechanism (250) is fixed on the support base plate (211) and is used to feed the battery (10) from the loading and unloading station (270) to the film-applying station (280) and to feed the battery (10) out from the film-applying station (280) to the loading and unloading station (270). A battery clamping mechanism (230) is fixed on the battery transport mechanism (250) for clamping the battery (10) for feeding in and feeding out the battery (10). A battery flipping mechanism (240) is fixed on the battery carrying mechanism (250) for clamping and flipping the battery (10) for applying the film; The battery clamping mechanism (230) and the battery flipping mechanism (240) clamp the battery (10) in directions perpendicular to each other, and can clamp the two opposing surfaces of the battery (10) simultaneously. When the battery clamping mechanism (230) does not clamp the battery (10), it does not hinder the battery flipping mechanism (240) from flipping the battery (10). The square aluminum-cased battery transport and flipping device (200) loads and holds the battery (10) at the loading and unloading station (270) through the battery clamping mechanism (230). The battery transport mechanism (250) sends the clamped battery (10) into the film-applying station (280) and hands the clamped battery (10) over to the battery flipping mechanism (240) for clamping. The battery flipping mechanism (240) then flips the battery (10) for film application, turning the battery (10) into a film-applied battery (10A). The battery flipping mechanism (240) then hands the film-applied battery (10A) over to the battery clamping mechanism (230) for clamping. Finally, the battery transport mechanism (250) sends the clamped film-applied battery (10A) out to the loading and unloading station (270) for unloading the film-applied battery (10A).
3. The square aluminum-cased battery flipping and film-applying machine according to claim 2, characterized in that, The battery transport mechanism (250) includes a battery transport linear module (251), a battery transport slide (252), and a battery transport slide plate (253). The slide rails of the battery transport linear module (251) and the battery transport slide (252) are fixed in the same direction on the support base plate (211). The battery transport slide plate (253) is fixed on the output end of the battery transport linear module (251) and the slider of the battery transport slide (252). The battery transport linear module (251) can drive the battery transport slide plate (253) to move along the slide rail of the battery transport slide (252) to feed and deliver the battery (10).
4. The square aluminum-cased battery flipping and film-applying machine according to claim 3, characterized in that, The battery clamping mechanism (230) includes two battery clamping units (230A). The two battery clamping units (230A) are mirror-fixed to the front and rear sides of the battery transport slide plate (253) respectively. The two battery clamping units (230A) can clamp the battery (10) along the Y-axis direction.
5. The square aluminum shell battery flipping and film-applying machine according to claim 4, characterized in that, Each of the battery clamping units (230A) includes a battery clamping unit base (231), a battery clamping adjustment plate (232), a battery clamping drive (233), a battery clamping slide (234), a battery clamping carriage (235), a battery clamp (236), and a material sensor (237). The battery clamping unit base (231) is fixed to the front or rear side of the battery transport slide plate (253). The battery clamping adjustment plate (232) is fixed to the battery clamping unit base (231). The sliders of the battery clamping drive (233) and the battery clamping slide (234) are fixed to the battery clamping adjustment plate (232) in the same direction. The battery clamping carriage (235) is fixed to the battery clamping drive (233). The output end and the slide rail of the battery clamping slide group (234) are connected. The battery clamp (236) is fixed on the battery clamping slide (235), and the material (237) is fixed on the battery clamp (236). The two battery clamping units (230A) form a battery clamping space (238) with the free surfaces of their respective battery clamps (236) facing each other. The two battery clamping drive members (233) of the two battery clamping units (230A) can simultaneously drive the two battery clamping slides (235) to move along the sliders of the two battery clamping slide groups (234) to clamp the battery (10) or move in the opposite direction to release the battery (10) and retract to avoid hindering the battery (10) from turning over.
6. The square aluminum-cased battery flipping and film-applying machine according to claim 5, characterized in that, The battery flipping mechanism (240) includes a battery flipping clamping drive assembly (241), a battery flipping clamping and flipping drive assembly (242), and a battery flipping clamping and flipping driven assembly (243). The battery flipping clamping drive assembly (241) is fixed on the battery transport slide plate (253). The battery flipping clamping and flipping drive assembly (242) and the battery flipping clamping and flipping driven assembly (243) are respectively disposed on the left and right ends of the battery flipping clamping drive assembly (241). The battery flipping clamping drive assembly (241) can drive the battery flipping clamping and flipping drive assembly (242) and the battery flipping clamping and flipping driven assembly (243) to move towards each other along the X-axis direction to clamp the battery (10). The X-axis direction is perpendicular to the Y-axis direction of the two battery clamping units (230A) clamping the battery (10).
7. The square aluminum-cased battery flipping and film-applying machine according to claim 6, characterized in that, The battery flip-clamping drive assembly (241) includes a battery flip-clamping drive component (2411), a battery flip-clamping drive transmission system (2412), two lead screw supports (2413), a double-ended reverse-threaded lead screw (2414), two lead nuts (2415), two lead nut connectors (2416), and a battery flip-clamping slide block (2417). The battery flip-clamping drive component (2411) is fixed to one end of the battery transport slide block (253). The two lead screw supports (2413) are fixed to both ends of the battery transport slide block (253) along the X-axis. The double-ended reverse-threaded lead screw (2414) is sleeved inside the two lead screw supports (2413) with its input end close to the battery flip-clamping drive component (2411). The battery flip-clamping drive transmission system (2412) is sleeved outside the output end of the battery flip-clamping drive component (2411) and the double-ended reverse-threaded lead screw. Outside the input end of the rod (2414), two nuts (2415) are respectively sleeved on both ends of the double-ended reverse threaded rod (2414). Two nut connectors (2416) are respectively fixed on the two nuts (2415) for fixing the battery flip clamping and flip driving assembly (242) and the battery flip clamping and flip driven assembly (243). The slide rail of the battery flip clamping slide block (2417) is fixed next to the double-ended reverse threaded rod (2414) in the X-axis direction. The battery flip clamping driving assembly (2411) can drive the double-ended reverse threaded rod (2414) to drive the two nuts (2415) to move towards each other along the slide rail direction of the battery flip clamping slide block (2417), i.e., the X-axis direction, to clamp the battery (10).
8. The square aluminum-cased battery flipping and film-applying machine according to claim 7, characterized in that, The battery flip clamping and flip driving assembly (242) and the battery flip clamping and flip driven assembly (243) both include a battery flip clamping and flip support (2421), a battery flip clamping clamp (2425), and a battery flip clamping clamp pad (2426). The two battery flip clamping and flip supports (2421) are respectively fixed on the two wire nut connectors (2416). The battery flip clamping clamp pads (2426) are all fixed on the free surface of their respective battery flip clamping clamps (2425), which protect the clamped surface of the battery (10) from being crushed when clamping the battery (10). The battery flip clamping and flip driving assembly (242) further includes a battery flip driving component (2422), a battery flip driving differential (2423), and a battery flip driving turntable (2424). The battery flip driving component (2422) is fixed on the outer side of the battery flip clamping and flip support (2421) of the battery flip clamping and flip driving assembly (2422). The battery flip driving differential (2423) is fixed on the inner side of the battery flip clamping and flip support (2421). The input end of the battery flip driving differential (2423) is connected to the output end of the battery flip driving component (2422). The battery flip driving turntable (2424) is fixed on the output end of the battery flip driving differential (2423). The battery flip clamping clamp (2425) of the battery flip clamping and flip driving assembly (2422) is fixed on the battery flip driving turntable (2424). The battery flip clamping and flip driven assembly (243) further includes a battery flip clamping and flip driven shaft (2431) and a battery flip clamping and flip driven bearing seat assembly (2432). The battery flip clamping and flip driven bearing seat assembly (2432) is fixed on the inner side of the battery flip clamping and flip support (2421) of the battery flip clamping and flip driven assembly (243). The battery flip clamping and flip driven shaft (2431) passes through the battery flip clamping and flip driven bearing seat assembly (2432). The battery flip clamping clamp (2425) of the battery flip clamping and flip driven assembly (243) is fixed on the battery flip clamping and flip driven shaft (2431). Each of the battery flip clamping and flip driving assembly (242) and the battery flip clamping and flip driven assembly (243) can move towards each other along the X-axis to clamp the battery (10) under the drive of the battery flip clamping drive member (2411). Then, the battery flip drive member (2422) can drive the battery flip clamping clamp (2425) of the battery flip clamping and flip driving assembly (242) to rotate together with the battery (10) and the battery flip clamping clamp (2425) of the battery flip clamping and flip driven assembly (243) for film application. During the rotation and film application process, the battery (10) remains clamped.
9. The square aluminum-cased battery flipping and film-applying machine according to claim 1, characterized in that, The film feeding device (300) includes a lower film feeding support (310), a film feeding correction mechanism (320), an upper film feeding bracket (330), an unwinding mechanism (340), a film clamping mechanism (350), a film peeling roller (360), a release film tape winding mechanism (370), and multiple film feeding frame rollers (380). The lower film feeding support (310) is fixed on the machine base (100), the film feeding correction mechanism (320) is mounted on the lower film feeding support (310), and the upper film feeding bracket (380) is mounted on the release film tape winding mechanism (370). 330) is fixed on the film feeding and correction mechanism (320), the unwinding mechanism (340) and the release film tape winding mechanism (370) are respectively arranged on the upper part and the lower part of the film feeding upper support (330), the film clamping mechanism (350), the film peeling roller (360) and multiple film feeding frame rollers (380) are mounted inside the film feeding upper support (330) and located at corresponding positions between the unwinding mechanism (340) and the release film tape winding mechanism (370); The unwinding mechanism (340) includes an unwinding air shaft (341), a coil counter (342), and a brake (343). The unwinding air shaft (341) is horizontally mounted above the film unwinding support (330). The coil counter (342) is fixed to the end of the unwinding air shaft (341) located in front of the film unwinding support (330). The brake (343) is fixed to the front side of the film unwinding support (330) and sleeved on the unwinding air shaft (341). The unwinding air shaft (341) is used to support the double-layer film roll (20). The release film tape winding mechanism (370) includes a winding driver (371), a winding transmission system (372), and a winding air shaft (373). The winding driver (371) is fixed below the film unloading support (330). The input end of the winding transmission system (372) is connected to the output end of the winding driver (371). The winding air shaft (373) is horizontally mounted below the film unloading support (330) and connected to the output end of the winding transmission system (372). The winding driver (371) can drive the winding air shaft (373) to rotate the roll (21) to wind the release film tape (222) into a release film tape roll (30) for recycling. The film-laying correction mechanism (320) includes a film-laying correction oscillator (321). The film-laying correction oscillating device (322), the film-laying correction sliding block (323), and the film-laying correction sliding plate (324) are provided. The film-laying correction oscillating device (321) is fixed under the film-laying lower support (310). The film-laying correction oscillating device (322) is fixed at the output end of the film-laying correction oscillating device (321). The slide rail of the film-laying correction sliding block (323) is fixed on the film-laying lower support (310). The film-laying correction sliding plate (324) is fixed on the film-laying correction oscillating device (322) and the slider of the film-laying correction sliding block (323). The film-laying correction oscillating device (321) can drive the film-laying correction oscillating device (322) to move along the slide rail of the film-laying correction sliding block (323) together with the film-laying upper support (330) to correct the deviation of the delivered insulating film strip (221).
10. The square aluminum-cased battery flipping and film-applying machine according to claim 1, characterized in that, The film storage device (400) includes a film storage upright plate (410), film storage positioning rollers (420), film storage slide group (430), film storage linear module (440), film storage slide plate (450), and film storage moving roller (460). The film storage upright plate (410) is fixed on the machine base (100). Multiple film storage positioning rollers (420) are horizontally arranged behind the film storage upright plate (410). The slide rails of the film storage slide group (430) are horizontally fixed to the back of the film storage upright plate (410). The film storage linear module (440) The membrane storage plate (410) is horizontally fixed to the front of the membrane storage plate (440). The membrane storage slide plate (450) is fixed to the output end of the membrane storage linear module (440) and the slider of the membrane storage slide group (430). At least one membrane storage moving roller (460) is horizontally fixed to the membrane storage slide plate (450) facing backward. The membrane storage linear module (440) is used to drive the membrane storage slide plate (450) to carry at least one membrane storage moving roller (460) to move horizontally along the slide rail of the membrane storage slide group (430) to store and release the membrane.
11. The square aluminum-cased battery flipping and film-applying machine according to claim 10, characterized in that, The film feeding device (500) includes: The film feeding bracket (510) includes a film feeding bracket base plate (511) and a film feeding bracket right frame (513). The film feeding bracket base plate (511) is fixed on the machine base (100), and the film feeding bracket right frame (513) is fixed to the right side of the film feeding bracket base plate (511). Together with the film storage plate (410) and the film feeding bracket base plate (511), they form a U-shaped frame. The film feeding lifting mechanism (520) is mostly located inside the film feeding bracket (510) and is used to lift and position the film during the flipping and applying process. The film delivery translation mechanism (530) is mounted on the film delivery lifting mechanism (520) and is used to translate during the flipping and film application process. With the lifting and lowering cooperation of the film delivery lifting mechanism (520), the film is positioned and delivered. A film cutting mechanism (540) is provided on the film feeding and translation mechanism (530) for cutting the insulating film strip (221) after the film is flipped and applied.
12. The square aluminum-cased battery flipping and film-applying machine according to claim 11, characterized in that, The film feeding lifting mechanism (520) includes a film feeding lifting drive support (521), a film feeding lifting drive (522), a film feeding lifting transmission screw (523), a film feeding lifting transmission nut (524), at least two film feeding lifting slide blocks (525), and a film feeding lifting carriage (526). The film feeding lifting carriage (526) includes a horizontally arranged film feeding lifting slide block (5261) and film feeding lifting slide block brackets (5262) vertically arranged at the left and right ends of the film feeding lifting slide block (5261). The film feeding lifting drive support (521) is fixed under the base plate (511) of the film feeding bracket, the film feeding lifting drive (522) is fixed under the film feeding lifting drive support (521), and the input end of the film feeding lifting transmission screw (523) is fixed to the film feeding lifting drive support. At the output end of the actuator (522), the input end of the film feeding lifting transmission screw nut (524) is fixed to the output end of the film feeding lifting transmission screw (523). The slide rails of at least two film feeding lifting slide groups (525) are respectively vertically fixed to the film storage plate (410) and the right frame (513) of the film feeding bracket. The film feeding lifting slide plate (5261) is fixed to the output end of the film feeding lifting transmission screw nut (524). The left and right film feeding lifting slide brackets (5262) are respectively fixed to the sliders of at least two left and right film feeding lifting slide groups (525). The film feeding lifting drive (522) can drive the film feeding lifting transmission screw nut (524) to vertically lift and lower the film feeding lifting slide (526) along the slide rail of the film feeding lifting slide group (525).
13. The square aluminum-cased battery flipping and film-applying machine according to claim 12, characterized in that, The tops of the two film-feeding translation clamping support plates (5332) are fixed to the film-feeding translation clamping top plate (53321); the film-feeding translation clamping bottom plate (5331) is fixed on top of the film-feeding translation slide upright plate (5322), the two film-feeding translation clamping support plates (5332) are fixed on the film-feeding translation clamping bottom plate (5331), the two film-feeding translation clamping guide rollers (5333) are respectively mounted on the left and right ends of the two film-feeding translation clamping support plates (5332), and the film-feeding translation clamping tilting frame shaft (5334) is mounted in the middle of the two film-feeding translation clamping support plates (5332). The film feeding and translating clamping drive unit mounting plate (5335) is fixed under the film feeding and translating clamping top plate (53321), the film feeding and translating clamping drive unit (5336) is fixed on the film feeding and translating clamping drive unit mounting plate (5335), the film feeding and translating clamping drive pressure head (5337) is fixed at the output end of the film feeding and translating clamping drive unit (5336), the film feeding and translating clamping tilting frame (5338) is mounted on the film feeding and translating clamping tilting frame rotating shaft (5334), and two film feeding and translating clamping pressing units (5339) are respectively fixed at the right ends of the two film feeding and translating clamping support plates (5332); The film feeding and translating clamping rocker (5338) includes two separate and parallel film feeding and translating clamping rocker end plates (53381), a film feeding and translating clamping rocker pressure rod (53382), and a film feeding and translating clamping rocker clamping roller (53383). The two film feeding and translating clamping rocker end plates (53381) are located between the two film feeding and translating clamping support plates (5332). The middle portions of the two film feeding and translating clamping rocker end plates (53381) are rotatably mounted on the front and rear ends of the film feeding and translating clamping rocker rotating shaft (5334). The film feeding and translating clamping rocker pressure rod (53383) is... 82) The film feeding translation and clamping rocker rotating shaft (5334) is fixed to the left end of the two film feeding translation and clamping rocker end plates (53381) and closely attached to the lower surface of the film feeding translation and clamping driving pressure head (5337). The film feeding translation and clamping rocker clamping roller (53383) is rotatably mounted on the right end of the two film feeding translation and clamping rocker end plates (53381) to the right of the film feeding translation and clamping rocker rotating shaft (5334). The right end of the film feeding translation and clamping rocker end plate (53381) is set as the film feeding translation and clamping rocker end plate picking finger (533811). The film delivery translation clamping and pressing unit (5339) includes a film delivery translation clamping and pressing bracket (53391), a film delivery translation clamping and pressing spring guide post (53392), and a film delivery translation clamping and pressing spring (53393). The film delivery translation clamping and pressing bracket (53391) includes a film delivery translation clamping and pressing bracket upright plate (533911) and a film delivery translation clamping and pressing bracket top plate (533912). The film delivery translation clamping and pressing bracket upright plate (533911) is fixed on the corresponding film delivery translation clamping and pressing support plate (5332), and the film delivery translation clamping and pressing bracket top plate (533912) is fixed on the film delivery translation clamping and pressing unit. The top of the membrane pressing support plate (533911) is located above the corresponding film delivery translation clamping tilting end plate finger (533811). The film delivery translation clamping lower pressure spring guide post (53392) is fixed on the film delivery translation clamping tilting end plate finger (533811) and passes through the top plate (533912) of the film delivery translation clamping lower pressure support. The film delivery translation clamping lower pressure spring (53393) is sleeved outside the film delivery translation clamping lower pressure spring guide post (53392) and compressed between the top plate (533912) of the film delivery translation clamping lower pressure support and the film delivery translation clamping tilting end plate finger (533811). The two film-feeding translation clamping springs (53393) press down the film-feeding translation clamping tilter end plate picking finger (533811), which in turn presses down the film-feeding translation clamping tilter clamping roller (53383) to press the insulating film tape (221) onto the film-feeding translation clamping base plate (5331) to clamp the film to be cut. Meanwhile, the film-feeding translation clamping drive unit (5336) can drive the film-feeding translation clamping drive pressure head (5337) to push down the film-feeding translation of the film-feeding translation clamping tilter (5338). The film-clamping tilting rod (53382) rotates counterclockwise around the film-clamping tilting rod shaft (5334) with the film-feeding translation tilting rod end plate (53381), causing the film-feeding translation tilting rod end plate pick finger (533811) to tilt up and lift the film-feeding translation tilting rod downward pressure spring (53393), while at the same time the film-feeding translation tilting rod end plate (53381) and the film-feeding translation tilting rod clamping roller (53383) are lifted to release the insulating film tape (221) for film application.
14. The square aluminum-cased battery flipping and film-applying machine according to claim 13, characterized in that, The film cutting mechanism (540) includes a film cutting support (541), a film cutting drive (542), a film cutting connector (543), a film cutting blade holder (544), a film cutting blade (545), a film cutting slide block (546), and a film cutting proximity switch (547). The film cutting support (541) is fixed on the right end of the film feeding translation plate (535). The slide rails of the film cutting drive (542) and the film cutting slide block (546) are fixed horizontally and longitudinally on the left and right ends of the film cutting support (54). The film cutting connector (543) is fixed on the output end of the film cutting drive (542) and the slider of the film cutting slide block (546). The film cutting blade holder (544) is fixed outside the right end face of the film cutting connector (543). (545) Fixed under the film cutting knife holder (544), the film cutting proximity switch (547) is fixed at the rear end of the film cutting support (541); the film cutting drive (542) is used to drive the film cutting connector (543) together with the film cutting knife holder (544) to move back and forth along the slide rail of the film cutting slide group (546) to cut the film after the battery is coated with film and the film cutting knife (545) is pressed down by the film feeding translation and clamping roller (53383) of the film feeding translation and clamping assembly (5333). Then the film cutting proximity switch (547) controls the film cutting drive (542) to drive the film cutting knife (545) back to the film cutting starting point after the film cutting is completed.
15. The square aluminum-cased battery flipping and film-applying machine according to any one of claims 1 to 14, characterized in that, The film-applying roller device (600) includes a film-applying roller bracket (610), a film-applying roller mounting plate (620), a film-applying roller drive (630), a film-applying roller transmission system (640), a film-applying roller slide (650), a film-applying roller slide (660), a film-applying roller bracket (670), and a film-applying roller (680). The film-applying roller bracket (610) is fixed on the machine base (100), the film-applying roller mounting plate (620) is fixed on the film-applying roller bracket (610), the film-applying roller drive (630) is fixed to the top of the film-applying roller mounting plate (620), and the input end of the film-applying roller transmission system (640) is connected to the output end of the film-applying roller drive (630). The slide rail of the rolling film applicator (650) is vertically fixed on the film applicator mounting plate (620). The rolling film applicator slide plate (660) is fixed on the output end of the rolling film applicator transmission system (640) and the slider of the rolling film applicator slide plate (650). The rolling film applicator roller bracket (670) is fixed on the rolling film applicator slide plate (660). The rolling film applicator roller (680) is mounted under the rolling film applicator roller bracket (670). The rolling film applicator drive unit (630) is used to drive the rolling film applicator slide plate (660) to press the rolling film applicator roller bracket (670) and the rolling film applicator roller (680) down onto the insulating film strip (221) laid on the battery and roll the film with the battery.
Citation Information
Patent Citations
Inverted battery bottom surface film pasting equipment
CN220364139U
Square housing battery coating devices compatible with a plurality of coating manners
US20240213511A1