A scrap steel processing and recycling equipment and recycling process
By designing scrap steel processing and recycling equipment, including crushing, transporting and smelting units, and using magnetic suction components to guide the crushed materials, the problem of low smelting efficiency of scrap steel is solved and a fast and sufficient smelting effect is achieved.
Patent Information
- Application Number
- CN202410850535.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-06-28
AI Technical Summary
The prior art has problems in the process of scrap steel smelting that have not been completely melted, the smelting time is long and the smelting efficiency is low.
A scrap steel processing and recycling equipment is designed, including a crushing unit, a conveying unit and a smelting unit. The scrap steel is crushed into smaller crushed materials through the crushing unit. The conveying unit transports and discharges intermittently in the melting unit. The magnetic suction component is used to magnetically guide the crushed materials in the melting furnace, so that the crushed materials quickly approach the heating layer for melting.
Through the use of this equipment, the melting efficiency of scrap steel can be significantly improved, the melting time can be shortened, the fragments can be fully melted, and the resource utilization efficiency can be improved.
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Figure CN118836684B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of scrap steel processing, and in particular to scrap steel processing and recycling equipment and a recycling process. Background Art
[0002] Scrap steel refers to scrapped or obsolete steel products, mainly including surplus materials and waste products generated during the production process due to the end of their service life, as well as obsolete products updated due to technological progress or backward economic indicators. The generation of scrap steel involves various industries and production fields in society, such as machinery and equipment, transportation vehicles, agricultural machinery, buildings, military supplies, daily necessities, etc.
[0003] The recycling and treatment of scrap steel is of great significance. The recycling of scrap steel can not only effectively save resources and reduce environmental pollution, but also can be reused through smelting and other methods, thereby saving production costs and improving resource utilization efficiency.
[0004] In the prior art, when smelting scrap iron and steel, a fixed amount of scrap iron and steel is usually put into a smelting furnace for smelting at one time. When the accumulated scrap iron and steel is melted at a fixed time, the obtained molten liquid may contain scrap iron and steel that has not been completely melted. It takes a long time for the accumulated scrap iron and steel to be completely melted. In addition, due to the high temperature inside the smelting furnace, the scrap iron and steel in the smelting furnace cannot be stirred to accelerate the melting, resulting in a very low smelting efficiency of the scrap iron and steel.
[0005] Therefore, in order to solve the above problems, the present invention provides a scrap steel processing and recycling equipment and a recycling process. Summary of the invention
[0006] The present invention provides a scrap steel processing and recycling device, comprising: a mounting platform, a crushing unit is fixedly mounted on the left side of the upper end of the mounting platform, a conveying unit is fixedly mounted on the upper end of the mounting platform and located on the right side of the crushing unit, and a smelting unit is slidably arranged on the upper end of the mounting platform and located on the right side of the conveying unit; the smelting unit comprises a bottom slider, a bottom slider is slidably arranged on the upper end of the mounting platform and located on the right side of the conveying unit, a positioning bracket is fixedly mounted on the upper end of the bottom slider, a connecting shaft is rotatably connected to the positioning bracket, a smelting furnace is fixedly mounted between the connecting shafts, a magnetic guide portion is arranged on the smelting furnace, and a rear side A motor is fixedly installed on the rear end of the positioning bracket through a motor seat, and an output shaft of the motor is fixedly connected to a connecting shaft on the rear side; the magnetic guide portion comprises an extended positioning plate, and extended positioning plates are fixedly installed on the upper and lower ends of the left end of the smelting furnace respectively, and a driving assembly is arranged between the extended positioning plates, and a fixed ring is symmetrically fixedly installed on the outer end of the smelting furnace and located between the extended positioning plates, and an installation gear ring is rotatably connected to the fixed ring, and connecting columns are symmetrically fixedly installed between the installation gear rings, and a longitudinal guide groove is opened on the connecting column, and a magnetic attraction assembly is slidably arranged in the longitudinal guide groove, and the magnetic attraction assembly is slidably matched with the smelting furnace.
[0007] In one embodiment, the smelting furnace includes an insulating cylinder, the insulating cylinder is fixedly installed between the connecting shafts, a feeding funnel is fixedly installed on the upper end of the insulating cylinder, a heating layer is provided on the inner wall of the insulating cylinder, an inner lining layer is provided on the inner wall of the heating layer, a discharging cylinder is fixedly installed on the upper right end of the insulating cylinder, the discharging cylinder is connected with the inner lining layer, and an arc-shaped guide groove is provided on the outer wall of the insulating cylinder in a centrally symmetrical manner.
[0008] In one embodiment, the crushing unit includes a four-legged support frame, which is fixedly installed on the left side of the upper end of the mounting platform, and a square positioning frame is fixedly installed on the four-legged support frame. A square feed hopper is fixedly installed on the upper end of the square positioning frame, and a square discharge hopper is fixedly installed on the lower end of the square feed frame. A crushing part is arranged on the square positioning frame.
[0009] In one of the embodiments, the crushing part includes a crushing roller, which is symmetrically connected to the front and rear walls in a square positioning frame for rotation, the blades on the two crushing rollers are staggered, and knife plates are evenly arranged on the front and rear walls of the square positioning frame. The knife plates and the blades on adjacent crushing rollers are staggered, and the rear end of the crushing roller is fixedly connected to a matching gear, and the left and right matching gears are meshed with each other. Motor three is fixedly installed on the rear end of the square positioning frame through a motor seat, and the output shaft of motor three is fixedly connected to the matching gear on the left.
[0010] In one embodiment, the conveying unit includes an elevator, which is fixedly installed on the upper end of the mounting platform and on the right side of the crushing unit, a fixed plate is fixedly installed on the right end of the rightmost support frame of the elevator, a reinforcing rib plate fixedly installed front and back symmetrically on the lower end of the fixed plate and fixedly connected to the rightmost support frame of the elevator, a fixed support is fixedly installed front and back symmetrically on the right side of the upper end of the fixed plate, a center round rod is fixedly installed between the fixed supports, and an intermittent unloading part is rotatably connected to the center round rod.
[0011] In one of the embodiments, the intermittent unloading part includes a positioning and connecting block, which is rotatably connected to a central round rod, a loading frame is fixedly installed on the upper end of the positioning and connecting block, a counterweight block is fixedly installed on the left side of the lower end of the loading frame, a connecting round rod is fixedly installed between the front and rear side plates of the loading frame, and an opening and closing plate is hinged on the connecting round rod.
[0012] In one of the embodiments, the magnetic attraction component includes a cylindrical slider, which is slidably arranged in a longitudinal guide groove, a magnetic attraction block is fixedly connected to one end of the cylindrical slider close to the insulation cylinder, a matching slider is fixedly installed on one end of the magnetic attraction block close to the smelting furnace, and the matching slider is connected to the corresponding arc guide groove in a sliding manner.
[0013] In one embodiment, the driving assembly includes a driving gear, and the driving gear is rotatably connected to the opposite end of the extended positioning plate. The driving gears are fixedly connected by a transmission shaft. The upper end of the extended positioning plate on the upper side is fixedly installed with motor 2 through a motor seat, and the output shaft of motor 2 is fixedly connected to the upper driving gear.
[0014] In summary, the present invention includes at least one of the following beneficial technical effects:
[0015] 1. The present invention provides a scrap iron and steel processing and recycling equipment and a recycling process. The cleaned scrap iron and steel is crushed by a crushing unit, and the obtained small-volume crushed materials are conveyed by a conveying unit. When conveyed to the rightmost end, intermittent unloading is performed, and finally the crushed materials are melted by a smelting unit. In the above process, intermittent unloading is performed through a gap unloading part, and the crushed materials can be unloaded in batches, which is convenient for rapid melting of the crushed materials. At the same time, the crushed materials in the smelting furnace are magnetically guided by a magnetic attraction component, so that the crushed materials can move toward the wall where the magnetic attraction component is located. The closer the crushed materials are to the heating layer, the faster they melt. Since the movement of the crushed materials in the molten steel liquid will drive the flow of the liquid, the heating and melting of the crushed materials are further promoted, so that the overall smelting process is faster and more sufficient, and the smelting efficiency of the scrap iron and steel is improved.
[0016] 2. The magnetic suction component is set up, and the counter-rotating installation gear ring drives the connecting column to move synchronously. Since the cylindrical slider is in the longitudinal guide groove and the matching slider is in the arc guide groove, the magnetic suction block finally makes a circumferential upward movement on the outer wall of the insulation cylinder, thereby guiding the fragments in the smelting furnace to approach the heating layer, and at the same time drives the liquid flow to accelerate melting.
[0017] 3. The intermittent unloading section is set up with a constant weight of the counterweight. When the weight of the crushed materials accumulated in the loading frame is greater than the counterweight, the loading frame will tilt to the right. At this time, the opening and closing door will open due to the tilt angle and the falling direction of the crushed materials, realizing intermittent batch unloading, which is conducive to the full melting of the crushed materials.
[0018] In addition to the technical problems solved by the embodiments of the present invention described above, the technical features that constitute the technical solutions, and the beneficial effects brought about by the technical features of these technical solutions, other technical problems that can be solved by a scrap steel processing and recycling equipment and recycling process provided by the embodiments of the present application, other technical features included in the technical solutions, and the beneficial effects brought about by these technical features will be further described in detail in the specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0021] Figure 2 It is a schematic diagram of the top plan structure of the present invention.
[0022] Figure 3 It is a schematic diagram of the horizontal vertical half-section structure of the present invention.
[0023] Figure 4 For the present invention Figure 3 AA section view.
[0024] Figure 5 It is a schematic diagram of a horizontal vertical half-section structure of a smelting unit of the present invention.
[0025] Figure 6 For the present invention Figure 5 Enlarged view of point M in the middle.
[0026] Figure 7 For the present invention Figure 5 Middle BB section view.
[0027] Figure 8 It is a schematic diagram of the right-side plan structure of the smelting unit of the present invention.
[0028] Fig. 9 It is a schematic diagram of the horizontal vertical half-section structure of the intermittent feeding part of the present invention.
[0029] Fig.10 For the present invention Fig. 9 Enlarged view of point N in the middle.
[0030] Reference numerals:
[0031] 1. Installation platform; 2. Crushing unit; 21. Four-legged support frame; 22. Square positioning frame; 23. Square feed hopper; 24. Square discharge hopper; 25. Crushing unit; 251. Crushing roller; 252. Knife plate; 253. Matching gear; 254. Motor three; 3. Conveying unit; 31. Elevator; 32. Fixed plate; 33. Strengthening rib plate; 34. Fixed support; 35. Center round rod; 36. Intermittent unloading part; 361. Positioning connecting block; 362. Loading frame; 363. Counterweight block; 364. Connecting round rod; 365. Opening and closing plate; 4. Melting unit; 41. Bottom slide block; 42. Fixed Position bracket; 43, connecting shaft; 44, smelting furnace; 441, insulation cylinder; 442, feeding funnel; 443, heating layer; 444, lining layer; 445, discharge barrel; 446, arc guide groove; 45, magnetic guide part; 451, extending positioning plate; 452, driving assembly; 4521, driving gear; 4522, transmission shaft; 4523, motor two; 453, fixing ring; 454, mounting gear ring; 455, connecting column; 456, longitudinal guide groove; 457, magnetic suction assembly; 4571, cylindrical slider; 4572, magnetic suction block; 4573, matching slider; 46, motor one. DETAILED DESCRIPTION
[0032] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0033] See also Figure 1 , Figure 2 and Figure 3 A scrap steel processing and recycling equipment comprises: an installation platform 1, a crushing unit 2, a conveying unit 3 and a smelting unit 4, wherein the crushing unit 2 is fixedly installed on the left side of the upper end of the installation platform 1, the conveying unit 3 is fixedly installed on the upper end of the installation platform 1 and on the right side of the crushing unit 2, and the smelting unit 4 is slidably arranged on the upper end of the installation platform 1 and on the right side of the conveying unit 3.
[0034] See also Figure 1 , Figure 5 and Figure 8The smelting unit 4 includes a bottom slider 41, a positioning bracket 42, a connecting shaft 43, a smelting furnace 44, a magnetic guide part 45 and a motor 46. The bottom slider 41 is symmetrically slidably arranged on the upper end of the mounting platform 1 and located on the right side of the conveying unit 3. The positioning bracket 42 is fixedly installed on the upper end of the bottom slider 41. The connecting shaft 43 is rotatably connected to the positioning bracket 42. The smelting furnace 44 is fixedly installed between the connecting shafts 43. The smelting furnace 44 is provided with a magnetic guide part 45. The rear end of the rear positioning bracket 42 is fixedly installed with a motor 46 through a motor seat. The output shaft of the motor 46 is fixedly connected to the connecting shaft 43 on the rear side.
[0035] See also Figure 5 , Figure 7 and Figure 8 The smelting furnace 44 includes an insulating cylinder 441, a feeding funnel 442, a heating layer 443, an inner lining layer 444, a discharging cylinder 445 and an arc guide groove 446. The insulating cylinder 441 is fixedly installed between the connecting shafts 43. The feeding funnel 442 is fixedly installed on the upper end of the insulating cylinder 441. The inner wall of the insulating cylinder 441 is provided with a heating layer 443. The inner wall of the heating layer 443 is provided with an inner lining layer 444. A discharging cylinder 445 is fixedly installed on the upper side of the right end of the insulating cylinder 441. The discharging cylinder 445 is connected to the inner lining layer 444. The outer wall of the insulating cylinder 441 is symmetrically provided with an arc guide groove 446.
[0036] See also Figure 5 , Figure 7 and Figure 8 The magnetic guide part 45 includes an extended positioning plate 451, a driving component 452, a fixed collar 453, an installation gear ring 454, a connecting column 455, a longitudinal guide groove 456 and a magnetic attraction component 457. The left end of the heat insulating cylinder 441 is fixedly installed with extended positioning plates 451 at the upper and lower ends respectively, and a driving component 452 is arranged between the extended positioning plates 451. A fixed collar 453 is symmetrically fixedly installed at the outer end of the heat insulating cylinder 441 and located between the extended positioning plates 451. The fixing collar 453 is rotatably connected to the installation gear ring 454, and connecting columns 455 are symmetrically fixedly installed between the installation gear rings 454. A longitudinal guide groove 456 is opened on the connecting column 455, and a magnetic attraction component 457 is slidably arranged in the longitudinal guide groove 456. The magnetic attraction component 457 slides with the arc guide groove 446.
[0037] The cleaned scrap steel is crushed by the crushing unit 2, and the obtained crushed materials are conveyed by the conveying unit 3. When conveyed to the rightmost end, intermittent feeding is carried out. The crushed materials falling into the lining layer 444 from the feeding funnel 442 are continuously heated by the heating layer 443 until they are melted. The two mounting gear rings 454 are driven by the driving component 452 to rotate synchronously in the same direction (forward and reverse rotation are performed alternately, with a fast forward rotation speed and a slow reverse rotation speed), and then the mounting gear ring 454 drives the connecting column 455 to rotate synchronously.
[0038] During the process of installing the gear ring 454 for uniform reversal, the magnetic component 457 moves upward along the longitudinal guide groove 456 under the drive of the support column, and slides along the arc guide groove 446, so that the magnetic component 457 performs uniform upward movement on the outer wall of the insulation cylinder 441. Due to the magnetic effect of the magnetic component 457, the fragments in the lining layer 444 can move toward the wall where the magnetic component 457 is located. The closer the fragments are to the heating layer 443, the faster they melt. During the movement, the fragments can drive the molten steel liquid to flow, further promoting the melting of the fragments. As the liquid level of the molten steel liquid gradually rises, the magnetic component 457 rises slowly accordingly, which is used to guide the fragments that intermittently fall into the upper layer, thereby promoting melting.
[0039] After completing the smelting of a batch of scrap steel, the gear ring 454 is installed to rotate forward so that the magnetic suction component 457 returns to the starting point from top to bottom along the arc guide groove 446, and then the bottom slider 41 is controlled to move to the right. After it moves to the specified position and stops, the connecting shaft 43 is driven to rotate by the motor 46, so that the smelting furnace 44 as a whole rotates clockwise by a certain angle, so that the molten steel in the smelting furnace 44 can be poured out from the discharge barrel 445 (the molten steel is poured into the prepared mold for cooling to facilitate subsequent processing).
[0040] See also Figure 1 , Figure 3 and Figure 4 The crushing unit 2 includes a four-legged support frame 21, a square positioning frame 22, a square feed hopper 23, a square discharge hopper 24 and a crushing part 25. The four-legged support frame 21 is fixedly installed on the left side of the upper end of the installation platform 1, and the square positioning frame 22 is fixedly installed on the four-legged support frame 21. The square feed hopper 23 is fixedly installed on the upper end of the square positioning frame 22, and the square discharge hopper 24 is fixedly installed on the lower end of the square feed frame. The crushing part 25 is provided on the square positioning frame 22.
[0041] See also Figure 3 and Figure 4The crushing part 25 includes a crushing roller 251, a knife plate 252, a matching gear 253 and a motor three 254. The crushing roller 251 is symmetrically connected to the front and rear walls in the square positioning frame 22 for rotation. The blades on the two crushing rollers 251 are staggered. Knife plates 252 are evenly arranged on the front and rear walls of the square positioning frame 22. The knife plates 252 and the blades on the adjacent crushing rollers 251 are staggered. The rear end of the crushing roller 251 is fixedly connected to a matching gear 253. The left and right matching gears 253 are meshed with each other. The rear end of the square positioning frame 22 is fixedly installed with a motor three 254 through a motor seat. The output shaft of the motor three 254 is fixedly connected to the matching gear 253 on the left.
[0042] Scrap iron and steel is put into the square positioning frame 22 from the square feed hopper 23, and then the motor 3 254 drives the matching gear 253 to rotate, so that the crushing roller 251 rotates relatively, thereby crushing the scrap iron and steel put therein, and the obtained crushed materials fall from the square discharge hopper 24 onto the conveying unit 3.
[0043] See also Figure 1 , Figure 3 and Fig. 9 The conveying unit 3 includes an elevator 31, a fixed plate 32, a reinforcing rib 33, a fixed support 34, a central round rod 35 and an intermittent unloading part 36. The elevator 31 is fixedly installed on the upper end of the mounting platform 1 and on the right side of the crushing unit 2. The fixed plate 32 is fixedly installed on the right end of the rightmost support frame of the elevator 31. The reinforcing rib 33 fixedly connected to the rightmost support frame of the elevator 31 is symmetrically fixedly installed on the lower end of the fixed plate 32. The fixed supports 34 are symmetrically fixedly installed on the right side of the upper end of the fixed plate 32. A central round rod 35 is fixedly installed between the fixed supports 34, and the intermittent unloading part 36 is rotatably connected to the central round rod 35.
[0044] See also Fig. 9 and Fig.10 The intermittent unloading part 36 includes a positioning connection block 361, a loading frame 362, a counterweight block 363, a connecting round rod 364 and an opening and closing plate 365. The positioning connection block 361 is rotatably connected to the center round rod 35, the loading frame 362 is fixedly installed on the upper end of the positioning connection block 361, the counterweight block 363 is fixedly installed on the left side of the lower end of the loading frame 362, a connecting round rod 364 is fixedly installed between the front and rear side plates of the loading frame 362, and the opening and closing plate 365 is hinged on the connecting round rod 364.
[0045] The crushed materials are transported to the right end by the elevator 31 and fall into the loading frame 362 from the right end. As the crushed materials gradually increase, when the weight of the crushed materials in the loading frame 362 is greater than the weight of the counterweight block 363, the positioning connection block 361 rotates to the right around the central round rod 35, that is, the loading frame 362 tilts to the right so that a batch of crushed materials are poured out from the right end of the loading frame 362; the weight of the counterweight block 363 is set to be constant. When the weight of the crushed materials accumulated in the loading frame 362 is greater than the counterweight block 363, according to the lever principle, the loading frame 362 will tilt to the right. At this time, the opening and closing door will open due to the tilt angle and the falling direction of the crushed materials, realizing intermittent batch unloading, which is helpful for the crushed materials to be fully melted.
[0046] See also Figure 5 and Figure 7 The driving assembly 452 includes a driving gear 4521, a transmission shaft 4522 and a second motor 4523. The opposite end of the extended positioning plate 451 is rotatably connected with the driving gear 4521. The driving gears 4521 are fixedly connected through the transmission shaft 4522. The upper end of the extended positioning plate 451 on the upper side is fixedly installed with a second motor 4523 through a motor seat. The output shaft of the second motor 4523 is fixedly connected to the upper driving gear 4521. The rotation of the second motor 4523 drives the uppermost driving gear 4521 to rotate. Under the action of the transmission shaft 4522, the upper and lower driving gears 4521 rotate synchronously in the same direction, which can drive the installation gear ring 454 to rotate at a uniform speed within a certain angle. After a period of time, the second motor 4523 reverses to make the installation gear ring 454 rotate in the opposite direction. The positive and negative rotations are performed alternately. The angle of each rotation is the same but the speed is different. The positive rotation speed is much faster than the reverse rotation speed.
[0047] See also Figure 5 , Figure 6 and Figure 8 The magnetic attraction component 457 includes a cylindrical slider 4571, a magnetic attraction block 4572 and a matching slider 4573. The cylindrical slider 4571 is slidably arranged in the longitudinal guide groove 456. The end of the cylindrical slider 4571 close to the insulation cylinder 441 is fixedly connected with the magnetic attraction block 4572. The end of the magnetic attraction block 4572 close to the smelting furnace 44 is fixedly installed with the matching slider 4573, and the matching slider 4573 is connected to the corresponding arc guide groove 446 in a sliding manner; the reverse rotating installation gear ring 454 drives the connecting column 455 to move synchronously. Since the cylindrical slider 4571 is in the longitudinal guide groove 456 and the matching slider 4573 is in the arc guide groove 446, the magnetic attraction block 4572 finally makes a circumferential upward movement on the outer wall of the insulation cylinder 441; when the installation gear ring 454 rotates forward, the magnetic attraction block 4572 will return to the starting position.
[0048] In addition, the present invention also provides a waste steel processing and recycling process, comprising the following steps:
[0049] S1. Collection and sorting: sorting of scrap steel recovered from various fields.
[0050] S2. Cleaning and impurity removal: Clean the sorted scrap steel to remove impurities and pollutants.
[0051] S3, scrap smelting: the cleaned scrap steel is put into the crushing unit 2 for crushing, and the scrap is put into the smelting unit 4 by the conveying unit 3 to obtain molten steel liquid through smelting.
[0052] S4. Finished product processing: After further treatment and processing, the molten steel can be made into various steel products, such as steel plates and rebars.
[0053] The working principle of the present invention is as follows: the cleaned scrap iron and steel is crushed by the crushing unit 2, and the obtained crushed materials are conveyed by the conveying unit 3. When conveyed to the rightmost end, intermittent unloading is carried out. The crushed materials falling into the inner lining layer 444 from the feeding funnel 442 are continuously heated by the heating layer 443 until they are melted, and the two mounting gear rings 454 are driven by the driving component 452 to rotate synchronously in the same direction (forward and reverse rotation are performed alternately, with a fast forward rotation speed and a slow reverse rotation speed), and then the mounting gear ring 454 drives the connecting column 455 to rotate synchronously; during the process of the mounting gear ring 454 reversing at a uniform speed, the magnetic suction component 457 moves upward along the longitudinal guide groove 456 under the drive of the support column, and slides along the arc guide groove 446 at the same time, so that the magnetic suction component 457 performs a uniform upward motion on the outer wall of the heat-insulating cylinder 441. Due to the magnetic attraction of the magnetic suction component 457 The action can make the crushed materials in the lining layer 444 move toward the wall where the magnetic suction component 457 is located. The closer the crushed materials are to the heating layer 443, the faster they melt. During the movement, the crushed materials can drive the molten steel liquid to flow, further promoting the melting of the crushed materials. As the level of the molten steel liquid gradually rises, the magnetic suction component 457 rises slowly accordingly, and is used to guide the crushed materials that intermittently fall into the upper layer, thereby promoting melting. After completing the smelting treatment of a batch of scrap steel, the gear ring 454 is installed to rotate forward so that the magnetic suction component 457 returns to the starting point from top to bottom along the arc guide groove 446, and then the bottom slider 41 is controlled to move to the right. After it moves to the specified position and stops, the connecting shaft 43 is driven to rotate by the motor 1 46, so that the smelting furnace 44 as a whole rotates clockwise by a certain angle, so that the molten steel liquid in the smelting furnace 44 can be poured out from the discharge barrel 445.
[0054] In the description of the present invention, it is necessary to understand that the orientations or positional relationships indicated by terms such as “middle”, “upper”, “lower”, “front”, “back”, “left”, “right”, “top”, “bottom”, “inner”, “outer”, “axial” and “circumferential” are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0055] In addition, the terms "first", "second", "number one", "number two", "one", "two" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. In the description of the present invention, "multiple" means at least two, such as two, three, etc., unless otherwise clearly and specifically limited.
[0056] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a sliding connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0057] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A scrap steel processing and recycling equipment, characterized in that: include: An installation platform (1), wherein a crushing unit (2) is fixedly installed on the left side of the upper end of the installation platform (1), a conveying unit (3) is fixedly installed on the upper end of the installation platform (1) and located on the right side of the crushing unit (2), and a smelting unit (4) is slidably arranged on the upper end of the installation platform (1) and located on the right side of the conveying unit (3); wherein: The smelting unit (4) comprises a bottom slider (41), which is symmetrically slidably arranged at the upper end of the mounting platform (1) and located on the right side of the conveying unit (3) in the front and rear directions, a positioning bracket (42) is fixedly installed at the upper end of the bottom slider (41), a connecting shaft (43) is rotatably connected to the positioning bracket (42), a smelting furnace (44) is fixedly installed between the connecting shafts (43), a magnetic guide portion (45) is arranged on the smelting furnace (44), a motor 1 (46) is fixedly installed at the rear end of the rear positioning bracket (42) through a motor seat, and an output shaft of the motor 1 (46) is fixedly connected to the connecting shaft (43) at the rear side; The magnetic guide part (45) comprises an extended positioning plate (451), and the extended positioning plates (451) are fixedly installed on the upper and lower sides of the left end of the smelting furnace (44), and a driving component (452) is arranged between the extended positioning plates (451). A fixed collar (453) is symmetrically fixedly installed on the outer end of the smelting furnace (44) and located between the extended positioning plates (451), and a mounting gear ring (454) is rotatably connected to the fixed collar (453). A connecting column (455) is symmetrically fixedly installed between the mounting gear rings (454), and a longitudinal guide groove (456) is provided on the connecting column (455). A magnetic attraction component (457) is slidably arranged in the longitudinal guide groove (456), and the magnetic attraction component (457) is slidably matched with the smelting furnace (44); The smelting furnace (44) comprises a heat-insulating cylinder (441), the heat-insulating cylinder (441) is fixedly installed between the connecting shafts (43), a feeding funnel (442) is fixedly installed on the upper end of the heat-insulating cylinder (441), a heating layer (443) is arranged on the inner wall of the heat-insulating cylinder (441), an inner lining layer (444) is arranged on the inner wall of the heating layer (443), a discharge cylinder (445) is fixedly installed on the upper side of the right end of the heat-insulating cylinder (441), the discharge cylinder (445) is connected to the inner lining layer (444), and an arc-shaped guide groove (446) is opened on the outer wall of the heat-insulating cylinder (441) in a centrally symmetrical manner. The magnetic attraction component (457) includes a cylindrical slider (4571), and the cylindrical slider (4571) is slidably arranged in the longitudinal guide groove (456). The end of the cylindrical slider (4571) close to the insulation cylinder (441) is fixedly connected to a magnetic attraction block (4572), and the end of the magnetic attraction block (4572) close to the smelting furnace (44) is fixedly installed with a matching slider (4573), and the matching slider (4573) is connected to the corresponding arc guide groove (446) in a sliding matching manner.
2. The scrap steel processing and recycling equipment according to claim 1, characterized in that: The crushing unit (2) comprises a four-legged support frame (21), the four-legged support frame (21) is fixedly mounted on the left side of the upper end of the mounting platform (1), a square positioning frame (22) is fixedly mounted on the four-legged support frame (21), a square feed hopper (23) is fixedly mounted on the upper end of the square positioning frame (22), a square discharge hopper (24) is fixedly mounted on the lower end of the square feed frame, and a crushing portion (25) is provided on the square positioning frame (22).
3. The scrap steel processing and recycling equipment according to claim 2 is characterized in that: The crushing part (25) comprises a crushing roller (251), the crushing roller (251) is symmetrically rotatably connected between the front and rear walls of the square positioning frame (22), the blades on the two crushing rollers (251) are staggered, knife plates (252) are evenly arranged on the front and rear walls of the square positioning frame (22), the knife plates (252) and the blades on the adjacent crushing rollers (251) are staggered, the rear end of the crushing roller (251) is fixedly connected to a matching gear (253), the left and right matching gears (253) are meshed, and the rear end of the square positioning frame (22) is fixedly installed with a motor three (254) through a motor seat, and the output shaft of the motor three (254) is fixedly connected to the matching gear (253) on the left.
4. The scrap steel processing and recycling equipment according to claim 1, characterized in that: The conveying unit (3) comprises an elevator (31), the elevator (31) is fixedly installed on the upper end of the installation platform (1) and located on the right side of the crushing unit (2), a fixed plate (32) is fixedly installed on the right end of the rightmost support frame of the elevator (31), a reinforcing rib (33) fixedly connected to the rightmost support frame of the elevator (31) is fixedly installed on the lower end of the fixed plate (32) symmetrically in the front and back, a fixed support (34) is fixedly installed on the right side of the upper end of the fixed plate (32) symmetrically in the front and back, a central round rod (35) is fixedly installed between the fixed supports (34), and an intermittent unloading portion (36) is rotatably connected to the central round rod (35).
5. The scrap steel processing and recycling equipment according to claim 4 is characterized in that: The intermittent unloading portion (36) comprises a positioning connection block (361), the positioning connection block (361) is rotatably connected to the center round rod (35), a loading frame (362) is fixedly installed on the upper end of the positioning connection block (361), a counterweight block (363) is fixedly installed on the left side of the lower end of the loading frame (362), a connecting round rod (364) is fixedly installed between the front and rear side plates of the loading frame (362), and an opening and closing plate (365) is hinged on the connecting round rod (364).
6. The scrap steel processing and recycling equipment according to claim 1, characterized in that: The driving assembly (452) comprises a driving gear (4521), the opposite end of the extended positioning plate (451) is rotatably connected with the driving gear (4521), the driving gears (4521) are fixedly connected via a transmission shaft (4522), a second motor (4523) is fixedly mounted on the upper end of the extended positioning plate (451) on the upper side via a motor seat, and the output shaft of the second motor (4523) is fixedly connected to the driving gear (4521) on the upper side.
Citation Information
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Steel smelting manufacturing and processing process
CN111504067A
Metal piece machining, producing and smelting equipment
CN114963757A