A low-temperature plasma textile fabric processing equipment

By designing low-temperature plasma textile fabric processing equipment, using heated hollow plates and pressing rollers for ironing and wrinkle removal, and combining the design of a hair removal brush to remove fluff, the problem of wrinkles and fur removal in the prior art is solved, and the problem of wrinkles and fur removal in the fabric surface in the prior art is improved. The dyeing effect and quality of the fabric.

CN118854657BActive Publication Date: 2025-02-21NANTONG SANSHENG TEXTILE CO LTD
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Patent Information

Application Number
CN202411342652.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-02-21
Estimated Expiration
2044-09-25

AI Technical Summary

Technical Problem

The prior art cannot effectively remove wrinkles and fluff on the surface of textile fabrics, affecting the dyeing effect of the fabric.

Method used

A low-temperature plasma textile fabric treatment equipment is designed, and the fabric is ironed and wrinkled with heated hollow plates and press rollers, and the fur on the fabric is removed through a hair removal brush and a special mechanical mechanism.

Benefits of technology

It realizes effective removal of wrinkles and fluff on the surface of textile fabrics, and improves the dyeing effect and quality of the fabric.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of fabric processing, and in particular to a low-temperature plasma textile fabric processing device, comprising: a base, a processing frame is arranged on the top of the base, the processing frame is arranged with a material roller, the material roller is rolled with fabric, the top of the processing frame is a hollow plate, a water tank is fixed on the top of the base, a hose is connected to the bottom of the hollow plate and the end of the hose is connected to the water tank, a support plate is fixed on the top of the base, the support plate is rotatably connected with a hollow shaft, and the beneficial effect is: pulling a thick rope drives four thin ropes to move, when the four thin ropes move, the plug block retracts into the inside of the groove and the spring is compressed, then the rectangular frame at the top of the hair removal brush is aligned with the rectangular plate, then the thick rope is loosened and then the four thin ropes are loosened, at this time the spring reset drives the plug block to extend from the groove into the inside of the slot, which is conducive to completing the connection between the support rod and the hair removal brush by pulling the thick rope.
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Description

Technical Field

[0001] The invention relates to the technical field of fabric processing, and in particular to low-temperature plasma textile fabric processing equipment. Background Art

[0002] The research on textile fabrics using low-temperature plasma technology has become a hot topic in the textile field. When some dyes that are difficult to dye can be treated with plasma, the dye uptake of textiles can be improved, and the textiles treated with plasma can have improved color saturation, so plasma-treated textile fabrics have been widely used.

[0003] Citing the patent application number CN216378891U, when the textile fabric needs to be hung, the card plate is pressed to move the card plate downward to squeeze the spring, and then the fixed frame is pulled to move to the outside of the plasma treatment box. The fixed frame drives the movable plate to move to the outside of the plasma treatment box, so that the limiting mechanism and the textile mechanism are moved out of the plasma treatment box, which is convenient for hanging the placed fabric, greatly improving the convenience of using the device. The surface of the existing fabric is prone to wrinkles, and the wrinkles will affect the dyeing effect of the fabric. The device cannot remove the wrinkles of the fabric. At the same time, since most of the fabric is cotton fabric, it is easy to produce fluff. The device cannot complete the removal of the fluff on the surface of the fabric. Summary of the invention

[0004] The purpose of the present invention is to solve the problem that wrinkles are easily generated on the surface of existing fabrics in the prior art, which will affect the dyeing effect of the fabrics, and the device cannot remove the wrinkles on the fabrics. At the same time, since most of the fabrics are cotton fabrics, fluff is easily generated, and the device cannot remove the fluff on the surface of the fabrics. A low-temperature plasma textile fabric processing device is proposed.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a low-temperature plasma textile fabric processing equipment, comprising: a base, a processing frame is arranged on the top of the base, the processing frame is provided with a material roller, the material roller is rolled up with fabric, the top of the processing frame is a hollow plate, a water tank is fixed on the top of the base, a hose is connected to the bottom of the hollow plate and the end of the hose is connected to the water tank.

[0006] The present invention can be further configured as follows: a support plate is fixed on the top of the base, the support plate is rotatably connected to a hollow shaft, a circular pressure roller is arranged on the outside of the hollow shaft, the hollow shaft is connected to a hollow tube, and the hollow tube penetrates to the outside of the pressure roller.

[0007] The present invention can be further configured as follows: a hollow cylinder is fixed to the back of the support plate, the interior of the hollow cylinder is divided into a first compartment and a second compartment, a solenoid valve is installed outside the first compartment, and a one-way valve is installed between the first compartment and the second compartment.

[0008] The present invention can be further configured as follows: the interior of the first chamber is rotatably connected to a rotating shaft, an impeller is fixed to the outside of the rotating shaft, one end of the rotating shaft is located outside the hollow cylinder and is fixed with a first pulley, the second chamber is connected to a first pipe, and one end of the first pipe is rotatably connected to one end of the hollow shaft.

[0009] The present invention can be further configured such that the support plate is rotatably connected to a winding roller, one end of the winding roller is located at the back of the support plate and is fixed with a second pulley.

[0010] The present invention can be further configured such that the water tank is connected to a second pipe, and one end of the second pipe is located inside the first compartment, a hollow seat is fixed to the top of the water tank, and the top of the hollow seat is arc-shaped.

[0011] The present invention can be further configured such that an electric heating tube for heating and boiling water is installed inside the water tank.

[0012] The present invention may be further configured such that the first pulley and the second pulley are connected via a belt.

[0013] The present invention may be further configured such that a water inlet and a water outlet are provided on the side of the water tank.

[0014] The low-temperature plasma textile fabric processing equipment proposed by the present invention has the following beneficial effects:

[0015] 1. The steam in the water tank enters the hollow seat to heat the hollow seat, and enters the hollow plate through the hose to heat the hollow plate, and then enters the first compartment through the second pipe to drive the impeller to rotate. When the shaft rotates, it drives the first pulley to rotate, and then drives the second pulley to rotate through the belt. The rotation of the second pulley drives the winding roller to rotate to wind up the cotton fabric, and a reducer is installed to assist the impeller to work, which is used to transfer the high speed and low torque of the impeller to the low speed and high torque of the winding roller, so as to ensure that the winding roller has enough power. Since the fabric passes between the hollow seat and the pressure roller, the heated hollow seat can also realize ironing and wrinkle removal of the fabric.

[0016] 2. Pull the thick rope to drive the four thin ropes to move. When the four thin ropes move, the plug block retracts into the groove and the spring is compressed. Then align the rectangular frame on the top of the hair removal brush with the rectangular plate. Then release the thick rope and then the four thin ropes. At this time, the spring reset drives the plug block to extend from the groove into the slot, which is conducive to completing the connection between the support rod and the hair removal brush by pulling the thick rope. When the hair removal brush needs to be replaced, just pull the thick rope again. The installation and disassembly of the hair removal brush can be completed by tightening and loosening the thick rope. The whole process is simple, convenient and fast. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall appearance structure proposed by the present invention;

[0018] Figure 2 The present invention proposes Figure 1 Schematic diagram of local structure;

[0019] Figure 3 This is a schematic diagram of the internal structure of the hollow cylinder proposed by the present invention;

[0020] Figure 4 This is a schematic diagram of the internal structure of the pressure roller proposed by the present invention;

[0021] Figure 5 This is a schematic diagram of the support rod structure proposed by the present invention;

[0022] Figure 6 The present invention proposes Figure 1 Schematic diagram of local structure;

[0023] Figure 7 This is an enlarged view of point A proposed by the present invention;

[0024] Figure 8 This is a schematic diagram of the top structure of the rectangular plate proposed by the present invention;

[0025] Fig. 9 This is a cross-sectional view of a rectangular plate proposed by the present invention.

[0026] In the figure: 1. base; 2. processing rack; 3. material roller; 4. material; 5. hollow plate; 6. water tank; 7. hose; 8. support plate; 9. hollow shaft; 10. pressure roller; 11. hollow tube; 12. hollow cylinder; 13. first cabin; 14. second cabin; 15. solenoid valve; 16. one-way valve; 17. rotating shaft; 18. impeller; 19. first pulley; 20. first pipeline; 21. winding roller; 23. second pulley; 24. second pipeline; 25. hollow seat; 26. support rod; 27. dehairing brush; 28. rectangular plate; 29. ​​rectangular frame; 31. round hole; 32. groove; 33. spring; 34. plug block; 35. thin rope; 38. thick rope; 40. slot. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of its embodiments based on the overall structure of the present invention.

[0029] Specifically, Figure 1-9 As shown: A low-temperature plasma textile fabric processing equipment, comprising: a base 1, a processing frame 2 is arranged on the top of the base 1, the processing frame 2 is provided with a material roller 3, the material roller 3 is rolled with fabric 4, the top of the processing frame 2 is a hollow plate 5, a water tank 6 is fixed on the top of the base 1, an electric heating pipe for heating and boiling water is installed inside the water tank 6, a hose 7 is connected to the bottom of the hollow plate 5 and the end of the hose 7 is connected to the water tank 6, the water in the water tank 6 is boiled to generate steam, and then the water vapor enters the hollow plate 5 from the hose 7 to properly heat the hollow plate 5,

[0030] Furthermore, a support plate 8 is fixed on the top of the base 1, and a hollow shaft 9 is rotatably connected to the support plate 8. A circular pressure roller 10 is arranged on the outside of the hollow shaft 9, and a hollow tube 11 is connected to the hollow shaft 9, and the hollow tube 11 passes through the outside of the pressure roller 10. A hollow cylinder 12 is fixed on the back of the support plate 8, and the interior of the hollow cylinder 12 is divided into a first compartment 13 and a second compartment 14. A solenoid valve 15 is installed on the outside of the first compartment 13, and a one-way valve 16 is installed between the first compartment 13 and the second compartment 14. The steam in the water tank 6 enters the interior of the first compartment 13 from the second pipe 24. The steam entering the first compartment 13 is the largest and has a large kinetic energy. When the steam passes through the blades of the impeller 18, the direction of the airflow changes, which increases the impact force on the blades, and drives the impeller 18 to rotate and do work, and converts the kinetic energy of the steam into the mechanical energy of the shaft rotation. The rotation of the impeller 18 driven by the steam is a prior art and is not described here. The impeller 18 drives the rotating shaft 17 to rotate.

[0031] Next, the water tank 6 is connected to a second pipe 24, and one end of the second pipe 24 is located inside the first compartment 13, a hollow seat 25 is fixed on the top of the water tank 6, and the top of the hollow seat 25 is arc-shaped, the first compartment 13 is rotatably connected to the inside of the rotating shaft 17, an impeller 18 is fixed to the outside of the rotating shaft 17, one end of the rotating shaft 17 is located outside the hollow cylinder 12 and is fixed with a first pulley 19, the second compartment 14 is connected to a first pipe 20, one end of the first pipe 20 is rotatably connected to one end of the hollow shaft 9, the support plate 8 is rotatably connected to a winding roller 21, one end of the winding roller 21 is located on the back of the support plate 8 and is fixed with a second pulley 23, the first pulley 19 and the second pulley 23 They are connected by a belt, and the impeller 18 drives the rotating shaft 17 to rotate. When the rotating shaft 17 rotates, it drives the first pulley 19 to rotate, and then drives the second pulley 23 to rotate through the belt. The rotation of the second pulley 23 drives the winding roller 21 to rotate to wind up the cotton fabric 4, and a reducer is installed to assist the impeller 18 to work, which is used to transfer the high speed and low torque of the impeller 18 to the low speed and high torque of the winding roller 21, so as to ensure that the winding roller 21 has sufficient power. Since the fabric 4 is laid flat on the top of the hollow plate 5, the heated hollow plate 5 can iron the fabric 4 to make the wrinkled position of the fabric 4 flat. At the same time, since the fabric 4 passes between the hollow seat 25 and the pressure roller 10, the heated hollow seat 25 can also iron and remove wrinkles on the fabric 4.

[0032] In addition, a hair removal mechanism is provided on the top of the processing frame 2, and the hair removal mechanism includes a support rod 26 and a hair removal brush 27. A rectangular plate 28 is fixed to the bottom of the support rod 26, and a rectangular frame 29 matched with the rectangular plate 28 is provided on the top of the hair removal brush 27. A round hole 31 is passed through the top of the rectangular plate 28, and four mutually perpendicular grooves 32 are provided inside the rectangular plate 28. A spring 33 is fixed inside the groove 32 and a plug block 34 is slidably connected. One end of the spring 33 is fixedly connected to the plug block 34, and one end of the plug block 34 is fixed with a thin rope 35, and the thin rope 35 passes through the inside of the spring 33 and passes through the groove 32. One end of the four thin ropes 35 passes through the round hole 31 and the support rod 26, and the four thin ropes 35 are twisted into a thick rope 38 on the outside of the support rod 26. Slots are provided on the four sides of the rectangular frame 29. 40, the number of the plug block 34 and the slot 40 are both four, one plug block 34 corresponds to one slot 40, the height and width of the slot 40 are greater than the height and width of the plug block 34, pulling the thick rope 38 drives the four thin ropes 35 to move, when the four thin ropes 35 move, the plug block 34 retracts into the inside of the groove 32 and the spring 33 is compressed, then the rectangular frame 29 on the top of the hair removal brush 27 is aligned with the rectangular plate 28, then the thick rope 38 is released and then the four thin ropes 35 are released, at this time the spring 33 is reset to drive the plug block 34 to extend from the groove 32 into the inside of the slot 40, which is conducive to completing the connection between the support rod 26 and the hair removal brush 27 by pulling the thick rope 38, when the hair removal brush 27 needs to be replaced, just pull the thick rope 38 again, and the hair removal brush 27 can be installed and disassembled by tightening and loosening the thick rope 38. The whole process is simple, convenient and fast.

[0033] Working principle: The fabric 4 is located outside the material roller 3. When the fabric 4 needs to be processed, the fabric 4 is Figure 1As shown, the fabric 4 is spread on the top of the hollow plate 5, and then passes through the arc groove on the top of the hollow seat 25 and is finally wound up by the winding roller 21. Water is stored in the water tank 6. A water inlet and a water outlet are arranged on the side of the water tank 6, and an electric heating pipe is installed inside the water tank 6. Water is filled and drained through the water inlet and the water outlet. Then, the electric heating pipe is energized to heat the water in the water tank 6 to boil it and generate a large amount of steam. Then, the steam enters the interior of the hollow seat 25 to heat the hollow seat 25, and enters the interior of the hollow plate 5 through the hose 7 to heat the hollow plate 5, and then enters the interior of the first cabin 13 through the second pipe 24. The steam entering the first cabin 13 The most incoming steam has a large kinetic energy. When the steam passes through the blades of the impeller 18, the direction of the airflow changes, increasing the impact force on the blades, driving the impeller 18 to rotate and do work, converting the kinetic energy of the steam into mechanical energy for the rotation of the shaft. The rotation of the impeller 18 driven by steam is a prior art and will not be described here. The impeller 18 drives the rotating shaft 17 to rotate. When the rotating shaft 17 rotates, it drives the first pulley 19 to rotate, and then drives the second pulley 23 to rotate through the belt. The rotation of the second pulley 23 drives the winding roller 21 to rotate to wind up the cotton fabric 4, and the impeller 18 is assisted by installing a reducer to transmit the high speed and low torque of the impeller 18 to the winding roller 21. The low speed and high torque are used to ensure that the winding roller 21 has enough power. Since the fabric 4 is laid flat on the top of the hollow plate 5, the heated hollow plate 5 can iron the fabric 4 to make the wrinkled position of the fabric 4 flat. At the same time, since the fabric 4 passes between the hollow seat 25 and the pressing roller 10, the heated hollow seat 25 can also iron and remove wrinkles on the fabric 4. While ironing, the one-way valve 16 is opened to allow the steam in the first compartment 13 to enter the interior of the second compartment 14. The one-way valve 16 can only exhaust in one direction to prevent the air in the second compartment 14 from entering the first compartment 13. Then the solenoid valve 15 is opened and the low-temperature air outside enters the second compartment 14. 4, and then the water vapor in the second chamber 14 is cooled and liquefied into small water droplets. The hollow shaft 9 is lower than the hollow cylinder 12. Then the small water droplets enter the interior of the hollow shaft 9 through the first pipe 20 and then enter the interior of the hollow tube 11. Then, they are evenly discharged from the hollow tube 11 to the surface of the fabric 4 to prevent the high temperature of the hollow seat 25 from scalding the fabric 4 to form protection. At the same time, the small water droplets can make the fabric 4 expand and stretch to improve the effect of wrinkle removal and straightening and shaping. The steam entering the hollow plate 5 is less, so the temperature of the hollow plate 5 is lower than the temperature of the hollow seat 25. The temperature of the hollow plate 5 will not cause damage to the fabric 4, and then the fabric 4 does not need to discharge small water droplets for protection when passing on the surface of the hollow plate 5.

[0034] Before using the device, the hair removal brush 27 needs to be installed at the bottom of the support rod 26. The details are as follows: pull the thick rope 38 to drive the four thin ropes 35 to move. When the four thin ropes 35 move, the plug 34 retracts into the inside of the groove 32 and the spring 33 is compressed. Then, align the rectangular frame 29 on the top of the hair removal brush 27 with the rectangular plate 28, then release the thick rope 38 and then the four thin ropes 35. At this time, the spring 33 is reset to drive the plug 34 to extend from the groove 32 into the inside of the slot 40, which is conducive to completing the hair removal by pulling the thick rope 38. The support rod 26 is connected to the hair removal brush 27. When the hair removal brush 27 needs to be replaced, just pull the thick rope 38 again. The installation and disassembly of the hair removal brush 27 can be completed by tightening and loosening the thick rope 38. The whole process is simple, convenient and fast. The hair removal brush 27 is specially designed for removing the fluff on the fabric 4. This brush has high-density particle acupuncture. When the fabric 4 passes through the hair removal brush 27, the fluff on the fabric 4 is all stuck to the hair removal brush 27, which is conducive to removing the fluff on the surface of the fabric 4 by this method.

[0035] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A low-temperature plasma textile fabric processing device, comprising: A base (1), characterized in that: a processing frame (2) is arranged on the top of the base (1), the processing frame (2) is provided with a material roller (3), the material roller (3) rolls up a fabric (4), the top of the processing frame (2) is a hollow plate (5), a water tank (6) is fixed on the top of the base (1), a hose (7) is connected to the bottom of the hollow plate (5), and the end of the hose (7) is connected to the water tank (6); A support plate (8) is fixed on the top of the base (1), the support plate (8) is rotatably connected to a hollow shaft (9), a circular pressing roller (10) is arranged outside the hollow shaft (9), the hollow shaft (9) is connected to a hollow tube (11), and the hollow tube (11) penetrates to the outside of the pressing roller (10); A hollow cylinder (12) is fixed to the back of the support plate (8); the interior of the hollow cylinder (12) is divided into a first chamber (13) and a second chamber (14); a solenoid valve (15) is installed outside the first chamber (13); and a one-way valve (16) is installed between the first chamber (13) and the second chamber (14); The first chamber (13) is rotatably connected to a rotating shaft (17) inside, an impeller (18) is fixed outside the rotating shaft (17), one end of the rotating shaft (17) is located outside the hollow cylinder (12) and is fixed with a first pulley (19), the second chamber (14) is connected to a first pipe (20), one end of the first pipe (20) is rotatably connected to one end of the hollow shaft (9), the support plate (8) is rotatably connected to a winding roller (21), one end of the winding roller (21) is located on the back of the support plate (8) and is fixed with a second pulley (23); The water tank (6) is connected to a second pipe (24), and one end of the second pipe (24) is located inside the first chamber (13). A hollow seat (25) is fixed on the top of the water tank (6). An electric heating pipe for heating and boiling water is installed inside the water tank (6). The first pulley (19) and the second pulley (23) are connected via a belt. A hair removal mechanism is arranged on the top of the processing frame (2), and the hair removal mechanism comprises a support rod (26) and a hair removal brush (27). A rectangular plate (28) is fixed to the bottom of the support rod (26), and a rectangular frame (29) matched with the rectangular plate (28) is arranged on the top of the hair removal brush (27). A round hole (31) passes through the top of the rectangular plate (28), and four mutually perpendicular grooves (32) are arranged inside the rectangular plate (28). A spring (33) is fixed inside the groove (32) and is slidably connected to an insert block (34). The spring (33) ) is fixedly connected to an insert block (34), a thin rope (35) is fixed to one end of the insert block (34), and the thin rope (35) passes through the interior of the spring (33) and penetrates the groove (32), one end of four thin ropes (35) passes through the circular hole (31) and the support rod (26), and the four thin ropes (35) are twisted into a thick rope (38) outside the support rod (26), and slots (40) are provided on four sides of the rectangular frame (29), the number of the insert block (34) and the number of the slots (40) are both four, and one insert block (34) corresponds to one slot (40).

2. The low-temperature plasma textile fabric processing equipment according to claim 1 is characterized in that: The top of the hollow seat (25) is arc-shaped.

3. The low-temperature plasma textile fabric processing equipment according to claim 1 is characterized in that: A water inlet and a water outlet are provided on the side of the water tank (6).

Citation Information

Patent Citations

  • Normal-pressure low-temperature plasma textile fabric treatment equipment

    CN216378891U

  • Drying equipment for cotton cloth processing

    CN118031573A