Welding platform for the main beam force pipe of an electric tricycle
By designing the main beam force pipe welding platform of electric tricycle, using a variety of motor-driven threaded rods and slide rail devices, the automatic fixing and adjustment of the main beam force pipe is achieved, solving the problems of complex operation and low automation of the existing welding devices, and improving welding efficiency and workpiece yield.
Patent Information
- Application Number
- CN202410986326.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2044-07-23
AI Technical Summary
The positioning method of the welding device of the existing electric tricycle main beam is too complicated to operate and has low automation, resulting in low welding efficiency and easy to cause workpiece scrapping.
A main beam force tube welding platform for electric tricycles is designed, using a variety of motor-driven threaded rods and slide rail devices. Through a precise cylinder and rotary cylinder system, the main beam force tube is automatically fixed and adjusted.
It improves the degree of automation of the welding platform, simplifies the operation process, significantly improves welding efficiency, reduces workpiece scrapping rate, and achieves flexible adaptation to main beams of different specifications.
Smart Images

Figure CN118875633B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of electric tricycle production, and specifically to a main beam force pipe welding platform for an electric tricycle. Background Art
[0002] Electric tricycles, with the advantages of strong applicability, flexibility, simple maintenance, convenient repair, low price, etc., can flexibly travel through narrow roads. Electric tricycles are equipped with a reverse switch, which can conveniently realize the function of forward and reverse driving. This is very practical in narrow alleys and lanes. It is very convenient for both driving and parking, and is widely used in short-distance transportation fields such as families, urban and rural areas, individual rentals, factory areas, mining areas, sanitation, and community cleaning. In the structure of an electric tricycle, the main beam is an indispensable part. The main beam is used to support various loads and transfer them, and is the main load-bearing carrier of the gravity of the electric tricycle. The positioning method of the existing main beam welding device is too complicated in operation steps, requires manual adjustment, takes a lot of time, has too low automation, reduces the welding efficiency. At the same time, since the positioning device needs to be re-adjusted and positioned for main beams of different specifications, a large amount of time and energy are wasted for each adjustment, the work efficiency is low, and due to reasons such as insufficient precision of the platform positioning and manual operation, the workpieces are easily scrapped during the welding process. Summary of the Invention
[0003] In view of the deficiencies of the prior art and to solve the above technical problems, the present invention provides a main beam force pipe welding platform for an electric tricycle, including a base. A flipping device is fixedly connected to the left side of the upper surface of the base, and a limiting device is fixedly connected to the right side of the upper surface of the base. A frame is fixedly connected to the side of the flipping device close to the limiting device, and the side of the frame away from the flipping device is fixedly connected to the limiting device. A first displacement device is fixedly connected to the inner cavity of the frame. A fourth displacement device is fixedly connected to the upper surface of the first displacement device. A first fixing device is fixedly connected to the upper surface of the fourth displacement device. A third displacement device is fixedly connected to the inner cavity of the frame. A second displacement device is fixedly connected to the upper surface of the third displacement device. A second fixing device is fixedly connected to the upper surface of the second displacement device. The third displacement device is located below the first displacement device;
[0004] The second fixing device includes a second bottom plate, which is fixedly connected to the second shifting device. A second fixing table is fixedly connected to the upper surface of the second bottom plate. A second limiting plate is fixedly connected to one side of the upper surface of the second fixing table. A second connecting rod is rotatably connected to the side of the second fixing table away from the second limiting plate. The upper end of the second connecting rod is rotatably connected to a fourth pressing plate. One end of the second connecting rod away from the fourth pressing plate is rotatably connected to a fourth air cylinder. One end of the cylinder body of the fourth air cylinder away from the second connecting rod is rotatably connected to the second fixing table and the second bottom plate. A second rotating air cylinder is fixedly connected to the upper surface of the second bottom plate. The second rotating air cylinder is located on the side away from the second connecting rod. A fifth air cylinder is fixedly connected to the upper surface of the second rotating air cylinder. A third pressing plate is fixedly connected to the surface of the piston rod of the fifth air cylinder. The fixing operation of the main beam pipe of the electric tricycle can be realized through the second fixing table, the second limiting plate, the third pressing plate and the fourth pressing plate in four directions.
[0005] Preferably, the first shifting device includes a first slide rail, which is fixedly connected to the inner cavity of the frame. The upper surfaces of the two first slide rails are both slidably connected with first sliders. A first cross beam is fixedly connected to the inner cavities of the two first sliders. A protective frame is fixedly connected to the outer surface of the first slider. A first sleeve is fixedly connected to the side of the protective frame away from the first slider. A first threaded rod is threadedly connected to the inner surface of the first sleeve. The first threaded rod is rotatably connected to the frame. A driven belt pulley is fixedly connected to the central axis of one end of the first threaded rod. A belt is fixedly connected to the outer surface of the driven belt pulley. A driving belt pulley is fixedly connected to the inner surface of the belt. A first motor is fixedly connected to the central axis of the driving belt pulley. The first motor is fixedly connected to the frame. There are two first cross beams, and the two first cross beams are arranged in sequence along the first slide rail. There are two first fixing devices fixedly connected above each first cross beam.
[0006] Preferably, the limiting device includes a first box body fixedly connected to the upper surface of the base. A first bearing is rotatably connected to the box body on the side of the first box body close to the frame. The first bearing penetrates through the first box body. One end of the first bearing close to the frame is fixedly connected to a first rotating support, and the upper surface of the first rotating support is fixedly connected to the lower surface of the frame. One end of the first bearing away from the frame is fixedly connected to a limiting disc located inside the first box body. The limiting disc is provided with eight limiting holes, and the limiting holes are circumferentially arranged along the axis of the limiting disc, enabling welding operations at eight angles and leaving no welding dead angles for the device. A second cross beam is fixedly connected to the inner cavity of the first box body, and two holes are provided in the second cross beam. A first cylinder is fixedly connected to the side of the first box body away from the first bearing, and the first cylinder is located inside the first box body. A limiting rod is fixedly connected to the surface of the piston rod of the first cylinder. The limiting rod penetrates through the two holes of the second cross beam, and the limiting rod is slidably connected to the second cross beam. The limiting disc is fixed by pushing the limiting rod into the limiting hole by the first cylinder, thereby fixing the frame.
[0007] Preferably, the fourth displacement device includes a fourth slide rail fixedly connected to the upper surface of the first cross beam. A fourth slider is slidably connected to the upper surface of the fourth slide rail. A fourth motor is fixedly connected to the surface of the first slider close to the flipping device, and the fourth motor is located between the first slider and the flipping device. The output shaft of the fourth motor penetrates through the first slider, and the output shaft of the fourth motor is fixedly connected to a fourth threaded rod. The fourth threaded rod is rotatably connected to the first slider away from the fourth motor. A fifth motor is fixedly connected to the surface of the first slider close to the limiting device, and the fifth motor is located between the first slider and the flipping device. The output shaft of the fifth motor penetrates through the first slider, and the output shaft of the fifth motor is fixedly connected to a fifth threaded rod. The fifth threaded rod is rotatably connected to the first slider away from the fifth motor.
[0008] Preferably, the first fixing device includes a first bottom plate, the first bottom plate is fixedly connected to the first shifting device, a first fixing table is fixedly connected to the upper surface of the first bottom plate, a first limiting plate is fixedly connected to one side of the upper surface of the first fixing table, a first connecting rod is rotatably connected to the side of the first fixing table away from the first limiting plate, the upper end of the first connecting rod is rotatably connected to a second pressing plate, one end of the first connecting rod away from the second pressing plate is rotatably connected to a second cylinder, the end of the cylinder body of the second cylinder away from the first connecting rod is rotatably connected to the first fixing table and the first chassis, a first rotating cylinder is fixedly connected to the upper surface of the first bottom plate, the first rotating cylinder is located on the side away from the first connecting rod, a third cylinder is fixedly connected to the upper surface of the first rotating cylinder, a first pressing plate is fixedly connected to the surface of the piston rod of the third cylinder, and two threaded rod holes are provided on the first fixing table. The fixing operation of the main beam pipe of the electric tricycle can be realized through the first fixing table, the first limiting plate, the first pressing plate and the second pressing plate in four directions.
[0009] Preferably, the third shifting device includes a third slide rail, the third slide rail is fixedly connected to the inner cavity of the frame, the third slide rail is located below the first slide rail, the direction of the third slide rail is perpendicular to the direction of the first slide rail, a third slider is fixedly connected to the inner cavity of the third slide rail, a third cross beam is fixedly connected to the inner cavity of the third slider, a third sleeve is fixedly connected to the lower surface of the third cross beam, a third threaded rod is threadedly connected to the inner surface of the third sleeve, a first driven gear is fixedly connected to the end of the third threaded rod close to the limiting device, a first driving gear is engaged below the first driven gear, a third motor is fixedly connected to the central axis of the first driving gear, the output shaft of the third motor penetrates through the frame, and the third motor is fixedly connected to the frame. The end of the third threaded rod away from the third motor is rotatably connected to the frame.
[0010] Preferably, the second shifting device includes a second slide rail, the second slide rail is fixedly connected to the upper surface of the third cross beam, a second slider is slidably connected to the upper surface of the second slide rail, the upper surface of the second slider is fixedly connected to the lower surface of the second bottom plate, a second motor is fixedly connected to the lower surface of the third cross beam, the output shaft of the second motor penetrates through the third cross beam, a driving bevel gear is fixedly connected to the output shaft of the second motor, driven bevel gears are engaged on both sides of the driving bevel gear, and the driving bevel gear drives the two driven bevel gears to rotate in opposite directions, so as to realize the opposite movement of the two second fixing devices. Second threaded rods are fixedly connected to the central axes of the two driven bevel gears, the second threaded rods are rotatably connected to the second slider, second sleeves are threadedly connected to the outer surfaces of the second threaded rods, and the upper surfaces of the second sleeves are fixedly connected to the second bottom plate.
[0011] Preferably, the flipping device includes a second box body fixedly connected to the upper surface of the base. A second bearing is rotatably connected to the box body on the side of the second box body close to the frame. The second bearing penetrates the second box body. The two ends of the second bearing close to the frame are fixedly connected with a second rotating support. The upper surface of the second rotating support is fixedly connected to the lower surface of the frame. One end of the second bearing away from the frame is fixedly connected with a second driven gear. The second driven gear is located inside the second box body. A second driving gear is engaged below the second driven gear. A sixth motor is fixedly connected to the central axis of the second driving gear. The lower surface of the sixth motor is fixedly connected with a sixth motor support. The sixth motor support is fixedly connected to the inner surface of the second box body.
[0012] Preferably, the fourth threaded rod and the fifth threaded rod pass through the threaded rod holes and penetrate the first fixing platform. One of the fourth threaded rod and the fifth threaded rod penetrates two first fixing platforms. One of the two threaded rod holes on the same threaded rod is provided with threads and the other is not. Through the design of one with threads and one without threads, the purpose of individually adjusting the position of the first fixing device can be achieved.
[0013] Preferably, the upper surfaces of the first fixing platform and the second fixing platform are on the same horizontal plane. The rotation angles of the first rotating cylinder and the second rotating cylinder are 90 degrees. Half of the first threaded rod is designed with right-handed threads and half is designed with left-handed threads. Through the design of opposite threads, the purpose of making the first cross beam move towards each other can be achieved.
[0014] The present invention provides a main beam force pipe welding platform for an electric tricycle, having the following beneficial effects:
[0015] (1) By driving the driving bevel gear on the output shaft by the second motor, the driving bevel gear drives the driven bevel gears on both sides to rotate. The driven bevel gears drive the second threaded rods fixedly connected thereto to rotate. The second threaded rods drive the second sleeves threadedly connected to their outer surfaces to move along the direction of the second slide rail, thereby driving the two second fixing devices to move towards each other, achieving the purpose of adjusting the distance between the two second fixing devices, and clamping and fixing the vertical force pipes on the main beams of electric tricycles with different lengths.
[0016] (2) Drive the first driving gear on the output shaft to rotate through the third motor. The first driving gear drives the first driven gear meshing above it to rotate. The first driven gear drives the third threaded rod fixedly connected thereto to rotate. The third threaded rod drives the third sleeve threadedly connected to its outer surface to move along the third slide rail. The third sleeve drives the third cross beam to move, and further drives the second displacement device and the second fixing device fixedly connected above the third cross beam to move, achieving the purpose of adjusting the position of the second fixing device, and can clamp and fix the vertical force pipes on the main beams of electric tricycles at different positions.
[0017] (3) Drive the driving pulley fixedly connected to the output shaft to rotate through the first motor. The driving pulley drives the driven pulley to rotate through the belt. The driven pulley drives the first threaded rod to rotate. The first threaded rod drives the two first sleeves threadedly connected to its outer surface to move towards each other. The first sleeve drives the first cross beam to move along the first slide rail through the first slider fixedly connected thereto. The first cross beam drives the first fixing device fixedly connected above it to move, achieving the purpose of adjusting the position of the first fixing device, and can clamp and fix the horizontal force pipes on the main beams of electric tricycles at different positions.
[0018] (4) The fourth motor and the fifth motor. The fourth motor drives the fourth threaded rod fixedly connected to the output shaft to rotate. The fourth threaded rod drives a first fixing platform threadedly connected thereto to move along the fourth slide rail. The fifth motor drives the fifth threaded rod fixedly connected to the output shaft to rotate. The fifth threaded rod drives another first fixing platform threadedly connected thereto to move along the fourth slide rail, achieving the purpose of adjusting the distance and position between the two first fixing devices, and can clamp and fix the horizontal force pipes on the main beams of electric tricycles with different lengths.
[0019] (5) The sixth motor drives the second driving gear to rotate. The second driving gear drives the second driven gear meshing above it to rotate. The second driven gear drives the frame to rotate through the second bearing and the second rotating support, achieving the purpose of adjusting the welding angle of the force pipes on the main beam of the electric vehicle, and there is no welding dead angle.
[0020] (6) Push the limiting rod into the limiting hole through the first cylinder to fix the limiting disk. The limiting disk fixes the frame through the first rotating shaft and the first rotating support, achieving the purpose of improving the positioning accuracy of the platform and improving the welding yield.
[0021] (7) Through the first rotary cylinder and the second rotary cylinder, the first rotary cylinder and the second rotary cylinder drive the fixedly connected third cylinder and fifth cylinder to rotate 90 degrees. Then, the third cylinder and the fifth cylinder drive the first pressing plate and the second pressing plate to rotate above the main beam force tube of the electric tricycle. At the same time, the second cylinder, the third cylinder, the fourth cylinder, and the fifth cylinder are opened. The second cylinder and the fourth cylinder push the first connecting rod and the second connecting rod to rotate. The first connecting rod and the second connecting rod push the third pressing plate and the fourth pressing plate to move towards the first limiting plate and the second limiting plate to clamp the main beam force tube of the electric tricycle. The third cylinder and the fifth cylinder pull the first pressing plate and the second pressing plate to move towards the first fixing table and the second fixing table to clamp the main beam force tube of the electric tricycle, and the automatic fixing of the main beam force tube of the electric tricycle can be realized. Description of the Drawings
[0022] Figure 1 It is a schematic structural diagram of the present invention;
[0023] Figure 2 It is a schematic structural diagram of the second fixing device of the present invention;
[0024] Figure 3 It is a schematic structural diagram of the first displacement device of the present invention;
[0025] Figure 4 It is a schematic structural diagram of the limiting device of the present invention;
[0026] Figure 5 It is a schematic structural diagram of the fourth displacement device of the present invention;
[0027] Figure 6 It is a schematic structural diagram of the first fixing device of the present invention;
[0028] Figure 7 It is a schematic structural diagram of the third displacement device of the present invention;
[0029] Figure 8 It is a partial schematic structural diagram of the fourth displacement device of the present invention;
[0030] Figure 9 It is a schematic structural diagram of the second displacement device of the present invention;
[0031] Figure 10 It is a schematic structural diagram of the flipping device of the present invention.
[0032] In the figure: 1. Base; 2. Frame; 3. First shifting device; 31. First slide rail; 32. First threaded rod; 33. First slider; 34. First cross beam; 35. First sleeve; 36. Protective frame; 37. Driven pulley; 38. Belt; 39. Driving pulley; 310. First motor; 4. Limiting device; 41. First box body; 42. First cylinder; 43. Limiting rod; 44. Limiting disc; 45. Second cross beam; 46. First rotating support; 47. First bearing; 48. Limiting hole; 5. Second shifting device; 51. Second slide rail; 52. Second threaded rod; 53. Driven bevel gear; 54. Second sleeve; 55. Driving bevel gear; 56. Second motor; 57. Second slider; 6. First fixing device; 61. First bottom plate; 62. First rotating cylinder; 63. First pressing plate; 64. Third cylinder; 65. First limiting plate; 66. First fixing table; 67. Second pressing plate; 68. First connecting rod; 69. Second cylinder; 610. Threaded rod hole; 7. Second fixing device; 71. Second bottom plate; 72. Fourth cylinder; 73. Second fixing table; 74. Second rotating cylinder; 75. Fifth cylinder; 76. Third pressing plate; 77. Second limiting plate; 78. Fourth pressing plate; 79. Second connecting rod; 8. Third shifting device; 81. Third slide rail; 82. Third slider; 83. First driven gear; 84. First driving gear; 85. Third cross beam; 86. Third threaded rod; 87. Third motor; 88. Third sleeve; 9. Fourth shifting device; 91. Fourth slide rail; 92. Fourth threaded rod; 93. Fifth threaded rod; 94. Fifth motor; 95. Fourth motor; 96. Fourth slider; 10. Flipping device; 101. Second box body; 102. Sixth motor support; 103. Sixth motor; 104. Second driven gear; 105. Second bearing; 106. Second rotating support; 107. Second driving gear. Detailed implementation manners
[0033] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation manners. The embodiments of the present invention are given for the purpose of illustration and description, and are not exhaustive or limit the present invention to the disclosed form. Many modifications and variations will be obvious to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and enable those of ordinary skill in the art to understand the present invention and thus design various embodiments with various modifications suitable for specific purposes.
[0034] Example 1, please refer to Figures 1-10, the present invention provides a technical solution: a main beam force pipe welding platform for an electric tricycle, including a base 1, a flipping device 10 is fixedly connected to the left side of the upper surface of the base 1, a limiting device 4 is fixedly connected to the right side of the upper surface of the base 1, a frame 2 is fixedly connected to the side of the flipping device 10 close to the limiting device 4, the side of the frame 2 away from the flipping device 10 is fixedly connected to the limiting device 4, a first shifting device 3 is fixedly connected to the inner cavity of the frame 2, a fourth shifting device 9 is fixedly connected to the upper surface of the first shifting device 3, a first fixing device 6 is fixedly connected to the upper surface of the fourth shifting device 9, a third shifting device 8 is fixedly connected to the inner cavity of the frame 2, a second shifting device 5 is fixedly connected to the upper surface of the third shifting device 8, a second fixing device 7 is fixedly connected to the upper surface of the second shifting device 5, and the third shifting device 8 is located below the first shifting device 3.
[0035] The second fixing device 7 includes a second bottom plate 71, the second bottom plate 71 is fixedly connected to the second shifting device 5, a second fixing table 73 is fixedly connected to the upper surface of the second bottom plate 71, a second limiting plate 77 is fixedly connected to one side of the upper surface of the second fixing table 73, a second connecting rod 79 is rotatably connected to the side of the second fixing table 73 away from the second limiting plate 77, a fourth pressing plate 78 is rotatably connected to the upper end of the second connecting rod 79, a fourth air cylinder 72 is rotatably connected to the end of the second connecting rod 79 away from the fourth pressing plate 78, and the end of the cylinder body of the fourth air cylinder 72 away from the second connecting rod 79 is rotatably connected to the second fixing table 73 and the second bottom plate 71. A second rotating air cylinder 74 is fixedly connected to the upper surface of the second bottom plate 71, the second rotating air cylinder 74 is located on the side away from the second connecting rod 79, a fifth air cylinder 75 is fixedly connected to the upper surface of the second rotating air cylinder 74, and a third pressing plate 76 is fixedly connected to the surface of the piston rod of the fifth air cylinder 75.
[0036] The first shifting device 3 includes a first slide rail 31, the first slide rail 31 is fixedly connected to the inner cavity of the frame 2, first sliders 33 are slidably connected to the upper surfaces of the two first slide rails 31, a first cross beam 34 is fixedly connected to the inner cavities of the two first sliders 33, a protective frame 36 is fixedly connected to the outer surface of the first slider 33, a first sleeve 35 is fixedly connected to the side of the protective frame 36 away from the first slider 33, a first threaded rod 32 is threadedly connected to the inner surface of the first sleeve, the first threaded rod 32 is rotatably connected to the frame 2, a driven belt pulley 37 is fixedly connected to the center axis of one end of the first threaded rod 32, a belt 38 is fixedly connected to the outer surface of the driven belt pulley 37, a driving belt pulley 39 is fixedly connected to the inner surface of the belt 38, a first motor 310 is fixedly connected to the center axis of the driving belt pulley 39, the first motor 310 is fixedly connected to the frame 2, there are two first cross beams 34, the two first cross beams 34 are arranged in sequence along the first slide rail 31, and there are two first fixing devices 6 fixedly connected above each first cross beam 34.
[0037] The limiting device 4 includes a first box body 41, the first box body 41 is fixedly connected to the upper surface of the base 1, a first bearing 47 is rotatably connected to the box body on one side of the first box body 41 close to the frame 2, the first bearing 47 penetrates through the first box body 41, one end of the first bearing 47 close to the frame 2 is fixedly connected to a first rotating support 46, the upper surface of the first rotating support 46 is fixedly connected to the lower surface of the frame 2, one end of the first bearing 47 away from the frame 2 is fixedly connected to a limiting disc 44, the limiting disc 44 is located inside the first box body 41, the limiting disc 44 is provided with eight limiting holes 48, the limiting holes 48 are circumferentially and arrayedly distributed along the axis of the limiting disc 44, a second cross beam 45 is fixedly connected to the inner cavity of the first box body 41, the second cross beam 45 is provided with two holes, a first air cylinder 42 is fixedly connected to one side of the first box body 41 away from the first bearing 47, the first air cylinder 42 is located inside the first box body 41, a limiting rod 43 is fixedly connected to the surface of the piston rod of the first air cylinder 42, the limiting rod 43 penetrates through the two holes of the second cross beam 45, and the limiting rod 43 is slidably connected to the second cross beam 45.
[0038] The fourth shifting device 9 includes a fourth slide rail 91, the fourth slide rail 91 is fixedly connected to the upper surface of the first cross beam 34, a fourth slider 96 is slidably connected to the upper surface of the fourth slide rail 91, a fourth motor 95 is fixedly connected to the surface of the first slider 33 close to the flipping device 10, the fourth motor 95 is located between the first slider 33 and the flipping device 10, the output shaft of the fourth motor 95 penetrates through the first slider 33, the output shaft of the fourth motor 95 is fixedly connected to a fourth threaded rod 92, the fourth threaded rod 92 is rotatably connected to the first slider 33 away from the fourth motor 95, a fifth motor 94 is fixedly connected to the surface of the first slider 33 close to the limiting device 4, the fifth motor 94 is located between the first slider 33 and the flipping device 10, the output shaft of the fifth motor 94 penetrates through the first slider 33, and the output shaft of the fifth motor 94 is fixedly connected to a fifth threaded rod 93, the fifth threaded rod 93 is rotatably connected to the first slider 33 away from the fifth motor 94.
[0039] The first fixing device 6 includes a first base plate 61, the first base plate 61 is fixedly connected to the first shifting device 3, the upper surface of the first base plate 61 is fixedly connected to a first fixing platform 66, one side of the upper surface of the first fixing platform 66 is fixedly connected to a first limiting plate 65, a first connecting rod 68 is rotatably connected to the side of the first fixing platform 66 away from the first limiting plate 65, the upper end of the first connecting rod 68 is rotatably connected to a second pressing plate 67, one end of the first connecting rod 68 away from the second pressing plate 67 is rotatably connected to a second air cylinder 69, and the end of the cylinder body of the second air cylinder 69 away from the first connecting rod 68 is rotatably connected to the first fixing platform 66 and the first chassis. The upper surface of the first base plate 61 is fixedly connected to a first rotary air cylinder 62, the first rotary air cylinder 62 is located on the side away from the first connecting rod 68, a third air cylinder 64 is fixedly connected to the upper surface of the first rotary air cylinder 62, a first pressing plate 63 is fixedly connected to the surface of the piston rod of the third air cylinder 64, and two threaded rod holes 610 are provided on the first fixing platform 66.
[0040] The third shifting device 8 includes a third slide rail 81, the third slide rail 81 is fixedly connected to the inner cavity of the frame 2, the third slide rail 81 is located below the first slide rail 31, the direction of the third slide rail 81 is perpendicular to the direction of the first slide rail 31, a third slider 82 is fixedly connected to the inner cavity of the third slide rail 81, a third cross beam 85 is fixedly connected to the inner cavity of the third slider 82, a third sleeve 88 is fixedly connected to the lower surface of the third cross beam 85, a third threaded rod 86 is threadedly connected to the inner surface of the third sleeve 88, a first driven gear 83 is fixedly connected to the end of the third threaded rod 86 close to the limiting device 4, a first driving gear 84 is engaged below the first driven gear 83, a third motor 87 is fixedly connected to the central axis of the first driving gear 84, the output shaft of the third motor 87 penetrates through the frame 2, the third motor 87 is fixedly connected to the frame 2, and the end of the third threaded rod 86 away from the third motor 87 is rotatably connected to the frame 2.
[0041] The second shifting device 5 includes a second slide rail 51, the second slide rail 51 is fixedly connected to the upper surface of the third cross beam 85, a second slider 57 is slidably connected to the upper surface of the second slide rail 51, the upper surface of the second slider 57 is fixedly connected to the lower surface of the second base plate 71, a second motor 56 is fixedly connected to the lower surface of the third cross beam 85, the output shaft of the second motor 56 penetrates through the third cross beam 85, a driving bevel gear 55 is fixedly connected to the output shaft of the second motor 56, driven bevel gears 53 are engaged on both sides of the driving bevel gear 55, second threaded rods 52 are fixedly connected to the central axes of the two driven bevel gears 53, the second threaded rods 52 are rotatably connected to the second slider 57, and a second sleeve 54 is threadedly connected to the outer surface of the second threaded rod 52, and the upper surface of the second sleeve 54 is fixedly connected to the second base plate 71.
[0042] The flipping device 10 includes a second box body 101. The second box body 101 is fixedly connected to the upper surface of the base 1. A second bearing 105 is rotatably connected to the box body of the second box body 101 close to the frame 2 side. The second bearing 105 penetrates through the second box body 101. Second rotating supports 106 are fixedly connected to both ends of the second bearing 105 close to the frame 2. The upper surface of the second rotating supports 106 is fixedly connected to the lower surface of the frame 2. A second driven gear 104 is fixedly connected to the end of the second bearing 105 away from the frame 2. The second driven gear 104 is located inside the second box body 101. A second driving gear 107 is engaged below the second driven gear 104. A sixth motor 103 is fixedly connected to the central axis of the second driving gear 107. The lower surface of the sixth motor 103 is fixedly connected to a sixth motor support 102. The sixth motor support 102 is fixedly connected to the inner surface of the second box body 101.
[0043] The fourth threaded rod 92 and the fifth threaded rod 93 pass through the threaded rod holes 610 and penetrate through the first fixing platform 66. One fourth threaded rod 92 and one fifth threaded rod 93 penetrate through two first fixing platforms 66. One of the two threaded rod holes 610 on the same threaded rod has a thread and the other has no thread.
[0044] The upper surfaces of the first fixing platform 66 and the second fixing platform 73 are on the same horizontal plane. The rotation angles of the first rotating cylinder 62 and the second rotating cylinder 74 are 90 degrees. The first threaded rod 32 is made by fixedly connecting a left-handed threaded rod and a right-handed threaded rod together.
[0045] During operation, start the first cylinder 42. The first cylinder 42 pushes the limiting rod 43 into the limiting hole 48 to fix the frame 2. Start the second motor 56. The second motor 56 drives the driving bevel gear 55 on the output shaft to rotate. The driving bevel gear 55 drives the driven bevel gears 53 on both sides to rotate. The driven bevel gears 53 drive the second threaded rods 52 fixedly connected thereto to rotate. The second threaded rods 52 drive the second sleeves 54 threadedly connected to their outer surfaces to move along the direction of the second slide rail 51, thereby driving the two second fixing devices 7 to move towards each other. After adjusting the distance between the two second fixing devices 7 according to the length of the vertical force pipe on the main beam of the electric tricycle, turn off the second motor 56.
[0046] Start the third motor 87. The third motor 87 drives the first driving gear 84 on the output shaft to rotate. The first driving gear 84 drives the first driven gear 83 engaged thereabove to rotate. The first driven gear 83 drives the third threaded rod 86 fixedly connected thereto to rotate. The third threaded rod 86 drives the third sleeve 88 threadedly connected to its outer surface to move along the third slide rail 81. The third sleeve 88 drives the third cross beam 85 to move, and further drives the second displacement device 5 and the second fixing device 7 fixedly connected above the third cross beam 85 to move. After adjusting the position of the second fixing device 7 according to the position of the vertical force pipe on the main beam of the electric tricycle, turn off the third motor 87.
[0047] Start the first motor 310. The first motor 310 drives the driving pulley 39 fixedly connected to the output shaft to rotate. The driving pulley 39 drives the driven pulley 37 to rotate through the belt 38. The driven pulley 37 drives the first threaded rod 32 to rotate. The first threaded rod 32 drives the two first sleeves 35 threadedly connected to its outer surface to move towards each other. The first sleeves 35 drive the first cross beam 34 to move along the first slide rail 31 through the first sliders 33 fixedly connected thereto. The first cross beam 34 drives the first fixing device 6 fixedly connected above it to move. After adjusting the position of the first fixing device 6 according to the position of the horizontal force pipe on the main beam of the electric tricycle, turn off the first motor 310.
[0048] Start the fourth motor 95 and the fifth motor 94. The fourth motor 95 drives the fourth threaded rod 92 fixedly connected to the output shaft to rotate. The fourth threaded rod 92 drives a first fixing platform 66 threadedly connected thereto to move along the fourth slide rail 91. The fifth motor 94 drives the fifth threaded rod 93 fixedly connected to the output shaft to rotate. The fifth threaded rod 93 drives another first fixing platform 66 threadedly connected thereto to move along the fourth slide rail 91. After adjusting the distance and position of the first fixing device 6 according to the length of the horizontal force pipe on the main beam of the electric tricycle, turn off the fourth motor 95 and the fifth motor 94.
[0049] After adjusting the first fixing device 6 and the second fixing device 7 to the specified positions, place the main beam force pipe of the electric tricycle on the first fixing table 66 and the second fixing table 73. Turn on the first rotary cylinder 62 and the second rotary cylinder 74. The first rotary cylinder 62 and the second rotary cylinder 74 drive the fixedly connected third cylinder 64 and fifth cylinder 75 to rotate 90 degrees. Then, the third cylinder 64 and the fifth cylinder 75 drive the first pressing plate 63 and the second pressing plate 67 to rotate above the main beam force pipe of the electric tricycle. At the same time, turn on the second cylinder 69, the third cylinder 64, the fourth cylinder 72, and the fifth cylinder 75. The second cylinder 69 and the fourth cylinder 72 push the first connecting rod 68 and the second connecting rod 79 to rotate. The first connecting rod 68 and the second connecting rod 79 push the third pressing plate 76 and the fourth pressing plate 78 to move towards the first limiting plate 65 and the second limiting plate 77 to clamp the main beam force pipe of the electric tricycle. The third cylinder 64 and the fifth cylinder 75 pull the first pressing plate 63 and the second pressing plate 67 to move towards the first fixing table 66 and the second fixing table 73 to clamp the main beam force pipe of the electric tricycle.
[0050] When the back weld cannot be welded, turn off the first cylinder 42, and the limiting rod 43 is pulled out of the limiting hole 48. Start the sixth motor 103. The sixth motor 103 drives the second driving gear 107 to rotate. The second driving gear 107 drives the second driven gear 104 meshing above it to rotate. The second driven gear 104 drives the frame 2 to rotate through the second bearing 105 and the second rotary support 106. The frame 2 drives the limiting disk 44 to rotate through the first rotary support 46 and the first bearing 47. After the frame 2 rotates to the required angle, turn off the sixth motor 103 and start the first cylinder 42. The first cylinder 42 pushes the limiting rod 43 into the limiting hole 48 to fix the frame 2.
[0051] After welding is completed, turn off the second cylinder 69, the third cylinder 64, the fourth cylinder 72, and the fifth cylinder 75. Remove the main beam force pipe of the electric tricycle. Start the sixth motor 103. The sixth motor 103 drives the second driving gear 107 to rotate. The second driving gear 107 drives the second driven gear 104 meshing above it to rotate. The second driven gear 104 drives the frame 2 to rotate through the second bearing 105 and the second rotary support 106 to rotate the frame 2 to the initial position.
[0052] Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art and related fields without creative efforts shall fall within the protection scope of the present invention. The structures, devices, and operation methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the art without special instructions and limitations.
Claims
1. A main beam force tube welding platform for an electric tricycle, comprising a base (1), characterized in that: The left side of the upper surface of the base (1) is fixedly connected with a turning device (10), the right side of the upper surface of the base (1) is fixedly connected with a limiting device (4), the side of the turning device (10) close to the limiting device (4) is fixedly connected with a frame (2), the side of the frame (2) away from the turning device (10) is fixedly connected with the limiting device (4), the inner cavity of the frame (2) is fixedly connected with a first displacement device (3), the upper surface of the first displacement device (3) is fixedly connected with a fourth displacement device (9), the upper surface of the fourth displacement device (9) is fixedly connected with a first fixing device (6), the inner cavity of the frame (2) is fixedly connected with a third displacement device (8), the upper surface of the third displacement device (8) is fixedly connected with a second displacement device (5), the upper surface of the second displacement device (5) is fixedly connected with a second fixing device (7), and the third displacement device (8) is located below the first displacement device (3); The second fixing device (7) comprises a second bottom plate (71), the second bottom plate (71) being fixedly connected to the second displacement device (5), a second fixing platform (73) being fixedly connected to the upper surface of the second bottom plate (71), a second limiting plate (77) being fixedly connected to one side of the upper surface of the second fixing platform (73), a second connecting rod (79) being rotatably connected to the side of the second fixing platform (73) away from the second limiting plate (77), an upper end of the second connecting rod (79) being rotatably connected to a fourth pressing plate (78), and the second connecting rod (79) being away from the fourth pressing plate (78). One end of the plate (78) is rotatably connected to a fourth cylinder (72); one end of the cylinder body of the fourth cylinder (72) away from the second connecting rod (79) is rotatably connected to the second fixed platform (73) and the second bottom plate (71); a second rotary cylinder (74) is fixedly connected to the upper surface of the second bottom plate (71); the second rotary cylinder (74) is located on a side away from the second connecting rod (79); a fifth cylinder (75) is fixedly connected to the upper surface of the second rotary cylinder (74); and a third pressure plate (76) is fixedly connected to the surface of the piston rod of the fifth cylinder (75); The first displacement device (3) comprises a first slide rail (31), the first slide rail (31) being fixedly connected to the inner cavity of the frame (2), the upper surfaces of the two first slide rails (31) being slidably connected to first sliders (33), the inner cavities of the two first sliders (33) being fixedly connected to first crossbeams (34), the outer surfaces of the first sliders (33) being fixedly connected to a protective frame (36), a surface of the protective frame (36) away from the first sliders (33) being fixedly connected to a first sleeve (35), the inner surface of the first sleeve (35) being threadedly connected to a first threaded rod (32), the first threaded rod (32) being connected to the frame (2) a rotational connection, wherein a driven pulley (37) is fixedly connected to the central axis of one end of the first threaded rod (32), a belt (38) is fixedly connected to the outer surface of the driven pulley (37), a driving pulley (39) is fixedly connected to the inner surface of the belt (38), a first motor (310) is fixedly connected to the central axis of the driving pulley (39), the first motor (310) is fixedly connected to the frame (2), there are two first beams (34), the two first beams (34) are arranged in sequence along the first slide rail (31), and there are two first fixing devices (6) fixedly connected above each first beam (34); The fourth displacement device (9) comprises a fourth slide rail (91), the fourth slide rail (91) is fixedly connected to the upper surface of the first cross beam (34), the upper surface of the fourth slide rail (91) is slidably connected to a fourth slider (96), a surface of the first slider (33) close to the flipping device (10) is fixedly connected to a fourth motor (95), the fourth motor (95) is located between the first slider (33) and the flipping device (10), an output shaft of the fourth motor (95) passes through the first slider (33), and the output shaft of the fourth motor (95) is fixedly connected to a fourth threaded rod (92 ), the fourth threaded rod (92) is rotatably connected to the first slider (33) away from the fourth motor (95), a fifth motor (94) is fixedly connected to the surface of the first slider (33) close to the limiting device (4), the fifth motor (94) is located between the first slider (33) and the flipping device (10), the output shaft of the fifth motor (94) passes through the first slider (33), the output shaft of the fifth motor (94) is fixedly connected to the fifth threaded rod (93), and the fifth threaded rod (93) is rotatably connected to the first slider (33) away from the fifth motor (94); The third displacement device (8) comprises a third slide rail (81), the third slide rail (81) is fixedly connected to the inner cavity of the frame (2), the third slide rail (81) is located below the first slide rail (31), the direction of the third slide rail (81) is perpendicular to the direction of the first slide rail (31), the inner cavity of the third slide rail (81) is fixedly connected to a third slider (82), the inner cavity of the third slider (82) is fixedly connected to a third cross beam (85), the lower surface of the third cross beam (85) is fixedly connected to a third sleeve (88), the inner surface of the third sleeve (88) is threaded A third threaded rod (86) is connected, one end of the third threaded rod (86) close to the limiting device (4) is fixedly connected to a first driven gear (83), a first driving gear (84) is meshed below the first driven gear (83), a third motor (87) is fixedly connected to the central axis of the first driving gear (84), an output shaft of the third motor (87) passes through the frame (2), the third motor (87) is fixedly connected to the frame (2), and one end of the third threaded rod (86) away from the third motor (87) is rotatably connected to the frame (2); The second displacement device (5) comprises a second slide rail (51), the second slide rail (51) is fixedly connected to the upper surface of the third cross beam (85), a second slider (57) is slidably connected to the upper surface of the second slide rail (51), the upper surface of the second slider (57) is fixedly connected to the lower surface of the second bottom plate (71), a second motor (56) is fixedly connected to the lower surface of the third cross beam (85), an output shaft of the second motor (56) passes through the third cross beam (85), a driving bevel gear (55) is fixedly connected to the output shaft of the second motor (56), both sides of the driving bevel gear (55) are meshed with driven bevel gears (53), the central axes of the two driven bevel gears (53) are fixedly connected to second threaded rods (52), the second threaded rod (52) is rotatably connected to the second slider (57), the outer surface of the second threaded rod (52) is threadedly connected to a second sleeve (54), and the upper surface of the second sleeve (54) is fixedly connected to the second bottom plate (71); The fourth threaded rod (92) and the fifth threaded rod (93) pass through the threaded rod hole (610) and penetrate the first fixing platform (66); one of the fourth threaded rod (92) and the fifth threaded rod (93) passes through two first fixing platforms (66); and one of the two threaded rod holes (610) on the same threaded rod has a thread inside and the other has no thread inside.
2. The main beam force tube welding platform of an electric tricycle according to claim 1, characterized in that: The limiting device (4) comprises a first box (41), the first box (41) being fixedly connected to the upper surface of the base (1), the box of the first box (41) on the side close to the frame (2) being rotatably connected to a first bearing (47), the first bearing (47) passing through the first box (41), the end of the first bearing (47) close to the frame (2) being fixedly connected to a first rotating support (46), the upper surface of the first rotating support (46) being fixedly connected to the lower surface of the frame (2), the end of the first bearing (47) away from the frame (2) being fixedly connected to a limiting plate (44), the limiting plate (44) being located inside the first box (41), The limiting plate (44) is provided with eight limiting holes (48), and the limiting holes (48) are distributed in a circular array along the axis of the limiting plate (44); the inner cavity of the first box body (41) is fixedly connected to a second crossbeam (45), and the second crossbeam (45) is provided with two holes; a first cylinder (42) is fixedly connected to a side of the first box body (41) away from the first bearing (47); the first cylinder (42) is located in the first box body (41); a limiting rod (43) is fixedly connected to the surface of the piston rod of the first cylinder (42); the limiting rod (43) passes through the two holes of the second crossbeam (45), and the limiting rod (43) is slidably connected to the second crossbeam (45).
3. The main beam force tube welding platform of an electric tricycle according to claim 1, characterized in that: The first fixing device (6) comprises a first bottom plate (61), the first bottom plate (61) being connected to the first displacement device (3), the upper surface of the first bottom plate (61) being fixedly connected to a first fixing platform (66), one side of the upper surface of the first fixing platform (66) being fixedly connected to a first limiting plate (65), a side of the first fixing platform (66) away from the first limiting plate (65) being rotatably connected to a first connecting rod (68), an upper end of the first connecting rod (68) being rotatably connected to a second pressing plate (67), and an end of the first connecting rod (68) away from the second pressing plate (67) being rotatably connected to A second cylinder (69) is provided, wherein one end of the cylinder body of the second cylinder (69) away from the first connecting rod (68) is rotatably connected to the first fixed platform (66) and the first chassis, the upper surface of the first bottom plate (61) is fixedly connected to a first rotating cylinder (62), the first rotating cylinder (62) is located on a side away from the first connecting rod (68), the upper surface of the first rotating cylinder (62) is fixedly connected to a third cylinder (64), the surface of the piston rod of the third cylinder (64) is fixedly connected to a first pressure plate (63), and the first fixed platform (66) is provided with two threaded rod holes (610).
4. The main beam force tube welding platform of an electric tricycle according to claim 1, characterized in that: The tilting device (10) comprises a second box (101), the second box (101) being fixedly connected to the upper surface of the base (1), the second box (101) being rotatably connected to a second bearing (105) on a side close to the frame (2), the second bearing (105) passing through the second box (101), the second bearing (105) being fixedly connected to an end close to the frame (2) with a second rotating support (106), the upper surface of the second rotating support (106) being fixedly connected to the lower surface of the frame (2), and the second bearing (106) being rotatably connected to the lower surface of the frame (2). A second driven gear (104) is fixedly connected to one end of the bearing (105) away from the frame (2); the second driven gear (104) is located inside the second housing (101); a second driving gear (107) is meshed below the second driven gear (104); a sixth motor (103) is fixedly connected to the central axis of the second driving gear (107); a sixth motor support (102) is fixedly connected to the lower surface of the sixth motor (103); and the sixth motor support (102) is fixedly connected to the inner surface of the second housing (101).
5. The main beam force tube welding platform of an electric tricycle according to claim 3, characterized in that: The upper surfaces of the first fixed platform (66) and the second fixed platform (73) are on the same horizontal plane, the rotation angle of the first rotary cylinder (62) and the second rotary cylinder (74) is 90 degrees, and the first threaded rod (32) is made by fixing a threaded rod with a left-handed thread and a threaded rod with a right-handed thread together.
Citation Information
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