A continuous processing device for multi-core wire production
By driving the stranded structure to rotate using a drive component and using an unwinding device to cover the film and a wrapping mechanism to wrap the outer sheath, the problem of unwrapped outer sheath in multi-core wire production is solved, improving the protection and quality of multi-core wire.
Patent Information
- Application Number
- CN202411223092.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2044-09-03
AI Technical Summary
Existing multi-core wire production equipment fails to wrap the outer sheath in time after stranding, causing the multi-core wire to be exposed to the outside, increasing the risk of damage and affecting quality.
A drive component is used to rotate the stranded structure at a constant speed. An unwinding device unwinds the covering film to wrap the surface of the multi-core wire, and a wrapping mechanism wraps the outer sheath to form a complete protective layer.
It effectively prevents external interference during the stranding process of multi-core wires, ensures product quality, avoids squeezing and scratches, and improves the breakage resistance and current uniformity of multi-core wires.
Smart Images

Figure CN118888219B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of multi-core wire production, and particularly relates to a continuous processing device for multi-core wire production. BACKGROUND
[0002] Multi-core wire is a wire composed of multiple independent core wires, which is usually composed of multiple insulated conductor cores, each core has its own insulation layer, and the outside may have a common sheath or shielding layer. Compared with single-core wire, multi-core wire is more flexible and easier to bend and lay, and is suitable for occasions that need to be frequently moved or bent. In addition, multi-core wire has strong anti-breaking ability, uniform current distribution, and is not easy to break due to repeated bending. It can also better cope with high-frequency current and reduce the influence of skin effect.
[0003] Multi-core wire is composed of multiple core wires by twisting. Chinese patent No. CN 210702253 U discloses a metal wire twisting device, which comprises a power transmission mechanism, a wire twisting mechanism, a winding mechanism and a take-up mechanism. The power transmission mechanism is in transmission connection with the wire twisting mechanism, and the power transmission mechanism is in transmission connection with the winding mechanism through a stepless speed changer. The take-up mechanism is arranged beside the winding mechanism. The wire twisting mechanism comprises a turntable, which is uniformly provided with a wire reel. A workbench is arranged in front of the turntable, and the workbench is provided with a wire combining seat. A guide pipe is arranged outside the wire combining seat, and a first driving motor and a second driving motor are arranged side by side in the wire combining seat. The first driving motor and the second driving motor are respectively connected with a first wire combining wheel and a second wire combining wheel. An electric telescopic rod is arranged on the top of the wire combining seat, and the output end of the electric telescopic rod penetrates through the inside of the wire combining seat and is connected with a first wire cutting blade. A second wire cutting blade is oppositely arranged below the first wire cutting blade. The workbench is provided with a wire breaking alarm.
[0004] The aforementioned metal wire twisting device uses a servo motor to drive a turntable to rotate, which in turn drives multiple wire feeding frames to rotate. Each wire feeding frame has a single core wire wound on it. During the rotation of the multiple wire feeding frames, the core wires are unwound, causing them to twist together to form a multi-core wire. However, after the individual core wires are twisted together to form a multi-core wire, the surface of the multi-core wire cannot be directly exposed to the outside environment. Otherwise, external interference factors will negatively affect the multi-core wire, seriously impacting its normal use. Therefore, it is necessary to ensure that the surface of the multi-core wire is not directly exposed to the outside environment. The surface of the core wire is covered with an outer sheath or shielding layer to protect the multi-core wire. The aforementioned metal wire twisting device twists multiple single core wires into a multi-core wire and then directly uses a winding mechanism to wind the multi-core wire without covering the surface of the multi-core wire with an outer sheath. This leaves the multi-core wire directly exposed to the environment, increasing the possibility of damage to the multi-core wire. In addition, without outer sheath protection, the multi-core wire will experience compressive force after being wound, causing deformation of the inner multi-core wire or scratches on the surface, reducing the quality of the multi-core wire. Summary of the Invention
[0005] Technical problems to be solved
[0006] The purpose of this invention is to overcome the shortcomings of the prior art, adapt to practical needs, and provide a continuous processing device for multi-core wire production. The device utilizes a drive component to drive the stranding structure to rotate at a uniform speed, thereby allowing multiple single-core wires on the stranding structure to be twisted together to form a multi-core wire. Then, an unwinding device unwinds a cover film, allowing the cover film to wrap around the surface of the multi-core wire. Finally, a wrapping mechanism wraps the outer sheath around the outer surface of the cover film, thereby completely wrapping the multi-core wire, thus solving the aforementioned technical problems.
[0007] Technical solution
[0008] To achieve the objectives of this invention, the technical solution adopted is as follows:
[0009] A continuous processing apparatus for multi-core wire production includes a stranding structure, one side of which is drivenly connected to a drive assembly, and a frame assembly is fixedly connected to the side of the stranding structure away from the drive assembly. The end of the frame assembly away from the stranding structure is provided with a wrapping mechanism. An unwinding device is provided on one side of the drive assembly, and the unwinding device is drivenly connected to the stranding structure.
[0010] The hinged structure includes a drive gear set, on one side of which is a driven gear set; the drive gear set includes an inner drive gear, and an outer drive gear is coaxially fixedly connected to the side of the inner drive gear near the drive component; the driven gear set includes an inner driven gear, which meshes with the inner drive gear, and an outer driven gear is coaxially fixedly connected to the side of the inner driven gear near the outer drive gear.
[0011] Both the inner driving gear and the inner driven gear are fixedly connected to a dial plate on the side away from the outer driving gear. The two dial plates are evenly provided with multiple slots for clamping and driving the rotating unwinding mechanism to move. Both dial plates are rotatably connected to a vertical plate, which is located between the dial plate and the inner driving gear.
[0012] The unwinding device includes a transmission assembly fixedly connected to a transmission shaft, with an unwinding wheel at the end of the transmission shaft away from the transmission assembly. The transmission assembly includes a first gear that meshes with an external driven gear. A connecting shaft is fixedly connected to the middle of one side of the first gear, and the end of the connecting shaft away from the first gear is fixedly connected to the middle of a first bevel gear. The side of the first bevel gear near the transmission shaft meshes with a second bevel gear, which is coaxially fixedly connected to the transmission shaft. A stopper is provided at the end of the transmission shaft near the unwinding wheel, and a through hole for the stopper to enter is provided in the middle of the unwinding wheel.
[0013] The winding mechanism includes a second gear, which meshes with an external driven gear and a third gear on both sides respectively; the middle of the third gear is fixedly connected to the end of the connecting shaft second; a pulley first is fixedly connected to the end of the connecting shaft second away from the third gear; an unwinding assembly is provided above the pulley first, and the pulley first is connected to the unwinding assembly via a belt; the end of the connecting shaft second near the third gear is rotatably connected to the bearing seat second.
[0014] As a further technical solution of the present invention, the drive component includes a motor, the output shaft of which is fixedly connected to the input end of the reducer, and a gear four is fixedly connected to the output shaft of the reducer. The gear four is connected to the external drive gear through a chain. The bottom of the motor and the reducer are both fixedly connected to the top of the base plate, and the bottom of the base plate is fixedly connected to the top of the base frame.
[0015] As a further technical solution of the present invention, a guide wheel is provided at the upper middle part of the side of the upright plate near the unwinding wheel. The guide wheel is located between the driving gear set and the driven gear set, and the guide wheel corresponds to the position of the unwinding wheel. The upright plate includes an upright plate body. The upright plate body is provided with two interconnected grooves on the side near the rotating unwinding mechanism. A convex ring is provided in the middle of each of the two grooves. A central bearing is provided in the middle of each of the two convex rings. Both central bearings are fixedly connected to the upright plate body. The bottom of the upright plate body is fixedly connected to the top of the base plate. The bearing seat is fixedly connected to the lower end of the upright plate body.
[0016] As a further technical solution of the present invention, the rotary unwinding mechanism is provided in three parts, and the three rotary unwinding mechanisms have the same structure; the rotary unwinding mechanism includes a rotary unwinding wheel for unwinding the wire, the middle of the end of the rotary unwinding wheel near the upright plate body is fixedly connected to a connecting member, the end of the connecting member away from the rotary unwinding wheel is located in a groove and is slidably connected to the groove; the middle of the connecting member is provided with an annular groove, and the connecting member is movably connected to the slot of the actuating disk through the annular groove; a guide member is fixedly connected to the end of the rotary unwinding wheel away from the connecting member, and a guide groove for the wire to pass through is provided inside the guide member, the guide groove passing through the guide member.
[0017] As a further technical solution of the present invention, the end of the drive shaft near the second bevel gear is rotatably connected to the upper end of the stand, and the bottom of the stand is fixedly connected to the top of the placement platform; a cylinder is fixedly connected to the top of the stand; two slide rails are symmetrically provided on the top of the placement platform, and both slide rails are slidably connected to the slide block; two rotating shafts are symmetrically rotatably connected to the top of the slide block, and auxiliary wheels are fixedly connected to both ends of the two rotating shafts; an annular groove is provided in the middle of the multiple auxiliary wheels, and the positions of the multiple auxiliary wheels correspond to the guard plates at both ends of the unwinding wheel; a stand is fixedly connected to the middle of the end of the slide block near the cylinder, and the top of the stand is fixedly connected to the telescopic rod of the cylinder; the upper end of the stand is rotatably connected to the drive shaft.
[0018] As a further technical solution of the present invention, the middle of the connecting shaft is rotatably connected to the top of the L-shaped frame, and the end of the L-shaped frame away from the connecting shaft is fixedly connected to the top of the placement platform; an inclined frame is provided on the inner side of the L-shaped frame, and both ends of the inclined frame are fixedly connected to the L-shaped frame; a triangular seat is provided on the side of the L-shaped frame away from the inclined frame, and both sides of the triangular seat are fixedly connected to the placement platform and the L-shaped frame respectively.
[0019] As a further technical solution of the present invention, the frame assembly includes a frame, the two ends of which are fixedly connected to the bottom middle and top middle of the upright plate body, respectively; the upper top of the frame is provided with an arc-shaped groove, which extends to the middle of the end of the frame away from the upright plate body, and a pressure roller mechanism is fixedly connected to the upper layer of the frame; multiple support seats are fixedly connected to both sides of the lower layer of the frame, and the bottom of the multiple support seats is fixedly connected to the top of the base plate; a gathering plate is fixedly connected to the middle of the inner side of the end of the frame away from the upright plate body, and a gathering groove is provided in the middle of the gathering plate, and the gathering groove of the gathering plate communicates with the arc-shaped groove; the pressure roller mechanism includes a side frame, the two sides of which are fixedly connected to the upper two sides of the frame, and multiple pressure rollers are rotatably connected to the top of the frame, and the multiple pressure rollers are all located above the arc-shaped groove; a bearing seat one is fixedly connected to the lower end of the frame near the gathering plate, and the bearing seat one is rotatably connected to the end of the connecting shaft two away from the bearing seat two.
[0020] As a further technical solution of the present invention, the unwinding assembly includes a connecting plate, one side of which is fixedly connected to the end of the frame near the gathering plate; the connecting plate has a through groove inside, which communicates with the gathering groove and the arc groove of the gathering plate; the end of the connecting plate away from the frame is rotatably connected to a turntable, the turntable has a through hole in the middle, and the through hole communicates with the through groove; a second pulley is fixedly connected to the outer side of the turntable near the connecting plate, and the second pulley is connected to the first pulley via a belt; two wrapping and unwinding devices are symmetrically fixedly connected to the side of the turntable away from the second pulley, and an actuating rod is provided between the two wrapping and unwinding devices, one end of which is fixedly connected to the turntable; a second guide wheel is provided on the top of the connecting plate, and the position of the second guide wheel corresponds to the arc groove.
[0021] Beneficial effects:
[0022] A. In this invention, firstly, the motor, in conjunction with the reducer, drives gear four to rotate. Gear four then drives the outer driving gear to rotate via a chain. The outer driving gear synchronously drives the inner driving gear to rotate, and the inner driving gear drives the inner driven gear meshing with it to rotate. During the rotation of the inner driving gear and the inner driven gear, they synchronously drive two actuating discs to rotate. When the two actuating discs rotate, they drive the rotational unwinding mechanism located in their slots to move. The rotational unwinding mechanism moves along the trajectory of the groove. The two actuating discs rotate in opposite directions, so during the rotation of the two actuating discs, they alternately drive the three rotational unwinding mechanisms to move, thus achieving a cyclical arc motion of the three rotational unwinding mechanisms in conjunction with the grooves. Single-core wire is wound on the rotational unwinding wheels of the three rotational unwinding mechanisms. As the unwinding wheel moves, it unwinds the single-core wire, causing the three single-core wires to twist together under the action of the circular motion of the rotating unwinding wheel, forming a multi-core wire. The upright plate body supports the rotating unwinding wheel, and the connecting piece is located in the groove of the upright plate body, which allows the rotating unwinding wheel to move regularly, ensuring that the three single-core wires can be twisted together and ensuring the quality of the multi-core wire. When the rotating unwinding wheel unwinds the single-core wire, the single-core wire will move along the guide groove in the guide piece. The guide groove can increase the tension of the single-core wire, keeping the single-core wire in a taut state at all times, preventing large gaps from appearing when the three single-core wires are twisted. At the same time, the guide groove can also limit the movement distance of the single-core wire, preventing the three single-core wires from being misaligned before twisting, ensuring that the twisting work can be carried out normally.
[0023] B. In this invention, the inner driven gear rotates while simultaneously driving the outer driven gear to rotate. The outer driven gear, in turn, drives the gear one it meshes with to rotate. Gear one, through connecting shaft one, drives bevel gear one to rotate, and bevel gear one synchronously drives the rotation of the remaining meshing bevel gear two. The L-shaped frame supports connecting shaft one, thus ensuring the stability of gear one and bevel gear one, ensuring that gear one is always meshed with the outer driven gear and bevel gear one is always meshed with bevel gear two. The triangular seat combined with the inclined frame increases the load-bearing capacity of the L-shaped frame, thereby increasing its stability. Before stranding the single-core wire, the unwinding wheel is placed on multiple auxiliary wheels, allowing the guard plates at both ends of the unwinding wheel to fit against the multiple auxiliary wheels. The auxiliary wheel supports the unwinding wheel, and its annular groove restricts the movement of the unwinding wheel guard plate, thus keeping the unwinding wheel stable and preventing it from falling off. After the unwinding wheel is in place, the cylinder drives the slide block to move along the slide rail via the upright frame until the unwinding wheel moves to the stopper at the end of the drive shaft, and the stopper is inserted into the through hole in the middle of the unwinding wheel. The second bevel gear rotates synchronously, driving the drive shaft to rotate, which in turn drives the unwinding wheel to rotate via the stopper. The unwinding wheel is wrapped with a covering film, and it unwinds the covering film during rotation. Multiple auxiliary wheels also assist the rotation of the unwinding wheel, reducing the power required for rotation and preventing the stopper from slipping and spinning freely.
[0024] C. In this invention, the gathering groove of the gathering tray is funnel-shaped, with a larger opening at the end near the rotating unwinding wheel and a smaller opening at the end away from the rotating unwinding wheel. This allows the three single-core wires to approach each other at the gathering groove of the gathering tray and twist together under the drive of the rotating unwinding wheel, ultimately forming a multi-core wire. The cover film unwound by the unwinding wheel moves along the top of the guide wheel one into the arc-shaped groove and moves along the trajectory of the arc-shaped groove. The guide wheel one can increase the tension of the cover film, ensuring that the cover film will not stack or bend. Multiple pressure rollers can press down the cover film, preventing the pressure rollers from moving out of the arc-shaped groove during the movement, ensuring that the cover film always moves along the trajectory of the arc-shaped groove.
[0025] D. In this invention, the external driven gear drives gear two to rotate during rotation, gear two synchronously drives gear three, which meshes with it, to rotate, and gear three drives connecting shaft two to rotate; pulley one, which is fixedly connected to connecting shaft two, adjusts the unwinding assembly to rotate as a whole via the belt; the multi-core wire moves to the connecting plate via the take-up plate, and moves between the two wrapping and unwinding devices through the through-slot and the through-hole in the middle of the turntable; while the multi-core wire is moving, the cover film moves to the connecting plate and moves along guide wheel two into the through-slot, the end of the through-slot near the take-up plate is arc-shaped, and the cover film enters the through-slot and can move along the inner wall of the through-slot to gradually approach the multi-core wire. The groove is circular, and the covering film deforms under the pressure of the groove as it approaches the multi-core wire, thus wrapping the multi-core wire. The multi-core wire wrapped with the covering film moves between two wrapping and unwinding devices. One of the wrapping and unwinding devices has an outer sheath wrapped around it. As the wrapping and unwinding device rotates, it unwinds the outer sheath, allowing it to wrap evenly around the outer surface of the covering film, thus completely wrapping the multi-core wire. During the unwinding process, the outer sheath first passes the actuating rod and then wraps around the outer surface of the covering film. The actuating rod increases the tension of the outer sheath, preventing it from bending and ensuring that the outer sheath can wrap the covering film smoothly. Attached Figure Description
[0026] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0027] Figure 2 In this invention Figure 1 Another perspective view;
[0028] Figure 3 In this invention Figure 1 Side view;
[0029] Figure 4 In this invention Figure 1 Partial structural diagram;
[0030] Figure 5 In this invention Figure 4 Partial structural diagram;
[0031] Figure 6 In this invention Figure 5 Another perspective view;
[0032] Figure 7 In this invention Figure 6 Partial structural diagram;
[0033] Figure 8 In this invention Figure 7 Partial structural diagram;
[0034] Figure 9 This is a diagram showing the positional relationship between the active gear set and the drive assembly of the present invention;
[0035] Figure 10 In this invention Figure 9 Another perspective view;
[0036] Figure 11 This is a three-dimensional structural diagram of the rotary unwinding mechanism of the present invention;
[0037] Figure 12 In this invention Figure 11 Top view;
[0038] Figure 13 In this invention Figure 12 AA section view;
[0039] Figure 14 This is a three-dimensional structural diagram of the frame component of the present invention;
[0040] Figure 15 In this invention Figure 14 Top view;
[0041] Figure 16 In this invention Figure 15 AA section view;
[0042] Figure 17 This is a three-dimensional structural diagram of the unwinding device of the present invention;
[0043] Figure 18 In this invention Figure 17 Partial structural diagram;
[0044] Figure 19 This is a three-dimensional structural schematic diagram of the wrapping mechanism of the present invention;
[0045] Figure 20 In this invention Figure 19 Partial structural diagram;
[0046] Figure 21 In this invention Figure 20 Another perspective view;
[0047] Figure 22 In this invention Figure 20 Top view;
[0048] Figure 23 In this invention Figure 22 AA sectional view.
[0049] In the diagram: 1-Twisted structure, 2-Frame assembly, 3-Wrapping mechanism, 4-Unwinding device, 5-Base plate, 6-Base frame, 7-Drive assembly;
[0050] 11-Upright plate, 12-Guide wheel one, 13-Rotating unwinding mechanism, 14-Driving gear set, 15-Driven gear set, 16-Actuating disc, 21-Frame, 22-Pressure roller mechanism, 23-Support seat, 24-Bearing seat one, 25-Gathering disc, 26-Arc groove, 31-Gear two, 32-Gear three, 33-Bearing seat two, 34-Connecting shaft two, 35-Pulley one, 36-Belt, 37-Unwinding assembly, 41-Transmission assembly, 42-Transmission shaft, 43-Upright seat, 44-Cylinder, 45-Slide seat, 46-Upright frame, 47-Unwinding wheel, 48-Slide rail, 49-Auxiliary wheel, 40-Placement platform, 71-Motor, 72-Reducer, 73-Gear four, 74-Chain;
[0051] 111-Upright plate body, 112-Groove, 113-Protruding ring, 114-Central bearing, 131-Rotating unwinding wheel, 132-Connector, 133-Guide, 134-Guide groove, 141-Inner driving gear, 142-Outer driving gear, 151-Inner driven gear, 152-Outer driven gear, 221-Side frame, 222-Pressure roller, 371-Connecting disc, 372-Guide wheel two, 373-Pulley two, 374-Turntable, 375-Wrapping and unwinding device, 376-Actuating rod, 377-Through groove, 411-Gear one, 412-Connecting shaft one, 413-Bevel gear one, 414-Bevel gear two, 415-L-shaped frame, 416-Slanted frame, 417-Triangular seat. Detailed Implementation
[0052] Please see Figures 1-10 A continuous processing apparatus for multi-core wire production includes a stranding structure 1, one side of which is connected to a drive assembly 7, and a frame assembly 2 is fixedly connected to the side of the stranding structure 1 away from the drive assembly 7. The end of the frame assembly 2 away from the stranding structure 1 is provided with a wrapping mechanism 3. An unwinding device 4 is provided on one side of the drive assembly 7, and the unwinding device 4 is connected to the stranding structure 1.
[0053] The hinge structure 1 includes a drive gear set 14, on one side of which a driven gear set 15 is provided; the drive gear set 14 includes an inner drive gear 141, and an outer drive gear 142 is coaxially fixedly connected to the side of the inner drive gear 141 near the drive assembly 7; the driven gear set 15 includes an inner driven gear 151, which meshes with the inner drive gear 141, and an outer driven gear 152 is coaxially fixedly connected to the side of the inner driven gear 151 near the outer drive gear 142.
[0054] The inner driving gear 141 and the inner driven gear 151 are both fixedly connected to a dial 16 on the side away from the outer driving gear 142. The two dials 16 are evenly provided with a plurality of slots for clamping and driving the rotating unwinding mechanism 13 to move. The two dials 16 are rotatably connected to the upright plate 11, which is located between the dial 16 and the inner driving gear 141.
[0055] The aforementioned rotary unwinding mechanism 13 is provided in three parts, and the three rotary unwinding mechanisms 13 have the same structure. The rotary unwinding mechanism 13 includes a rotary unwinding wheel 131 for unwinding the wire. The middle of the end of the rotary unwinding wheel 131 near the upright plate body 111 is fixedly connected to the connector 132. The end of the connector 132 away from the rotary unwinding wheel 131 is located in the groove 112 and is slidably connected to the groove 112. The middle of the connector 132 is provided with an annular groove, and the connector 132 is movably connected to the slot of the actuating disk 16 through the annular groove. The end of the rotary unwinding wheel 131 away from the connector 132 is fixedly connected to a guide member 133. The guide member 133 is provided with a guide groove 134 through which the wire passes. The guide groove 134 passes through the guide member 133.
[0056] The drive assembly 7 includes a motor 71, the output shaft of which is fixedly connected to the input end of a reducer 72. A gear 73 is fixedly connected to the output shaft of the reducer 72, and the gear 73 is connected to the external drive gear 142 via a chain 74. The bottoms of the motor 71 and the reducer 72 are both fixedly connected to the top of the base plate 5, and the bottom of the base plate 5 is fixedly connected to the top of the base frame 6.
[0057] The upright plate 11 has a guide wheel 12 located at the upper middle of the side near the unwinding wheel 47. The guide wheel 12 is located between the driving gear set 14 and the driven gear set 15, and the guide wheel 12 corresponds to the position of the unwinding wheel 47. The upright plate 11 includes an upright plate body 111. The upright plate body 111 has two interconnected grooves 112 on the side near the rotating unwinding mechanism 13. A convex ring 113 is provided in the middle of each of the two grooves 112. A central bearing 114 is provided in the middle of each of the two convex rings 113. Both central bearings 114 are fixedly connected to the upright plate body 111. The bottom of the upright plate body 111 is fixedly connected to the top of the base plate 5. The bearing seat 33 is fixedly connected to the lower end of the upright plate body 111.
[0058] By adopting the above technical solution, firstly, the motor 71, in conjunction with the reducer 72, drives the gear 4 73 to rotate. The gear 4 73 then drives the outer drive gear 142 to rotate via the chain 74. The outer drive gear 142 synchronously drives the inner drive gear 141 to rotate, and the inner drive gear 141 drives the inner driven gear 151 meshing with it to rotate. During the rotation of the inner drive gear 141 and the inner driven gear 151, they synchronously drive the two actuating discs 16 to rotate. When the two actuating discs 16 rotate, they drive the rotating unwinding mechanism 13 located in their slots to move. The rotating unwinding mechanism 13 moves along the trajectory of the groove 112. The two actuating discs 16 rotate in opposite directions, so during the rotation of the two actuating discs 16, they alternately drive the three rotating unwinding mechanisms 13 to move, thus achieving a cyclical arc motion of the three rotating unwinding mechanisms 13 in conjunction with the groove 112. The rotating unwinding wheels 13 of the three rotating unwinding mechanisms 13 Each of the three single-core wires is wound with a single core wire. As the unwinding wheel 131 moves, it unwinds the single core wires, causing them to twist together under the action of the circular motion of the unwinding wheel 131 to form a multi-core wire. The upright plate body 111 supports the unwinding wheel 131, and the connecting piece 132 is located in the groove 112 of the upright plate body 111, which allows the unwinding wheel 131 to move regularly, ensuring that the three single core wires can be twisted together and ensuring the quality of the multi-core wire. When the unwinding wheel 131 unwinds the single core wires, the single core wires will move along the guide groove 134 in the guide piece 133. The guide groove 134 can increase the tension of the single core wires, keeping them in a taut state and preventing large gaps from appearing when the three single core wires are twisted. At the same time, the guide groove 134 can also limit the movement distance of the single core wires, preventing the three single core wires from being misaligned before twisting, and ensuring that the twisting work can be carried out normally.
[0059] Please see Figure 10 , Figures 17-18 In this embodiment, the unwinding device 4 includes a transmission assembly 41, which is fixedly connected to a transmission shaft 42. An unwinding wheel 47 is provided at one end of the transmission shaft 42 away from the transmission assembly 41. The transmission assembly 41 includes a gear 411, which meshes with an external driven gear 152. A connecting shaft 412 is fixedly connected to the middle of one side of the gear 411. The end of the connecting shaft 412 away from the gear 411 is fixedly connected to the middle of a bevel gear 413. The side of the bevel gear 413 near the transmission shaft 42 meshes with a bevel gear 414, which is coaxially fixedly connected to the transmission shaft 42. A stopper is provided at one end of the transmission shaft 42 near the unwinding wheel 47, and a through hole is provided in the middle of the unwinding wheel 47 for the stopper to enter.
[0060] The drive shaft 42 is rotatably connected to the upper end of the stand 43 near the bevel gear 414. The bottom of the stand 43 is fixedly connected to the top of the placement platform 40. A cylinder 44 is fixedly connected to the top of the stand 43. Two slide rails 48 are symmetrically provided on the top of the placement platform 40. Both slide rails 48 are slidably connected to the slide seat 45. Two rotating shafts are symmetrically rotatably connected to the top of the slide seat 45. Auxiliary wheels 49 are fixedly connected to both ends of the two rotating shafts. An annular groove is provided in the middle of the multiple auxiliary wheels 49. The multiple auxiliary wheels 49 correspond to the positions of the guard plates at both ends of the unwinding wheel 47. A stand 46 is fixedly connected to the middle of the end of the slide seat 45 near the cylinder 44. The top of the stand 46 is fixedly connected to the telescopic rod of the cylinder 44. The upper end of the stand 46 is rotatably connected to the drive shaft 42.
[0061] The middle of the connecting shaft 412 is rotatably connected to the top of the L-shaped frame 415, and the end of the L-shaped frame 415 away from the connecting shaft 412 is fixedly connected to the top of the placement platform 40; an inclined frame 416 is provided on the inner side of the L-shaped frame 415, and both ends of the inclined frame 416 are fixedly connected to the L-shaped frame 415; a triangular seat 417 is provided on the side of the L-shaped frame 415 away from the inclined frame 416, and the two sides of the triangular seat 417 are fixedly connected to the placement platform 40 and the L-shaped frame 415 respectively.
[0062] By adopting the above technical solution, the inner driven gear 151 rotates while driving the outer driven gear 152 to rotate. The outer driven gear 152, in turn, drives the gear 411 meshing with it to rotate. The gear 411, in turn, drives the bevel gear 413 to rotate via the connecting shaft 412. The bevel gear 413 synchronously drives the rotation of the other meshing bevel gear 414. The L-shaped frame 415 supports the connecting shaft 412, thereby ensuring the stability of the gear 411 and bevel gear 413, ensuring that the gear 411 always meshes with the outer driven gear 152 and the bevel gear 413 always meshes with the bevel gear 414. The triangular seat 417, in conjunction with the inclined frame 416, increases the load-bearing capacity of the L-shaped frame 415, thus increasing its stability. Before stranding the single-core wire, the unwinding wheel 47 is placed on multiple auxiliary wheels 49, allowing the guard plates at both ends of the unwinding wheel 47 to... The unwinding wheel 47 is attached to multiple auxiliary wheels 49, which support the unwinding wheel 47. The annular grooves of the auxiliary wheels 49 restrict the movement of the unwinding wheel 47 guard plate, thus keeping the unwinding wheel 47 stable and preventing it from falling off the auxiliary wheels 49. After the unwinding wheel 47 is placed, the cylinder 44 drives the slide block 45 to move along the slide rail 48 through the upright 46 until the unwinding wheel 47 moves to the stopper at the end of the drive shaft 42, and the stopper is inserted into the through hole in the middle of the unwinding wheel 47. The bevel gear 414 drives the drive shaft 42 to rotate synchronously during rotation. The drive shaft 42 then drives the unwinding wheel 47 to rotate through the stopper. The unwinding wheel 47 is wrapped with a covering film, and it can unwind the covering film during rotation. The multiple auxiliary wheels 49 also assist the rotation of the unwinding wheel 47, reducing the power required for the rotation of the unwinding wheel 47, thus preventing the stopper from slipping and spinning freely.
[0063] Please see Figure 10 , Figures 19-23 In this embodiment, the wrapping mechanism 3 includes a second gear 31, which meshes with an external driven gear 152 and a third gear 32 on both sides. The middle of the third gear 32 is fixedly connected to the end of a connecting shaft 34. A pulley 35 is fixedly connected to the end of the connecting shaft 34 away from the third gear 32. An unwinding assembly 37 is provided above the pulley 35, and the pulley 35 is connected to the unwinding assembly 37 via a belt 36. The end of the connecting shaft 34 near the third gear 32 is rotatably connected to a bearing seat 33.
[0064] The unwinding assembly 37 includes a connecting plate 371, one side of which is fixedly connected to the end of the frame 21 near the take-up plate 25; the connecting plate 371 has a through groove 377 inside, which communicates with the take-up groove and the arc-shaped groove 26 of the take-up plate 25; the end of the connecting plate 371 away from the frame 21 is rotatably connected to a turntable 374, the turntable 374 has a through hole in the middle, and the through hole communicates with the through groove 377; the side of the turntable 374 near the connecting plate 371 A second pulley 373 is fixedly connected to the outer side, and the second pulley 373 is connected to the first pulley 35 via a belt 36. Two wrapping and unwinding devices 375 are symmetrically fixedly connected to the side of the turntable 374 away from the second pulley 373. A lever 376 is provided between the two wrapping and unwinding devices 375, and one end of the lever 376 is fixedly connected to the turntable 374. A second guide wheel 372 is provided on the top of the connecting plate 371, and the position of the second guide wheel 372 corresponds to that of the arc groove 26.
[0065] By adopting the above technical solution, the external driven gear 152 drives the second gear 31 to rotate during rotation, and the second gear 31 synchronously drives the third gear 32 meshing with it to rotate, which in turn drives the second connecting shaft 34 to rotate; the pulley 35 fixedly connected to the second connecting shaft 34 adjusts the unwinding assembly 37 to rotate as a whole through the belt 36; the multi-core wire moves to the connecting plate 371 through the take-up plate 25, and moves between the two wrapping and unwinding devices 375 through the through hole between the through groove 377 and the turntable 374; while the multi-core wire is moving, the cover film moves to the connecting plate 371, and moves along the guide wheel 372 into the through groove 377. The end of the through groove 377 near the take-up plate 25 is arc-shaped. The cover film enters the through groove 377 and can move along the through... The inner wall of the groove 377 moves closer to the multi-core wire, and the groove 377 is circular. As the covering film approaches the multi-core wire, it deforms under the pressure of the groove 377, wrapping the multi-core wire. The multi-core wire wrapped with the covering film moves between the two wrapping and unwinding devices 375. One of the wrapping and unwinding devices 375 has an outer skin wrapped around it. While rotating, the wrapping and unwinding device 375 unwinds the outer skin, allowing it to be evenly wrapped around the outer surface of the covering film, thus completely wrapping the multi-core wire. During the unwinding process, the outer skin first passes the actuating rod 376 and then wraps around the outer surface of the covering film. The actuating rod 376 can increase the tension of the outer skin and prevent the actuating rod 376 from bending, ensuring that the outer skin can be smoothly wrapped around the covering film.
[0066] Please see Figure 8 , Figures 14-17In this embodiment, the frame assembly 2 includes a frame 21, the two ends of which are fixedly connected to the bottom middle and top middle of the upright plate body 111, respectively; the upper top of the frame 21 is provided with an arc-shaped groove 26, which extends to the middle of the end of the frame 21 away from the upright plate body 111; a pressure roller mechanism 22 is fixedly connected to the upper layer of the frame 21; multiple support seats 23 are fixedly connected to both sides of the lower layer of the frame 21, and the bottom of the multiple support seats 23 is fixedly connected to the top of the base plate 5; the middle of the inner side of the end of the frame 21 away from the upright plate body 111 is fixedly connected to... There is a gathering plate 25, and a gathering groove is provided in the middle of the gathering plate 25, which is connected to the arc groove 26; the pressure roller mechanism 22 includes a side frame 221, the two sides of which are fixedly connected to the upper two sides of the frame 21 respectively, and multiple pressure rollers 222 are rotatably connected to the top of the frame 21, all of which are located above the arc groove 26; a bearing seat 24 is fixedly connected to the lower end of the frame 21 near the gathering plate 25, and the bearing seat 24 is rotatably connected to the end of the connecting shaft 34 away from the bearing seat 33;
[0067] By adopting the above technical solution, the take-up groove of the take-up reel 25 is funnel-shaped, with a large opening at the end near the rotating unwinding wheel 131 and a small opening at the end away from the rotating unwinding wheel 131. This allows the three single-core wires to approach each other at the take-up groove of the take-up reel 25 and twist together under the drive of the rotating unwinding wheel 131, ultimately forming a multi-core wire. The cover film unwound by the unwinding wheel 47 moves along the top of the guide wheel 12 into the arc-shaped groove 26 and moves along the trajectory of the arc-shaped groove 26. The guide wheel 12 can increase the tension of the cover film, ensuring that the cover film will not stack or bend. The multiple pressure rollers 222 can press down the cover film, preventing the pressure rollers 222 from moving out of the arc-shaped groove 26 during the movement, ensuring that the cover film always moves along the trajectory of the arc-shaped groove 26.
[0068] The embodiments disclosed in this invention are preferred embodiments, but are not limited thereto. Those skilled in the art can easily understand the spirit of this invention based on the above embodiments and make different extensions and variations, but as long as they do not depart from the spirit of this invention, they are all within the protection scope of this invention.
Claims
1. A continuous processing apparatus for multi-core wire production, characterized in that: The device includes a twisted structure (1), one side of which is connected to the drive assembly (7) for transmission. A frame assembly (2) is fixedly connected to the side of the twisted structure (1) away from the drive assembly (7). A wrapping mechanism (3) is provided at the end of the frame assembly (2) away from the twisted structure (1). An unwinding device (4) is provided on one side of the drive assembly (7), and the unwinding device (4) is connected to the twisted structure (1) for transmission. The hinge structure (1) includes a drive gear set (14), on one side of which is a driven gear set (15); the drive gear set (14) includes an inner drive gear (141), and an outer drive gear (142) is coaxially fixedly connected to the inner drive gear (141) near the drive assembly (7); the driven gear set (15) includes an inner driven gear (151), which meshes with the inner drive gear (141), and an outer driven gear (152) is coaxially fixedly connected to the inner driven gear (151) near the outer drive gear (142). Both the inner driving gear (141) and the inner driven gear (151) are fixedly connected to a dial plate (16) on the side away from the outer driving gear (142). The two dial plates (16) are evenly provided with multiple slots for clamping and driving the rotating unwinding mechanism (13) to move. Both dial plates (16) are rotatably connected to the upright plate (11), which is located between the dial plate (16) and the inner driving gear (141). The unwinding device (4) includes a transmission assembly (41), which is fixedly connected to a transmission shaft (42). The end of the transmission shaft (42) away from the transmission assembly (41) is provided with an unwinding wheel (47). The transmission assembly (41) includes a gear one (411), which meshes with an external driven gear (152). A connecting shaft one (412) is fixedly connected to the middle of one side of the gear one (411). The end of the connecting shaft one (412) away from the gear one (411) is fixedly connected to the middle of a bevel gear one (413). The side of the bevel gear one (413) near the transmission shaft (42) meshes with a bevel gear two (414), which is coaxially fixedly connected to the transmission shaft (42). A plug is provided at the end of the transmission shaft (42) near the unwinding wheel (47), and a through hole for the plug to enter is provided in the middle of the unwinding wheel (47). The winding mechanism (3) includes a second gear (31), which meshes with an external driven gear (152) and a third gear (32) on both sides respectively; the middle of the third gear (32) is fixedly connected to the end of a connecting shaft (34), and a pulley (35) is fixedly connected to the end of the connecting shaft (34) away from the third gear (32). An unwinding assembly (37) is provided above the pulley (35), and the pulley (35) is connected to the unwinding assembly (37) via a belt (36); the end of the connecting shaft (34) near the third gear (32) is rotatably connected to a bearing seat (33). The upright plate (11) has a guide wheel (12) at the upper middle of the side near the unwinding wheel (47). The guide wheel (12) is located between the driving gear set (14) and the driven gear set (15), and the guide wheel (12) is positioned opposite to the unwinding wheel (47). The upright plate (11) includes an upright plate body (111). The upright plate body (111) has two interconnected grooves (112) on the side near the rotating unwinding mechanism (13). A convex ring (113) is provided in the middle of each of the two grooves (112). A central bearing (114) is provided in the middle of each of the two convex rings (113). The two central bearings (114) are fixedly connected to the upright plate body (111). The bottom of the upright plate body (111) is fixedly connected to the top of the base plate (5). The bearing seat (33) is fixedly connected to the lower end of the upright plate body (111). The rotary unwinding mechanism (13) is provided in three parts, and the three rotary unwinding mechanisms (13) have the same structure. The rotary unwinding mechanism (13) includes a rotary unwinding wheel (131) for unwinding wire. The middle of the end of the rotary unwinding wheel (131) near the vertical plate body (111) is fixedly connected to the connector (132). The end of the connector (132) away from the rotary unwinding wheel (131) is located in the groove (112) and is slidably connected to the groove (112). The middle of the connector (132) is provided with an annular groove, and the connector (132) is movably connected to the slot of the dial (16) through the annular groove. The end of the rotary unwinding wheel (131) away from the connector (132) is fixedly connected to a guide (133). The guide (133) is provided with a guide groove (134) for the wire to pass through, and the guide groove (134) passes through the guide (133).
2. The continuous processing apparatus for multi-core wire production as described in claim 1, characterized in that: The drive assembly (7) includes a motor (71), the output shaft of which is fixedly connected to the input end of a reducer (72), and a gear four (73) is fixedly connected to the output shaft of the reducer (72). The gear four (73) is connected to the external drive gear (142) via a chain (74). The bottoms of the motor (71) and the reducer (72) are fixedly connected to the top of the base plate (5), and the bottom of the base plate (5) is fixedly connected to the top of the base frame (6).
3. The continuous processing apparatus for multi-core wire production as described in claim 2, characterized in that: The drive shaft (42) is rotatably connected to the upper end of the stand (43) near the bevel gear (414), and the bottom of the stand (43) is fixedly connected to the top of the placement platform (40). A cylinder (44) is fixedly connected to the top of the stand (43). Two slide rails (48) are symmetrically provided on the top of the placement platform (40). Both slide rails (48) are slidably connected to the slide seat (45). Two rotating shafts are symmetrically rotatably connected to the top of the slide seat (45). Auxiliary wheels (49) are fixedly connected to both ends of the two rotating shafts. An annular groove is provided in the middle of the multiple auxiliary wheels (49), and the multiple auxiliary wheels (49) are respectively corresponding to the positions of the guard plates at both ends of the unwinding wheel (47). A stand (46) is fixedly connected to the middle of the end of the slide seat (45) near the cylinder (44). The top of the stand (46) is fixedly connected to the telescopic rod of the cylinder (44), and the upper end of the stand (46) is rotatably connected to the drive shaft (42).
4. The continuous processing apparatus for multi-core wire production as described in claim 3, characterized in that: The middle of the connecting shaft (412) is rotatably connected to the top of the L-shaped frame (415), and the end of the L-shaped frame (415) away from the connecting shaft (412) is fixedly connected to the top of the placement platform (40); the inner side of the L-shaped frame (415) is provided with a slanted frame (416), and both ends of the slanted frame (416) are fixedly connected to the L-shaped frame (415); the side of the L-shaped frame (415) away from the slanted frame (416) is provided with a triangular seat (417), and both sides of the triangular seat (417) are fixedly connected to the placement platform (40) and the L-shaped frame (415) respectively.
5. The continuous processing apparatus for multi-core wire production as described in claim 1, characterized in that: The frame assembly (2) includes a frame (21), the two ends of which are fixedly connected to the bottom middle and top middle of the upright plate body (111), respectively; the upper top of the frame (21) is provided with an arc-shaped groove (26), which extends to the middle of the end of the frame (21) away from the upright plate body (111); a pressure roller mechanism (22) is fixedly connected to the upper layer of the frame (21); multiple support seats (23) are fixedly connected to both sides of the lower layer of the frame (21), and the bottom of the multiple support seats (23) is fixedly connected to the top of the base plate (5); a gathering plate is fixedly connected to the middle of the inner side of the end of the frame (21) away from the upright plate body (111). 25), the gathering plate (25) has a gathering groove in the middle that passes through the gathering plate (25), and the gathering groove of the gathering plate (25) is connected to the arc groove (26); the pressure roller mechanism (22) includes a side frame (221), the two sides of the side frame (221) are fixedly connected to the upper two sides of the frame (21), and multiple pressure rollers (222) are rotatably connected to the top of the frame (21), and the multiple pressure rollers (222) are all located above the arc groove (26); a bearing seat (24) is fixedly connected to the lower end of the frame (21) near the gathering plate (25), and the bearing seat (24) is rotatably connected to the end of the connecting shaft (34) away from the bearing seat (33).
6. The continuous processing apparatus for multi-core wire production as described in claim 1, characterized in that: The unwinding assembly (37) includes a connecting plate (371), one side of which is fixedly connected to the end of the frame (21) near the take-up plate (25); the connecting plate (371) has a through groove (377) inside, which communicates with the take-up groove and the arc groove (26) of the take-up plate (25); the end of the connecting plate (371) away from the frame (21) is rotatably connected to a turntable (374), the turntable (374) has a through hole in the middle, and the through hole communicates with the through groove (377); the turntable (374) near the connecting plate (371) A second pulley (373) is fixedly connected to the outer side of one side. The second pulley (373) is connected to the first pulley (35) via a belt (36). Two wrapping and unwinding devices (375) are symmetrically fixedly connected to the side of the turntable (374) away from the second pulley (373). A lever (376) is provided between the two wrapping and unwinding devices (375). One end of the lever (376) is fixedly connected to the turntable (374). A second guide wheel (372) is provided on the top of the connecting plate (371). The second guide wheel (372) is positioned corresponding to the arc groove (26).
Citation Information
Patent Citations
Metal wire twisting device
CN210702253U
High-strength steel strand producing, manufacturing and stranding processing machine
CN113279274A
Convenient-to-wind cable for new energy automobile and cable outer wall dust cleaning device thereof
CN115159260A