A high-precision automated direct-sewing iron core single-column stacking workstation and use method

Abstract

The present invention discloses a high-precision automated direct-sewing iron core single-column stacking workstation and a method of use, and relates to the technical field of direct-sewing iron core single-column stacking, including a truss gripper sub-assembly structure, left and right two groups of stacking platform sub-assembly, silo sub-assembly and a data acquisition module. The present invention uses a data acquisition module and a sensor to obtain the accurate position of each iron core single-column material in real time, thereby ensuring the accuracy and consistency of the stacking, and obtains the overall data of the iron core single-column material through the data input structure input, and cooperates with the settings of the processor module, the PLC controller and the manual and automatic adjustment sub-assembly. According to the overall data of the iron core single-column material, the structure of the stacking platform sub-assembly and the silo sub-assembly that restricts the iron core single-column material can be automatically or manually adjusted, so that the workstation can cope with iron core single-column materials of different specifications and different requirements, thereby improving the versatility and utilization rate of the equipment.

Description

Technical Field

[0001] The invention relates to the technical field of direct-sewing iron core single-column stacking, and in particular to a high-precision automated direct-sewing iron core single-column stacking workstation and a use method thereof. Background Art

[0002] At present, in the known transformer core single-column stacking production line, the core stacking production is mainly carried out by manual stacking, the production efficiency is low and the stacking quality depends entirely on the technical level of the operator, resulting in a low degree of automation, low stacking accuracy, low production efficiency and high labor costs. Now, through this single-column stacking workstation suitable for direct core sewing, these problems can be greatly solved and the work efficiency and production capacity can be improved.

[0003] The defects of the existing core single column stacking workstation are:

[0004] 1. Prior art JP2010242425A discloses a steel tower supported CHIMNEY decomposition method. However, when stacking in the above document, the degree of automation is low and it cannot cope with stacking materials of different specifications, resulting in technical problems such as low versatility and utilization of the equipment;

[0005] 2. Prior art JP2008197115A discloses an automated high-capacity slider system, but the stacking device in the above document is a single-station stacking, resulting in a technical problem of low production efficiency;

[0006] 3. The prior art US4986409A discloses a method for assembling and stacking articles. However, in the above document, during the stacking process, especially when using an automated production line, manual fine-tuning cannot be performed during equipment maintenance, resulting in poor applicability of the equipment.

[0007] 4. Prior art CN208235103U discloses a pre-shrinkage folding device for a pocket seam workstation. However, in the above document, the material cannot be magnetized and layered during use, which easily leads to a technical problem of poor material layering efficiency. Summary of the invention

[0008] The object of the present invention is to provide a high-precision automated direct-sewing core single-column stacking workstation and a method of use to solve the technical problems raised in the above-mentioned background technology.

[0009] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-precision automated direct-sewing iron core single-column stacking workstation, comprising a truss gripper assembly structure, left and right two groups of stacking platform assembly, silo assembly and a data acquisition module, wherein the data acquisition module uses sensors to respectively collect the accurate positions of the iron core single-column materials on the truss gripper assembly structure, the left and right two groups of stacking platform assembly and the silo assembly, wherein the data acquisition module is electrically connected to a processor module, wherein the processor module is respectively electrically connected to a PLC controller and a data input structure via bidirectional electrical connections, wherein the PLC controller is electrically connected to an actuator, and the actuator is used to receive instructions from the PLC controller and then drive the truss gripper assembly structure, the left and right two groups of stacking platform assembly and the silo assembly;

[0010] The truss gripper assembly structure includes a truss structure and a gripper assembly, the gripper assembly is used to grab and transport the core single column material, the stacking platform assembly includes a stacking platform assembly, the stacking platform assembly includes a stacking platform bottom surface assembly, a stacking upper plate assembly and a manual-automatic adjustment assembly, and the manual-automatic adjustment assembly is used to regulate the stacking platform bottom surface assembly and the stacking upper plate assembly to limit the movement of the core single column material;

[0011] The silo assembly includes a lifting mechanism assembly, a magnetized layering assembly and an elevator assembly. The lifting mechanism assembly is used to limit the single-column core material, the magnetized layering assembly is used to perform layering processing on the stacked single-column core material, and the elevator assembly is used to adjust the height of the lifting mechanism assembly.

[0012] Preferably, the truss structure includes a group of column rods, the tops of the column rods are installed with rectangular tube beams, the top and bottom of one side of the rectangular tube beam are installed with first track sliders, one side of the rectangular tube beam is installed with a rack, one side of the first track slider is installed with a group of gripper columns, the inner wall of the gripper column is installed with a first servo motor, and the output end of the first servo motor passes through the gear, and the outer wall of the gear is meshed with the rack.

[0013] Preferably, a gripper guide plate is installed at the bottom of the gripper column, a first cylinder is installed in the middle of the top of the gripper guide plate, first linear bearings are installed on both sides of the top of the gripper guide plate, the output end of the first cylinder is installed with a first cylinder transition plate through bolts, an aluminum profile suction cup beam is installed at the bottom of the first cylinder transition plate, guide shaft transition plates are installed on both sides of the top of the aluminum profile suction cup beam, the top of the guide shaft transition plate is installed with a first guide shaft, and the outer wall of the first guide shaft passes through the inner wall of the first linear bearing, a plurality of brackets are fixedly installed on one side of the aluminum profile suction cup beam, and a suction cup assembly is installed at the bottom of the bracket, and the suction cup assembly is used to adsorb the single column material of the iron core.

[0014] Preferably, the stacking platform assembly includes a base frame welded by square tubes, a group of second track sliders are installed on the top of the base frame, and the top of the second track slider is installed on the bottom of the stacking platform bottom assembly, the top of the stacking platform bottom assembly is installed with a stacking upper plate assembly through a plurality of vertical rods, the top of the stacking platform bottom assembly and the bottom of the stacking upper plate assembly are both installed with a third track slider, two groups of first bearing seats are installed on the top of the stacking platform bottom assembly, a group of first bearing seats are installed on the bottom of the stacking upper plate assembly, the inner walls of the first bearing seats are all embedded with first bearings, the inner walls of the first bearings are all connected with first bidirectional lead screws, and one end of the first bidirectional lead screws is all installed on the output end of the manual-automatic adjustment device, the outer wall of the first bidirectional lead screw is threadedly connected with a group of first moving blocks, and both ends of the first moving block are installed on the outer wall of the third track slider, and one end of the first moving block is installed with a first stop column.

[0015] Preferably, the manual-automatic adjustment part includes a through cover, and one end of the through cover is installed on one end of the first bearing seat, a second servo motor is installed at one end of the through cover, and a hand wheel is installed at one end of the second servo motor.

[0016] Preferably, the silo assembly includes a bottom fixing frame, and the top of the bottom fixing frame is installed on the bottom of the elevator assembly, the top of the elevator assembly is installed on the bottom of the jacking mechanism assembly, and the top of the jacking mechanism assembly is installed on the bottom of the magnetized layered assembly.

[0017] Preferably, the elevator assembly includes a placement plate, a group of electric telescopic cylinders are installed in the middle of the top of the placement plate, and the top of the electric telescopic cylinders is installed at the bottom of the jacking mechanism assembly, second linear bearings are installed at the four corners of the top of the placement plate, and the inner wall of the second linear bearing is movably connected to the second guide shaft.

[0018] Preferably, the lifting mechanism assembly includes a mounting base plate and a mounting top plate, and the bottom of the mounting top plate is mounted on the top of the second guide shaft, third linear bearings are mounted on the four corners of the top of the mounting base plate, and the inner wall of the third linear bearing is movably connected to the outer wall of the second guide shaft, two groups of fourth track sliders and two groups of fifth track sliders are respectively mounted on the top of the mounting base plate, several groups of second bearing seats are mounted on the top of the mounting base plate, second bearings are embedded and mounted on the inner walls of the second bearing seats, second bidirectional lead screws are connected to the inner walls of the second bearings, and one end of the second bidirectional lead screws is mounted on the output end of the manual-automatic adjustment device, a group of second moving blocks is mounted on the top of the fourth track slider, and one end of the second moving blocks is threadedly connected to the outer wall of the second bidirectional lead screw, a group of third moving blocks is mounted on the top of the fifth track slider, and one end of the third moving blocks is threadedly connected to the outer wall of the second bidirectional lead screw.

[0019] Preferably, a support frame is installed on the top of the second moving block, a second cylinder is installed on the bottom of one side of the support frame, a magnet mounting plate is installed on the output end of the second cylinder, a plurality of magnets are installed on one side of the magnet mounting plate, and a second stop column is installed on the top of each of the third moving blocks.

[0020] Preferably, the working steps of the high-precision automated direct-sewing core single-column stacking workstation are as follows:

[0021] S1. By using data acquisition modules and sensors to obtain the accurate position of each core single column material in real time, the accuracy and consistency of stacking can be ensured;

[0022] S2. The overall data of the core single column material is obtained through the data input structure input, and the processor module, the PLC controller and the setting of the manual and automatic adjustment sub-assembly can be used to automatically or manually adjust the structure of the core single column material restriction on the stacking platform sub-assembly and the silo sub-assembly according to the overall data of the core single column material;

[0023] S3, through the setting of the first track slider, the rack and the gripper column, the first servo motor is driven to drive the gear to rotate, so as to adjust the position of the gripper column, and the aluminum profile suction cup beam is driven to move up and down through the first cylinder and the first cylinder transition plate, so as to control the adsorption and release of the suction cup assembly;

[0024] S4. By adjusting the positions of the second moving block and the third moving block, the position of the single-column material of the core can be adjusted. By driving the magnet mounting plate and the magnet thereon by the second cylinder, the magnetization adsorption and stratification processing of the single-column material of the core can be realized, which is beneficial to improving the efficiency and accuracy of material stratification.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] 1. The present invention uses a data acquisition module and a sensor to obtain the accurate position of each core single column material in real time, thereby ensuring the accuracy and consistency of stacking. The overall data of the core single column material is obtained through the data input structure input, and the processor module, the PLC controller and the manual and automatic adjustment part are matched. According to the overall data of the core single column material, the structure of the stacking platform part and the silo part that restricts the core single column material can be automatically or manually adjusted, so that the workstation can cope with core single column materials of different specifications and different requirements, thereby improving the versatility and utilization rate of the equipment;

[0027] 2. The present invention drives the first servo motor to drive the gear to rotate through the arrangement of the first track slider, the rack and the gripper column, thereby adjusting the position of the gripper column, and drives the aluminum profile suction cup crossbeam to move up and down through the first cylinder and the first cylinder transition plate, thereby controlling the adsorption and release of the suction cup assembly, improving the adsorption stability of the core single column material, and then through the arrangement of the left and right two groups of stacking platform parts and the double independent grippers, it is possible to perform double-station stacking at the same time, which is conducive to improving the stacking work efficiency;

[0028] 3. The present invention can realize fast and accurate adjustment on the automated production line through the setting of the manual and automatic adjustment parts, and can also perform manual fine-tuning during equipment maintenance or special circumstances, thereby enhancing the flexibility and applicability of the equipment;

[0029] 4. The present invention ensures the stability and accuracy of the lifting process through the rapid response and precise control of the electric telescopic cylinder, combined with the guiding function of the second guide shaft, and improves the processing efficiency of the single-column material of the core. By adjusting the positions of the second moving block and the third moving block, the position of the single-column material of the core can be adjusted. By driving the magnet mounting plate and the magnet thereon through the second cylinder, the magnetization adsorption and stratification processing of the single-column material of the core can be achieved, which is beneficial to improving the efficiency and accuracy of material stratification, thereby reducing the difficulty and labor intensity of manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention;

[0031] Figure 2 It is a schematic diagram of the rectangular tube beam structure of the present invention;

[0032] Figure 3 For the present invention Figure 2 Schematic diagram of the structure at A in the middle;

[0033] Figure 4 It is a three-dimensional schematic diagram of the gripper assembly structure of the present invention;

[0034] Figure 5 It is a three-dimensional schematic diagram of the stacking platform component assembly structure of the present invention;

[0035] Figure 6 It is a three-dimensional schematic diagram of the stacked upper plate assembly structure of the present invention;

[0036] Figure 7 It is a three-dimensional schematic diagram of the silo assembly structure of the present invention;

[0037] Figure 8 It is a schematic diagram of the installation base plate structure of the present invention;

[0038] Fig. 9It is a schematic diagram of the system flow of the present invention;

[0039] Fig.10 It is a schematic diagram of the workflow of the present invention.

[0040] In the figure: 1. Truss gripper assembly structure; 2. Stacking platform assembly; 3. Silo assembly; 4. Data acquisition module; 5. Processor module; 6. PLC controller; 7. Data input structure; 8. Actuator; 9. Gripper assembly; 11. Stacking platform bottom assembly; 12. Stacking upper plate assembly; 13. Manual and automatic adjustment assembly; 17. Truss structure; 18. Column rod; 19. Rectangular tube beam; 20. First track slider; 21. Rack; 22. Gripper column; 23. First servo motor; 24. Gear; 25. Gripper guide plate; 26. First cylinder; 27. First linear bearing; 28. First cylinder transition plate; 29. ​​Aluminum profile suction cup beam; 30. Guide shaft transition plate; 31. First guide shaft; 32. Bracket; 33. Suction cup assembly; 34. Bottom Seat frame; 35, second track slider; 36, third track slider; 37, first bearing seat; 38, first bearing; 39, first bidirectional lead screw; 40, first moving block; 41, first stop column; 42, through cover; 43, second servo motor; 44, hand wheel; 45, bottom fixing frame; 47, placement plate; 48, electric telescopic cylinder; 49, second linear bearing; 50, second guide shaft; 51, mounting base plate; 52, fourth track slider; 53, fifth track slider; 54, second bearing seat; 55, second bearing; 56, second bidirectional lead screw; 57, second moving block; 58, third moving block; 59, support frame; 60, second cylinder; 61, magnet mounting plate; 62, magnet; 63, second stop column; 64, mounting top plate; 65, third linear bearing. DETAILED DESCRIPTION

[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0043] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0044] Example 1: Please refer to Figure 1 and Fig. 9 , an embodiment provided by the present invention: a high-precision automated direct-sewing core single-column stacking workstation, comprising a truss gripper assembly structure 1, left and right stacking platform assemblies 2, a silo assembly 3 and a data acquisition module 4, the data acquisition module 4 uses sensors to respectively collect the accurate positions of the core single-column materials on the truss gripper assembly structure 1, the left and right stacking platform assemblies 2 and the silo assembly 3, the data acquisition module 4 is electrically connected to a processor module 5, the processor module 5 is respectively electrically connected to a PLC controller 6 and a data input structure 7 through bidirectional electrical connection, the PLC controller 6 is electrically connected to an actuator 8, and the actuator 8 is used to receive instructions from the PLC controller 6 and then drive the truss gripper assembly structure 1, the left and right stacking platform assemblies 2, and the silo assembly 3;

[0045] The truss gripper assembly structure 1 includes a truss structure 17 and a gripper assembly 9, the gripper assembly 9 is used to grab and transport the core single column material, the stacking platform assembly 2 includes a stacking platform assembly, the stacking platform assembly includes a stacking platform bottom surface assembly 11, a stacking upper plate assembly 12 and a manual-automatic adjustment assembly 13, and the manual-automatic adjustment assembly 13 is used to adjust the stacking platform bottom surface assembly 11 and the stacking upper plate assembly 12 to limit the movement of the core single column material;

[0046] The silo assembly 3 includes a jacking mechanism assembly, a magnetized layering assembly and an elevator assembly. The jacking mechanism assembly is used to restrict the core single column material, the magnetized layering assembly is used to perform layering on the stacked core single column material, and the elevator assembly is used to adjust the height of the jacking mechanism assembly.

[0047] Furthermore, by using the data acquisition module 4 and the sensor, the accurate position of each core single column material is obtained in real time, thereby ensuring the accuracy and consistency of the stacking. The overall data of the core single column material is obtained through the data input structure 7. In conjunction with the settings of the processor module 5, the PLC controller 6 and the manual-automatic adjustment component 13, the structure of the core single column material restriction on the stacking platform component 2 and the silo component 3 can be automatically or manually adjusted according to the overall data of the core single column material. This enables the workstation to cope with core single column materials of different specifications and different requirements, thereby improving the versatility and utilization of the equipment.

[0048] Example 2: Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , an embodiment provided by the present invention: the truss structure 17 includes a group of column rods 18, the tops of the column rods 18 are all installed with rectangular tube beams 19, the top and bottom of one side of the rectangular tube beam 19 are all installed with first track sliders 20, one side of the rectangular tube beam 19 is installed with a rack 21, one side of the first track slider 20 is installed with a group of gripper columns 22, the inner wall of the gripper column 22 is installed with a first servo motor 23, and the output end of the first servo motor 23 passes through the gear 24, and the outer wall of the gear 24 is meshed with the rack 21;

[0049] A gripper guide plate 25 is installed at the bottom of the gripper column 22, a first cylinder 26 is installed in the middle of the top of the gripper guide plate 25, first linear bearings 27 are installed on both sides of the top of the gripper guide plate 25, and a first cylinder transition plate 28 is installed at the output end of the first cylinder 26 through bolts, an aluminum profile suction cup crossbeam 29 is installed at the bottom of the first cylinder transition plate 28, guide shaft transition plates 30 are installed on both sides of the top of the aluminum profile suction cup crossbeam 29, a first guide shaft 31 is installed on the top of the guide shaft transition plate 30, and the outer wall of the first guide shaft 31 passes through the inner wall of the first linear bearing 27, a plurality of brackets 32 are fixedly installed on one side of the aluminum profile suction cup crossbeam 29, and a suction cup assembly 33 is installed at the bottom of the bracket 32, and the suction cup assembly 33 is used to adsorb the core single column material;

[0050] Furthermore, through the setting of the first track slider 20, the rack 21 and the gripper column 22, the first servo motor 23 is driven to drive the gear 24 to rotate, so that the position of the gripper column 22 can be adjusted, and the aluminum profile suction cup beam 29 is driven to move up and down through the first cylinder 26 and the first cylinder transition plate 28, so as to control the adsorption and release of the suction cup assembly 33, thereby improving the adsorption stability of the single column material of the core, and then through the setting of the left and right two groups of stacking platform parts 2 and the double independent grippers, double-station stacking can be carried out simultaneously, which is beneficial to improving the stacking work efficiency.

[0051] Example 3: Please refer to Figure 5 and Figure 6 The present invention provides an embodiment: the stacking platform assembly includes a square tube welded base frame 34, a group of second track sliders 35 are installed on the top of the base frame 34, and the top of the second track slider 35 is installed on the bottom of the stacking platform bottom surface assembly 11, the top of the stacking platform bottom surface assembly 11 is installed with a stacking upper plate assembly 12 through a plurality of vertical rods, the top of the stacking platform bottom surface assembly 11 and the bottom of the stacking upper plate assembly 12 are both installed with third track sliders 36, and the top of the stacking platform bottom surface assembly 11 is installed with two groups of first bearing seats 37 A group of first bearing seats 37 are installed at the bottom of the stacked upper plate assembly 12, and the inner walls of the first bearing seats 37 are fitted with first bearings 38, and the inner walls of the first bearings 38 are connected with first bidirectional lead screws 39, and one end of the first bidirectional lead screws 39 is installed on the output end of the manual-automatic adjustment device 13, and the outer walls of the first bidirectional lead screws 39 are threadedly connected with a group of first moving blocks 40, and both ends of the first moving blocks 40 are installed on the outer walls of the third track slider 36, and one end of the first moving blocks 40 is installed with first stop columns 41;

[0052] The manual-automatic adjustment device 13 includes a through cover 42, and one end of the through cover 42 is installed on one end of the first bearing seat 37, a second servo motor 43 is installed on one end of the through cover 42, and a hand wheel 44 is installed on one end of the second servo motor 43;

[0053] Furthermore, by setting up the manual-automatic adjustment component 13, it is possible to achieve fast and accurate adjustment on the automated production line, and to perform manual fine-tuning during equipment maintenance or in special circumstances, thereby helping to enhance the flexibility and applicability of the equipment.

[0054] Example 4: Please refer to Figure 7 and Figure 8 , an embodiment provided by the present invention: the silo assembly 3 includes a bottom fixing frame 45, and the top of the bottom fixing frame 45 is installed at the bottom of the elevator assembly, the top of the elevator assembly is installed at the bottom of the jacking mechanism assembly, and the top of the jacking mechanism assembly is installed at the bottom of the magnetized layering assembly;

[0055] The lift assembly includes a placement plate 47, a group of electric telescopic cylinders 48 are installed in the middle of the top of the placement plate 47, and the top of the electric telescopic cylinder 48 is installed at the bottom of the jacking mechanism assembly, and the four corners of the top of the placement plate 47 are installed with second linear bearings 49, and the inner wall of the second linear bearing 49 is movably connected with a second guide shaft 50;

[0056] The lifting mechanism assembly includes a mounting base plate 51 and a mounting top plate 64, and the bottom of the mounting top plate 64 is mounted on the top of the second guide shaft 50, and the top four corners of the mounting base plate 51 are mounted with third linear bearings 65, and the inner wall of the third linear bearing 65 is movably connected to the outer wall of the second guide shaft 50, and two groups of fourth track sliders 52 and two groups of fifth track sliders 53 are respectively mounted on the top of the mounting base plate 51, and a plurality of groups of second bearing seats 54 are mounted on the top of the mounting base plate 51, and the inner walls of the second bearing seats 54 are all fitted with second bearings 55, and the inner walls of the second bearings 55 are all connected to second bidirectional lead screws 56, and a group of second moving blocks 57 are mounted on the top of the fourth track slider 52, and one end of the second moving blocks 57 is threadedly connected to the outer wall of the second bidirectional lead screw 56, and a group of third moving blocks 58 are mounted on the top of the fifth track slider 53, and one end of the third moving blocks 58 is threadedly connected to the outer wall of the second bidirectional lead screw 56;

[0057] A support frame 59 is installed on the top of the second moving block 57, a second cylinder 60 is installed at the bottom of one side of the support frame 59, a magnet mounting plate 61 is installed at the output end of the second cylinder 60, a plurality of magnets 62 are installed on one side of the magnet mounting plate 61, and a second stop column 63 is installed on the top of each of the third moving blocks 58;

[0058] Furthermore, through the rapid response and precise control of the electric telescopic cylinder 48, combined with the guiding function of the second guide shaft 50, the smoothness and accuracy of the lifting process are ensured, and the processing efficiency of the single-column core material is improved. By adjusting the position of the second movable block 57 and the third movable block 58, the position of the single-column core material can be adjusted. By driving the magnet mounting plate 61 and the magnet 62 thereon by the second cylinder 60, the magnetization adsorption and stratification processing of the single-column core material can be realized, which is beneficial to improving the efficiency and accuracy of material stratification, thereby reducing the difficulty and labor intensity of manual operation.

[0059] Example 5: Please refer to Fig.10 , an embodiment provided by the present invention: the working steps of the high-precision automated direct-sewing core single-column stacking workstation are as follows:

[0060] S1, by using the data acquisition module 4 and the sensor to obtain the accurate position of each core single column material in real time, thereby ensuring the accuracy and consistency of stacking;

[0061] S2. The overall data of the core single column material is obtained by inputting through the data input structure 7, and the processor module 5, the PLC controller 6 and the manual-automatic adjustment assembly 13 are coordinated to automatically or manually adjust the structure of the core single column material restriction on the stacking platform assembly 2 and the silo assembly 3 according to the overall data of the core single column material;

[0062] S3, through the arrangement of the first track slider 20, the rack 21 and the gripper column 22, the first servo motor 23 is driven to drive the gear 24 to rotate, thereby adjusting the position of the gripper column 22, and the aluminum profile suction cup crossbeam 29 is driven to move up and down through the first cylinder 26 and the first cylinder transition plate 28, thereby controlling the adsorption and release of the suction cup assembly 33;

[0063] S4. By adjusting the positions of the second moving block 57 and the third moving block 58, the position of the single-column material of the core can be adjusted. By driving the magnet mounting plate 61 and the magnet 62 thereon by the second cylinder 60, the magnetization adsorption and stratification processing of the single-column material of the core can be realized, which is beneficial to improving the efficiency and accuracy of material stratification.

[0064] Working principle: by using the data acquisition module 4 and the sensor to obtain the accurate position of each core single column material in real time, so as to ensure the accuracy and consistency of stacking, and by inputting the overall data of the core single column material through the data input structure 7, in conjunction with the setting of the processor module 5, the PLC controller 6 and the manual-automatic adjustment part 13, the structure of the stacking platform part 2 and the silo part 3 that restricts the core single column material can be automatically or manually adjusted according to the overall data of the core single column material, so that the workstation can cope with core single column materials of different specifications and different requirements, thereby improving the versatility and utilization rate of the equipment, and by setting the first track slider 20, the rack 21 and the gripper column 22, the first servo motor 23 is driven to drive the gear 24 to rotate, so as to adjust the position of the gripper column 22, and the aluminum profile suction cup beam 29 is driven to move up and down through the first cylinder 26 and the first cylinder transition plate 28, so as to control the adsorption and release of the suction cup assembly 33, thereby improving the adsorption of the core single column material. It has good stability, and through the setting of the left and right two groups of stacking platform parts 2 and double independent grippers, it can carry out double-station stacking at the same time, which is beneficial to improving the stacking work efficiency. Through the setting of the manual-automatic adjustment part 13, it can not only realize fast and accurate adjustment on the automated production line, but also can perform manual fine-tuning during equipment maintenance or special circumstances, which is beneficial to enhancing the flexibility and applicability of the equipment. Through the rapid response and precise control of the electric telescopic cylinder 48, combined with the guiding effect of the second guide shaft 50, the stability and accuracy of the lifting process are ensured, and the processing efficiency of the single-column material of the core is improved. By adjusting the position of the second moving block 57 and the third moving block 58, the position of the single-column material of the core can be adjusted. By driving the magnet mounting plate 61 and the magnet 62 thereon through the second cylinder 60, the magnetization adsorption and stratification processing of the single-column material of the core can be realized, which is beneficial to improving the efficiency and accuracy of material stratification, and thus reducing the difficulty and labor intensity of manual operation.

[0065] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A high-precision automated direct-sewing core single-column stacking workstation, comprising a truss gripper assembly structure (1), two left and right stacking platform assemblies (2), a silo assembly (3) and a data acquisition module (4), characterized in that: The data acquisition module (4) uses sensors to respectively acquire accurate positions of the core single column materials on the truss gripper assembly structure (1), the left and right stacking platform assemblies (2), and the silo assembly (3); the data acquisition module (4) is electrically connected to a processor module (5); the processor module (5) is bidirectionally electrically connected to a PLC controller (6) and a data input structure (7); the PLC controller (6) is electrically connected to an actuator (8); and the actuator (8) is used to receive instructions from the PLC controller (6) and thereby drive the truss gripper assembly structure (1), the left and right stacking platform assemblies (2), and the silo assembly (3); The truss gripper assembly structure (1) comprises a truss structure (17) and a gripper assembly (9), wherein the gripper assembly (9) is used to grip and transport a core single column material, and the stacking platform assembly (2) comprises a stacking platform assembly, wherein the stacking platform assembly comprises a stacking platform bottom surface assembly (11), a stacking upper plate assembly (12) and a manual-automatic adjustment assembly (13), wherein the manual-automatic adjustment assembly (13) is used to regulate the stacking platform bottom surface assembly (11) and the stacking upper plate assembly (12) to restrict the movement of the core single column material; The silo assembly (3) comprises a lifting mechanism assembly, a magnetized layering assembly and an elevator assembly, wherein the lifting mechanism assembly is used to restrict the core single column material, the magnetized layering assembly is used to perform layering on the stacked core single column material, and the elevator assembly is used to adjust the height of the lifting mechanism assembly; The stacking platform assembly comprises a square tube welded base frame (34), a group of second track sliders (35) are installed on the top of the base frame (34), and the top of the second track sliders (35) are installed on the bottom of the stacking platform bottom surface assembly (11), a stacking upper plate assembly (12) is installed on the top of the stacking platform bottom surface assembly (11) via a plurality of vertical rods, a third track slider (36) is installed on the top of the stacking platform bottom surface assembly (11) and the bottom of the stacking upper plate assembly (12), two groups of first bearing seats (37) are installed on the top of the stacking platform bottom surface assembly (11), and the stacking upper plate assembly (12) is installed on the top of the stacking platform bottom surface assembly (11). A group of first bearing seats (37) are installed at the bottom of the third track slider (12), the inner walls of the first bearing seats (37) are fitted with first bearings (38), the inner walls of the first bearings (38) are connected with first bidirectional lead screws (39), and one end of the first bidirectional lead screws (39) is installed on the output end of the manual-automatic adjustment device (13), the outer walls of the first bidirectional lead screws (39) are threadedly connected with a group of first moving blocks (40), and both ends of the first moving blocks (40) are installed on the outer walls of the third track slider (36), and one end of the first moving blocks (40) is installed with first stop columns (41).

2. According to claim 1, a high-precision automated direct-sewing core single-column stacking workstation is characterized by: The truss structure (17) comprises a group of column rods (18), each of which is provided with a rectangular tube beam (19) on its top, a first track slider (20) on the top and bottom of one side of the rectangular tube beam (19), a rack (21) on one side of the rectangular tube beam (19), a group of gripper columns (22) on one side of the first track slider (20), a first servo motor (23) on the inner wall of the gripper column (22), an output end of the first servo motor (23) passing through a gear (24), and an outer wall of the gear (24) meshing with the rack (21).

3. According to claim 2, a high-precision automated direct-sewing core single-column stacking workstation is characterized in that: A gripper guide plate (25) is installed at the bottom of the gripper column (22), a first cylinder (26) is installed in the middle of the top of the gripper guide plate (25), first linear bearings (27) are installed on both sides of the top of the gripper guide plate (25), the output end of the first cylinder (26) is installed with a first cylinder transition plate (28) via bolts, an aluminum profile suction cup crossbeam (29) is installed at the bottom of the first cylinder transition plate (28), guide shaft transition plates (30) are installed on both sides of the top of the aluminum profile suction cup crossbeam (29), a first guide shaft (31) is installed on the top of the guide shaft transition plate (30), and the outer wall of the first guide shaft (31) passes through the inner wall of the first linear bearing (27), a plurality of brackets (32) are fixedly installed on one side of the aluminum profile suction cup crossbeam (29), and a suction cup assembly (33) is installed at the bottom of the bracket (32), and the suction cup assembly (33) is used to absorb the core single column material.

4. According to claim 1, a high-precision automated direct-sewing core single-column stacking workstation is characterized by: The manual-automatic adjustment device (13) comprises a through cover (42), one end of the through cover (42) is mounted on one end of the first bearing seat (37), a second servo motor (43) is mounted on one end of the through cover (42), and a hand wheel (44) is mounted on one end of the second servo motor (43).

5. According to claim 1, a high-precision automated direct-sewing core single-column stacking workstation is characterized by: The silo assembly (3) comprises a bottom fixing frame (45), wherein the top of the bottom fixing frame (45) is mounted on the bottom of the elevator assembly, the top of the elevator assembly is mounted on the bottom of the jacking mechanism assembly, and the top of the jacking mechanism assembly is mounted on the bottom of the magnetized layering assembly.

6. The high-precision automated direct-sewing core single-column stacking workstation according to claim 1, characterized in that: The lift assembly comprises a placement plate (47), a group of electric telescopic cylinders (48) are installed in the middle of the top of the placement plate (47), and the top of the electric telescopic cylinder (48) is installed on the bottom of the lifting mechanism assembly, and second linear bearings (49) are installed at the four corners of the top of the placement plate (47), and the inner wall of the second linear bearing (49) is movably connected to a second guide shaft (50).

7. The high-precision automated direct-sewing core single-column stacking workstation according to claim 1, characterized in that: The lifting mechanism assembly comprises a mounting base plate (51) and a mounting top plate (64), wherein the bottom of the mounting top plate (64) is mounted on the top of the second guide shaft (50), third linear bearings (65) are mounted on four corners of the top of the mounting base plate (51), and the inner wall of the third linear bearing (65) is movably connected to the outer wall of the second guide shaft (50), two groups of fourth track sliders (52) and two groups of fifth track sliders (53) are respectively mounted on the top of the mounting base plate (51), and a plurality of groups of second bearing seats (54) are mounted on the top of the mounting base plate (51), and the inner wall of the second bearing seat (54) is A second bearing (55) is fitted and installed on each of the fourth track sliders (52), the inner wall of each of the second bearings (55) is connected to a second bidirectional lead screw (56), and one end of each of the second bidirectional lead screws (56) is installed on the output end of the manual-automatic adjustment device (13); a group of second moving blocks (57) is installed on the top of the fourth track slider (52), and one end of each of the second moving blocks (57) is threadedly connected to the outer wall of the second bidirectional lead screw (56); a group of third moving blocks (58) is installed on the top of the fifth track slider (53), and one end of each of the third moving blocks (58) is threadedly connected to the outer wall of the second bidirectional lead screw (56).

8. The high-precision automated direct-sewing core single-column stacking workstation according to claim 7, characterized in that: A support frame (59) is mounted on the top of the second moving block (57); a second cylinder (60) is mounted on the bottom of one side of the support frame (59); a magnet mounting plate (61) is mounted on the output end of the second cylinder (60); a plurality of magnets (62) are mounted on one side of the magnet mounting plate (61); and a second blocking column (63) is mounted on the top of each of the third moving blocks (58).

9. The method for using a high-precision automated direct-sewing core single-column stacking workstation according to any one of claims 1 to 8, characterized in that: The working steps of this high-precision automated direct-sewing core single-column stacking workstation are as follows: S1, by using the data acquisition module (4) and the sensor to obtain the accurate position of each core single column material in real time, thereby ensuring the accuracy and consistency of stacking; S2. The overall data of the core single column material is obtained by inputting through the data input structure (7), and the processor module (5), the PLC controller (6) and the manual-automatic adjustment assembly (13) are coordinated to automatically or manually adjust the structure of the core single column material on the stacking platform assembly (2) and the silo assembly (3) according to the overall data of the core single column material; S3, by means of the first track slider (20), the rack (21) and the gripper column (22), the first servo motor (23) is driven to drive the gear (24) to rotate, thereby adjusting the position of the gripper column (22), and the aluminum profile suction cup crossbeam (29) is driven to move up and down by the first cylinder (26) and the first cylinder transition plate (28), thereby controlling the adsorption and release of the suction cup assembly (33); S4. By adjusting the positions of the second moving block (57) and the third moving block (58), the position of the core single column material can be adjusted. By driving the magnet mounting plate (61) and the magnet (62) thereon through the second cylinder (60), the magnetization adsorption and stratification processing of the core single column material can be achieved, which is conducive to improving the efficiency and accuracy of material stratification.

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