A high temperature resistant and leakproof electrolyte filter
By designing a high-temperature-resistant liquid-proof electrolyte filter, using metal materials and advanced pretreatment mechanisms, the problem of suspension and floating treatment of impurities in the electrolyte is solved, and efficient electrolyte filtration and cleaning is achieved, ensuring the filtration effect and equipment life.
Patent Information
- Application Number
- CN202411397933.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-10-09
AI Technical Summary
Existing electrolyte filtration equipment is difficult to effectively deal with suspended and floating impurities when processing electrolyte, resulting in poor filtration effect.
A high-temperature resistant leakage-proof electrolyte filter is designed, using a metal sedimentation tank and cylinder, combining a leakage-proof mechanism of hydraulic cylinder, servo motor and sealing ring, and using the deflector in the pretreatment mechanism and The tortuous filter screen performs centrifugal filtration of impurities, and effectively cleans up impurities by tying the blades and filter slag plates.
The equipment realizes effective filtration and cleaning of impurities through centrifugal force and fluid drive, ensuring efficient treatment of electrolyte, avoiding leakage and overflow, and extending the service life of the equipment.
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Figure CN118903947B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of filtering equipment, in particular to a high temperature resistant and leakproof electrolyte filter. Background Art
[0002] Electrolysis is the process of synthesizing chemicals, manufacturing high-purity substances, and treating the surface of materials by using electrochemical reactions occurring at the interface between electrodes as electronic conductors and electrolytes as ion conductors. When performing electrolysis, an electrolyte is needed. Electrolyte is a medium used in chemical batteries, electrolytic capacitors, etc., and its contents vary greatly in different industries. In the production of electrolytic zinc, the mineral powder is leached with sulfuric acid to obtain an electrolyte. At this time, the particles in the electrolyte are suspended and the electrolyte is turbid. It needs to be precipitated, purified, and deslagging, and then an electrolyte filter is needed.
[0003] At present, when the existing electrolyte filtering equipment filters the electrolyte, some impurities will be suspended in the electrolyte, and some impurities will float on the liquid surface. It is not easy to handle these complex situations, resulting in poor electrolyte filtering effect. Summary of the invention
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: A high temperature resistant and leakproof electrolyte filter, comprising:
[0005] A sedimentation tank and a cylinder, wherein the sedimentation tank has a supporting box, the cylinder is installed in the middle of the top of the sedimentation tank, a liquid inlet pipe is installed at the side of the top of the outer side of the cylinder, and a liquid outlet pipe is installed at the side of the bottom of the sedimentation tank;
[0006] The materials of the sedimentation tank and the cylinder are both made of metal, which can withstand high temperatures and extend the service life of the equipment.
[0007] A leak-proof mechanism, which is used to seal and move the electrolyte, and is installed on the top of the cylinder;
[0008] Wherein, the leakage prevention mechanism includes a hydraulic cylinder, which is installed at the side of the outer side of the cylinder, and the output end of the hydraulic cylinder is fixedly installed with a sealing disc through a right-angle plate, a toggle assembly is installed in the middle of the bottom of the sealing disc, and a servo motor is installed in the middle of the top of the sealing disc, and the output end of the servo motor is fixedly installed between the coupling and the toggle assembly, and a sealing ring is fixedly installed at the edge of the bottom of the sealing disc, and a ball is fixedly installed at the extended edge of the bottom of the sealing ring, and the position of the ball corresponds to the position of the liquid inlet pipe, and a spring is fixedly installed between the extended edge of the bottom of the sealing ring and the bottom of the sealing disc, and the sealing disc can be driven to move downward by contracting the output end of the hydraulic cylinder, and the sealing ring is between the sealing disc and the top of the cylinder, and the sealing ring is squeezed, thereby achieving a sealing effect, and it is not easy to leak;
[0009] At the same time, the bottom edge of the sealing ring is provided with an annular extension edge, so that when the electrolyte in the cylinder is stirred, the electrolyte will not overflow;
[0010] The high temperature resistant and leak-proof electrolyte filter also includes:
[0011] A pretreatment mechanism, which is used to treat impurities in the electrolyte, and is installed in the middle of the outer side of the cylinder;
[0012] Among them, the pretreatment mechanism includes an annular shell and a rectangular mouth, the annular surface of the inner wall of the annular shell is fixedly installed in the middle of the outer side of the cylinder, the rectangular mouth is opened in the middle of the inner cavity of the cylinder, the rectangular mouth is connected to the annular shell, and the inside of the annular shell is fixedly installed with a guide plate, a zigzag filter and a liquid outlet hopper in sequence, the guide plate is installed at the position of the rectangular mouth, and the electrolyte is stirred so that the electrolyte rotates clockwise, so that the particulate debris in the electrolyte is moved along the position of the inner wall of the cylinder under the action of centrifugal force, and driven by the electrolyte fluid, the particulate debris enters the annular shell from the rectangular mouth, and under the guidance of the guide plate, the zigzag filter filters the particulate debris in time, and at this time the electrolyte flow passes through the liquid outlet hopper and flows back into the cylinder again, thereby forming a cycle to treat the particulate debris in the electrolyte.
[0013] Preferably, there are two hydraulic cylinders, and the two hydraulic cylinders are symmetrically installed along the servo motor. The two symmetrical hydraulic cylinder output ends drive the capping disc together so that the capping disc is subjected to balanced force. The capping disc is installed directly above the cylinder.
[0014] Preferably, the material of the sealing ring and the material of the ball are both rubber materials, which are easy to deform after being squeezed, thereby facilitating sealing, and the material of the sealing ring and the material of the ball are butyl rubber, which is resistant to high temperatures. The spring is arc-shaped, and the position of the spring corresponds to the position of the ball, which is convenient for applying elastic pressing force to the ball.
[0015] The electrolyte is transported by the liquid inlet pipe, and the pressure of the fluid is greater than the elastic force of the spring. At this time, the fluid pushes the ball open and injects the electrolyte into the cylinder. When the electrolyte injection is completed, the position of the ball corresponds to the position of the liquid inlet pipe. At this time, the ball is at the port of the liquid inlet pipe;
[0016] At the same time, under the elastic force of the spring, the ball blocks the port of the liquid inlet pipe, preventing the electrolyte from entering.
[0017] Preferably, the toggle assembly includes a rotating shaft, the top of the rotating shaft is rotatably mounted with the center of the capping disc, the top of the rotating shaft extends to the top of the capping disc, the top of the rotating shaft is fixedly mounted with the output end of the servo motor through a coupling, a toggle blade is fixedly mounted at the middle of the outer side of the rotating shaft, a fan-shaped blade is fixedly mounted at the bottom of the toggle blade, and a polygonal frame is fixedly mounted at the bottom of the rotating shaft. The rotating shaft can be driven to rotate by rotating the output end of the servo motor, and the toggle blade is driven to rotate clockwise. At this time, the rotating toggle blade sprinkles the electrolyte entering the cylinder, so that the electrolyte and particulate debris fall evenly into the cylinder.
[0018] At the same time, as the moving blades continue to rotate, the moving blades move the electrolyte, thereby causing the particulate debris in the electrolyte to be subjected to centrifugal force, causing the particulate debris to move along the inner wall of the cylinder.
[0019] Preferably, the shifting blades are evenly distributed on the outside of the rotating shaft, the fan-shaped blades are arc-shaped, and the polygonal frame is installed directly below the rotating shaft.
[0020] When the toggle blade rotates, it will drive the fan-shaped blade to rotate together, and the fan-shaped blade is in an arc shape, so that the electrolyte at the bottom can be turned over, causing the particulate impurities suspended in the electrolyte to turn upward. At this time, the originally suspended particulate impurities move upward, thereby promoting the suspended particulate impurities to enter the rectangular opening, further promoting the cleaning of impurities.
[0021] Preferably, the liquid outlet end of the liquid outlet hopper is connected to the cylinder, and the guide plate, the zigzag filter screen and the liquid outlet hopper are two groups, and the two groups of guide plates, the zigzag filter screen and the liquid outlet hopper are installed symmetrically along the axis of the annular shell.
[0022] The guide plate can guide the electrolyte entering the annular shell, and utilize the reduced diameter of one end of the annular shell away from the rectangular opening to isolate the particulate debris filtered by the zigzag filter, and make it difficult for the particulate debris to be removed under the flow of the electrolyte fluid.
[0023] Preferably, a secondary processing component is installed at a position corresponding to the interior of the sedimentation tank and the interior of the cylinder, and the secondary processing component includes a filter residue plate, and the filter residue plate is fixedly installed in the sedimentation tank, and a support connection bucket is fixedly installed in the middle of the top of the filter residue plate, and the top of the support connection bucket extends to the inside of the cylinder, and a slag leakage notch is opened at the bottom of the support connection bucket, and a backflow prevention module is installed at the top of the support connection bucket. With the precipitation of the electrolyte, the debris will be guided by the support connection bucket and gather to the top of the filter residue plate, and combined with the inclined installation of the filter residue plate, the gathered sediment will accumulate downward from the slag leakage notch, which is helpful for the subsequent removal of the debris;
[0024] At the same time, the filter residue plate is used to filter the debris in time, so that the liquid outlet pipe can discharge the filtered electrolyte in time.
[0025] Preferably, the filter residue plate is installed at an angle, the diameter of the support connecting bucket gradually increases from bottom to top, and the backflow prevention module is installed directly above the support connecting bucket.
[0026] Preferably, the anti-backflow module includes a connecting cylinder and a fixed conical bucket, the bottom end of the connecting cylinder is rotatably mounted on the top of the supporting connecting bucket, the edge of the top of the fixed conical bucket is fixedly mounted on the inner wall of the supporting connecting bucket, the corresponding positions on the outside of the connecting cylinder are fixedly mounted with annular plates, the annular plates are rotatably mounted on the inner wall of the cylinder, a rotating conical bucket is fixedly mounted in the middle of the inner cavity of the connecting cylinder, a force-bearing rod is fixedly mounted on the edge of the top of the connecting cylinder, and the polygonal frame is contacted with the force-bearing rod so that the polygonal frame is subjected to a driving force in a circumferential direction, thereby causing the connecting cylinder to rotate, and at this time the rotating conical bucket will rotate with the connecting cylinder, so that the rotating conical bucket always remains dynamic, thereby isolating debris deposited on the top of the filter residue plate, and combining the rotating conical bucket and the fixed conical bucket with a double-layer barrier to reduce the backflow of debris and effectively handle the debris.
[0027] Preferably, the rotating conical bucket is installed directly above the fixed conical bucket, the force-bearing rod is arc-shaped, there are two force-bearing rods, and the two force-bearing rods are symmetrically installed along the axis at the center of the connecting tube.
[0028] The present invention provides a high temperature resistant and leakproof electrolyte filter, which has the following beneficial effects:
[0029] 1. The high temperature resistant and leak-proof electrolyte filter utilizes the centrifugal force that causes the particulate matter in the electrolyte to move along the inner wall of the cylinder, and driven by the electrolyte fluid, the particulate matter enters the annular shell from the rectangular opening, and under the guidance of the guide plate, the zigzag filter screen filters the particulate matter in time. At this time, the electrolyte flow passes through the liquid outlet hopper and flows back into the cylinder again, thereby forming a cycle to process the particulate matter in the electrolyte.
[0030] 2. The high temperature resistant and leak-proof electrolyte filter has a guide plate which can guide the electrolyte entering the annular shell, and utilizes the reduced diameter of one end of the annular shell away from the rectangular opening to isolate the particulate matter filtered by the zigzag filter, and makes it difficult for the particulate matter to be removed under the flow of the electrolyte fluid.
[0031] 3. The high-temperature resistant and leak-proof electrolyte filter utilizes the contraction of the output end of the hydraulic cylinder to drive the sealing disc to move downward. At this time, the sealing ring is between the sealing disc and the top of the cylinder, and the sealing ring is squeezed, thereby achieving a sealing effect and preventing leakage. At the same time, the bottom edge of the sealing ring is provided with an annular extension edge, so that when the electrolyte in the cylinder is stirred, the electrolyte will not overflow.
[0032] 4. The high-temperature resistant and leak-proof electrolyte filter utilizes the pressure of the electrolyte fluid in the inlet pipe being greater than the elastic force of the spring. At this time, the fluid will flush the ball open and inject the electrolyte into the cylinder. When the electrolyte injection is completed, the position of the ball corresponds to the position of the inlet pipe. At this time, the ball is at the port of the inlet pipe. At the same time, under the elastic force of the spring, the ball blocks the port of the inlet pipe to prevent the electrolyte from entering.
[0033] 5. The high-temperature resistant and leak-proof electrolyte filter utilizes the rotation of the servo motor output end to drive the rotating shaft to rotate, thereby causing the moving blades to be driven to rotate clockwise. At this time, the rotating moving blades sprinkle the electrolyte entering the cylinder, so that the electrolyte and particulate debris fall evenly into the cylinder. At the same time, as the moving blades continue to rotate, the moving blades stir the electrolyte, thereby causing the particulate debris in the electrolyte to be subjected to centrifugal force, causing the particulate debris to move along the inner wall of the cylinder.
[0034] 6. The high temperature resistant and leak-proof electrolyte filter, when the toggle blades rotate, will drive the fan-shaped blades to rotate together, and the fan-shaped blades are arc-shaped, so that the electrolyte at the bottom can be turned over, so that the particulate impurities suspended in the electrolyte are turned over upward. At this time, the originally suspended particulate impurities move upward, thereby promoting the suspended particulate impurities to enter the rectangular opening, further promoting the cleaning of impurities.
[0035] 7. With the high temperature resistant and leak-proof electrolyte filter, as the electrolyte precipitates, the debris will gather on the top of the filter plate under the guidance of the supporting connecting bucket, and the filter plate will be installed tilted. At this time, the accumulated sediment will accumulate downward from the leakage gap, which will help to remove the debris later. At the same time, the filter plate is used to filter the debris in time, so that the liquid outlet pipe can discharge the filtered electrolyte in time.
[0036] 8. The high-temperature resistant and leak-proof electrolyte filter utilizes the force-bearing rod to be driven by the circumferential direction of the polygonal frame, thereby causing the connecting tube to rotate. At this time, the rotating conical bucket will rotate together with the connecting tube, so that the rotating conical bucket always remains dynamic, thereby isolating the debris settled on the top of the filter residue plate, and combining the rotating conical bucket and the fixed conical bucket as double-layer barriers to reduce the backflow of debris and effectively handle the debris. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 It is a schematic diagram of the overall structure of the high temperature resistant and leakproof electrolyte filter of the present invention;
[0038] Figure 2 This is a schematic diagram of the disassembled structure of the high temperature resistant and leakproof electrolyte filter of the present invention;
[0039] Figure 3 It is a schematic diagram of the connection structure between the anti-leakage mechanism and the cylinder of the present invention;
[0040] Figure 4 It is a schematic diagram of the overall structure of the anti-leakage mechanism of the present invention;
[0041] Figure 5 This is a bottom view of the structure of the leakage prevention mechanism of the present invention;
[0042] Figure 6 It is a schematic diagram of the connection structure between the pretreatment mechanism and the cylinder of the present invention;
[0043] Figure 7 This is a schematic diagram of the internal structure of the annular housing cross section of the present invention;
[0044] Figure 8 It is a schematic diagram of the connection structure between the secondary treatment component of the present invention, the sedimentation tank and the cylinder;
[0045] Fig. 9 It is a schematic diagram of the internal structure of the cross section of the supporting connecting bucket and the cross section of the connecting cylinder of the present invention.
[0046] In the figure: 1. sedimentation tank; 2. cylinder; 3. liquid inlet pipe; 4. liquid outlet pipe; 5. leak-proof mechanism; 6. pretreatment mechanism; 7. secondary treatment component; 51. hydraulic cylinder; 52. sealing disc; 53. toggle component; 54. servo motor; 55. sealing ring; 56. ball; 57. spring; 61. annular shell; 62. rectangular opening; 63. guide plate; 64. zigzag filter; 65. liquid outlet bucket; 531. rotating shaft; 532. toggle blade; 533. fan-shaped blade; 534. polygonal frame; 71. filter residue plate; 72. supporting and connecting bucket; 73. leakage residue gap; 74. anti-backflow module; 741. connecting cylinder; 742. annular sheet; 743. rotating conical bucket; 744. force rod; 745. fixed conical bucket. DETAILED DESCRIPTION
[0047] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
[0048] The first embodiment, as Figure 1-Figure 5 As shown, the present invention provides a technical solution: a high temperature resistant and leakproof electrolyte filter, comprising:
[0049] A sedimentation tank 1 and a cylinder 2, wherein the sedimentation tank 1 has a supporting box, the cylinder 2 is installed in the middle of the top of the sedimentation tank 1, a liquid inlet pipe 3 is installed on the side of the top of the outer side of the cylinder 2, and a liquid outlet pipe 4 is installed on the side of the bottom of the sedimentation tank 1;
[0050] The main body of the equipment is made of metal and has high temperature resistance;
[0051] The anti-leakage mechanism 5 is used to seal and move the electrolyte, and the anti-leakage mechanism 5 is installed on the top of the cylinder 2;
[0052] Wherein, the leakage prevention mechanism 5 comprises a hydraulic cylinder 51, which is installed at the side of the outer side of the cylinder 2, and a sealing disc 52 is fixedly installed at the output end of the hydraulic cylinder 51 through a right-angle plate, a toggle assembly 53 is installed at the middle of the bottom of the sealing disc 52, and a servo motor 54 is installed at the middle of the top of the sealing disc 52, and the output end of the servo motor 54 is fixedly installed between the coupling and the toggle assembly 53, and a sealing ring 55 is fixedly installed at the edge of the bottom of the sealing disc 52, and a ball 56 is fixedly installed at the extended edge of the bottom of the sealing ring 55, and the position of the ball 56 corresponds to the position of the liquid inlet pipe 3, and a spring 57 is fixedly installed between the extended edge of the bottom of the sealing ring 55 and the bottom of the sealing disc 52. The staff turns on the hydraulic cylinder 51 to work, and the sealing disc 52 can be driven to move downward by contracting the output end of the hydraulic cylinder 51. At this time, the sealing ring 55 is between the sealing disc 52 and the top of the cylinder 2, and the sealing ring 55 is squeezed, thereby achieving a sealing effect, and it is not easy to leak;
[0053] At the same time, the bottom edge of the sealing ring 55 is provided with an annular extension edge, so that when the electrolyte in the cylinder 2 is stirred, the electrolyte will not overflow.
[0054] There are two hydraulic cylinders 51 , and the two hydraulic cylinders 51 are symmetrically installed along the servo motor 54 . The output ends of the two symmetrical hydraulic cylinders 51 drive the capping disc 52 together, so that the capping disc 52 is subjected to balanced force. The capping disc 52 is installed directly above the cylinder 2 .
[0055] The materials of the sealing ring 55 and the ball 56 are both rubber, which can be easily deformed after being squeezed, thereby facilitating sealing. The spring 57 is arc-shaped, and the position of the spring 57 corresponds to the position of the ball 56, so as to apply elastic pressing force to the ball 56.
[0056] The electrolyte is transported by the liquid inlet pipe 3, and the pressure of the fluid is greater than the elastic force of the spring 57. At this time, the fluid pushes the ball 56 open and injects the electrolyte into the cylinder 2. When the electrolyte injection is completed, the position of the ball 56 corresponds to the position of the liquid inlet pipe 3. At this time, the ball 56 is at the end of the liquid inlet pipe 3;
[0057] At the same time, under the elastic force of the spring 57, the ball 56 blocks the port of the liquid inlet pipe 3, so that the electrolyte cannot enter.
[0058] The toggle assembly 53 includes a rotating shaft 531, the top of the rotating shaft 531 is rotatably mounted at the center of the capping disc 52, the top of the rotating shaft 531 extends to the top of the capping disc 52, the top of the rotating shaft 531 is fixedly mounted to the output end of the servo motor 54 through a coupling, a toggle blade 532 is fixedly mounted at the middle of the outer side of the rotating shaft 531, a fan-shaped blade 533 is fixedly mounted at the bottom of the toggle blade 532, and a polygonal frame 534 is fixedly mounted at the bottom of the rotating shaft 531. The staff turns on the servo motor 54 to work, and the output end of the servo motor 54 is rotated to drive the rotating shaft 531 to rotate, thereby driving the toggle blade 532 to rotate clockwise. At this time, the rotating toggle blade 532 sprinkles the electrolyte entering the cylinder 2, so that the electrolyte and particulate debris fall evenly into the cylinder 2;
[0059] At the same time, as the moving blade 532 continues to rotate, the moving blade 532 moves the electrolyte, thereby causing the particulate matter in the electrolyte to be subjected to centrifugal force, so that the particulate matter moves along the inner wall of the cylinder 2.
[0060] The moving blades 532 are evenly distributed on the outside of the rotating shaft 531 , the fan-shaped blades 533 are arc-shaped, and the polygonal frame 534 is installed directly below the rotating shaft 531 .
[0061] When the toggle blade 532 rotates, it will drive the fan-shaped blade 533 to rotate together, and by utilizing the arc shape of the fan-shaped blade 533, the electrolyte at the bottom can be turned over, so that the particulate impurities suspended in the electrolyte are turned over upward. At this time, the originally suspended particulate impurities move upward, thereby promoting the suspended particulate impurities to enter the rectangular opening 62, further promoting the cleaning of impurities.
[0062] The second embodiment, as Figure 1-Figure 7 As shown, based on the first embodiment:
[0063] The high temperature resistant and leak-proof electrolyte filter also includes:
[0064] A pretreatment mechanism 6, which is used to treat impurities in the electrolyte, and is installed in the middle of the outer side of the cylinder 2;
[0065] The pretreatment mechanism 6 includes an annular shell 61 and a rectangular opening 62. The annular surface of the inner wall of the annular shell 61 is fixedly installed in the middle of the outer side of the cylinder 2. The rectangular opening 62 is opened in the middle of the inner cavity of the cylinder 2. The rectangular opening 62 is connected to the annular shell 61. The interior of the annular shell 61 is fixedly installed with a guide plate 63, a zigzag filter 64 and a liquid outlet hopper 65 in sequence. The guide plate 63 is installed at the position of the rectangular opening 62. When the liquid level of the electrolyte is located in the middle of the annular shell 61, the electrolyte injection is stopped at this time, and as the electrolyte in the cylinder 2 is subjected to the excitation, the electrolyte in the cylinder 2 is discharged. When the moving blade 532 rotates and moves, the electrolyte is driven to rotate clockwise, so that the particulate debris in the electrolyte is moved along the inner wall of the cylinder 2 under the action of centrifugal force, and driven by the electrolyte fluid, the particulate debris enters the annular shell 61 from the rectangular opening 62, and under the guidance of the guide plate 63, the zigzag filter 64 filters the particulate debris in time. At this time, the electrolyte flow passes through the liquid outlet hopper 65 and flows back into the cylinder 2 again, thereby forming a cycle to process the particulate debris in the electrolyte.
[0066] The liquid outlet end of the liquid outlet hopper 65 is connected to the cylinder 2 to facilitate the flow of electrolyte. The guide plate 63, the zigzag filter 64 and the liquid outlet hopper 65 are two groups, and the two groups of guide plates 63, the zigzag filter 64 and the liquid outlet hopper 65 are installed symmetrically along the axis of the annular shell 61.
[0067] The guide plate 63 can guide the electrolyte entering the annular shell 61, and utilize the reduced diameter of the end of the annular shell 61 away from the rectangular opening 62 to isolate the particulate debris filtered by the zigzag filter 64, and make it difficult for the particulate debris to be removed under the flow of the electrolyte fluid.
[0068] The third embodiment, as Figure 1-Figure 5 and Figure 8-Figure 9 As shown, based on the first embodiment:
[0069] A secondary processing assembly 7 is installed at the corresponding positions inside the sedimentation tank 1 and inside the cylinder 2. The secondary processing assembly 7 includes a filter residue plate 71, which is fixedly installed inside the sedimentation tank 1. A support connection bucket 72 is fixedly installed in the middle of the top of the filter residue plate 71. The top of the support connection bucket 72 extends to the inside of the cylinder 2. A slag leakage notch 73 is opened at the bottom of the support connection bucket 72. A backflow prevention module 74 is installed at the top of the support connection bucket 72. As the electrolyte precipitates, the debris will gather to the top of the filter residue plate 71 under the guidance of the support connection bucket 72, and combined with the inclined installation of the filter residue plate 71, the gathered sediment will accumulate downward from the slag leakage notch 73 for precipitation;
[0070] At the same time, the filter plate 71 is used to filter the debris in time, so that the liquid outlet pipe 4 can discharge the filtered electrolyte in time.
[0071] The filter residue plate 71 is installed obliquely, the diameter of the supporting and connecting bucket 72 gradually increases from bottom to top, and the backflow prevention module 74 is installed just above the supporting and connecting bucket 72 .
[0072] The backflow prevention module 74 includes a connecting tube 741 and a fixed conical bucket 745. The bottom end of the connecting tube 741 is rotatably mounted on the top of the supporting connecting bucket 72. The edge of the top of the fixed conical bucket 745 is fixedly mounted on the inner wall of the supporting connecting bucket 72. The corresponding positions on the outer side of the connecting tube 741 are fixedly mounted with annular plates 742. The annular plates 742 are rotatably mounted on the inner wall of the cylinder 2. A rotating conical bucket 743 is fixedly mounted in the middle of the inner cavity of the connecting tube 741. A force rod 744 is fixedly mounted on the edge of the top of the connecting tube 741. When the polygonal frame 534 is driven to rotate by the rotating shaft 531, the polygonal frame 534 is in contact with the force-bearing rod 744, so that the polygonal frame 534 is subjected to a driving force in the circumferential direction, thereby causing the connecting tube 741 to rotate. At this time, the rotating conical bucket 743 will rotate together with the connecting tube 741, so that the rotating conical bucket 743 always remains dynamic, thereby isolating the debris settled on the top of the filter plate 71, and combining the rotating conical bucket 743 and the fixed conical bucket 745 to form a double-layer barrier to reduce the backflow of debris.
[0073] The rotating conical bucket 743 is installed directly above the fixed conical bucket 745 . The force-bearing rod 744 is arc-shaped. There are two force-bearing rods 744 , and the two force-bearing rods 744 are symmetrically installed along the axis at the center of the connecting tube 741 .
[0074] When in use, the staff first turns on the hydraulic cylinder 51 to work, and the output end of the hydraulic cylinder 51 is contracted to drive the capping disc 52 to move downward. At this time, the sealing ring 55 is between the capping disc 52 and the top of the cylinder 2, and the sealing ring 55 is squeezed, thereby achieving a sealing effect;
[0075] The electrolyte is transported by the liquid inlet pipe 3, and the pressure of the fluid is greater than the elastic force of the spring 57. At this time, the fluid pushes the ball 56 open, injects the electrolyte into the cylinder 2, and injects an appropriate amount of electrolyte into the sedimentation tank 1 and the cylinder 2;
[0076] At the same time, the staff starts the servo motor 54 to work, and the output end of the servo motor 54 rotates to drive the rotating shaft 531 to rotate, thereby driving the moving blade 532 to rotate clockwise. At this time, the rotating moving blade 532 spreads the electrolyte entering the cylinder 2, so that the electrolyte and particulate debris fall evenly into the cylinder 2;
[0077] When the liquid level of the electrolyte is located in the middle of the annular housing 61, the injection of the electrolyte is stopped;
[0078] When the electrolyte injection is completed, the position of the ball 56 corresponds to the position of the liquid inlet pipe 3. At this time, the ball 56 is at the port of the liquid inlet pipe 3. At the same time, under the elastic force of the spring 57, the ball 56 blocks the port of the liquid inlet pipe 3, so that the electrolyte does not enter.
[0079] As the paddle blade 532 continues to rotate, the paddle blade 532 paddles the electrolyte, thereby causing the particulate matter in the electrolyte to be subjected to centrifugal force, so that the particulate matter moves along the inner wall of the cylinder 2. The bottom edge of the sealing ring 55 is provided with an annular extension edge, so that when the electrolyte in the cylinder 2 is stirred, the electrolyte will not overflow.
[0080] When the electrolyte in the cylinder 2 is moved by the rotation of the moving blade 532, the electrolyte is driven to rotate clockwise, so that the particulate debris in the electrolyte is moved along the position of the inner wall of the cylinder 2 under the action of centrifugal force, and driven by the electrolyte fluid, the particulate debris enters the annular shell 61 from the rectangular opening 62, and under the guidance of the guide plate 63, the zigzag filter 64 filters the particulate debris in time, and the electrolyte flow passes through the liquid outlet 65 and flows back to the cylinder 2 again, so as to form a cycle, and process the particulate debris in the electrolyte, and the guide plate 63 can guide the electrolyte entering the annular shell 61, and use the reduced diameter of one end of the annular shell 61 away from the rectangular opening 62 to isolate the particulate debris filtered by the zigzag filter 64, and under the flow of the electrolyte fluid, the particulate debris is not easy to move out;
[0081] Moreover, as the electrolyte settles, the debris will gather on the top of the filter plate 71 under the guidance of the supporting connecting bucket 72, and the filter plate 71 is installed tilted. At this time, the accumulated sediment will accumulate downward from the leakage gap 73 to settle, and the electrolyte after the sedimentation treatment is discharged by the liquid outlet pipe 4, and the debris is filtered in time by the filter plate 71;
[0082] When the polygonal frame 534 is driven to rotate by the rotating shaft 531, the polygonal frame 534 is in contact with the force-bearing rod 744, so that the polygonal frame 534 is subjected to a driving force in the circumferential direction, thereby causing the connecting cylinder 741 to rotate. At this time, the rotating conical bucket 743 rotates together with the connecting cylinder 741, so that the rotating conical bucket 743 always keeps dynamic, thereby isolating the debris deposited on the top of the filter residue plate 71, and combining the rotating conical bucket 743 with the fixed conical bucket 745 to form a double-layer barrier, thereby reducing the backflow of debris;
[0083] When the electrolyte filtration is completed, the cover plate on the top of the annular shell 61 can be opened to clean up the debris filtered by the zigzag filter 64, and the cover plate at the corner position on the top of the sedimentation tank 1 can be opened to clean up the debris deposited on the top of the zigzag filter 64.
[0084] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A high temperature resistant and leakproof electrolyte filter. It is characterized in that include: A sedimentation tank (1) and a cylinder (2), wherein the sedimentation tank (1) has a box body for supporting function, the cylinder (2) is installed in the middle of the top of the sedimentation tank (1), a liquid inlet pipe (3) is installed at the side of the top of the outside of the cylinder (2), and a liquid outlet pipe (4) is installed at the side of the bottom of the sedimentation tank (1); A leak-proof mechanism (5), the leak-proof mechanism (5) being used to seal and move the electrolyte, the leak-proof mechanism (5) being installed on the top of the cylinder (2); The anti-leakage mechanism (5) comprises a hydraulic cylinder (51), the hydraulic cylinder (51) being mounted on the side of the outer side of the cylinder (2), the output end of the hydraulic cylinder (51) being fixedly mounted with a sealing disc (52) via a right-angle plate, a toggle assembly (53) being mounted in the middle of the bottom of the sealing disc (52), a servo motor (54) being mounted in the middle of the top of the sealing disc (52), the output end of the servo motor (54) being fixedly mounted between the toggle assembly (53) via a coupling, a sealing ring (55) being fixedly mounted at the edge of the bottom of the sealing disc (52), a ball (56) being fixedly mounted at the extended edge of the bottom of the sealing ring (55), the position of the ball (56) corresponding to the position of the liquid inlet pipe (3), and a spring (57) being fixedly mounted between the extended edge of the bottom of the sealing ring (55) and the bottom of the sealing disc (52); The high temperature resistant and leak-proof electrolyte filter also includes: A pretreatment mechanism (6), the pretreatment mechanism (6) being used to treat impurities in the electrolyte, the pretreatment mechanism (6) being installed in the middle of the outer side of the cylinder (2); The pretreatment mechanism (6) comprises an annular shell (61) and a rectangular opening (62); the annular surface of the inner wall of the annular shell (61) is fixedly mounted in the middle of the outer side of the cylinder (2); the rectangular opening (62) is opened in the middle of the inner cavity of the cylinder (2); the rectangular opening (62) is communicated with the annular shell (61); a guide plate (63), a zigzag filter (64) and a liquid outlet bucket (65) are fixedly mounted in sequence inside the annular shell (61); the guide plate (63) is mounted at the position of the rectangular opening (62); The toggle assembly (53) comprises a rotating shaft (531), the top of the rotating shaft (531) is rotatably mounted at the center of the sealing disc (52), the top of the rotating shaft (531) extends to the top of the sealing disc (52), the top of the rotating shaft (531) is fixedly mounted to the output end of the servo motor (54) via a coupling, a toggle blade (532) is fixedly mounted at the middle of the outer side of the rotating shaft (531), a fan-shaped blade (533) is fixedly mounted at the bottom of the toggle blade (532), and a polygonal frame (534) is fixedly mounted at the bottom of the rotating shaft (531); By rotating the output end of the servo motor (54), the rotating shaft (531) can be driven to rotate, thereby causing the moving blade (532) to rotate clockwise. At this time, the rotating moving blade (532) stirs the electrolyte that has entered the cylinder (2), so that the electrolyte and particulate impurities evenly fall into the cylinder (2). At the same time, as the moving blade (532) continues to rotate, the moving blade (532) stirs the electrolyte, thereby causing the particulate impurities in the electrolyte to be subjected to centrifugal force, so that the particulate impurities move along the inner wall of the cylinder (2). When the moving blade (532) rotates, it drives the fan-shaped blade (533) to rotate together. By using the arc shape of the fan-shaped blade (533), the electrolyte at the bottom can be turned over, so that the particulate impurities suspended in the electrolyte are turned over upward. At this time, the originally suspended particulate impurities move upward, thereby promoting the suspended particulate impurities to enter the rectangular opening (62), further promoting the cleaning of impurities.
2. A high temperature resistant and leakproof electrolyte filter according to claim 1, Features: There are two hydraulic cylinders (51), and the two hydraulic cylinders (51) are symmetrically installed along the servo motor (54), and the sealing disc (52) is installed directly above the cylinder (2).
3. A high temperature resistant and leakproof electrolyte filter according to claim 1, Features: The material of the sealing ring (55) and the material of the ball (56) are both rubber materials; the spring (57) is arc-shaped; and the position of the spring (57) corresponds to the position of the ball (56).
4. A high temperature resistant and leakproof electrolyte filter according to claim 1, Features: The shifting blades (532) are evenly distributed on the outside of the rotating shaft (531); the fan-shaped blades (533) are arc-shaped; and the polygonal frame (534) is installed directly below the rotating shaft (531).
5. A high temperature resistant and leakproof electrolyte filter according to claim 1, Features: The liquid outlet end of the liquid outlet hopper (65) is in communication with the cylinder (2), and the guide plate (63), the zigzag filter screen (64) and the liquid outlet hopper (65) are provided in two groups, and the two groups of guide plates (63), the zigzag filter screen (64) and the liquid outlet hopper (65) are symmetrically installed along the axis of the annular housing (61).
6. A high temperature resistant and leakproof electrolyte filter according to claim 1, Features: A secondary treatment component (7) is installed at positions corresponding to the interior of the sedimentation tank (1) and the interior of the cylinder (2). The secondary treatment component (7) comprises a filter residue plate (71). The filter residue plate (71) is fixedly installed inside the sedimentation tank (1). A support connection bucket (72) is fixedly installed in the middle of the top of the filter residue plate (71). The top of the support connection bucket (72) extends to the interior of the cylinder (2). A slag leakage notch (73) is provided at the bottom of the support connection bucket (72). A backflow prevention module (74) is installed at the top of the support connection bucket (72).
7. A high temperature resistant and leakproof electrolyte filter according to claim 6, Features: The filter residue plate (71) is installed at an angle, the diameter of the support connection bucket (72) gradually increases from bottom to top, and the backflow prevention module (74) is installed directly above the support connection bucket (72).
8. A high temperature resistant and leakproof electrolyte filter according to claim 6, Features: The backflow prevention module (74) comprises a connecting tube (741) and a fixed conical bucket (745); the bottom end of the connecting tube (741) is rotatably mounted on the top end of the supporting connecting bucket (72); the edge of the top of the fixed conical bucket (745) is fixedly mounted on the inner wall of the supporting connecting bucket (72); annular plates (742) are fixedly mounted at corresponding positions on the outside of the connecting tube (741); the annular plates (742) are rotatably mounted on the inner wall of the cylinder (2); a rotatable conical bucket (743) is fixedly mounted in the middle of the inner cavity of the connecting tube (741); and a force-bearing rod (744) is fixedly mounted on the edge of the top of the connecting tube (741).
9. A high temperature resistant and leakproof electrolyte filter according to claim 8, Features: The rotating conical bucket (743) is installed directly above the fixed conical bucket (745); the force-bearing rod (744) is arc-shaped; there are two force-bearing rods (744), and the two force-bearing rods (744) are symmetrically installed along the axis at the center of the connecting tube (741).
