A corrosion-resistant coating spraying device for precision gear production
By designing a corrosion-resistant coating spraying device for precision gear production, and using multiple sets of processing tables and lifting components to achieve automatic conversion and fixation, the problem of spraying blind spots in the prior art is solved, and the production efficiency and coating uniformity are improved.
Patent Information
- Application Number
- CN202411405910.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2044-10-10
AI Technical Summary
In the prior art, gear suspension spraying has the problem of spraying blind spots, which causes some areas to be unable to be covered by paint, and requires subsequent repair. Manual repair may lead to color difference and affect appearance.
A corrosion-resistant coating spraying device for precision gear production is designed, and a multi-group processing table and lifting assembly is used to realize the automatic conversion and fixation of precision gears between different stations. The upper end, side and bottom surface of the gear are sprayed through the first spray assembly and the second spray assembly to ensure uniformity and consistency of the coating.
Automatic production of gears is realized, manual operation is reduced, production efficiency and coating uniformity are improved, and coating unevenness is avoided due to manual operation.
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Figure CN118904591B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gear spraying, and in particular to a corrosion-resistant coating spraying device for precision gear production. Background Art
[0002] Precision gears usually require corrosion-resistant coatings to protect their surfaces from corrosion and oxidation. Spraying is a common coating technology that can effectively form a uniform and durable anti-corrosion protective film on the gear surface.
[0003] At present, precision gears usually include center hole gears and center sealed gears. The center hole gear spraying usually hangs the gear in the inner cavity of the spray chamber for spraying. Although the spraying process efficiency is improved, the contact part between the gear and the suspension device is blocked by the suspension device, so that the part cannot be covered by the paint and needs subsequent repair. Since the color of paint in different batches may be slightly different, manual repair may cause color difference between the repaired part and the original coating, affecting the overall appearance. The center sealed gear needs to be sprayed manually. For this reason, a corrosion-resistant coating spraying device for precision gear production is proposed herein. Summary of the invention
[0004] The present invention is to solve the problem of spraying dead angle in gear suspension spraying in the prior art, and proposes a corrosion-resistant coating spraying device for precision gear production.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A corrosion-resistant coating spraying device for precision gear production comprises a chassis, and also comprises: a mounting seat fixedly mounted in the chassis, a rotating table rotatably arranged on the top of the mounting seat, and multiple groups of processing tables are arranged on the outer wall of the rotating table; a lifting assembly is arranged on each of the multiple groups of processing tables, and a first gear fixing platform is fixedly mounted on the top of the lifting assembly; a first spraying assembly is arranged on the processing table and used for spraying the side and top surfaces of the precision gear; a mounting plate fixedly mounted on the mounting seat, a mounting tube fixedly mounted on the mounting plate, and a second gear fixing platform is rotatably connected to the mounting tube; the first gear fixing platform is coaxial with the second gear fixing platform and rotates synchronously; a moving guide rail fixedly mounted in the chassis, a first arc slope and a second arc slope fixedly connected to the top of the moving guide rail, and when the lifting assembly moves along the upper end surface of the moving guide rail and passes through the first arc slope and the second arc slope, the first gear fixing platform and the second gear fixing platform are driven to exchange precision gears; a second spraying assembly is arranged on the chassis and used for spraying the bottom surface of the exchanged precision gears.
[0007] As a preferred embodiment of the present invention: the processing tables are provided in eight groups, and the eight groups of the processing tables are distributed in a circle on the side wall of the rotating table.
[0008] As a preferred embodiment of the present invention: the lifting assembly includes a coupling sleeve rotatably connected to the processing table, a polygonal shaft is slidably connected to the coupling sleeve, a universal ball seat is fixedly connected to the bottom of the polygonal shaft, a magnet coating is provided on the top of the movable guide rail, the universal ball seat is adsorbed on the magnet coating, the top of the polygonal shaft is fixedly connected to a connecting seat, and the first gear fixing platform is fixedly connected to the connecting seat by bolts.
[0009] As a preferred embodiment of the present invention: a connecting ring extending to the inner side of the mounting seat is fixedly connected to the rotating table, a first gear ring is fixedly connected to the connecting ring, a motor is fixedly connected to the inner side of the mounting seat, a first transmission gear is fixedly connected to the output end of the motor, and the first transmission gear is meshed with the first gear ring.
[0010] As a preferred embodiment of the present invention: a second gear ring is fixedly connected to the mounting seat, a second transmission gear is fixedly connected to the coupling sleeve, and the second transmission gear is meshed with the second gear ring.
[0011] As a preferred embodiment of the present invention: a transmission shaft is rotatably connected to the mounting plate, the upper end of the transmission shaft is fixedly connected to the second gear fixing platform via a second synchronous pulley set, and the lower end of the transmission shaft rotates synchronously with the coupling sleeve via a first synchronous pulley set.
[0012] As a preferred embodiment of the present invention: a gear groove is opened in the second gear fixing platform, and an electromagnet for attracting the tight gear is arranged on the top of the gear groove, and a gap of 20-100 microns is reserved between the groove wall of the gear groove and the tooth surface of the unsprayed precision gear.
[0013] As a preferred embodiment of the present invention: the first spraying assembly includes a storage barrel fixedly connected in the chassis, the top of the storage barrel is rotatably connected with a mounting cover, the mounting cover is fixedly connected to the rotating table, the mounting cover is fixedly connected with a mounting rod extending into the storage barrel, and the side wall of the mounting rod is fixedly connected with a stirring rod; the top of the mounting cover is fixedly connected with a first feeding pump, the input end of the first feeding pump is fixedly connected with a first feeding pipe extending into the storage barrel, the output end of the first feeding pump is fixedly connected with a rotating sealing joint, the rotating end of the rotating sealing joint is fixedly connected with a first discharge pipe, the output end of the first discharge pipe is fixedly connected with a first paint nozzle, the nozzle of the first paint nozzle is inclined toward the precision gear, and during the rotation of the precision gear, corrosion-resistant paint is sprayed on the upper surface and side of the precision gear.
[0014] As a preferred embodiment of the present invention: the second spraying assembly includes a second feeding pump fixedly connected to the outer wall of the movable guide rail, the input end of the second feeding pump is fixedly connected to the second feed pipe, the output end of the second feeding pump is fixedly connected to the second discharge pipe, the output end of the second discharge pipe is fixedly connected to the second paint nozzle, and the second paint nozzle faces the bottom of the precision gear.
[0015] As a preferred embodiment of the present invention: a gas flow detection sensor is fixedly connected to the mounting tube, a first air pipe is fixedly connected to the top of the mounting tube, a second air pipe is fixedly connected to the first air pipe, a high-pressure nozzle is fixedly connected to the second air pipe, and the high-pressure nozzle faces the precision gear; wherein the first air pipe on one group of processing tables is fixedly connected to the second air pipe on the third group of processing tables counted clockwise.
[0016] Compared with the prior art, the present invention provides a corrosion-resistant coating spraying device for precision gear production, which has the following beneficial effects:
[0017] 1. The corrosion-resistant coating spraying device for precision gear production adopts multiple sets of processing tables and lifting components, which can realize the automatic conversion and fixation of precision gears between different workstations, reduce manual operations and improve production efficiency;
[0018] 2. The corrosion-resistant coating spraying device for precision gear production sprays the upper end face, side face and bottom face of the precision gear through the first spraying component and the second spraying component, which can ensure the uniformity and consistency of the coating and avoid the problem of uneven coating caused by manual operation;
[0019] 3. The corrosion-resistant coating spraying device for precision gear production can realize the rapid exchange of precision gears by moving the first arc slope and the second arc slope on the guide rail, thereby improving production efficiency and operating convenience. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of a corrosion-resistant coating spraying device for precision gear production proposed by the present invention;
[0021] Figure 2 A schematic diagram of the structure of the arc slope of a corrosion-resistant coating spraying device for precision gear production proposed by the present invention Figure 1 ;
[0022] Figure 3 This is a workstation distribution diagram of a corrosion-resistant coating spraying device for precision gear production proposed by the present invention;
[0023] Figure 4 This is a schematic diagram of the structure of the second spraying assembly of a corrosion-resistant coating spraying device for precision gear production proposed by the present invention;
[0024] Figure 5 A schematic diagram of the structure of the arc slope of a corrosion-resistant coating spraying device for precision gear production proposed by the present invention Figure 2 ;
[0025] Figure 6 This is a schematic diagram of the structure of a lifting assembly of a corrosion-resistant coating spraying device for precision gear production proposed by the present invention;
[0026] Figure 7 This is a schematic diagram of the structure of a storage barrel of a corrosion-resistant coating spraying device for precision gear production proposed by the present invention;
[0027] Figure 8 This is a schematic structural diagram of a mounting barrel of a corrosion-resistant coating spraying device for precision gear production proposed by the present invention.
[0028] In the figure: 1, chassis; 11, stirring rod; 12, storage barrel; 13, mounting cover; 14, mounting rod; 2, moving guide rail; 21, first arc slope; 22, second arc slope; 3, mounting seat; 31, rotating table; 311, connecting ring; 312, first gear ring; 313, motor; 314, first transmission gear; 32, processing table; 33, coupling sleeve; 34, multi-faceted shaft; 35, universal ball seat; 36, second transmission gear; 37, second gear ring; 38, connecting seat; 39, first gear fixing platform; 4, mounting Mounting plate; 41. Mounting tube; 42. Drive shaft; 43. First synchronous pulley set; 44. Second synchronous pulley set; 45. Second gear fixing platform; 46. Gear groove; 5. First air pipe; 51. Second air pipe; 52. High-pressure nozzle; 53. Gas flow detection sensor; 6. First feeding pump; 61. First feeding pipe; 62. Rotary sealing joint; 63. First discharge pipe; 64. First paint nozzle; 7. Second feeding pump; 71. Second feeding pipe; 72. Second discharge pipe; 73. Second paint nozzle. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0030] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0031] Example: Refer to Figure 1-Figure 3 A corrosion-resistant coating spraying device for precision gear production includes a chassis 1, and also includes: a mounting seat 3 fixedly mounted in the chassis 1, a rotating table 31 is rotatably arranged on the top of the mounting seat 3, and a plurality of processing tables 32 are arranged on the outer wall of the rotating table 31. In this embodiment, eight processing tables 32 are preferably arranged, and the eight processing tables 32 are circumferentially distributed on the side wall of the rotating table 31. Therefore, eight processing stations are arranged in the spraying device, namely, processing stations a, b, c, d, e, f, g, and h, wherein ab (the processing station 32 rotates from a to b, and so on) is a loading station; bc is a cleaning station; cd is a spraying station for the upper end face and the gear end face of the precision gear; de is a first gear exchange station; ef is a gear bottom spraying station; fg is a second gear exchange station; gh is a material taking station;
[0032] Reference Figure 1 and Figure 6 , multiple groups of processing tables 32 are provided with lifting components, and a first gear fixing platform 39 is fixedly installed on the top of the lifting component. The lifting component includes a coupling sleeve 33 rotatably connected to the processing table 32, and a multi-faceted shaft 34 is slidably connected to the coupling sleeve 33. The bottom of the multi-faceted shaft 34 is fixedly connected to a universal ball seat 35, and the top of the multi-faceted shaft 34 is fixedly connected to a connecting seat 38. The first gear fixing platform 39 is fixedly connected to the connecting seat 38 by bolts; the top of the moving guide rail 2 is fixedly connected to a first arc slope 21 and a second arc slope 22, wherein the starting point of the first arc slope 21 coincides with point d, the end point of the first arc slope 21 coincides with point e, the starting point of the second arc slope 22 coincides with point f, and the end point of the second arc slope 22 coincides with point g, and the lifting component moves along the moving guide rail. When the upper end surface of the rail 2 moves and passes through the first arc slope 21 and the second arc slope 22, the first gear fixing platform 39 and the second gear fixing platform 45 are driven to exchange the precision gears; a magnetic coating is provided on the top of the movable guide rail 2, and the universal ball seat 35 is adsorbed on the magnetic coating; a first spraying assembly is arranged on the processing table 32, and is used for spraying the side and top surfaces of the precision gears; a mounting plate 4 is fixedly mounted on the mounting seat 3, a mounting tube 41 is fixedly mounted on the mounting plate 4, and a second gear fixing platform 45 is rotatably connected to the mounting tube 41; the first gear fixing platform 39 and the second gear fixing platform 45 are coaxial and rotate synchronously; the movable guide rail 2 is fixedly mounted in the chassis 1, and a second spraying assembly is arranged on the chassis 1, and is used for spraying the bottom surfaces of the exchanged precision gears.
[0033] When the metal universal ball at the bottom of the universal ball seat 35 moves to the top of the first arc slope 21, the second gear fixing platform 45 fixes the precision gear, and then the first gear fixing platform 39 is separated from the precision gear;
[0034] When the metal universal ball at the bottom of the universal ball seat 35 moves to the top of the second arc slope 22 , the second gear fixing platform 45 releases the precision gear, and the precision gear falls onto the first gear fixing platform 39 and follows the first gear fixing platform 39 to detach from the second gear fixing platform 45 .
[0035] During actual use, the precision gear is fixed on the first gear fixing platform 39 at the loading position ab, and then the rotating table 31 rotates. The rotating table 31 drives the precision gear to pass through the cleaning position bc for cleaning, and the first spraying component sprays corrosion-resistant paint on the upper end surface of the precision gear and the surface of the side wall teeth through the precision gear upper end surface and the gear tooth end surface spraying position cd. Then the precision gear passes through the precision gear upper end surface and the gear tooth end surface spraying position de to exchange the precision gear to move to the second gear fixing platform 45 to expose the lower end surface of the precision gear. When the precision gear passes through the gear bottom surface spraying position ef, the second spraying component sprays corrosion-resistant paint on the bottom surface of the precision gear. Then, the second gear fixing platform 45 is moved above the first gear fixing platform 39 through the second gear exchange position fg, and then the precision gear is removed through the material removal position gh.
[0036] Compared with the current precision gear suspension spraying, this corrosion-resistant coating spraying device for precision gear production has the following advantages:
[0037] High degree of automation: The device adopts multiple sets of processing tables 32 and lifting components, which can realize the automatic conversion and fixation of precision gears between different stations, reduce manual operations and improve production efficiency.
[0038] Good spraying consistency: The upper end face, side face and bottom face of the precision gear are sprayed by the first spraying assembly and the second spraying assembly to ensure the uniformity and consistency of the coating, avoiding the problem of uneven coating caused by manual operation.
[0039] Convenient exchange of precision gears: by moving the first arc slope 21 and the second arc slope 22 on the guide rail 2, rapid exchange of precision gears can be achieved, thereby improving production efficiency and operational convenience.
[0040] Excellent spraying effect: Through the spraying treatment of precision gears at different stations, the coating can be fully covered, which improves the quality and durability of the corrosion-resistant coating.
[0041] In summary, the corrosion-resistant coating spraying device for precision gear production has obvious advantages in terms of automation, spraying consistency, convenience of workpiece exchange and spraying effect. It is suitable for use in the precision gear production industry to improve product spraying efficiency and spraying quality.
[0042] Reference Figure 1-Figure 7A connecting ring 311 extending to the inner side of the mounting seat 3 is fixedly connected to the rotating table 31, a first gear ring 312 is fixedly connected to the connecting ring 311, a motor 313 is fixedly connected to the inner side of the mounting seat 3, a first transmission gear 314 is fixedly connected to the output end of the motor 313, and the first transmission gear 314 meshes with the first gear ring 312; a second gear ring 37 is fixedly connected to the mounting seat 3, a second transmission gear 36 is fixedly connected to the coupling sleeve 33, and the second transmission gear 36 meshes with the second gear ring 37; a transmission shaft 42 is rotatably connected to the mounting plate 4, the upper end of the transmission shaft 42 is fixedly connected to the second gear fixing platform 45 through a second synchronous pulley set 44, and the lower end of the transmission shaft 42 rotates synchronously with the coupling sleeve 33 through the first synchronous pulley set 43.
[0043] When in use, start the motor 313, the motor 313 drives the first transmission gear 314 to rotate, the first transmission gear 314 drives the first gear ring 312 to rotate, the first gear ring 312 drives the rotating table 31 to rotate, the rotating table 31 drives the multiple processing tables 32 to continue to rotate with the vertical axis of the rotating table 31 as the axis, during this process, the second transmission gear 36 cooperates with the second gear ring 37 to drive the polygonal shaft 34 to rotate, the polygonal shaft 34 is driven by the connecting seat 38 and the first gear fixing platform 39 to rotate, thereby driving the precision gear to rotate on the first gear fixing platform 39, when the precision gear rotates while passing through the cleaning position bc, the cleaning effect on the surface of the precision gear can be improved, when the precision gear rotates while passing through the upper end face of the precision gear and the gear tooth end face spraying position cd, the uniformity of spraying on the surface of the precision gear can be improved.
[0044] At the same time, the coupling sleeve 33 drives the transmission shaft 42 to rotate through the first synchronous pulley set 43, and the transmission shaft 42 drives the second gear fixing platform 45 to rotate through the second synchronous pulley set 44, so that the first gear fixing platform 39 and the second gear fixing platform 45 rotate synchronously with the same vertical axis as the axis, thereby improving the accuracy of precision gear exchange.
[0045] Reference Figure 8 A gear groove 46 is provided in the second gear fixing platform 45, and an electromagnet for attracting the tight gear is provided at the top of the gear groove 46, and a gap of 20-100 microns is reserved between the tooth groove wall of the gear groove 46 and the tooth surface of the unsprayed precision gear.
[0046] Among them, the gap of 20-100 microns can be set according to the thickness of the paint to be sprayed on the precision gear. The size of the precision gear after spraying the corrosion-resistant paint is set to mesh with the gear groove 46. Therefore, when the precision gear after the top and side surfaces are sprayed is inserted into the gear groove 46, the excess corrosion-resistant paint on the side of the gear can be scraped off through the notch of the gear groove 46 to prevent the excessively thick corrosion-resistant coating from affecting the accuracy of the precision gear.
[0047] Reference Figure 6 and Figure 7 The first spraying assembly includes a storage barrel 12 fixedly connected to the chassis 1, the top of the storage barrel 12 is rotatably connected with a mounting cover 13, the mounting cover 13 is fixedly connected to the rotating table 31, the mounting cover 13 is fixedly connected with a mounting rod 14 extending into the storage barrel 12, and the side wall of the mounting rod 14 is fixedly connected with a stirring rod 11; the top of the mounting cover 13 is fixedly connected with a first feeding pump 6, the input end of the first feeding pump 6 is fixedly connected with a first feeding pipe 61 extending into the storage barrel 12, the output end of the first feeding pump 6 is fixedly connected with a rotary sealing joint 62, the rotating end of the rotary sealing joint 62 is fixedly connected with a first discharge pipe 63, the output end of the first discharge pipe 63 is fixedly connected with a first paint nozzle 64, the nozzle of the first paint nozzle 64 is inclined toward the precision gear, and during the rotation of the precision gear, corrosion-resistant paint is sprayed on the upper surface and side of the precision gear.
[0048] Start the first feeding pump 6, which absorbs the corrosion-resistant paint in the storage barrel 12 through the first feeding pipe 61, and then discharges it into the first paint nozzle 64 through the first discharging pipe 63. The paint is sprayed to the top and side walls of the precision gear through the first paint nozzle 64, and cooperates with the rotating precision gear to comprehensively spray the top and side surfaces of the precision gear.
[0049] In addition, during the rotation of the rotating table 31, the rotating table 31 drives the mounting rod 14 to rotate through the mounting cover 13, and the mounting rod 14 drives the stirring rod 11 to stir the corrosion-resistant coating in the storage barrel 12 to prevent the corrosion-resistant coating from settling.
[0050] Reference Figure 3-Figure 7 The second spraying assembly includes a second feeding pump 7 fixedly connected to the outer wall of the movable guide rail 2, the input end of the second feeding pump 7 is fixedly connected to a second feeding pipe 71, the output end of the second feeding pump 7 is fixedly connected to a second discharge pipe 72, the output end of the second discharge pipe 72 is fixedly connected to a second paint nozzle 73, and the second paint nozzle 73 faces the bottom of the precision gear.
[0051] The second feeding pump 7 is started, and the second feeding pump 7 draws the corrosion-resistant feed in the storage barrel 12 through the second feeding pipe 71, and sprays it through the second discharge pipe 72 and the second coating nozzle 73 to spray the bottom surface of the precision gear.
[0052] Reference Figure 2-Figure 8A gas flow detection sensor 53 is fixedly connected to the mounting tube 41, a first air pipe 5 is fixedly connected to the top of the mounting tube 41, a second air pipe 51 is fixedly connected to the first air pipe 5, a high-pressure nozzle 52 is fixedly connected to the second air pipe 51, and the high-pressure nozzle 52 faces the precision gear; wherein, the first air pipe 5 on one group of processing tables 32 is fixedly connected to the second air pipe 51 on the third group of processing tables 32 in a clockwise direction.
[0053] When the precision gear is a center hole sealing gear, the precision gear is inserted into the gear groove 46. When the coating thickness of the precision gear after the top surface and the side surface are sprayed meets the requirements, the precision gear is sealed with the groove wall of the gear groove 46, thereby squeezing the air in the gear groove 46 into the first air pipe 5. The gas flow rate is detected by the gas flow detection sensor 53. When the gas flow rate is less than a preset threshold value, the alarm can be controlled by the wireless control module to sound an alarm, alerting the staff that the side spraying accuracy of the precision gear is not enough.
[0054] When the precision gear passes through the first arc slope 21, which is the spraying position de for the upper end face of the precision gear and the gear tooth end face, the precision gear located at the spraying position de for the upper end face of the precision gear and the gear tooth end face squeezes the air in the gear groove 46 at this position into the second air pipe 51 located at the cleaning position bc, so that the gas is ejected through the high-pressure nozzle 52 and blown to the surface of the precision gear to clean the surface of the precision gear, thereby improving the uniformity of the corrosion-resistant coating on the surface of the precision gear.
[0055] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A corrosion-resistant coating spraying device for precision gear production, comprising a chassis (1), characterized in that: Also includes: A mounting seat (3) fixedly mounted in the chassis (1), a rotating table (31) being rotatably disposed on the top of the mounting seat (3), and a plurality of processing tables (32) being disposed on the outer wall of the rotating table (31); A plurality of groups of processing tables (32) are each provided with a lifting assembly, and a first gear fixing platform (39) is fixedly mounted on the top of the lifting assembly; A first spraying assembly, arranged on the processing table (32), for spraying the side surface and top surface of the precision gear; A mounting plate (4) fixedly mounted on the mounting seat (3), a mounting tube (41) fixedly mounted on the mounting plate (4), and a second gear fixing platform (45) rotatably connected to the mounting tube (41); The first gear fixing platform (39) and the second gear fixing platform (45) are coaxial and rotate synchronously; A movable guide rail (2) is fixedly mounted in the chassis (1); a first arc slope (21) and a second arc slope (22) are fixedly connected to the top of the movable guide rail (2); when the lifting assembly moves along the upper end surface of the movable guide rail (2) and passes through the first arc slope (21) and the second arc slope (22), it drives the first gear fixing platform (39) and the second gear fixing platform (45) to exchange precision gears; A second spraying assembly, arranged on the chassis (1), and used for spraying the bottom surface of the replaced precision gear; The lifting assembly comprises a coupling sleeve (33) rotatably connected to the processing table (32), a polygonal shaft (34) being slidably connected to the coupling sleeve (33), a universal ball seat (35) being fixedly connected to the bottom of the polygonal shaft (34), a magnetic coating being provided on the top of the movable guide rail (2), the universal ball seat (35) being adsorbed on the magnetic coating, a connecting seat (38) being fixedly connected to the top of the polygonal shaft (34), and the first gear fixing platform (39) being fixedly connected to the connecting seat (38) by bolts; A transmission shaft (42) is rotatably connected to the mounting plate (4), the upper end of the transmission shaft (42) is fixedly connected to the second gear fixing platform (45) via a second synchronous pulley set (44), and the lower end of the transmission shaft (42) rotates synchronously with the coupling sleeve (33) via a first synchronous pulley set (43); A gear groove (46) is provided in the second gear fixing platform (45), an electromagnet for attracting the tight gear is provided at the top of the gear groove (46), and a gap of 20-100 microns is reserved between the tooth groove wall of the gear groove (46) and the tooth surface of the precision gear that is not sprayed.
2. A corrosion-resistant coating spraying device for precision gear production according to claim 1, characterized in that: The processing tables (32) are provided in eight groups, and the eight groups of processing tables (32) are distributed in a circular pattern on the side wall of the rotating table (31).
3. The corrosion-resistant coating spraying device for precision gear production according to claim 1 is characterized in that: The rotating platform (31) is fixedly connected to a connecting ring (311) extending to the inner side of the mounting seat (3); the connecting ring (311) is fixedly connected to a first gear ring (312); the inner side of the mounting seat (3) is fixedly connected to a motor (313); the output end of the motor (313) is fixedly connected to a first transmission gear (314); the first transmission gear (314) meshes with the first gear ring (312).
4. The corrosion-resistant coating spraying device for precision gear production according to claim 1 is characterized in that: A second gear ring (37) is fixedly connected to the mounting seat (3), a second transmission gear (36) is fixedly connected to the coupling sleeve (33), and the second transmission gear (36) is meshed with the second gear ring (37).
5. The corrosion-resistant coating spraying device for precision gear production according to claim 1 is characterized in that: The first spraying assembly comprises a material storage barrel (12) fixedly connected to the chassis (1), a mounting cover (13) being rotatably connected to the top of the material storage barrel (12), the mounting cover (13) being fixedly connected to the rotating table (31), a mounting rod (14) extending into the material storage barrel (12) being fixedly connected to the mounting cover (13), and a stirring rod (11) being fixedly connected to the side wall of the mounting rod (14); A first feeding pump (6) is fixedly connected to the top of the mounting cover (13); an input end of the first feeding pump (6) is fixedly connected to a first feeding pipe (61) extending into the storage barrel (12); an output end of the first feeding pump (6) is fixedly connected to a rotating sealing joint (62); a rotating end of the rotating sealing joint (62) is fixedly connected to a first discharge pipe (63); an output end of the first discharge pipe (63) is fixedly connected to a first coating spray head (64); a nozzle of the first coating spray head (64) is inclined toward the precision gear, and corrosion-resistant coating is sprayed onto the upper surface and side surfaces of the precision gear during rotation of the precision gear.
6. The corrosion-resistant coating spraying device for precision gear production according to claim 1 is characterized in that: The second spraying assembly comprises a second feeding pump (7) fixedly connected to the outer wall of the movable guide rail (2); the input end of the second feeding pump (7) is fixedly connected to a second feeding pipe (71); the output end of the second feeding pump (7) is fixedly connected to a second discharge pipe (72); the output end of the second discharge pipe (72) is fixedly connected to a second paint nozzle (73); the second paint nozzle (73) faces the bottom of the precision gear.
7. The corrosion-resistant coating spraying device for precision gear production according to claim 1 is characterized in that: A gas flow detection sensor (53) is fixedly connected to the mounting tube (41), a first air pipe (5) is fixedly connected to the top of the mounting tube (41), a second air pipe (51) is fixedly connected to the first air pipe (5), a high-pressure nozzle (52) is fixedly connected to the second air pipe (51), and the high-pressure nozzle (52) faces the precision gear; The first air pipe (5) on one group of processing tables (32) is fixedly connected to the second air pipe (51) on the third group of processing tables (32) in a clockwise direction.
Citation Information
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