Alloy powder heat treatment device
By setting up an intake interface and an outlet valve in the alloy powder heat treatment device, inert gas is input and air is discharged, the problem of alloy powder oxidation is solved, and efficient processing and uniformity of alloy powder is achieved through the design of the crushing and stirring module.
Patent Information
- Application Number
- CN202410980264.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2044-07-22
AI Technical Summary
There is air residue during use of existing alloy powder heat treatment devices, resulting in the problem of oxidation of alloy powder.
An alloy powder heat treatment device is designed, including a furnace body, an intake interface and an air outlet valve. By inputting inert gas into the inner cavity of the furnace body and venting air, the oxygen content is reduced, and a crushing module and a stirring module are set up to treat the alloy powder.
It effectively reduces the oxidation risk of alloy powder during the heat treatment process, improves the heat treatment effect, and ensures the uniformity and efficient treatment of alloy powder through the design of crushing and stirring modules.
Smart Images

Figure CN118905213B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of alloy powder modification, and in particular to an alloy powder heat treatment device. Background Art
[0002] When modifying the alloy powder, the alloy powder and the antioxidant need to be stirred and mixed evenly, and heated so that the antioxidant forms a dense protective film on the surface of the alloy powder, reducing the contact area between the alloy powder and oxygen, so as to enhance the oxidation resistance of the alloy powder.
[0003] In the prior art, a Chinese invention patent with authorization announcement number CN117778917B proposes a nickel-based alloy material heat treatment device and a process thereof, wherein the nickel-based alloy material heat treatment device comprises a hot furnace, a sealing cover is provided at the top of the hot furnace, a sealing bottom is provided at the bottom of the hot furnace, a gas relief component is provided in the hot furnace, a sliding hole located at the top of the gas relief component is provided on the sealing cover, the gas relief component comprises a rotating mechanism connected to the bottom of the hot furnace inner cavity, the gas relief component also comprises a gas relief mechanism arranged on one side of the hot furnace inner cavity; the rotating mechanism comprises a turntable rotating on the bottom surface of the sealed bottom inner cavity, and also comprises a cam fixed on the top surface of the turntable, the gas relief mechanism comprises a lifting rod arranged on one side of the hot furnace inner cavity and vertically up and down, and the hot gas in the hot furnace is periodically discharged by the periodic lifting action of the lifting rod, so that the hot furnace can also be relatively sealed.
[0004] Although the device has good air tightness, there is always air inside the hot furnace of the device during the heat treatment of alloy powder using the device, which can easily cause partial oxidation of the alloy powder during the heat treatment of the active alloy powder. Summary of the invention
[0005] In view of the technical problem in the prior art that a portion of the alloy powder is oxidized during the heat treatment of the alloy powder, an embodiment of the present invention provides an alloy powder heat treatment device, comprising: a furnace body, an air inlet interface and an air outlet valve;
[0006] The furnace body is used to heat the alloy powder;
[0007] The air inlet interface is fixedly arranged on the furnace body, and the input end of the air inlet interface is connected to an external inert gas generating device for transmitting the inert gas into the inner cavity of the furnace body;
[0008] The gas outlet valve is arranged on the top cover of the furnace body, and the input end of the gas outlet valve is communicated with the top of the inner cavity of the furnace body, so as to discharge the gas in the inner cavity of the furnace body.
[0009] Furthermore, the device also includes: a crushing module, which is arranged on the furnace body and is used to crush the agglomerated alloy powder.
[0010] Further, the crushing module comprises: a screen plate, a plurality of grinding teeth, a plurality of guide components, screw holes, a first main shaft, an assembly bracket, a first driving device and a crushing component;
[0011] The sieve plate is movably arranged in the inner cavity of the furnace body, and the sieve plate is arranged along the radial direction of the furnace body, and the sieve plate matches the radial cross-sectional shape of the inner cavity of the furnace body;
[0012] A plurality of grinding teeth are fixedly arranged on the top surface of the screen plate;
[0013] A plurality of guide assemblies are arranged on the circumferential inner wall of the inner cavity of the furnace body, and a plurality of guide assemblies are connected to the sieve plate to guide the sieve plate;
[0014] The screw holes are provided on the sieve plate, and the screw holes penetrate the sieve plate and are exposed on the bottom surface of the sieve plate;
[0015] The bottom end of the first main shaft is inserted into the screw hole, the bottom end of the first main shaft is threadedly connected to the screw hole, and the top end of the first main shaft passes through the top cover and protrudes from the top surface of the top cover;
[0016] The assembly bracket is fixedly arranged on the top cover;
[0017] The first driving device is fixedly arranged on the assembly bracket, and the driving end of the first driving device is connected to the first main shaft for driving the first main shaft to rotate;
[0018] The crushing assembly is arranged inside the furnace body, and is connected to the first main shaft and the assembly bracket, and is used for crushing the agglomerated alloy powder.
[0019] Furthermore, the crushing assembly comprises: a bearing ring body, a transmission ring body, a plurality of pulp plates, an active hollow shaft, a driving mechanism and a transmission mechanism;
[0020] The bearing ring body is arranged in the inner cavity of the furnace body, the bearing ring body and the central axis of the furnace body are the same, the bearing ring body is rotatably connected with the circumferential inner wall of the furnace body, and the bearing ring body is located between the sieve plate and the top cover;
[0021] The transmission ring body is arranged in the inner cavity of the bearing ring body, the bottom end of the first main shaft passes through the transmission ring body and is connected to the screw hole, and the first main shaft is rotatably connected to the transmission ring body;
[0022] A plurality of paddle boards are movably arranged in a cavity between the transmission ring body and the bearing ring body, the head end of any paddle board is rotatably connected to the transmission ring body, the tail end of any paddle board is rotatably connected to the bearing ring body, and the plurality of paddle boards are radially distributed around the transmission ring body;
[0023] The active hollow shaft is movably sleeved on the first main shaft, the active hollow shaft is rotatably connected to the first main shaft, the bottom end of the active hollow shaft is fixedly connected to the transmission ring body, the top end of the first main shaft passes through the top cover and protrudes from the top surface of the top cover, the first main shaft is rotatably connected to the top cover, and is used to drive the transmission ring body to rotate;
[0024] The driving mechanism is arranged on the assembly bracket, and the driving mechanism is connected to the active hollow shaft, and is used to drive the active hollow shaft to rotate;
[0025] The transmission mechanism is arranged in the inner cavity of the transmission ring body, and the transmission mechanism connects the first main shaft and the plurality of paddle boards, and is used for driving the plurality of paddle boards to flip.
[0026] Furthermore, the transmission mechanism comprises: a ratchet device, a plurality of driven bevel gears and a driving bevel gear;
[0027] The ratchet device is arranged on the first main shaft, the ratchet device is located in the inner cavity of the transmission ring body, and one of the transmission ends of the ratchet device is connected to the first main shaft;
[0028] A plurality of driven bevel gears are rotatably arranged on the circumferential inner wall of the transmission ring body, and the plurality of driven bevel gears are fixedly connected to the head ends of the plurality of paddle boards respectively, so as to drive the plurality of paddle boards to flip;
[0029] The driving bevel gear is movably sleeved on the first main shaft, the driving bevel gear is connected to the other connecting end of the ratchet device, and the driving bevel gear is meshed with a plurality of driven bevel gears to drive the plurality of driven bevel gears to rotate.
[0030] Furthermore, the crushing assembly also includes: a plurality of stirring short rods, a plurality of stirring short rods are vertically arranged in the inner cavity of the furnace body along the axial direction of the furnace body, the top ends of the plurality of stirring short rods are fixedly connected to the top cover, and the plurality of stirring short rods are located between the screen plate and the top cover.
[0031] Furthermore, the device also includes: a stirring module, which is arranged on the furnace body and is used to stir the alloy powder in the inner cavity of the furnace body.
[0032] Furthermore, the stirring module comprises: a driving assembly, a second main shaft, a transmission hollow shaft and a plurality of stirring paddles;
[0033] The driving assembly is arranged at the bottom of the furnace body;
[0034] The second main shaft is arranged on the driving assembly, and the second main shaft is identical to the central axis of the furnace body;
[0035] The transmission hollow shaft is movably sleeved on the second main shaft, the inner cavity shape of the transmission hollow shaft is a prism, and the radial cross-sectional shape of the inner cavity of the transmission hollow shaft matches the radial cross-sectional shape of the top end of the second main shaft;
[0036] A plurality of stirring paddles are fixedly arranged on the axial side wall of the transmission hollow shaft, a plurality of stirring paddles are evenly spaced along the axial direction of the second main shaft, any stirring paddle is arranged along the radial direction of the furnace body, and a plurality of stirring paddles are located in the inner cavity of the sieve plate and the furnace body, and are used to stir the alloy powder in the inner cavity of the furnace body.
[0037] Further, the driving assembly includes: an assembly hole, a lifting cylinder, a first thread, a plurality of guide grooves, a plurality of guide protrusions, a worm gear, a second thread, a worm, a second driving device, a bearing seat, a reset elastic member, a third driving device and an assembly housing;
[0038] The assembly shell is fixedly arranged at the bottom of the furnace body;
[0039] The assembly hole is formed on the bottom wall of the inner cavity of the furnace body, and the assembly hole penetrates the bottom wall of the inner cavity of the furnace body and communicates with the inner cavity of the assembly shell;
[0040] The lifting cylinder is movably inserted into the inner cavity of the assembly hole, the radial cross-sectional shape of the lifting cylinder matches that of the assembly hole, the top of the lifting cylinder adopts an open design, the bottom end of the second main shaft is inserted into the inner cavity of the lifting cylinder, and the bottom end of the transmission hollow shaft is movably inserted into the inner cavity of the lifting cylinder;
[0041] The first thread is provided on the axial side wall of the lifting cylinder;
[0042] A plurality of guide grooves are provided on the circumferential side wall of the lifting cylinder, and any one of the guide grooves is arranged along the axial direction of the lifting cylinder;
[0043] A plurality of guide protrusions are fixedly arranged on the circumferential inner wall of the assembly hole, and the plurality of guide protrusions are respectively slidably connected with the plurality of guide grooves to guide the lifting cylinder;
[0044] The turbine is sleeved on the lifting cylinder, the top of the turbine is rotatably connected to the bottom of the furnace body, and the turbine is located in the inner cavity of the assembly shell;
[0045] A second thread is provided on the circumferential inner wall of the central hole of the turbine, and the second thread is meshed with the first thread;
[0046] The worm is arranged in the inner cavity of the assembly housing, and the worm is meshed with the turbine;
[0047] The second driving device is fixedly arranged at the bottom of the furnace body, and the driving end of the second driving device is connected to the worm gear to drive the worm gear to rotate;
[0048] The third driving device is fixedly arranged on the lifting cylinder, and the driving end of the third driving device is connected to the bottom end of the second main shaft, and is used to drive the second main shaft to rotate;
[0049] The bearing seat is movably sleeved on the second main shaft, the bearing seat is located in the inner cavity of the lifting cylinder, and the bearing seat is rotatably connected to the bottom end of the transmission hollow shaft;
[0050] The resetting elastic member is arranged in the inner cavity of the lifting cylinder, one end of the resetting elastic member is connected to the bearing seat, and the other end of the resetting elastic member is connected to the inner cavity bottom wall of the lifting cylinder for elastically supporting the bearing seat.
[0051] Furthermore, the stirring module further comprises: a plurality of guide protrusions and a plurality of air flow channels;
[0052] A plurality of groups of guide protrusions are fixedly arranged on the circumferential inner wall of the furnace body, and the plurality of groups of guide protrusions correspond to the positions of the plurality of stirring paddles one by one. Any group of guide protrusions is composed of a plurality of guide protrusions, and the tail end of any guide protrusion is inclined toward the bottom wall of the inner cavity of the furnace body, so as to guide the stirring paddle;
[0053] Several groups of air flow channels are respectively opened inside several guide protrusions, the output end of any air flow channel is exposed to the tail end surface of the corresponding guide protrusion, the input end of any air flow channel is connected to the interlayer of the furnace body, the output end of the air inlet interface is connected to the bottom of the interlayer inner cavity, and the heating device of the furnace body is arranged in the interlayer.
[0054] The alloy powder heat treatment device according to the embodiment of the present invention has the following beneficial effects:
[0055] 1. The device is connected to an inert gas generating device by arranging an air inlet interface on the furnace body, and an air outlet valve is arranged on the top cover, so that the inert gas generating device can input an inert gas with a density greater than that of air into the inner cavity of the furnace body through the air inlet interface, and discharge the air in the inner cavity of the furnace body through the air outlet valve, thereby reducing the oxygen content in the furnace body during the heat treatment of the alloy powder, so as to solve the technical problem in the prior art that the alloy powder is easily oxidized during the heat treatment of the alloy powder.
[0056] 2. The crushing module of the device is provided with a plurality of pulp plates with adjustable deflection angles, so that it can cooperate with the grinding teeth to crush agglomerated alloy powders and antioxidants of different volumes. In addition, the crushing module of the device is provided with a first main shaft, a transmission mechanism, a guide mechanism and a screw hole, and utilizes the threaded assembly relationship between the first main shaft and the screw hole to enable the first main shaft to drive the transmission mechanism to operate, increase the deflection angle of the pulp plate and drive the screen plate to descend synchronously, thereby providing sufficient deflection space for the plurality of pulp plates, eliminating the need for an additional power device to drive the screen plate to cooperate and move, thereby reducing the assembly of the device.
[0057] 3. The stirring module of the device is provided with a driving assembly and a guide module, so that the third driving device drives the stirring paddle to rotate. In the process of stirring the alloy powder, the guiding protrusion presses the stirring paddle downward, so that the reset elastic part can drive several stirring paddles to jump upward in the process of releasing the elastic force, thereby lifting the alloy powder upward and heating multiple sides, further enhancing the heat treatment effect of the device on the alloy powder.
[0058] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS
[0059] Figure 1 is a stereogram according to an embodiment of the present invention;
[0060] Figure 2 is a schematic diagram of an internal structure according to an embodiment of the present invention;
[0061] Figure 3 It is a schematic diagram of the assembly of a crushing module according to an embodiment of the present invention;
[0062] Figure 4 for Figure 2 A partial enlarged schematic diagram of the middle A area;
[0063] Figure 5 is an overall cross-sectional view of a stirring module according to an embodiment of the present invention;
[0064] Figure 6 It is a schematic diagram of assembling the assembly hole and the guide protrusion according to an embodiment of the present invention;
[0065] Figure 7 1 is a parts diagram of a lifting cylinder according to an embodiment of the present invention.
[0066] Description of the accompanying drawings:
[0067] 1-furnace body, 11-top cover, 12-interlayer, 13-heating device, 2-air inlet interface, 3-air outlet valve, 41-sieve plate, 42-grinding teeth, 431-slot, 44-first main shaft, 45-assembly bracket, 46-first driving device, 471-bearing ring body, 472-transmission ring body, 473-paddle plate, 474-active hollow shaft, 475-driving mechanism, 4751-motor, 4752-driven gear, 4753-active gear, 4761-ratchet device, 47 62-driven bevel gear, 4763-driving bevel gear, 48-stirring short rod, 51-second main shaft, 52-transmission hollow shaft, 53-stirring paddle, 541-assembly hole, 5411-guide protrusion, 542-lifting cylinder, 5421-first thread, 5422-guide groove, 543-worm wheel, 544-worm, 545-second driving device, 546-bearing seat, 547-resetting elastic member, 548-third driving device, 549-assembly shell, 55-guide protrusion. DETAILED DESCRIPTION
[0068] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to further illustrate the present invention.
[0069] The above and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of the embodiments with reference to the accompanying drawings. The directional terms mentioned in the following embodiments, such as up, down, left, right, front or back, etc., are only reference directions of the accompanying drawings. Therefore, the directional terms used are used to illustrate and not to limit the present invention. In addition, in all embodiments, the same reference numerals represent the same elements.
[0070] First, combine Figures 1 to 7 An alloy powder heat treatment device according to an embodiment of the present invention is described, which is used for modifying alloy powder and has a wide range of application scenarios.
[0071] like Figure 1 As shown, the alloy powder heat treatment device according to the embodiment of the present invention comprises: a furnace body 1 , an air inlet interface 2 and an air outlet valve 3 .
[0072] Specifically, Figure 1 As shown, the furnace body 1 is used to heat the alloy powder; the air inlet interface 2 is fixedly arranged on the furnace body 1, and the input end of the air inlet interface 2 is connected to the external inert gas generating device, which is used to transmit the inert gas into the inner cavity of the furnace body 1; the air outlet valve 3 is arranged on the top cover 11 of the furnace body 1, and the input end of the air outlet valve 3 is connected to the top of the inner cavity of the furnace body 1, which is used to discharge the gas in the inner cavity of the furnace body 1.
[0073] Further, if Figure 1 , 2As shown, the device further comprises: a crushing module, which is arranged on the furnace body 1 and is used to crush the agglomerated alloy powder.
[0074] Further, if Figures 1 to 4 As shown, the crushing module includes: a screen plate 41, a plurality of grinding teeth 42, a plurality of guide components, screw holes (not shown in the figure), a first spindle 44, an assembly bracket 45, a first drive device 46 and a crushing component; the screen plate 41 is movably arranged in the inner cavity of the furnace body 1, and the screen plate 41 is arranged along the radial direction of the furnace body 1, and the radial cross-sectional shape of the screen plate 41 matches the inner cavity of the furnace body 1; a plurality of grinding teeth 42 are fixedly arranged on the top surface of the screen plate 41; a plurality of guide components are arranged on the circumferential inner wall of the inner cavity of the furnace body 1, and a plurality of guide components are connected to the screen plate 41 for guiding the screen plate 41; screw holes are provided on the screen plate 41 , the screw hole passes through the sieve plate 41 and is exposed to the bottom surface of the sieve plate 41; the bottom end of the first main shaft 44 is inserted into the screw hole, the bottom end of the first main shaft 44 is threadedly connected to the screw hole, and the top end of the first main shaft 44 passes through the top cover 11 and protrudes from the top surface of the top cover 11; the assembly bracket 45 is fixedly arranged on the top cover 11; the first driving device 46 is fixedly arranged on the assembly bracket 45, and the driving end of the first driving device 46 is connected to the first main shaft 44, and is used to drive the first main shaft 44 to rotate; the crushing assembly is arranged inside the furnace body 1, and the crushing assembly is connected to the first main shaft 44 and the assembly bracket 45, and is used to crush the agglomerated alloy powder.
[0075] Preferably, Figures 1 to 4 As shown, the guide assembly includes: a slide rail (not shown in the figure) and a slot 431. The slide rail is fixedly arranged on the circumferential inner wall of the furnace body 1, and the slide rail is arranged along the axial direction of the furnace body 1; the slot 431 is opened at the axial edge of the sieve plate 41, and the slot 431 is slidably connected to the slide rail, which is used to guide the sieve plate 41 so that the sieve plate 41 can slide back and forth along the guide of the slide rail.
[0076] Further, if Figures 1 to 4As shown, the crushing assembly includes: a bearing ring body 471, a transmission ring body 472, a plurality of paddles 473, an active hollow shaft 474, a driving mechanism 475 and a transmission mechanism; the bearing ring body 471 is arranged in the inner cavity of the furnace body 1, the bearing ring body 471 is the same as the central axis of the furnace body 1, the bearing ring body 471 is rotatably connected to the circumferential inner wall of the furnace body 1, and the bearing ring body 471 is located between the sieve plate 41 and the top cover 11; the transmission ring body 472 is arranged in the inner cavity of the bearing ring body 471, the bottom end of the first main shaft 44 passes through the transmission ring body 472 and is connected to the screw hole, and the first main shaft 44 is rotatably connected to the transmission ring body 472; a plurality of paddles 473 are movably arranged in the cavity between the transmission ring body 472 and the bearing ring body 471, the head end of any paddle plate 473 is rotatably connected to the transmission ring body 472, and the tail end of any paddle plate 473 The first end of the driving hollow shaft 474 is rotatably connected to the bearing ring body 471, and a plurality of paddle plates 473 are radially distributed around the transmission ring body 472; the driving hollow shaft 474 is movably sleeved on the first main shaft 44, the driving hollow shaft 474 is rotatably connected to the first main shaft 44, the bottom end of the driving hollow shaft 474 is fixedly connected to the transmission ring body 472, the top end of the first main shaft 44 passes through the top cover 11 and protrudes from the top surface of the top cover 11, the first main shaft 44 is rotatably connected to the top cover 11, and is used to drive the transmission ring body 472 to rotate; the driving mechanism 475 is arranged on the assembly bracket 45, the driving mechanism 475 is connected to the driving hollow shaft 474, and is used to drive the driving hollow shaft 474 to rotate; the transmission mechanism is arranged in the inner cavity of the transmission ring body 472, the transmission mechanism connects the first main shaft 44 and a plurality of paddle plates 473, and is used to drive the plurality of paddle plates 473 to flip.
[0077] Preferably, Figure 1 , 2 As shown, the driving mechanism 475 includes: a motor 4751, a driven gear 4752 and a driving gear 4753; the driven gear 4752 is fixedly sleeved on the top of the driving hollow shaft 474, and the driving gear 4753 is located at the top of the top cover 11, and is used to drive the top of the driving hollow shaft 474; the driven gear 4752 is rotatably set on the top of the top cover 11, and the driven gear 4752 is meshed with the driving gear 4753, and is used to drive the driven gear 4752 to rotate; the motor 4751 is fixedly set on the assembly bracket 45, and the driving end of the motor 4751 is connected to the driving gear 4753, and is used to drive the driving gear 4753 to rotate.
[0078] Further, if Figure 4As shown, the transmission mechanism includes: a ratchet device 4761, a plurality of driven bevel gears 4762 and a driving bevel gear 4763; the ratchet device 4761 is arranged on the first main shaft 44, the ratchet device 4761 is located in the inner cavity of the transmission ring body 472, and one of the transmission ends of the ratchet device is connected to the first main shaft 44; a plurality of driven bevel gears 4762 are respectively rotatably arranged on the circumferential inner wall of the transmission ring body 472, and a plurality of driven bevel gears 4762 are respectively fixedly connected to the head ends of a plurality of paddle plates 473, so as to drive the plurality of paddle plates 473 to flip; the driving bevel gear 4763 is movably sleeved on the first main shaft 44, the driving bevel gear 4763 is connected to the other connecting end of the ratchet device, and the driving bevel gear 4763 is meshed with a plurality of driven bevel gears 4762, so as to drive the plurality of driven bevel gears 4762 to rotate.
[0079] Further, if Figures 1 to 3 As shown, the crushing assembly also includes: a plurality of stirring short rods 48, the plurality of stirring short rods 48 are vertically arranged in the inner cavity of the furnace body 1 along the axial direction of the furnace body 1, the top ends of the plurality of stirring short rods 48 are fixedly connected to the top cover 11, and the plurality of stirring short rods 48 are located between the screen plate 41 and the top cover 11.
[0080] Further, if Figure 1 , 2 As shown in , 5 to 7 , the device further comprises: a stirring module, which is arranged on the furnace body 1 and is used to stir the alloy powder in the inner cavity of the furnace body 1 .
[0081] Further, if Figure 1 , 2 As shown in , 5-7, the stirring module includes: a driving assembly, a second main shaft 51, a transmission hollow shaft 52 and a plurality of stirring paddles 53; the driving assembly is arranged at the bottom of the furnace body 1; the second main shaft 51 is arranged on the driving assembly, and the second main shaft 51 is the same as the central axis of the furnace body 1; the transmission hollow shaft 52 is movably sleeved on the second main shaft 51, and the inner cavity shape of the transmission hollow shaft 52 is a prism, and the radial cross-sectional shape of the inner cavity of the transmission hollow shaft 52 matches the radial cross-sectional shape of the top end of the second main shaft 51; a plurality of stirring paddles 53 are fixedly arranged on the axial side wall of the transmission hollow shaft 52, and the plurality of stirring paddles 53 are evenly spaced along the axial direction of the second main shaft 51, and any stirring paddle 53 is arranged along the radial direction of the furnace body 1, and the plurality of stirring paddles 53 are located in the inner cavity of the sieve plate 41 and the furnace body 1, and are used to stir the alloy powder in the inner cavity of the furnace body 1.
[0082] Further, if Figure 1 , 2, 5-7, the driving assembly includes: an assembly hole 541, a lifting cylinder 542, a first thread 5421, a plurality of guide grooves 5422, a plurality of guide protrusions 5411, a worm wheel 543, a second thread (not shown in the figure), a worm 544, a second driving device 545, a bearing seat 546, a reset elastic member 547, a third driving device 548 and an assembly shell 549; the assembly shell 549 is fixedly arranged at the bottom of the furnace body 1; the assembly hole 541 is opened on the bottom wall of the inner cavity of the furnace body 1, and the assembly hole 541 passes through the bottom wall of the inner cavity of the furnace body 1 and is connected with the inner cavity of the assembly shell 549; the lifting cylinder 542 is movably inserted in the assembly In the inner cavity of the matching hole 541, the radial cross-sectional shape of the lifting cylinder 542 matches that of the assembly hole 541. The top of the lifting cylinder 542 adopts an open design. The bottom end of the second main shaft 51 is inserted into the inner cavity of the lifting cylinder 542. The bottom end of the transmission hollow shaft 52 is movably inserted into the inner cavity of the lifting cylinder 542. The first thread 5421 is provided on the axial side wall of the lifting cylinder 542. A plurality of guide grooves 5422 are provided on the circumferential side wall of the lifting cylinder 542. Any guide groove 5422 is provided along the axial direction of the lifting cylinder 542. A plurality of guide protrusions 5411 are fixedly provided on the circumferential inner wall of the assembly hole 541. If The plurality of guide protrusions 5411 are respectively slidably connected with a plurality of guide grooves 5422, and are used to guide the lifting cylinder 542; the turbine is sleeved on the lifting cylinder 542, the top of the turbine is rotatably connected with the bottom of the furnace body 1, and the turbine is located in the inner cavity of the assembly shell 549; the second thread is arranged on the circumferential inner wall of the center hole of the turbine, and the second thread is meshed with the first thread 5421; the worm 544 is arranged in the inner cavity of the assembly shell 549, and the worm 544 is meshed with the turbine; the second driving device 545 is fixedly arranged at the bottom of the furnace body 1, and the driving end of the second driving device 545 is connected with the worm 544, and is used to drive the worm 544 to rotate. movement; the third driving device 548 is fixedly arranged on the lifting cylinder 542, and the driving end of the third driving device 548 is connected to the bottom end of the second main shaft 51, which is used to drive the second main shaft 51 to rotate; the bearing seat 546 is movably sleeved on the second main shaft 51, and the bearing seat 546 is located in the inner cavity of the lifting cylinder 542, and the bearing seat 546 is rotatably connected to the bottom end of the transmission hollow shaft 52; the reset elastic member 547 is arranged in the inner cavity of the lifting cylinder 542, one end of the reset elastic member 547 is connected to the bearing seat 546, and the other end of the reset elastic member 547 is connected to the bottom wall of the inner cavity of the lifting cylinder 542, which is used to elastically support the bearing seat 546.
[0083] Further, if Figure 1 , 2As shown in , 5~7, the stirring module also includes: a plurality of groups of guide protrusions 55 and a plurality of groups of air flow channels (not shown in the figure); a plurality of groups of guide protrusions 55 are fixedly arranged on the circumferential inner wall of the furnace body 1, and a plurality of groups of guide protrusions 55 correspond to the positions of a plurality of stirring paddles 53 one by one, and any group of guide protrusions 55 is composed of a plurality of guide protrusions 55, and the tail end of any guide protrusion 55 is inclined toward the bottom wall of the inner cavity of the furnace body 1, so as to guide the stirring paddle 53; a plurality of groups of air flow channels are respectively opened inside the plurality of guide protrusions 55, and the output end of any air flow channel is exposed to the tail end surface of the corresponding guide protrusion 55, and the input end of any air flow channel is connected to the interlayer 12 of the furnace body 1, and the output end of the air inlet interface 2 is connected to the bottom of the inner cavity of the interlayer 12, and the heating device 13 of the furnace body 1 is arranged in the interlayer 12.
[0084] The working principle of this device is as follows:
[0085] Before the operation of the device, the user starts the inert gas generating device, injects inert gas with a density greater than that of air into the interlayer 12 of the furnace body 1 through the air inlet interface 2, and allows the gas to pass through the interlayer 12 of the melting furnace and the air flow channel into the inner cavity of the furnace body 1 in turn. As the amount of inert gas in the inner cavity of the furnace body 1 increases, the air in the inner cavity of the furnace body 1 is discharged through the air outlet valve 3 until the inert gas fills the inner cavity of the furnace body 1. In this process, the inert gas can bring the heat in the interlayer 12 into the inner cavity of the furnace body 1; after the furnace body 1 is filled with the inert gas, the user opens the top cover 11, and puts the alloy powder and antioxidant into the inner cavity of the furnace body 1 through the top port of the furnace body 1; after the user puts the alloy powder and antioxidant into the inner cavity of the furnace body 1, the alloy powder and antioxidant with particle size meeting the standard fall to the bottom of the inner cavity of the furnace body 1 through the sieve holes of the sieve plate 41.
[0086] When the device is running, the motor 4751 of the driving mechanism 475 drives the driving gear 4753 to rotate, so that the driving gear 4753 drives the driven gear 4752 to rotate, and then drives the driving hollow shaft 474 to rotate. Since the bottom end of the driving hollow shaft 474 is fixedly connected to the transmission ring body 472, during the rotation of the driving hollow shaft 474, the driving hollow shaft 474 will drive the transmission ring body 472, the plurality of paddle plates 473 and the bearing ring body 471 to rotate synchronously. During the rotation of the plurality of paddle plates 473, the plurality of paddle plates 473 push the alloy powder and the antioxidant in the gaps between the plurality of paddle plates 473. The agent is displaced on the upper surface of the sieve plate 41, and the agglomerated alloy powder or antioxidant is ground by a plurality of grinding teeth 42 arranged on the upper surface of the sieve plate 41, so that the alloy powder and antioxidant with particle size meeting the standard fall to the bottom of the inner cavity of the furnace body 1 through the sieve holes of the sieve plate 41; in the process of synchronous rotation of the transmission ring body 472 and the plurality of paddle plates 473, the transmission ring body 472 drives the plurality of driven bevel gears 4762 to rotate synchronously, and since the driven bevel gear 4762 is meshed with the active bevel gear 4763, the plurality of driven bevel gears 4762 drives the active bevel gear 4763 to rotate synchronously, and in this process, the ratchet device 4761 rotates idly.
[0087] The user can expand the slit width between the paddle plates 473 by adjusting the deflection angles of the paddle plates 473, so that a larger volume of agglomerated alloy powder or agglomerated antioxidant can pass through the slits between the paddle plates 473 and enter the cavity between the paddle plates 473 and the screen plate 41, and be pushed to move on the upper surface of the screen plate 41 during the rotation of the paddle plates 473, and then be ground by the grinding teeth 42.
[0088] The process of adjusting the deflection angles of the plurality of paddles 473 is as follows: the first driving device 46 drives the first main shaft 44 and the active hollow shaft 474 to rotate in the same direction, and makes the rotation speed of the first main shaft 44 greater than the rotation speed of the active hollow shaft 474. During the rotation of the first main shaft 44, the first main shaft 44 drives the ratchet device 4761 to rotate in the same direction, and the ratchet mechanism is used for power transmission to drive the active bevel gear 4763 to rotate in the same direction. Since the rotation speed of the first main shaft 44 is greater than the rotation speed of the active hollow shaft 474, During the rotation of the active bevel gear 4763, the active bevel gear 4763 drives several driven bevel gears 4762 to rotate, thereby adjusting the deflection angles of several paddle plates 473, and since the bottom end of the first main shaft 44 is threadedly connected to the screw hole, during the rotation of the first main shaft 44, the sieve plate 41 is driven by the first main shaft 44 to move toward the bottom wall of the inner cavity of the furnace body 1, thereby expanding the width of the slit between the paddle plate 473 and the sieve plate 41 for the flipping of several paddle plates 473.
[0089] During the synchronous rotation of the plurality of paddle plates 473, the larger agglomerated alloy powder or antioxidant cannot enter the cavity between the paddle plate 473 and the sieve plate 41 through the slits between the plurality of paddle plates 473, and thus cannot contact the grinding teeth 42 to be ground. For such agglomerated alloy powder, the paddle plate 473 will drive it to move with the paddle plate 473 during the rotation, so that it will be smashed by the stirring short rod 48 arranged between the sieve plate 41 and the top cover 11 during the movement, until its volume meets the requirement of passing through the slits between the plurality of paddle plates 473; in another embodiment of the present invention, the stirring short rod 48 is an elastic member, and each paddle plate 473 continuously moves the bottom ends of the plurality of stirring short rods 48 during the rotation process, so that they undergo elastic deformation. After the paddle plate 473 is separated from the bottom end of the current stirring short rod 48, the stirring short rod 48 resumes its deformation, thereby crushing the agglomerated alloy powder located on the side of the bottom end of the stirring short rod 48.
[0090] While the crushing module of the device is running, the stirring module is running synchronously to mix the alloy powder and the antioxidant that fall between the sieve plate 41 and the bottom wall of the inner cavity of the furnace body 1 evenly. The stirring module includes the following two working modes:
[0091] Working mode one, when the stirring module is running, the third driving device 548 drives the second main shaft 51 to rotate, so that the second main shaft 51 drives the transmission hollow shaft 52 to rotate, and then the transmission hollow shaft 52 drives several stirring paddles 53 to rotate synchronously. During the rotation of the stirring paddles 53, the alloy powder and antioxidant in the cavity between the sieve plate 41 and the bottom wall of the inner cavity of the furnace body 1 are mixed evenly.
[0092] Working mode 2: When the stirring module is running, the second driving device 545 drives the handle to rotate, so that the handle drives the turbine to rotate. During the rotation of the turbine, the threaded assembly relationship between the first thread 5421 and the second thread is used to drive the lifting cylinder 542 to rise along the guide groove 5422, thereby driving the second main shaft 51 and the transmission hollow shaft 52 to rise synchronously, so that the stirring paddle 53 interferes with the guide protrusion 55 during the rotation process. During the rotation of the stirring paddle 53, when the end of the stirring paddle 53 contacts the guide protrusion 55, the stirring paddle 53 is affected. The downward pressure from the guide protrusion 55 drives the transmission hollow shaft 52 to move downward a distance, compressing the reset elastic member 547. After the end of the stirring paddle 53 is separated from the tail end of the guide protrusion 55, the pressure from the guide protrusion 55 on the end of the stirring paddle 53 disappears, and the reset elastic member 547 releases the elastic force, driving the transmission hollow shaft 52 and several stirring paddles 53 to rise, thereby lifting the alloy powder and the antioxidant upward, enhancing the stirring effect of the stirring paddle 53 on the alloy powder and the antioxidant, and allowing the alloy powder to be heated on multiple sides.
[0093] Above, refer to Figures 1 to 7 The alloy powder heat treatment device according to the embodiment of the present invention is described, which has the following beneficial effects:
[0094] 1. The device is connected to an inert gas generating device by arranging an air inlet interface on the furnace body, and an air outlet valve is arranged on the top cover, so that the inert gas generating device can input an inert gas with a density greater than that of air into the inner cavity of the furnace body through the air inlet interface, and discharge the air in the inner cavity of the furnace body through the air outlet valve, thereby reducing the oxygen content in the furnace body during the heat treatment of the alloy powder, so as to solve the technical problem in the prior art that the alloy powder is easily oxidized during the heat treatment of the alloy powder.
[0095] 2. The crushing module of the device is provided with a plurality of pulp plates with adjustable deflection angles, so that it can cooperate with the grinding teeth to crush agglomerated alloy powders and antioxidants of different volumes. In addition, the crushing module of the device is provided with a first main shaft, a transmission mechanism, a guide mechanism and a screw hole, and utilizes the threaded assembly relationship between the first main shaft and the screw hole to enable the first main shaft to drive the transmission mechanism to operate, increase the deflection angle of the pulp plate and drive the screen plate to descend synchronously, thereby providing sufficient deflection space for the plurality of pulp plates, eliminating the need for an additional power device to drive the screen plate to cooperate and move, thereby reducing the assembly volume of the device.
[0096] 3. The stirring module of the device is provided with a driving assembly and a guide module, so that the third driving device drives the stirring paddle to rotate. In the process of stirring the alloy powder, the guiding protrusion presses the stirring paddle downward, so that the reset elastic part can drive several stirring paddles to jump upward in the process of releasing the elastic force, thereby lifting the alloy powder upward and heating multiple sides, further enhancing the heat treatment effect of the device on the alloy powder.
[0097] It should be noted that, in this specification, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprises..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0098] Although the content of the present invention has been described in detail through the above preferred embodiments, it should be appreciated that the above description should not be considered as a limitation of the present invention. After reading the above content, it will be apparent to those skilled in the art that various modifications and substitutions of the present invention will occur. Therefore, the protection scope of the present invention should be limited by the appended claims.
Claims
1. An alloy powder heat treatment device, characterized in that: Includes: furnace body, air inlet interface, air outlet valve and crushing module; The furnace body is used to heat the alloy powder; The air inlet interface is fixedly arranged on the furnace body, and the input end of the air inlet interface is connected to an external inert gas generating device for transmitting the inert gas into the inner cavity of the furnace body; The gas outlet valve is arranged on the top cover of the furnace body, and the input end of the gas outlet valve is connected with the top of the inner cavity of the furnace body, so as to discharge the gas in the inner cavity of the furnace body; The crushing module is arranged on the furnace body and is used to crush the agglomerated alloy powder; The crushing module comprises: a screen plate, a plurality of grinding teeth, a plurality of guide components, screw holes, a first main shaft, an assembly bracket, a first driving device and a crushing component; The sieve plate is movably arranged in the inner cavity of the furnace body, the sieve plate is arranged along the radial direction of the furnace body, and the sieve plate matches the radial cross-sectional shape of the inner cavity of the furnace body; The plurality of grinding teeth are fixedly arranged on the top surface of the sieve plate; The plurality of guide assemblies are arranged on the circumferential inner wall of the inner cavity of the furnace body, and the plurality of guide assemblies are connected to the sieve plate to guide the sieve plate; The screw hole is opened on the sieve plate, and the screw hole passes through the sieve plate and is exposed on the bottom surface of the sieve plate; The bottom end of the first main shaft is inserted into the screw hole, the bottom end of the first main shaft is threadedly connected to the screw hole, and the top end of the first main shaft passes through the top cover and protrudes from the top surface of the top cover; The assembly bracket is fixedly arranged on the top cover; The first driving device is fixedly arranged on the assembly bracket, and a driving end of the first driving device is connected to the first main shaft for driving the first main shaft to rotate; The crushing assembly is arranged inside the furnace body, and the crushing assembly is connected to the first main shaft and the assembly bracket, and is used for crushing the agglomerated alloy powder.
2. The alloy powder heat treatment device according to claim 1, characterized in that: The crushing assembly comprises: a bearing ring body, a transmission ring body, a plurality of paddles, an active hollow shaft, a driving mechanism and a transmission mechanism; The bearing ring body is arranged in the inner cavity of the furnace body, the bearing ring body and the central axis of the furnace body are the same, the bearing ring body is rotatably connected to the circumferential inner wall of the furnace body, and the bearing ring body is located between the sieve plate and the top cover; The transmission ring body is arranged in the inner cavity of the bearing ring body, the bottom end of the first main shaft passes through the transmission ring body and is connected to the screw hole, and the first main shaft is rotatably connected to the transmission ring body; The plurality of paddle boards are movably arranged in a cavity between the transmission ring body and the bearing ring body, the head end of any paddle board is rotatably connected to the transmission ring body, the tail end of any paddle board is rotatably connected to the bearing ring body, and the plurality of paddle boards are radially distributed around the transmission ring body; The active hollow shaft is movably sleeved on the first main shaft, the active hollow shaft is rotatably connected to the first main shaft, the bottom end of the active hollow shaft is fixedly connected to the transmission ring body, the top end of the first main shaft passes through the top cover and protrudes from the top surface of the top cover, the first main shaft is rotatably connected to the top cover, and is used to drive the transmission ring body to rotate; The driving mechanism is arranged on the assembly bracket, and the driving mechanism is connected to the active hollow shaft, and is used to drive the active hollow shaft to rotate; The transmission mechanism is arranged in the inner cavity of the transmission ring body, and the transmission mechanism connects the first main shaft and the plurality of paddle boards to drive the plurality of paddle boards to flip.
3. The alloy powder heat treatment device according to claim 2, characterized in that: The transmission mechanism comprises: a ratchet device, a plurality of driven bevel gears and a driving bevel gear; The ratchet device is arranged on the first main shaft, the ratchet device is located in the inner cavity of the transmission ring body, and one transmission end of the ratchet device is connected to the first main shaft; The plurality of driven bevel gears are rotatably arranged on the circumferential inner wall of the transmission ring body, and the plurality of driven bevel gears are fixedly connected to the head ends of the plurality of paddle boards, respectively, to drive the plurality of paddle boards to flip; The driving bevel gear is movably sleeved on the first main shaft, the driving bevel gear is connected to the other connecting end of the ratchet device, and the driving bevel gear is meshed with a plurality of driven bevel gears to drive the plurality of driven bevel gears to rotate.
4. The alloy powder heat treatment device according to claim 2, characterized in that: The crushing assembly also includes: a plurality of stirring short rods, which are vertically arranged in the inner cavity of the furnace body along the axial direction of the furnace body, the top ends of the plurality of stirring short rods are fixedly connected to the top cover, and the plurality of stirring short rods are located between the screen plate and the top cover.
5. The alloy powder heat treatment device according to claim 1, characterized in that: It also comprises a stirring module, which is arranged on the furnace body and is used for stirring the alloy powder in the inner cavity of the furnace body.
6. The alloy powder heat treatment device according to claim 5, characterized in that: The stirring module comprises: a driving assembly, a second main shaft, a transmission hollow shaft and a plurality of stirring paddles; The driving assembly is arranged at the bottom of the furnace body; The second main shaft is arranged on the driving assembly, and the second main shaft is identical to the central axis of the furnace body; The transmission hollow shaft is movably sleeved on the second main shaft, the inner cavity of the transmission hollow shaft is in the shape of a prism, and the radial cross-sectional shape of the inner cavity of the transmission hollow shaft matches the radial cross-sectional shape of the top end of the second main shaft; The plurality of stirring paddles are fixedly arranged on the axial side wall of the transmission hollow shaft, the plurality of stirring paddles are evenly spaced along the axial direction of the second main shaft, any one of the stirring paddles is arranged along the radial direction of the furnace body, and the plurality of stirring paddles are located in the inner cavity of the sieve plate and the furnace body, and are used to stir the alloy powder in the inner cavity of the furnace body.
7. The alloy powder heat treatment device according to claim 6, characterized in that: The driving assembly comprises: an assembly hole, a lifting cylinder, a first thread, a plurality of guide grooves, a plurality of guide protrusions, a worm wheel, a second thread, a worm, a second driving device, a bearing seat, a reset elastic member, a third driving device and an assembly shell; The assembly shell is fixedly arranged at the bottom of the furnace body; The assembly hole is formed on the bottom wall of the inner cavity of the furnace body, and the assembly hole penetrates the bottom wall of the inner cavity of the furnace body and communicates with the inner cavity of the assembly shell; The lifting cylinder is movably inserted into the inner cavity of the assembly hole, the lifting cylinder matches the radial cross-sectional shape of the assembly hole, the top of the lifting cylinder adopts an open design, the bottom end of the second main shaft is inserted into the inner cavity of the lifting cylinder, and the bottom end of the transmission hollow shaft is movably inserted into the inner cavity of the lifting cylinder; The first thread is provided on the axial side wall of the lifting cylinder; The plurality of guide grooves are provided on the circumferential side wall of the lifting cylinder, and any one of the guide grooves is arranged along the axial direction of the lifting cylinder; The plurality of guide protrusions are fixedly arranged on the circumferential inner wall of the assembly hole, and the plurality of guide protrusions are respectively slidably connected with the plurality of guide grooves to guide the lifting cylinder; The worm wheel is sleeved on the lifting cylinder, the top of the worm wheel is rotatably connected to the bottom of the furnace body, and the worm wheel is located in the inner cavity of the assembly shell; The second thread is arranged on the circumferential inner wall of the central hole of the worm wheel, and the second thread is meshed with the first thread; The worm is arranged in the inner cavity of the assembly housing, and the worm is meshed with the worm wheel; The second driving device is fixedly arranged at the bottom of the furnace body, and the driving end of the second driving device is connected to the worm gear to drive the worm gear to rotate; The third driving device is fixedly arranged on the lifting cylinder, and the driving end of the third driving device is connected to the bottom end of the second main shaft, and is used to drive the second main shaft to rotate; The bearing seat is movably sleeved on the second main shaft, the bearing seat is located in the inner cavity of the lifting cylinder, and the bearing seat is rotatably connected to the bottom end of the transmission hollow shaft; The reset elastic member is arranged in the inner cavity of the lifting cylinder, one end of the reset elastic member is connected to the bearing seat, and the other end of the reset elastic member is connected to the bottom wall of the inner cavity of the lifting cylinder for elastically supporting the bearing seat.
8. The alloy powder heat treatment device according to claim 6, characterized in that: The stirring module further comprises: a plurality of guide protrusions and a plurality of air flow channels; The plurality of groups of guide protrusions are fixedly arranged on the circumferential inner wall of the furnace body, the plurality of groups of guide protrusions correspond to the positions of the plurality of stirring paddles one by one, any group of guide protrusions is composed of a plurality of guide protrusions, and the tail end of any guide protrusion is inclined toward the bottom wall of the inner cavity of the furnace body, so as to guide the stirring paddle; The several groups of air flow channels are respectively opened inside the several guide protrusions, the output end of any air flow channel is exposed to the tail end surface of the corresponding guide protrusion, the input end of any air flow channel is connected to the interlayer of the furnace body, the output end of the air inlet interface is connected to the bottom of the inner cavity of the interlayer, and the heating device of the furnace body is arranged in the interlayer.
Citation Information
Patent Citations
A nickel-based alloy material heat treatment device and process thereof
CN117778917B
Alloy powder heating modification device
CN116174710A