A high-speed separation device and process for berry cell wall breaking

Abstract

This invention provides an ultra-high-speed berry cell wall breaking and separation device and process, belonging to the field of berry processing technology. It includes a shell and an assembly base. An assembly plate is installed in the shell, and a holding tank is fixedly connected to the bottom of the assembly plate. An input pipe protruding from the shell is installed on the top of the assembly plate. A centrifugal filter cartridge, screwed to the assembly plate at its upper part, is installed in the holding tank. A gear ring is installed on the inner side of the upper part of the centrifugal filter cartridge. A motor is installed on the top of the assembly plate, and a gear is fixedly connected to the upper output end of the motor. This invention solves the problems that impurities in berry peels also contain some liquid moisture, which leads to waste of fruit pulp if not treated. Furthermore, during the operation of the berry separation device, vibrations occur, affecting the overall integrity of the device and accelerating mechanical damage.

Description

Technical Field

[0001] This invention belongs to the field of berry processing technology, specifically relating to an ultra-high-speed berry cell wall breaking separation device and process. Background Technology

[0002] Blueberries, also known as blueberries, belong to the Ericaceae family and the Vaccinium genus. Native to northern Florida, USA, they are a newly emerging and highly valuable fruit tree developed in the early 20th century, well-suited to growing in red and yellow soils. Blueberries are named for their deep blue color and are perennial deciduous or evergreen fruit trees. Originally from northern Florida and the Greater and Lesser Khingan Mountains and Changbai Mountains in my country, especially the central Greater Khingan Mountains, where they are mostly wild, they have been successfully domesticated and cultivated in recent years. They are characterized by their ability to protect eyesight, low sugar content, and low fat content. They also have significant effects on fighting cancer, improving vision, delaying nerve aging, and preventing cardiovascular diseases, and are listed as one of the five major healthy foods by the Food and Agriculture Organization of the United Nations.

[0003] In the process of making blueberries into blueberry pulp, the blueberries must be centrifuged to separate the pulp from the impurities after cell wall breaking. The impurities in the berry skins also contain some liquid moisture, which will lead to waste of pulp if not treated. Furthermore, the berry separation device will generate vibrations during operation, which will affect the integrity of the device and accelerate mechanical damage. Therefore, an ultra-high-speed berry cell wall breaking separation device and process are proposed. Summary of the Invention

[0004] This invention provides an ultra-high-speed berry cell wall breaking separation device and process, which aims to solve the problems that impurities in berry peels also contain some liquid moisture, which would lead to waste of fruit pulp if not treated, and that vibration would be generated during the operation of the berry separation device, which would affect the integrity of the device and accelerate mechanical damage.

[0005] This invention provides an ultra-high-speed berry cell wall-breaking separation device, comprising a shell and an assembly base. An assembly plate is installed in the shell, a holding tank is fixedly connected to the bottom of the assembly plate, and an input pipe protruding from the shell is installed on the top of the assembly plate. A centrifugal filter cylinder, screwed to the top of the assembly plate, is installed in the holding tank. A gear ring is installed on the inner side of the upper part of the centrifugal filter cylinder. A motor is installed on the top of the assembly plate. A gear one is fixedly connected to the upper output end of the motor, and a gear three meshing with the gear ring is fixedly connected to the lower output end of the motor. A separation rod is screwed to the middle of the assembly plate. A gear two meshing with gear one is fixedly connected to the upper part of the separation rod. Several chopping blades are installed in the central area of ​​the separation rod. A spiral blade is installed at the bottom of the separation rod. A discharge hopper is installed below the centrifugal filter cylinder. The discharge hopper is screwed to the lower side of the holding tank and sealed. A juice discharge pipe protruding from the shell is installed on the side wall of the holding tank.

[0006] The assembly base has two stop plates installed on its upper sides. A stop platform is fixed to the assembly base inside the stop plate. A support frame is installed in the central area of ​​the assembly base. Two downward-facing bent pieces are fixed to the assembly base on each side of the support frame. The bent pieces are made of metal. A weakening platform is fixed to the inner wall of one end of the two bent pieces near the support frame. The lower end of the weakening platform is in contact with the wall of the assembly base. Side vibration damping platforms are screwed to the upper two sides of the support frame. An upper plate is connected between the upper ends of the two side vibration damping platforms. The upper plate is connected to the lower side of the outer shell. The upper plate is the same size as the assembly base. Vibration damping components protruding upwards are screwed to the two sides of the central area of ​​the support frame.

[0007] Furthermore, a receiving box is installed inside the lower part of the outer shell, and a pressure plate is slidably connected in the receiving box. One end of a pull rod is fixedly connected to the pressure plate, and the other end of the pull rod protrudes from the outer shell and is fixedly connected to the handle. A partition plate is fixedly connected to the lower right corner of the receiving box, and a discharge pipe is fixedly connected to the lower right corner of the receiving box. Several water permeable holes are reserved on the partition plate and the centrifugal filter cartridge. An openable and closable shell door is installed on the outer shell. Solenoid valves are installed on the juice discharge pipe, the discharge hopper, and the discharge pipe.

[0008] The upper center area of ​​the assembly base has a reserved assembly cavity. The two corner areas of the assembly cavity are inclined. One side of the bent piece abuts against the inclined area. The center area of ​​the assembly cavity has a reserved assembly hole that matches the lower side of the support frame. The support frame can be fixedly embedded in the assembly base at a 90-degree angle. The area of ​​the assembly cavity that matches the inner side of the bent piece has a reserved square hole. The inner side of the bent piece is embedded into the square hole.

[0009] Furthermore, a square opening is reserved in the central area on the upper side of the stop platform. The lower end of the opening is a curved structure that protrudes upward and matches the lower end of the vibration damping member. The lower end of the vibration damping member is embedded in the opening, and the lower end of the vibration damping member and the stop plate are in contact with each other.

[0010] Furthermore, each of the two sides of the stop piece is fixed to the mounting base by a fastener.

[0011] Furthermore, a connecting rod one is screwed onto the lower central area of ​​the support frame, and two energy dissipators are screwed onto each side of the connecting rod one. The two energy dissipators on one side are installed facing different directions. Support rods are fixed to each side of the central area of ​​the support frame, and a second connecting rod is screwed onto the support frame above the support rod. The support frame in the area of ​​the second connecting rod has equally spaced connecting ports.

[0012] Furthermore, the end of the side vibration damping platform is screwed onto the second connecting rod. The end connection area of ​​the side vibration damping platform has a matching port that matches the connection port. The support platform is fixed to the central area of ​​the upper surface of the side vibration damping platform. The upper side of the support platform and the lower side of the upper plate are in close contact with each other. The end of the side vibration damping platform is fixed to the connecting column, and the end of the energy dissipator on the opposite side is screwed onto the connecting column. The two sides of the connecting column are each screwed onto the connecting platform at a 90-degree angle. The upper side of the connecting platform is threaded with the second fastener. The lower surface of the connecting platform has a reserved "W"-shaped insertion interface. Two mirror-mounted fixed platforms are fixed to the lower surface of the side vibration damping platform near the end area. A fixed rod is fixed between the lower ends of the two fixed platforms. The vibration damping element passes through the top of the fixed rod. The side vibration damping platform on the fixed rod is screwed onto the oscillation pressure wheel.

[0013] Furthermore, the upper surface of the vibration damping member is fixed to a retaining plate via fastener X, the lower end of the vibration compression wheel and the retaining plate are in contact with each other, and an outer cylinder is installed at one end of the vibration damping member near the inside, the outer cylinder being screwed onto the connecting rod two.

[0014] Furthermore, a through-hole is reserved in the central and upper part of the inside of the bent piece, and the through-hole is constructed at a 90-degree angle.

[0015] Furthermore, the weakening platform and the bending plate are slidably fitted with a weakening rod at a 90-degree angle at one end of the weakening platform, and a traction platform is fixedly connected to one end of the weakening rod. The traction platform and the bending plate are slidably connected. A spiral beryllium copper wire is installed on the weakening rod between the traction platform and the weakening platform. A connecting embedding platform is installed on the other side of the bending plate at a position adapted to the traction platform. The connecting embedding platform and the traction platform are fixedly connected via a fastener through a three-way moving port.

[0016] A high-speed berry cell wall breaking and separation process includes the following steps:

[0017] S1: The berries are fed into the shell through the feed pipe, and then the berries fall into the centrifuge filter cartridge through the feed pipe;

[0018] S2: Next, the motor is turned on. The upper and lower output ends of the motor drive gear one and gear three to rotate respectively. Gear one pulls the separating rod, the chopping blade and the spiral blade to rotate, breaking the cell walls of the berries. The mechanical vibration generated during the operation of the motor is weakened by the support frame, the stop plate and other factors, reducing the impact of mechanical vibration on the overall device.

[0019] S3: The rotation of the gear three-traction gear ring and the centrifugal filter cartridge separates the peel and pulp after the cell wall is broken, and the pulp is discharged from the juice discharge pipe through the opening of the solenoid valve.

[0020] S4: Then, by opening the solenoid valve on the discharge hopper and rotating the spiral blades, the dander is dropped from the collection bucket into the receiving box.

[0021] S5: Next, pull the handle to move the pull rod towards the partition, and squeeze the slurry out at the partition, which is then discharged from the discharge pipe. The dander and debris can then be removed by opening the outer shell door.

[0022] The beneficial effects of this invention are as follows:

[0023] 1. This invention maintains an upwardly extended shape via side vibration damping platforms under the influence of an energy dissipator. After the upper body is subjected to downward vibration pressure from the upper outer shell, the two side vibration damping platforms on both sides vibrate and press down on the vibration damping members below during the vibration pressure extension. The vibration damping members have an upwardly protruding structure, which can provide upward support when the ends of the side vibration damping platforms bear external forces. With the cooperation of the energy dissipator, the vibration pressure can be decomposed and weakened. The connecting embedded platform can only move in the moving port via fastener three, thereby changing the vertical vibration pressure to an inclined vibration pressure, thereby decomposing and weakening the impact of external forces. The vibration pressure is decomposed and diffused by the support of the bending plate. During the displacement of the connecting embedded platform along the bending plate, the purpose of returning to the original position can be achieved through the cooperation of the weakening rod and the spiral beryllium copper wire.

[0024] 2. The lower end of the vibration damping member and the stop piece of the present invention abut against each other, which can constrain the lower side position of the vibration damping member, thereby allowing the vibration damping member to maintain an upward protruding shape. This facilitates the superior support and impact reduction function brought about by the upward protruding bending structure.

[0025] 3. During the displacement of the connecting embedded stage along the bending piece, the present invention can achieve the purpose of returning to its original position through the cooperation of the weakening rod and the spiral beryllium copper wire. This can solve the problem of small amplitude multi-frequency oscillation, which is conducive to quickly reducing the oscillation frequency and weakening the impact, thereby reducing the damage of oscillation to the device.

[0026] 4. This invention utilizes a separating rod, a chopping blade, and a rotating spiral blade. The chopping blade breaks down the berry cell walls, allowing for centrifugation that facilitates the separation of berry peels and pulp. The spiral blade helps to dispose of the berry peels in the discharge hopper, and the rotation of the spiral blade opens the solenoid valve on the discharge hopper, preventing blockages. The berry peels fall into the receiving box. Pulling the handle moves the pressure plate, causing it to vibrate and compress the peels at the partition, allowing the juice in the peels to drain through the partition and discharge pipe. Finally, the shell door can be opened to remove the peels.

[0027] Other features and advantages of the invention will be set forth in the following description, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures particularly pointed out in the description and the drawings. Attached Figure Description

[0028] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0029] Figure 1 This is a schematic diagram of the structure of an embodiment of the present invention;

[0030] Figure 2 This is a schematic cross-sectional view of the outer shell structure according to an embodiment of the present invention;

[0031] Figure 3 This is a schematic diagram of the assembly substrate and upper body structure according to an embodiment of the present invention;

[0032] Figure 4 This is a schematic diagram of the internal structure of the protective sheet according to an embodiment of the present invention;

[0033] Figure 5 This is a schematic diagram of the assembly substrate structure according to an embodiment of the present invention;

[0034] Figure 6 This is an exploded view of the support frame and assembly substrate according to an embodiment of the present invention;

[0035] Figure 7 This is an exploded structural diagram of the side vibration damping platform and vibration damping components according to an embodiment of the present invention;

[0036] Figure 8 This is a schematic diagram of the support frame and side vibration damping platform structure according to an embodiment of the present invention;

[0037] Figure 9 This is a schematic diagram of the vibration-damping component and the supporting frame structure according to an embodiment of the present invention;

[0038] Figure 10 This is a schematic diagram of the stop stage and assembly substrate structure according to an embodiment of the present invention;

[0039] Figure 11 This is a schematic diagram of the bent sheet and assembly substrate structure according to an embodiment of the present invention;

[0040] Figure 12 This is a schematic diagram of the bending plate and weakening platform structure according to an embodiment of the present invention;

[0041] Figure 13 This is a schematic diagram of the separate bending plate and weakening platform structure according to an embodiment of the present invention;

[0042] Reference numerals: 11. Outer shell; 111. Assembly plate; 112. Input pipe; 113. Container tank; 114. Centrifugal filter cartridge; 115. Gear ring; 116. Motor; 117. Gear 1; 119. Gear 2; 1110. Separating rod; 1111. Gear 3; 1112. Chopping blade; 1113. Drainage pipe; 1114. Spiral blade; 1115. Receiver box; 1116. Pressure plate; 1117. Pulling rod; 1118. Handle; 1119. Separator; 1120. Discharge pipe; 12. Assembly base plate; 1212. Assembly cavity; 1213. Assembly hole; 1214. Square hole; 13. Stop platform; 1312. Opening 1; 14. Stop plate; 1412. Fastener 1; 15. Support frame; 1512. Connecting rod 1. Energy Dissipator; 15. Support Rod; 15. Connecting Rod II; 15. Connecting Port; 16. Side Vibration Isolation Platform; 16. Support Platform; 16. Connecting Column; 16. Connecting Platform; 16. Fastener II; 16. Fixing Platform; 16. Fixing Rod; 16. Vibration Pressure Wheel; 17. Vibration Isolation Components; 1712, Fastening plate; 1713, Outer cylinder; 18, Bending plate; 1812, Movement port; 19, Weakening platform; 1912, Weakening rod; 1913, Spiral beryllium copper wire; 1914, Traction platform; 1915, Connecting embedding platform; 1916, Fastener three; 20, Upper plate; 2012, Operating port; 2013, Opening two; 2014, Protective plate. Detailed Implementation

[0043] To make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. The same reference numerals in the drawings represent the same components. It should be noted that the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the described embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0044] Reference Figures 1-13This invention provides an ultra-high-speed berry cell-wall breaking and separation device, comprising a shell 11 and an assembly base 12. An assembly plate 111 is installed inside the shell 11. A holding tank 113 is fixedly connected to the lower part of the assembly plate 111. An input pipe 112 protruding from the shell 11 is installed on the upper part of the assembly plate 111. A centrifugal filter cartridge 114, whose upper part is screwed to the assembly plate 111, is installed in the holding tank 113. A toothed ring 115 is installed on the inner side of the upper part of the centrifugal filter cartridge 114. The upper part of the assembly plate 111... A motor 116 is mounted on the surface. A gear 117 is fixedly connected to the upper output end of the motor 116, and a gear 1111 that meshes with a gear ring 115 is fixedly connected to the lower output end of the motor 116. A separating rod 1110 is screwed onto the middle of the mounting plate 111. A gear 119 that meshes with gear 117 is fixedly connected to the upper part of the separating rod 1110. Several chopping blades 1112 are mounted in the central area of ​​the separating rod 1110, and a spiral blade 1114 is mounted at the lower part of the separating rod 1110. This is a centrifugal filter. A discharge hopper is installed at the bottom of the cylinder 114, and a drain pipe 1113 protruding from the outer shell 11 is installed on the side wall of the holding tank 113. Berries are fed into the centrifugal filter cylinder 114 through the inlet pipe 112. During this process, the motor 116 can be operated, which drives the first gear 117 and the third gear 1111 to rotate. The separating rod 1110 drives the gear ring 115, which in turn causes the centrifugal filter cylinder 114 to rotate. The first gear 117 drives the second gear 119, which in turn causes the separating rod 1110, the chopping blade 1112, and the screw... The rotating blade 1114 rotates, and the chopping blade 1112 can break the berry cell walls. Then, the centrifugal filter cartridge 114 rotates to centrifuge, which is beneficial for separating berry peel and pulp. The spiral blade 1114 helps to discharge the berry peel when it accumulates in the discharge hopper. When the solenoid valve on the discharge hopper is opened by the rotating spiral blade 1114, it can help to discharge the material without causing blockage. The separated pulp is discharged through the juice discharge pipe 1113, which can be connected to other channels for transporting pulp.

[0045] On the upper sides of the mounting base 12, there are stop plates 14. Inside the stop plates 14, there are stop platforms 13 fixed to the mounting base 12. A support frame 15 is installed in the central area of ​​the mounting base 12. On each side of the support frame 15, there are two downward-facing bent pieces 18 fixed to the mounting base 12. The bent pieces 18 are made of metal. On the inner wall of the two bent pieces 18 on one side, which are close to the support frame 15, there is a weakening platform 19. The lower end of the weakening platform 19 is in contact with the wall of the mounting base 12. On the upper sides of the support frame 15, there are two side vibration damping platforms 16. The upper ends of the two side vibration damping platforms 16 are connected to the upper plate body 20. The upper plate body 20 is connected to the lower side of the outer shell 11. The upper plate body 20 is the same size as the mounting base 12. On each side of the central area of ​​the support frame 15, there are two upward-protruding vibration damping members 17.

[0046] A receiving box 1115 is installed inside the lower part of the outer casing 11. A pressure plate 1116 is slidably connected to the receiving box 1115. One end of a pull rod 1117 is fixedly connected to the pressure plate 1116. The other end of the pull rod 1117 protrudes from the outer casing 11 and is fixedly connected to the handle 1118. A partition plate 1119 is fixedly connected to the lower right corner of the receiving box 1115. A discharge pipe 1120 is also fixedly connected to the lower right corner of the receiving box 1115. Several water permeable holes are reserved on the partition plate 1119 and the centrifugal filter cartridge 114. The outer shell 11 is equipped with an openable door. Solenoid valves are installed on the juice drain pipe 1113, the discharge hopper, and the discharge pipe 1120. By opening the solenoid valve on the discharge hopper, the berry peels fall into the receiving box 1115. Then, pulling the handle 1118 can move the pressure plate 1116, which vibrates and compresses the peels at the partition plate 1119, allowing the juice in the peels to drain through the partition plate 1119 and the discharge pipe 1120. Then, the outer shell door can be opened to remove the peels.

[0047] The upper center of the mounting base 12 has a reserved mounting cavity 1212. The corner areas on both sides of the mounting cavity 1212 are inclined. One side of the bent piece 18 abuts against the inclined area, which can ensure that the bent piece 18 can be stably fastened to the mounting base 12. This facilitates the stable support function through the downward-facing 90-degree bending design. The center of the mounting cavity 1212 has a reserved mounting hole 1213 that matches the lower side of the support frame 15. The support frame 15 can be fixedly embedded in the mounting base 12 at a 90-degree angle. The area of ​​the mounting cavity 1212 that matches the inner side of the bent piece 18 has a reserved square hole 1214. The inner side of the bent piece 18 is embedded in the square hole 1214. The inner end of the bent piece 18 can be fixedly embedded in the mounting base 12, thereby further ensuring the fixed connection between the mounting base 12 and the bent piece 18.

[0048] A square opening 1312 is reserved in the central area on the upper side of the stop platform 13. The lower end of the opening 1312 is a curved structure that protrudes upward and matches the lower end of the vibration damping member 17. The lower end of the vibration damping member 17 is embedded in the opening 1312. The lower end of the vibration damping member 17 and the stop plate 14 abut against each other, which can constrain the lower position of the vibration damping member 17. This allows the vibration damping member 17 to maintain its upward protruding shape, which is beneficial for providing excellent support and shock reduction through the upward protruding curved structure.

[0049] Both sides of the stop piece 14 are fixed to the mounting base 12 by fasteners 1412.

[0050] A connecting rod 1512 is screwed onto the lower center of the support frame 15. Two energy dissipators 1513 are screwed onto each side of the connecting rod 1512, with the two energy dissipators 1513 on each side facing different directions. Support rods 1514 are fixed to each side of the center of the support frame 15. A second connecting rod 1515 is screwed onto the support frame 15 above the support rod 1514. Evenly spaced connection ports 1516 are installed on the support frame 15 in the area of ​​the second connecting rod 1515. The end of the side vibration damping platform 16 is screwed onto the second connecting rod 1515. Connection ports are reserved at the end of the side vibration damping platform 16. The mating ports 1516 and 1612 are matched. The upper surface of the side vibration damping platform 16 is fixedly connected to the support platform 1612 in the central area. The upper side of the support platform 1612 and the lower side of the upper plate 20 are in close contact with each other. The end of the side vibration damping platform 16 is fixedly connected to the connecting column 1613, and the end of the energy dissipator 1513 on the opposite side is screwed onto the connecting column 1613. The two sides of the connecting column 1613 are each screwed to the connecting platform 1614 at a 90-degree angle. The upper side of the connecting platform 1614 is threaded with fastener 1615. The lower surface of the connecting platform 1614 has a reserved "W"-shaped fitting interface 161412. The lower surface of the side vibration damping platform 16 is close to the end. Two mirror-mounted fixed platforms 1616 are fixedly connected to the area. A fixed rod 1617 is fixed between the lower ends of the two fixed platforms 1616. The vibration damping member 17 passes through the top of the fixed rod 1617. The side vibration damping platform 16 on the fixed rod 1617 is screwed onto the oscillating pressure wheel 1618. The upper surface of the vibration damping member 17 is fixed to the fixing plate 1712 by fastener X. The lower end of the oscillating pressure wheel 1618 and the fixing plate 1712 are in contact with each other. An outer cylinder 1713 is installed at the inner end of the vibration damping member 17. The outer cylinder 1713 is screwed onto the connecting rod 1515. The side vibration damping platform 16 is located at the energy dissipator 1513. Under the condition of maintaining the unfolded shape that stretches upwards, after the upper plate 20 is subjected to the downward vibration and pressure of the upper shell 11, the two side anti-vibration platforms 16 on both sides vibrate and press the lower anti-vibration member 17 during the vibration and pressure stretching period. The anti-vibration member 17 is an upward protruding structure that can provide upward support when the end of the side anti-vibration platform 16 bears external force. The energy dissipator 1513 can achieve the purpose of decomposing and weakening the impact of the vibration and pressure force above, and can withstand a large vibration and pressure force. Thus, the mounting substrate 12 and the upper plate 20 can be used for a long time and have sufficient protection for the separation and breaking of the berries, ensuring stability.

[0051] It also includes a through-hole 1812 reserved in the central and upper part of the bent piece 18. The through-hole 1812 is constructed at a 90-degree angle. The upper end of the weakening platform 19 slides and is fitted with the weakening rod 1912 at a 90-degree angle to the bent piece 18. The upper end of the weakening rod 1912 is fixedly connected to the traction platform 1914. The traction platform 1914 and the bent piece 18 are slidably connected. A spiral beryllium copper wire 1913 is installed on the weakening rod 1912 between the traction platform 1914 and the weakening platform 19. On the other side of the bent piece 18, in a position that matches the traction platform 1914, a connecting embedding platform 1915 is installed. The connecting embedding platform 1915 and the traction platform 1914 are fixedly connected through the through-hole 1812 by fastener three 1916. The connecting platform 16 14 and the connecting embedded platform 1915 are interlocked. During the high and low displacement of the connecting platform 1614, the connecting embedded platform 1915 can be pulled to move. The connecting embedded platform 1915 can only move in the moving port 1812 through the fastener 1916. Thus, the high and low oscillation pressure is changed to the tilted oscillation pressure, thereby achieving the purpose of decomposing and weakening the impact of external force. The oscillation pressure is decomposed and diffused by the support of the bending piece 18. During the displacement of the connecting embedded platform 1915 along the bending piece 18, the purpose of returning to position can be achieved through the cooperation of the weakening rod 1912 and the spiral beryllium copper wire 1913. This can solve the problem of small amplitude multi-frequency oscillation, which is conducive to quickly reducing the oscillation frequency and weakening the impact, thereby reducing the damage of oscillation to the device.

[0052] It also includes an operating port 2012 reserved on the upper body 20 and the area that adapts to the fastener 2 1615. Near the top center area of ​​the operating port 2012, an open opening 2013 adapted to the fastener 2 1615 is reserved. The upper end of the fastener 2 1615 can be placed in the open opening 2013. Each outer peripheral surface of the upper body 20 is provided with a protective plate 2014. The lower part of the protective plate 2014 can slide and cover the assembly base plate 12, so that the parts on the assembly base plate 12 can be protected by the protective plate 2014 to avoid the influence of external factors.

[0053] A high-speed separation process for berry cell wall breaking includes the following steps:

[0054] S1: Berries are dropped into the outer shell 11 via the input pipe 112, and then the berries are dropped into the outer shell 11.

[0055] The inlet pipe 112 fell into the centrifugal filter cartridge 114;

[0056] S2: Next, the motor 116 is operated. The upper and lower output ends of the motor 116 drive the gear 117 and gear 31111 to rotate respectively. The gear 117 pulls the separation rod 1110, the chopping blade 1112 and the spiral blade 1114 to rotate, breaking the berries. The mechanical vibration generated during the operation of the motor 116 is weakened by the support frame 15, the stop plate 14 and other factors, reducing the impact of mechanical vibration on the overall device.

[0057] S3: Gear 3 1111 pulls the rotation of gear ring 115 and centrifugal filter cartridge 114. Centrifugal filter cartridge 114 separates the broken skin and pulp, and the pulp is discharged from the juice discharge pipe 1113 through the opening of the solenoid valve.

[0058] S4: Then, by opening the solenoid valve on the discharge hopper and rotating the spiral blade 1114, the dander is dropped from the holding bucket 113 into the receiving box 1115.

[0059] S5: Next, pull the handle 1118 to move the pull rod 1117 towards the partition plate 1119, and squeeze out the slurry at the partition plate 1119, which is discharged from the discharge pipe 1120. Then the dander waste can be taken out by opening the shell door of the outer shell 11.

[0060] The specific implementation method is as follows: Berries are fed into the outer casing 11 via the input pipe 112, and then fall into the centrifugal filter cartridge 114 through the input pipe 112. Next, the motor 116 is activated. The upper and lower output ends of the motor 116 drive gear one 117 and gear three 1111 to rotate. Gear one 117 pulls the separating rod 1110, the chopping blade 1112, and the spiral blade 1114 to rotate, thus breaking down the berries. The mechanical vibrations generated during the operation of the motor 116 are weakened by the support frame 15, the stop plate 14, etc., reducing the impact of mechanical vibrations on the overall device. Gear three 1111... The rotation of the traction ring 115 and the centrifugal filter cartridge 114 separates the broken skin and pulp after the centrifugal filter cartridge 114. The pulp is discharged from the juice discharge pipe 1113 by opening the solenoid valve. Then, the skin is dropped from the holding bucket 113 into the receiving box 1115 by opening the solenoid valve on the discharge hopper in conjunction with the rotation of the spiral blade 1114. Then, the handle 1118 is pulled to make the pulling rod 1117 pull the skin towards the partition plate 1119, and the pulp is squeezed out at the partition plate 1119 and discharged from the discharge pipe 1120. The skin waste can then be removed by opening the shell door of the outer shell 11.

[0061] Working process of the vibration damping device located under the housing 11:

[0062] Each of the two upper sides of the assembly base 12 is provided with a stop piece 14. The central area of ​​the assembly cavity 1212 has a pre-reserved assembly hole 1213 that matches the lower side of the support frame 15. The support frame 15 can be fixedly embedded in the assembly base 12 at a 90-degree angle. A square hole 1214 is pre-reserved in the area of ​​the assembly cavity 1212 that matches the inner side of the bent piece 18. The inner side of the bent piece 18 is embedded in the square hole 1214, and the inner end of the bent piece 18 can be fixedly embedded in the assembly base 12, thereby further ensuring… The mounting base 12 and the bent piece 18 are fixed together. An outer cylinder 1713 is installed near the inner end of the vibration damper 17. The outer cylinder 1713 is screwed onto the connecting rod 1515. The side vibration damping platforms 16 maintain an upwardly extended shape due to the energy dissipator 1513. After the upper plate 20 is subjected to downward vibration pressure from the upper outer shell 11, the two side vibration damping platforms 16 vibrate and compress the lower vibration damper 17 during the vibration pressure extension. The vibration damper 17 has an upwardly protruding structure. When the end of the side vibration damping platform 16 bears external force, it can provide upward support. The energy dissipator 1513 can decompose and weaken the impact of the vibration pressure. On the other side of the bending plate 18, a connecting embedded platform 1915 is installed in a position that matches the traction platform 1914. The connecting embedded platform 1915 and the traction platform 1914 are fixedly connected by fasteners 1916 through the moving port 1812. The connecting platform 1614 and the connecting embedded platform 1915 are interlocked. The height of the connecting platform 1614 is different. During displacement, the connecting embedded platform 1915 can be moved. The connecting embedded platform 1915 can only move in the moving port 1812 via the fastener 1916. This changes the high-low oscillation pressure to an inclined oscillation pressure, thereby achieving the purpose of decomposing and weakening the impact of external force. The oscillation pressure is decomposed and diffused by the support of the bending piece 18. During the displacement of the connecting embedded platform 1915 along the bending piece 18, the purpose of returning to position can be achieved through the cooperation of the weakening rod 1912 and the spiral beryllium copper wire 1913.

[0063] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A high-speed berry breaking device comprising a housing and a mounting substrate, characterized in that, The shell is equipped with an assembly plate, the lower surface of the assembly plate is fixedly connected with a containing barrel, the upper surface of the assembly plate is provided with a feeding pipe which protrudes out of the shell, the containing barrel is provided with a centrifugal filter cartridge which is rotatably connected with the upper surface of the assembly plate, the inner side of the upper portion of the centrifugal filter cartridge is provided with a gear ring, the upper surface of the assembly plate is provided with a motor, the upper output end of the motor is fixedly connected with a gear one, the lower output end of the motor is fixedly connected with a gear three which is engaged with the gear ring, the middle portion of the assembly plate is rotatably connected with a separation rod, the upper portion of the separation rod is fixedly connected with a gear two which is engaged with the gear one, the middle region of the separation rod is provided with a plurality of chopping knives, the lower portion of the separation rod is provided with a spiral blade, the lower surface of the centrifugal filter cartridge is provided with a discharge hopper which is rotatably connected with the lower side of the containing barrel and is sealed, the side wall of the containing barrel is provided with a juice discharge pipe which protrudes out of the shell; The upper surface of the assembly substrate is provided with a stop plate on each side, the assembly substrate inside the stop plate is fixedly connected with a stop platform, the middle region of the assembly substrate is provided with a supporting frame, the assembly substrate on each side of the supporting frame is fixedly connected with two downward-opening bending plates, the bending plates are made of metal, the two bending plates on one side are fixedly connected with a weakened platform on the inner wall of the head close to the supporting frame, the lower head of the weakened platform is attached to the wall surface of the assembly substrate, the upper surface of each side of the supporting frame is rotatably connected with a side anti-vibration platform, the upper heads of the two side anti-vibration platforms are connected with an upper plate, the upper plate is connected to the lower side of the shell, the upper plate has the same specification as the assembly substrate, the middle region of each side of the supporting frame is rotatably connected with an anti-vibration piece which protrudes upward; The upper middle region of the assembly substrate is reserved as an assembly cavity, the corner regions of the assembly cavity are inclined, one side of the bending plate abuts against the inclined region, the middle region of the assembly cavity is reserved as an assembly hole which matches the lower side of the supporting frame, the supporting frame can be fixedly connected and embedded on the assembly substrate at an angle of ninety degrees, the region of the assembly cavity which matches the inner side of the bending plate is reserved as a square hole, the inner side of the bending plate is embedded into the square hole; The lower middle region of the supporting frame is rotatably connected with a connecting rod one, the two sides of the connecting rod one are each rotatably connected with two energy absorbers, the two energy absorbers on one side are each provided in different directions, the middle region of each side of the supporting frame is fixedly connected with a supporting rod, the upper surface of the supporting rod is rotatably connected with a connecting rod two, the supporting frame of the region of the connecting rod two is provided with a plurality of connecting ports which are arranged at equal intervals; The end of the side anti-vibration platform is screwed on the connecting rod II, the end connecting area of the side anti-vibration platform is reserved with matching ports matching with the connecting ports, the upper side surface central area of the side anti-vibration platform is fixedly connected with the supporting platform, the upper side of the supporting platform and the lower surface of the upper sheet body are matched with each other, the end of the side anti-vibration platform is fixedly connected with the connecting column, and the end of the opposite energy absorber is screwed on the connecting column, the two sides of the connecting column are each ninety degrees screwed with the connecting platform, the upper side of the connecting platform is screwed with the fastener II, the lower surface of the connecting platform is reserved with the embedded port of "W" type, the lower surface of the side anti-vibration platform is fixedly connected with two mirror image arranged fixedly connected platforms near the end area, the lower end of the two fixedly connected platforms is fixedly connected with the fixedly connected rod, the anti-vibration piece passes through the upper surface of the fixedly connected rod, and the upper surface of the fixedly connected rod is screwed with the oscillation compression wheel. The upper side surface of the anti-vibration piece is fixedly connected with the firm sheet through the fastener X, the lower side end of the oscillation compression wheel and the firm sheet are matched with each other, the anti-vibration piece is arranged with the outer cylinder near the inside head, and the outer cylinder is screwed on the connecting rod II. The inside central area of the bending sheet and the area near the upper surface are reserved with the through motion port, and the motion port is ninety degrees structured. The area of the upper sheet body and the fastener II is reserved with the operation port, the central area of the operation port near the upper surface is reserved with two open ports matching with the fastener II, the upper head of the fastener II can be arranged in the open port II, and the outer peripheral surface of the upper sheet body is arranged with the protection sheet. The upper head of the weakening platform and the bending sheet are ninety degrees slidably embedded with the weakening rod, the upper head of the weakening rod is fixedly connected with the traction platform, the traction platform and the bending sheet are slidably connected, the weakening rod between the traction platform and the weakening platform is arranged with the spiral beryllium copper wire, the other side of the bending sheet and the traction platform are arranged with the connecting embedded platform in the matching direction, and the connecting embedded platform and the traction platform are fixedly connected through the fastener III passing through the motion port.

2. A high-speed berry wall-breaking separating device according to claim 1, characterized in that: The inside lower part of the shell is arranged with the receiving box, the receiving box is slidably connected with the pressing plate, one end of the pressing plate is fixedly connected with the pulling rod, the other end of the pulling rod is fixedly connected with the handle and protrudes out of the shell, the lower right corner of the receiving box is fixedly connected with the separating sheet, the lower right corner of the receiving box is fixedly connected with the discharge pipeline, the separating sheet is matched with the water permeable holes reserved on the centrifugal filter cartridge, the shell is arranged with the openable and closable shell door, and the electromagnetic valves are arranged on the juice discharge pipeline, the discharge pipeline and the discharge pipeline.

3. A high-speed berry wall-breaking separating device according to claim 1, characterized in that: The upper side central area of the stop platform is reserved with the square open port I, the lower head of the open port I is the upward protruding curved structure matched with the lower head of the anti-vibration piece, the lower head of the anti-vibration piece is embedded in the open port I, and the lower head of the anti-vibration piece and the stop sheet are matched with each other.

4. The separating device for super-speed berry wall breaking according to claim 1, characterized in that: The two sides of the stop sheet are each fixedly connected in the assembly base through the fastener I.

5. A separation process for high-speed berry wall breaking, characterized by using the separation device for high-speed berry wall breaking according to any one of claims 2-4. Further comprising the following steps: S1: berries are put into the shell through the feeding pipeline, and then the berries fall into the centrifugal filter cartridge through the feeding pipeline; S2: Then let the motor work, the upper output end, the lower output end of the motor drive gear one and gear three respectively, gear one traction separation rod, chopping knife, spiral blade rotation, break the wall of berry, and the mechanical vibration generated during the operation of the motor is weakened through the support frame, the reason of the stop piece, reduces the influence of mechanical vibration on the whole device; S3: Gear three traction gear ring, centrifugal filter drum rotation, centrifugal filter drum separates the skin and fruit pulp after breaking the wall, and the fruit pulp is discharged from the juice discharge pipeline by opening the electromagnetic valve; S4: Then through the opening of the electromagnetic valve on the discharge hopper combined with the rotation of the spiral blade, the skin is dropped from the holding barrel to the receiving box; S5: Then pull the handle to let the pull rod pull the skin to the partition piece, and press the pulp at the partition piece, and then the skin garbage can be taken out by opening the shell door.

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