A continuously coating apparatus with adjustable width and a control method thereof
By designing an adjustable-width continuous coating device, and utilizing a combination of a feeding mechanism and a scraping mechanism, the problems of production flexibility and efficiency caused by fixed coating width are solved, achieving flexible adjustment of coating width and energy saving and emission reduction effects.
Patent Information
- Application Number
- CN202411221343.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2044-09-02
AI Technical Summary
Existing continuous coating equipment has a fixed coating width, which is difficult to adjust according to different product requirements, affecting production flexibility and efficiency.
An adjustable-width continuous coating device was designed, including a temperature-controlled platform, a conveying mechanism, a coating mechanism, and a control module. By setting an adjustable feeding mechanism and a scraping mechanism, and cooperating with the control module, the coating width can be adjusted in real time to achieve non-stop adjustment.
It enables flexible adjustment of coating width, improves production adaptability and efficiency, and ensures coating consistency and energy saving and emission reduction effects in continuous production processes.
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Figure CN118926041B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of coating devices, in particular to a continuous coating device with adjustable width and a control method thereof. BACKGROUND
[0002] With the continuous development of global science and technology and the rapid progress of manufacturing industry, especially under the background of the increasing environmental awareness, the textile industry is facing the dual challenges of environmental requirements and production efficiency. Coating device is a common method for producing functional fabrics. The earliest coating device usually cannot realize continuous coating and cannot automatically adjust the coating width, and has many shortcomings such as low production efficiency, poor coating consistency, high production cost, poor process stability, etc. In recent years, continuous coating devices have been gradually developed, which have many advantages. First, the coating materials commonly used in continuous coating process can be water-based or environmentally friendly, which greatly reduces the use of organic solvents and is conducive to environmental protection and ecological balance. Second, the waste generated in the continuous coating process is relatively small, reducing material waste and pollution. In addition, continuous coating does not need to start and stop the production line repeatedly, and the energy consumption is relatively low. Especially with the application of new energy-efficient equipment, it can further reduce energy consumption and carbon emissions, in line with the environmental protection concept of energy saving and emission reduction. Finally, continuous coating has outstanding product quality, and the coating layer is more likely to form a uniform coating structure in continuous operation, so the products of continuous coating often have better surface smoothness, adhesion and durability, which can meet the needs of consumers for high-quality coated products.
[0003] Although the continuous coating device has improved the problems of coating efficiency, consistency and process stability to some extent, it still has certain limitations. The coating width used in most current continuous coating devices is usually fixed and difficult to adjust according to the needs of different products. This fixed width design limits the adaptability of the device to different product specifications, affecting the flexibility and production efficiency in the actual production process. Therefore, there is an urgent need for a coating device that can adjust the coating width in real time and ensure continuous production. SUMMARY
[0004] To solve the above problems, the present application provides a continuous coating device with adjustable width and a control method thereof, which is realized as follows:
[0005] A continuous coating device with adjustable width, comprising:
[0006] A temperature-controlled platform;
[0007] A conveying mechanism, which comprises a pair of auxiliary wheels arranged at the inlet position of the temperature-controlled platform, and a winding roller arranged at the outlet position of the temperature-controlled platform, the base fabric passing between the two auxiliary wheels and winding around the outer periphery of the winding roller;
[0008] A coating mechanism arranged between the auxiliary wheels and the winding roller on the temperature-controlled platform, which comprises a rack, a slurry box detachably arranged on the rack, a plurality of mounting slots arranged on the slurry box, a feeding mechanism with adjustable feeding amount detachably arranged in each mounting slot, a scraping mechanism arranged on the side of the rack away from the feeding mechanism, the scraping mechanism comprising a vertically adjustable thickness scraping plate and a pair of width scraping plates adjustable towards / away from each other, and the feeding mechanisms are sequentially numbered 1, 2, 3...N, wherein N is a natural number not less than 2, and the corresponding regions of the base fabric are also numbered accordingly.
[0009] A control module, which comprises a speed control unit, a coating control unit and a temperature control unit, the speed control unit being in communication connection with the winding roller, the speed control unit being used to send corresponding fabric conveying speed signals to adjust the winding speed of the winding roller, the coating control unit being in communication connection with the coating mechanism, the coating control unit being used to control the height of the thickness scraping plate, the distance between the two width scraping plates and the feeding speed of the feeding mechanism, and the temperature control unit being in communication connection with the temperature-controlled platform, the temperature control unit being used to control the working temperature of the temperature-controlled platform as a whole.
[0010] As a further improvement, a blowing mechanism is arranged between the coating mechanism and the winding roller, which is used to dry the coating on the surface of the base fabric.
[0011] As a further improvement, the slurry box specifically comprises a box body, the mounting slot is a columnar slot recessed towards the inside of the box body in the horizontal direction, the upper end of the mounting slot is provided with an inlet in communication with the inside of the box body, and the lower end of the mounting slot is provided with an outlet not in communication with the inside of the box body.
[0012] The feeding mechanism specifically comprises a cartridge, which is a columnar body matched with the mounting slot, a plurality of storage bins are arranged at intervals on the outer periphery of the cartridge, an adjusting motor is arranged at one end of the cartridge away from the scraping mechanism through a connecting shaft, and the adjusting motor rotates according to the control signal sent by the coating control unit.
[0013] The slurry in the box body enters the storage bin of the cartridge through the inlet, and falls from the outlet onto the base fabric after the storage bin containing the slurry corresponds to the outlet with the rotation of the cartridge.
[0014] As a further improvement, the thickness scraper is connected with a lifting screw rod, and the lifting screw rod adjusts the height of the thickness scraper according to the control signal sent by the coating control unit.
[0015] As a further improvement, the two width scrapers are arranged on the rack through a double-headed screw rod, and the two width scrapers abut against the thickness scraper, and the double-headed screw rod adjusts the distance between the two width scrapers according to the control signal sent by the coating control unit.
[0016] The application also provides a control method of a continuous coating device with adjustable width, which is applied to any one of the continuous coating devices with adjustable width as described above, and includes the following steps:
[0017] S1. Obtain the cloth processing information;
[0018] S2. Number the plurality of feeding mechanisms in sequence as 1, 2, 3...N, wherein N is a natural number not less than 2, and number the corresponding regions of the base cloth accordingly;
[0019] S3. Determine the corresponding relationship between the coating width information in the cloth processing information and the numbered regions of the base cloth, send the corresponding control signal to the coating mechanism according to the corresponding relationship, and maintain continuous coating processing.
[0020] As a further improvement, the S1 specifically includes the following steps:
[0021] S1. Obtain the coating thickness information and the coating width information in the cloth processing;
[0022] S2. According to the cloth processing information, divide the cloth processing process into a smooth processing section, a width reduction processing section, and a width increase processing section.
[0023] As a further improvement, the S3 specifically includes the following working conditions:
[0024] A301. In the smooth processing section, the central axis of the base cloth to be processed region is taken as the symmetry line, and the rotation directions of the adjusting motors of the feeding mechanisms on both sides are opposite, i.e. the tangent lines of the lowermost ends of the feeding mechanisms are all directed to the central axis of the base cloth;
[0025] A302. When entering the width reduction processing section from the smooth processing section, the coating control unit sends a deceleration signal to the winding roller when the base cloth has a length of 10-30 cm into the next processing section, and sends a deceleration signal to the adjusting motor of the feeding mechanism not located in the numbered region of the base cloth to be processed in the next processing section and stops when the base cloth has a length of 2-5 cm into the next processing section;
[0026] A303. When entering the width-increasing processing section, the coating control unit sends a speed-reducing signal to the winding roller, sends a direction-reversing signal to the two adjusting motors adjacent to the two most lateral adjusting motors in the current processing section, so that the lowermost ends of the feeding mechanisms corresponding to the two adjusting motors are tangent to the direction of rotation of the base fabric, and the tangent direction is opposite to the axis of the base fabric. When the base fabric is 2-5 cm long in the next processing section, the coating control unit sends a speed-increasing signal to the winding roller, and when the base fabric is 0.5-1 cm long in the next processing section, the coating control unit sends a starting signal to the adjusting motor of the feeding mechanism in the next processing section, which is additionally added in the base fabric in the processing number area. After the initial 10-30 cm length of the next processing section is processed, the two reversed adjusting motors are sent a rotating signal to adjust the rotation direction to be the same as the adjusting motor on the same side.
[0027] As a further improvement, the following steps are also included:
[0028] S4. According to the base fabric transmission speed signal in the control signal, a corresponding temperature control signal is sent to the air blowing mechanism. When the base fabric transmission speed, i.e. the winding roller speed, decreases, the air blowing mechanism is correspondingly adjusted downward, and vice versa.
[0029] The beneficial effects of the present application are:
[0030] 1. By setting a plurality of feeding mechanisms with adjustable feeding amount, and numbering the feeding mechanisms and the corresponding areas of the base fabric, different feeding mechanisms can be started when different widths of coating are required, and the rough adjustment of the coating width is realized according to the starting condition of the feeding mechanism, and the precise adjustment of the coating width is realized by cooperating with the rear pair of width scrapers to form a coating limiting position.
[0031] 2. By setting a control module, the working condition of the coating mechanism is adjusted in real time according to the obtained fabric processing information, so that the adjustment of the coating width can be realized without stopping the machine and changing the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0032] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0033] Figure 2 It is a schematic diagram of the feeding mechanism structure of the present application;
[0034] Figure 3 It is a schematic diagram of the slurry box structure of the present application;
[0035] Figure 4 It is a schematic diagram of the width scraper structure of the present application;
[0036] Figure 5 It is a schematic diagram of the thickness scraper structure of the present application;
[0037] Figure 6 The structure diagram of the feeding structure of the application is assembled on the frame and connected to the driving motor. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical solutions and advantages of the embodiments of the application clearer, the technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the application. Therefore, the following detailed description of the embodiments of the application provided in the drawings is not intended to limit the scope of the claimed application, but only represents selected embodiments of the application.
[0039] In the description of the application, the terms "first", "second" are only used for description purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features.
[0040] A continuous coating device with adjustable width, comprising:
[0041] A temperature-controlled platform 1;
[0042] A conveying mechanism, comprising a pair of auxiliary wheels 31 arranged at the position of the feeding port 222 of the temperature-controlled platform 1, and a winding roller 32 arranged at the position of the discharging port 223 of the temperature-controlled platform 1, the base fabric 0 passing between the two auxiliary wheels 31 and winding around the outer periphery of the winding roller 32;
[0043] A coating mechanism 2 arranged on the temperature-controlled platform 1 and located between the auxiliary wheels 31 and the winding roller 32, the coating mechanism 2 comprising a rack 11, a slurry box 22 being detachably arranged on the rack 11, a plurality of mounting grooves 221 being arrayed on the slurry box 22, a feeding mechanism 21 with adjustable feeding amount being detachably arranged in each mounting groove 221, a thickness scraper 24 vertically adjustable and a pair of width scrapers 23 adjustably approaching / away from each other being arranged on the side of the rack 11 away from the feeding mechanism 21, specifically, a plurality of feeding mechanisms 21 are sequentially numbered 1, 2, 3...N, wherein N is a natural number not less than 2, and the corresponding regions of the base fabric 0 are correspondingly numbered.
[0044] A control module is arranged on the coating device, and the control module comprises a speed control unit, a coating control unit and a temperature control unit, the speed control unit is connected with the winding roller 32, and the speed control unit is used for sending a corresponding cloth conveying speed signal to adjust the winding speed of the winding roller 32; the coating control unit is connected with the coating mechanism 2, and the coating control unit is used for controlling the height of the thickness scraper 24, the interval between the two width scrapers 23 and the feeding speed of the feeding mechanism 21; and the temperature control unit is connected with the temperature control platform 1, and the temperature control unit is used for controlling the working temperature of the temperature control platform 1 as a whole.
[0045] Specifically, the thickness scraper 24 is a long strip-shaped scraper perpendicular to the conveying direction of the base fabric 0, and the two width scrapers 23 are flexible pad scrapers in the same direction as the conveying direction of the base fabric 0, and the lower end surface of the width scraper 23 is in close contact with the upper end surface of the base fabric 0.
[0046] In order to improve the adjustment accuracy of the coating width and avoid that the coating cannot be limited by the width scrapers 23 because the coating falls outside the two width scrapers 23, as a further improvement, the two width scrapers 23 are gradually inclined towards each other in the direction close to the thickness scraper 24.
[0047] As a further improvement, the angle between the inclination angle of the two width scrapers 23 and the conveying direction of the base fabric 0 is not more than 5°.
[0048] The feeding mechanism 21 at the central axis position of the base fabric 0 must be in an open state, so that coating is prone to accumulate near the central axis position of the base fabric 0, and coating is prone to be insufficient away from the central axis position. In order to prevent the central axis position from accumulating coating and better supplement the areas on both sides, as a further improvement, the side surface of the thickness scraper 24 close to the auxiliary wheel 31 gradually thins towards both sides.
[0049] As a further improvement, the coating mechanism 2 and the winding roller 32 are further provided with a blowing mechanism 4, and the blowing mechanism 4 is used for air drying the coating on the surface layer of the base fabric 0.
[0050] In order to ensure that when the coating width increases, a single scraping mechanism is not enough to coat the coating to the rated width area, the coating mechanism 2 and the blowing mechanism 4 are further provided with a secondary scraping mechanism, and the structure of the secondary scraping mechanism is the same as that of the scraping mechanism. When the secondary scraping mechanism is provided, the height of the thickness scraper 24 in the scraping mechanism is 1-1.5 mm higher than the rated height.
[0051] As a further improvement, the slurry box 22 specifically comprises a box body, the mounting groove 221 is a columnar groove recessed towards the interior of the box body in a horizontal direction, an upper end of the mounting groove 221 is provided with a feeding port 222 in communication with the interior of the box body, and a lower end of the mounting groove 221 is provided with a discharging port 223 not in communication with the interior of the box body.
[0052] The feeding mechanism 21 specifically comprises a material box 211, the material box 211 is a columnar body matched with the mounting groove 221, a periphery of the material box 211 is provided with a plurality of storage compartments 2111 at intervals, and an end of the material box 211 away from the scraping mechanism is provided with an adjusting motor 213 through a connecting shaft 212, the adjusting motor 213 rotates according to a control signal sent by the coating control unit.
[0053] The slurry in the box body enters the storage compartment 2111 of the material box 211 through the feeding port 222, and falls onto the base fabric 0 from the discharging port 223 after the storage compartment 2111 filled with the slurry corresponds to the discharging port 223 with the rotation of the material box 211.
[0054] As a further improvement, the thickness scraper 24 is connected with a lifting lead screw 24a, the lifting lead screw 24a adjusts the height of the thickness scraper 24 according to a control signal sent by the coating control unit.
[0055] As a further improvement, the two width scrapers 23 are arranged on the rack 11 through a double-head screw 23a, the two width scrapers 23 abut against the thickness scraper 24, and the double-head screw 23a adjusts the spacing between the two width scrapers 23 according to a control signal sent by the coating control unit.
[0056] The application further provides a control method of the continuous coating device with adjustable width, which is applied to any one of the continuous coating devices with adjustable width and comprises the following steps:
[0057] S1. Obtain the cloth processing information;
[0058] S2. Number the plurality of feeding mechanisms 21 in sequence as 1, 2, 3...N, wherein N is a natural number not less than 2, and number the corresponding regions of the base fabric 0 correspondingly;
[0059] S3. Determine the corresponding relationship between the coating width information in the cloth processing information and the numbered regions of the base fabric 0, send corresponding control signals to the coating mechanism 2 according to the corresponding relationship, and keep continuous coating processing.
[0060] As a further improvement, the S1 specifically comprises the following steps:
[0061] S1. obtaining the coating thickness information and the coating width information in the cloth processing;
[0062] S2. according to the cloth processing information, the processing process of the cloth is divided into a stable processing section, a width-reducing processing section, and a width-increasing processing section. After the base cloth 0 passes through the width-reducing processing section or the width-increasing processing section, it enters the stable processing section.
[0063] As a further improvement, the S3 specifically includes the following working conditions:
[0064] A301. In the stable processing section, the middle axis of the region to be processed of the base cloth 0 is taken as the symmetry line, and the rotation directions of the adjusting motors 213 of the feeding mechanisms 21 on both sides are opposite, i.e., the tangent lines of the lowermost ends of the feeding mechanisms 21 point to the middle axis of the base cloth 0.
[0065] A302. When entering the width-reducing processing section from the stable processing section, the coating control unit sends a speed-reducing signal to the winding roller 32, and sends a speed-reducing signal to the adjusting motor 213 of the feeding mechanism 21 not located in the region to be processed of the base cloth 0 in the next processing section when the base cloth 0 has a length of 10-30 cm entering the next processing section, and the base cloth 0 has a length of 2-5 cm entering the next processing section to achieve shutdown. After passing through the width-reducing processing section, an acceleration signal is sent to the winding roller 32 until the rated transmission speed is restored.
[0066] A303. When entering the width-increasing processing section from the stable processing section, the coating control unit sends a speed-reducing signal to the winding roller 32, and sends a direction-changing signal to the two adjusting motors 213 adjacent to the two most lateral adjusting motors 213 of the base cloth 0 in the current processing section, so that the tangent lines of the lowermost ends of the feeding mechanisms 21 corresponding to the two adjusting motors 213 are all opposite to the middle axis of the base cloth 0. When the base cloth 0 has a length of 2-5 cm entering the next processing section, the coating control unit sends an acceleration signal to the winding roller 32, and when the base cloth 0 has a length of 0.5-1 cm entering the next processing section, a start signal is sent to the adjusting motor 213 of the feeding mechanism 21 additionally added in the next processing section and located in the region to be processed of the base cloth 0. After the initial 10-30 cm length of the next processing section is processed, a rotating signal is sent to the two reversed adjusting motors 213 to adjust the rotation direction to be the same as that of the adjusting motor 213 on the same side, and the winding roller 32 restores the rated transmission speed.
[0067] To further improve the applicability of the present application, the width-reducing processing section is divided into a continuous width-reducing processing section and a sudden width-reducing processing section.
[0068] When entering the sudden width-reducing processing section from the stable processing section, the adjustment is performed according to the working condition A302.
[0069] When transitioning from the stable processing section to the continuous reduction processing section, the process enters condition A302a:
[0070] When the base fabric 0 has 10-30cm of length left before entering the next processing section, the coating control unit sends a deceleration signal to the winding roller 32. At the same time, it judges the feeding mechanism 21 corresponding to the start and end positions of the continuous shrinking section. If the feeding mechanism 21 corresponding to the end position is only 2 fewer than the feeding mechanism 21 corresponding to the start position, then a deceleration signal is sent to the two feeding mechanisms 21. When the base fabric 0 reaches the end position when there is 1 / 3 of the total length of the continuous shrinking processing section left, the machine stops. During the transmission process, the two width scrapers 23 gradually move towards each other with the double-headed screw 23a.
[0071] If the feeding mechanism 21 at the end position is at least four fewer than the feeding mechanism 21 at the beginning position, then the feeding mechanisms 21, which are symmetrically arranged in pairs along the central axis of the base fabric 0, are grouped into groups 1A, 2A...NA, where N is a natural number not less than 2. The position node where the area corresponding to group 1A completely falls into the processing area is defined as the starting point of group 1A, and the position node where the area corresponding to group 1A does not fall into the processing area is defined as the ending point of group 1A, and so on. When entering the starting point of group 1A, a deceleration signal is sent to the two feeding mechanisms 21 of group 1A, and the machine stops when the base fabric 0 reaches the ending point of group 1A at a position where 1 / 3 of the total length from the starting point to the ending point of group 1A is still present. During the transmission process, the two width scrapers 23 gradually move towards each other along with the double-headed screw 23a. Similarly, subsequent feeding mechanism groups 21, such as group 2A, complete the change in coating width using the same adjustment method.
[0072] As a further improvement, the following steps are also included:
[0073] S4. Based on the base fabric 0 transmission speed signal in the control signal, a corresponding temperature control signal is sent to the blower mechanism 4. When the base fabric 0 transmission speed, i.e. the rotation speed of the winding roller 32, decreases, the blower mechanism 4 adjusts accordingly downwards, and vice versa.
[0074] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the invention by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the invention should be included within the scope of protection of the invention.
Claims
1. A continuous coating apparatus with adjustable width, characterized in that, include: Temperature-controlled stage; The conveying mechanism includes a pair of auxiliary wheels disposed at the inlet position of the temperature-controlled platform, and a winding roller disposed at the outlet position of the temperature-controlled platform. The base fabric passes between the two auxiliary wheels and is wound around the outer periphery of the winding roller. A coating mechanism is disposed on the temperature-controlled platform and located between the auxiliary wheel and the winding roller. The coating mechanism includes a frame, on which a slurry box is detachably disposed. Several mounting slots are arrayed on the slurry box. Each mounting slot is detachably disposed with a feeding mechanism that can adjust the feeding amount. A scraping mechanism is disposed on the side of the frame away from the feeding mechanism. The scraping mechanism includes a vertically adjustable thickness scraper and a pair of width scrapers that can be adjusted to face or move apart. Specifically, the feeding mechanisms are sequentially numbered 1, 2, 3...N, where N is a natural number not less than 2. At the same time, the corresponding areas of the base fabric are numbered accordingly. The control module includes a speed control unit, a coating control unit, and a temperature control unit. The speed control unit is communicatively connected to the winding roller and is used to send corresponding fabric conveying speed signals to adjust the winding speed of the winding roller. The coating control unit is communicatively connected to the coating mechanism and is used to control the height of the thickness scraper, the spacing between the two width scrapers, and the feeding speed of the feeding mechanism. The temperature control unit is communicatively connected to the temperature control platform and is used to control the overall operating temperature of the temperature control platform. A blower mechanism is also provided between the coating mechanism and the winding roller, and the blower mechanism is used to air dry the coating on the surface of the base fabric. The slurry box specifically includes a box body, and the mounting groove is a cylindrical groove that is horizontally recessed into the box body. The upper end of the mounting groove has a feed inlet that communicates with the interior of the box body, and the lower end of the mounting groove has a discharge outlet that does not communicate with the interior of the box body. The feeding mechanism specifically includes a material box, which is a cylindrical body adapted to the mounting groove. Several storage bins are spaced apart on the outer periphery of the material box. An adjusting motor is provided at the end of the material box away from the scraping mechanism via a connecting shaft. The adjusting motor rotates according to the control signal sent by the paint control unit. The slurry inside the box enters the storage bin of the box through the feed port. As the box rotates, the slurry-filled storage bin aligns with the discharge port, and then falls from the discharge port onto the base fabric.
2. The adjustable-width continuous coating apparatus as described in claim 1, characterized in that, The thickness scraper is connected to a lifting screw, which adjusts the height of the thickness scraper according to the control signal sent by the paint control unit.
3. The adjustable-width continuous coating apparatus as described in claim 2, characterized in that, The two width scrapers are mounted on the frame via a double-ended screw, and the two width scrapers abut against the thickness scraper. The double-ended screw adjusts the spacing between the two width scrapers according to the control signal sent by the paint control unit.
4. A control method for a continuous coating apparatus with adjustable width, characterized in that, An application to a continuous coating apparatus with adjustable width as described in any one of claims 1-3 includes the following steps: S1. Obtain fabric processing information; S2. The feeding mechanisms are sequentially numbered 1, 2, 3...N, where N is a natural number not less than 2, and the corresponding areas of the base fabric are numbered accordingly. S3. Determine the correspondence between the coating width information in the fabric processing information and the base fabric number area, send the corresponding control signal to the coating mechanism according to the correspondence, and maintain continuous coating processing.
5. The control method for an adjustable-width continuous coating apparatus as described in claim 4, characterized in that, S1 specifically includes the following steps: S1. Obtain coating thickness and coating width information during fabric processing; S2. Based on the fabric processing information, the fabric processing process is divided into a stable processing section, a width reduction processing section, and a width increase processing section.
6. The control method for an adjustable-width continuous coating apparatus as described in claim 5, characterized in that, S3 specifically includes the following working conditions: A301. Stable processing section, with the central axis of the base fabric to be processed area as the line of symmetry, the adjustment motors of the feeding mechanisms on both sides rotate in opposite directions, that is, the tangent of the rotation direction of the lowest end of the feeding mechanism points to the central axis of the base fabric. A302. When the coating control unit is about to enter the width reduction processing section from the stable processing section, when the base fabric has 10-30cm of length left before entering the next processing section, the coating control unit sends a deceleration signal to the winding roller, and at the same time sends a deceleration signal to the adjustment motor of the feeding mechanism that is not located in the processing number area of the base fabric in the next processing section, and stops the machine when the base fabric has 2-5cm of length left before entering the next processing section. A303. When the fabric is about to enter the width-increasing processing section from the stable processing section, when there is still 10-30cm of base fabric remaining before entering the next processing section, the paint control unit sends a deceleration signal to the winding roller and sends a direction-changing signal to the two adjusting motors adjacent to the two outermost adjusting motors of the base fabric in this section, so that the tangent of the lowest rotation direction of the feeding mechanism corresponding to the two adjusting motors is opposite to the central axis of the base fabric. When there is still 2-5cm of base fabric remaining before entering the next processing section, the paint control unit sends an acceleration signal to the winding roller and sends a start signal to the adjusting motor of the feeding mechanism located in the additional processing area of the base fabric in the next processing section when there is still 0.5-1cm of base fabric remaining before entering the next processing period. After the initial 10-30cm of processing in the next processing section, a rotation signal is sent to the two adjusting motors adjacent to the two outermost adjusting motors to adjust their rotation direction to be the same as the adjusting motors on the same side.
7. The control method for an adjustable-width continuous coating apparatus as described in claim 4, characterized in that, It also includes the following steps: S4. Based on the base fabric transmission speed signal in the control signal, a corresponding temperature control signal is sent to the blower mechanism. When the base fabric transmission speed, i.e. the winding roller speed, decreases, the blower mechanism adjusts accordingly downwards, and vice versa.
Citation Information
Patent Citations
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