Intelligent metal welding device for hardware processing

The automated design of the intelligent metal welding device solves the problems of high time and cost and difficulty in guaranteeing quality in pipe welding of existing equipment, and achieves fast and efficient welding results.

CN118926821BActive Publication Date: 2026-06-05DONGGUAN QINJIN IND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
DONGGUAN QINJIN IND CO LTD
Filing Date
2024-09-12
Publication Date
2026-06-05

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  • Figure CN118926821B_ABST
    Figure CN118926821B_ABST
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Abstract

The application relates to the technical field of metal welding, and more specifically discloses an intelligent metal welding device for hardware processing, which comprises a positioning bottom plate, a supporting block is fixedly connected to the top of the positioning bottom plate, a hydraulic assembly is fixedly connected to the top of the supporting block on one side of the top of the positioning bottom plate, a positioning transmission assembly is fixedly connected to the top of the supporting block on the other side of the top of the positioning bottom plate, a clamping assembly is installed on the side, away from the positioning bottom plate, of the positioning transmission assembly and the hydraulic assembly, and a cutting assembly is movably connected to the inner side of the hydraulic assembly. The cutting assembly, the welding gun assembly and the second connecting arc-shaped plate are rotated along the first guide rail and the second guide rail by electrifying the first guide rail and the second guide rail, the scrap guide-out groove cuts the welding position of the pipe fitting, corresponding welding openings can be cut according to the welding needs of different pipe fittings, the pipe fitting welding opening can be quickly cut, and the welding efficiency of the pipe fitting is ensured.
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Description

Technical Field

[0001] This invention relates to the field of metal welding technology, and more specifically to an intelligent metal welding device for processing hardware products. Background Technology

[0002] Hardware products have played a vital role in human survival and development. With socio-economic development and the refinement of the division of labor, hardware products have become increasingly diverse and sophisticated. As the world's largest steel producer and most populous country, my country possesses the advantage of low raw material and labor costs for manufacturing hardware products. Metal welding equipment for hardware products is a crucial piece of equipment used for metal welding during the hardware manufacturing process.

[0003] In the process of hardware product processing, welding between pipe fittings is a major part of the work that needs to be welded. However, existing pipe welding equipment has some shortcomings in its use, as follows:

[0004] The current method of welding pipe fittings requires first cutting the weld joint at the welding location before welding. This cutting is done manually by workers or using machine tools, followed by welding with automated equipment. Using machine tools increases overall processing time and costs. Manually grinding the weld joint by workers doesn't allow for precise cutting based on the specific welding conditions, making it difficult to guarantee welding quality. Furthermore, after welding, the weld scar needs to be removed, making the welding process overly cumbersome and hindering the ability to quickly weld pipe fittings. Summary of the Invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an intelligent metal welding device for processing hardware products, so as to solve the problems existing in the background art.

[0006] The present invention provides the following technical solution: an intelligent metal welding device for processing hardware products, comprising a positioning base plate, a support block fixedly connected to the top of the positioning base plate, a hydraulic component fixedly connected to the top of one side of the support block on the top of the positioning base plate, a positioning transmission component fixedly connected to the top of the other side of the support block on the top of the positioning base plate, a clamping component installed on the side of the positioning transmission component and the hydraulic component away from the positioning base plate, a cutting component movably connected to the inner side of the hydraulic component, a welding gun component movably connected to the inner side of the hydraulic component, and the cutting component and the welding gun component being fixedly connected by a second connecting arc plate.

[0007] Furthermore, the positioning transmission assembly includes a positioning cylinder, a positioning arc plate is fixedly connected to the top of the inner side of the positioning transmission assembly, a supporting vertical plate is fixedly connected to the top of the positioning arc plate, a first servo motor is fixedly connected to the other side of the supporting vertical plate, a transmission shaft is fixedly connected to the output shaft of the first servo motor, and transmission gears are fixedly connected to both sides of the outer side of the transmission shaft.

[0008] Furthermore, the clamping assembly includes a positioning ring, with transmission teeth fixedly connected to the outer side of the positioning ring. An arc-shaped pushing groove is formed on the side of the positioning ring, and a pushing rod is movably connected to the inner side of the arc-shaped pushing groove. A guide rod is movably connected to one side of the pushing rod, and a limiting strip plate is fixedly connected to the outer side of the guide rod. A pushing square rod is fixedly connected to the other side of the pushing rod, and a clamping arc plate is fixedly connected to the inner side of the pushing square rod. The inner side of the limiting strip plate is fixedly connected to the positioning cylinder.

[0009] Furthermore, the hydraulic assembly includes a first hydraulic cylinder, a transmission pipe fixedly connected to one side of the first hydraulic cylinder, a telescopic sleeve fixedly connected to the top of the transmission pipe, a limit ring movably connected to the inner side of the telescopic sleeve, a telescopic tube fixedly connected to the other side of the limit ring, a first guide rail fixedly connected to the other side of the inner side of the telescopic tube, and a second guide rail fixedly connected to the inner side of the first guide rail.

[0010] Furthermore, the cutting assembly includes a first positioning slider, a second hydraulic cylinder fixedly connected to the bottom of the first positioning slider, a first multi-stage hydraulic rod fixedly connected to the bottom of the second hydraulic cylinder, a first fixed square plate fixedly connected to the bottom of the first multi-stage hydraulic rod, a second servo motor fixedly connected to the bottom of the first fixed square plate, a threaded rod fixedly connected to the output shaft of the second servo motor, a cutting positioning post fixedly connected to the bottom of the first fixed square plate, a threaded push ring movably sleeved on the outer side of the threaded rod, a first connecting arc plate fixedly connected to both sides of the threaded push ring, a lifting ring fixedly connected to the outer side of the first connecting arc plate, a first rotary positioning assembly fixedly connected to both sides of the bottom of the lifting ring, a transmission rotary rod movably connected to the outer side of the first rotary positioning assembly, a positioning bearing fixedly connected to the bottom of the outer side of the threaded rod, a second rotary positioning assembly movably connected to the bottom of the transmission rotary rod, a cutting blade body fixedly connected to the bottom of the second rotary positioning assembly, a chip discharge groove opened on the front side of the cutting blade body, a rotary positioning shaft movably sleeved on the bottom of the front side of the chip discharge groove, and the front and back sides of the rotary positioning shaft fixedly connected to the cutting positioning post.

[0011] Furthermore, the welding torch assembly includes a second positioning slider, a third hydraulic cylinder is fixedly connected to the top of the second positioning slider, a second multi-stage hydraulic rod is fixedly connected to the top of the third hydraulic cylinder, a welding torch body is fixedly connected to the top of the second multi-stage hydraulic rod, and a welding needle is fixedly connected to the top of the welding torch body.

[0012] Furthermore, the teeth on the outer side of the transmission gear mesh with the transmission teeth, the width of the arc-shaped pushing groove is clearance-fitted with the diameter of the pushing rod, the width of the inner side of the limiting strip plate is clearance-fitted with the diameter of the pushing rod, and a guide hole is provided on the outer side of the pushing rod, with a clearance-fitted diameter between the diameter of the pushing rod guide hole and the diameter of the guide rod.

[0013] Furthermore, the dimensions inside the side wall of the telescopic sleeve are matched with the dimensions of the limiting ring, the dimensions of the opening on the other side of the telescopic sleeve are matched with the cross-sectional dimensions of the telescopic tube, the cross-sectional dimensions of the first positioning slider and the second positioning slider are both tolerantly matched with the cross-sectional dimensions of the first guide rail and the second guide rail, and the top of the first positioning slider and the bottom of the second positioning slider are attached to the inner side of the telescopic tube.

[0014] Furthermore, the bottom of both sides of the cutting positioning post is provided with a rotating groove, the width of the rotating groove of the cutting positioning post is in clearance fit with the width of the cutting blade body, the top of the threaded push ring is provided with a threaded hole, the threaded hole at the top of the threaded push ring is in mutual fit with the thread on the outside of the threaded rod, and the sides of the cutting positioning post are provided with arc-shaped grooves, the size of the arc-shaped groove of the cutting positioning post is in tolerance fit with the size of the first connecting arc-shaped plate.

[0015] The technical effects and advantages of this invention are as follows:

[0016] 1. In the welding process of this invention, the two pipe fittings to be welded are first inserted into the inner sides of the positioning transmission assembly and the hydraulic assembly, respectively. Then, the first servo motor drives the transmission shaft to rotate, which in turn drives the two transmission gears to rotate. The meshing between the outer teeth of the transmission gears and the transmission teeth drives the positioning ring to rotate, which in turn drives the arc-shaped push groove to rotate and pushes the push rod to move. Under the positioning of the guide rod, the push rod moves inward, which in turn drives the push square rod and the clamping arc plate to move inward to fix the pipe fittings. Then, the first hydraulic cylinder injects hydraulic oil into the inner side of the telescopic sleeve through the transmission pipe, which pushes the limit ring and the telescopic tube to extend and retract, adjusts the position of the first guide rail and the second guide rail, and then adjusts the position of the cutting assembly and the welding gun assembly, so that the cutting assembly moves to the position where cutting is required. Then, according to the slope requirements of the weld joint of the pipe fittings, the second servo motor drives the threaded rod to rotate, and then... With the cutting positioning column positioned on the first connecting arc plate, the threaded pushing ring and the first connecting arc plate descend, which in turn drives the lifting ring to descend. This, in turn, drives the second rotary positioning assembly and the cutting blade body to rotate along the rotary positioning axis. Since the length of the transmission rotating rod is fixed and it can rotate relative to the first and second rotary positioning assemblies, the descending lifting ring can push the cutting blade body, changing the angle between the cutting blade body and the cutting positioning column. The second hydraulic cylinder then extends and retracts the first multi-stage hydraulic rod, adjusting the position of the cutting blade body. Power is then supplied to the first and second guide rails, causing the cutting assembly, welding gun assembly, and second connecting arc plate to rotate along the guide rails. The chip discharge groove cuts the weld joint of the pipe fitting, enabling the cutting of corresponding weld joints according to different pipe fitting welding needs. This rapid cutting of pipe fitting weld joints ensures efficient pipe fitting welding.

[0017] 2. After the weld joint cutting is completed, the present invention adjusts the fixed position of the pipe fittings through the clamping assembly to ensure that the spacing between the pipe fittings meets the welding requirements. Then, the position of the welding gun assembly is adjusted through the hydraulic assembly. Subsequently, the second hydraulic cylinder drives the first multi-stage hydraulic rod to retract, causing the cutting assembly to return to its original position. Then, the second multi-stage hydraulic rod pushes the welding gun body upward, so that the welding needle is in the welding position. Then, by energizing the first guide rail and the second guide rail, the cutting assembly, the welding gun assembly, and the second connecting arc plate rotate along the first guide rail and the second guide rail. Finally, the pipe fittings are welded by the welding needle, realizing rapid welding of pipelines. In the process of welding hardware pipe fittings, it is not necessary to complete the welding work through multiple machines, thereby indirectly improving the welding efficiency of hardware pipe fittings.

[0018] 3. After welding is completed, the present invention uses a second servo motor to adjust the angle between the cutting blade body and the cutting positioning post, so that the angle between the cutting blade body and the cutting positioning post is 90 degrees. Since the radius of the rounded corner of the cutting blade body near the cutting positioning post is the same as the thickness of the cutting blade body, and the distance between the center of the rotation positioning shaft and the bottom of the cutting positioning post is the same as the radius of the rounded corner of the cutting blade body, the bottom of the cutting blade body and the bottom of the cutting positioning post are on the same plane. Then, by energizing the first guide rail and the second guide rail, the cutting assembly, the welding gun assembly and the second connecting arc plate rotate along the first guide rail and the second guide rail, so that the chip discharge groove completes the cutting of the weld scar, ensuring the aesthetic appearance of the hardware fittings. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0020] Figure 2 This is a schematic diagram of the positioning transmission component of the present invention.

[0021] Figure 3 This is a schematic diagram of the clamping component structure of the present invention.

[0022] Figure 4 This is a partial structural schematic diagram of the present invention.

[0023] Figure 5 This is a schematic cross-sectional view of the hydraulic component of the present invention.

[0024] Figure 6 For the present invention Figure 5 A magnified structural diagram at point A.

[0025] Figure 7 For the present invention Figure 5 A magnified structural diagram at point B.

[0026] Figure 8 This is a schematic diagram of the structure at the second connecting arc-shaped plate of the present invention.

[0027] Figure 9 This is a schematic diagram of the cutting assembly structure of the present invention.

[0028] Figure 10 This is a schematic cross-sectional view of the cutting assembly of the present invention.

[0029] Figure 11 This is a schematic diagram of the welding torch assembly structure of the present invention.

[0030] The attached figures are labeled as follows: 1. Positioning base plate; 2. Support block; 3. Positioning transmission assembly; 301. Positioning cylinder; 302. Positioning arc plate; 303. Supporting vertical plate; 304. First servo motor; 305. Transmission shaft; 306. Transmission gear; 4. Clamping assembly; 401. Positioning ring; 402. Transmission teeth; 403. Arc-shaped push groove; 404. Push rod; 405. Push square rod; 406. Clamping arc plate; 407. Guide rod; 408. Limiting strip plate; 5. Hydraulic assembly; 501. First hydraulic cylinder; 502. Transmission pipe; 503. Telescopic sleeve; 504. Telescopic tube; 505. Limiting ring; 506. First guide rail; 507. Second guide rail; 6. Cutting assembly; 601. First 602. Positioning slider; 603. Second hydraulic cylinder; 604. First multi-stage hydraulic rod; 605. First fixed square plate; 606. Lifting ring; 607. Cutting positioning post; 608. Threaded rod; 609. Positioning bearing; 6010. Rotary positioning shaft; 6011. Cutting blade body; 6012. Debris discharge groove; 6013. First rotary positioning assembly; 6014. Transmission rotary rod; 6015. Second rotary positioning assembly; 6016. First connecting arc plate; 6017. Threaded push ring; 6018. Second servo motor; 701. Welding gun assembly; 702. Second positioning slider; 703. Third hydraulic cylinder; 704. Second multi-stage hydraulic rod; 705. Welding needle; 8. Second connecting arc plate. Detailed Implementation

[0031] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The intelligent metal welding device for hardware product processing involved in the present invention is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] Reference Figures 1 to 11 This invention provides an intelligent metal welding device for processing hardware products, including a positioning base plate 1, a support block 2 fixedly connected to the top of the positioning base plate 1, a hydraulic component 5 fixedly connected to the top of the support block 2 on one side of the top of the positioning base plate 1, a positioning transmission component 3 fixedly connected to the top of the support block 2 on the other side of the top of the positioning base plate 1, a clamping component 4 installed on the side of the positioning transmission component 3 and the hydraulic component 5 away from the positioning base plate 1, a cutting component 6 movably connected to the inner side of the hydraulic component 5, a welding gun component 7 movably connected to the inner side of the hydraulic component 5, and the cutting component 6 and the welding gun component 7 fixedly connected by a second connecting arc plate 8.

[0033] In a preferred embodiment, the positioning transmission assembly 3 includes a positioning cylinder 301, a positioning arc plate 302 is fixedly connected to the top of the inner side of the positioning transmission assembly 3, a supporting vertical plate 303 is fixedly connected to the top of the positioning arc plate 302, a first servo motor 304 is fixedly connected to the other side of the supporting vertical plate 303, a transmission shaft 305 is fixedly connected to the output shaft of the first servo motor 304, and transmission gears 306 are fixedly connected to both sides of the outer side of the transmission shaft 305.

[0034] In a preferred embodiment, the clamping assembly 4 includes a positioning ring 401. A transmission tooth 402 is fixedly connected to the outer side of the positioning ring 401. An arc-shaped pushing groove 403 is provided on the side of the positioning ring 401. A pushing rod 404 is movably connected to the inner side of the arc-shaped pushing groove 403. A guide rod 407 is movably connected to one side of the pushing rod 404. A limiting strip plate 408 is fixedly connected to the outer side of the guide rod 407. A pushing square rod 405 is fixedly connected to the other side of the pushing rod 404. A clamping arc plate 406 is fixedly connected to the inner side of the pushing square rod 405. The inner side of the limiting strip plate 408 is fixedly connected to the positioning cylinder 301.

[0035] In a preferred embodiment, the hydraulic assembly 5 includes a first hydraulic cylinder 501. A transmission pipe 502 is fixedly connected to one side of the first hydraulic cylinder 501. A telescopic sleeve 503 is fixedly connected to the top of the transmission pipe 502. A limit ring 505 is movably connected to the inner side of the telescopic sleeve 503. A telescopic tube 504 is fixedly connected to the other side of the limit ring 505. A first guide rail 506 is fixedly connected to the other side of the inner side of the telescopic tube 504. A second guide rail 507 is fixedly connected to the inner side of the first guide rail 506. After the weld joint cutting is completed, the clamping assembly 4 adjusts the fixed position of the pipes so that the spacing between the pipes meets the welding requirements. Then, the hydraulic assembly 5 adjusts the position of the welding torch assembly 7. The cutting assembly 6 is then moved back to its original position by the operation of the second hydraulic cylinder 602, which in turn drives the first multi-stage hydraulic rod 603 to retract. Then, the second multi-stage hydraulic rod 703 pushes the welding gun body 704 to rise, so that the welding needle 705 is in the welding position. Then, by energizing the first guide rail 506 and the second guide rail 507, the cutting assembly 6, the welding gun assembly 7, and the second connecting arc plate 8 rotate along the first guide rail 506 and the second guide rail 507. Then, the welding needle 705 welds the pipe fittings, realizing rapid welding of the pipeline. In the process of welding hardware pipe fittings, it is not necessary to complete the welding work through multiple machines, thereby indirectly improving the welding efficiency of hardware pipe fittings.

[0036] In a preferred embodiment, the cutting assembly 6 includes a first positioning slider 601, a second hydraulic cylinder 602 fixedly connected to the bottom of the first positioning slider 601, a first multi-stage hydraulic rod 603 fixedly connected to the bottom of the second hydraulic cylinder 602, a first fixed square plate 604 fixedly connected to the bottom of the first multi-stage hydraulic rod 603, a second servo motor 6017 fixedly connected to the bottom of the first fixed square plate 604, a threaded rod 607 fixedly connected to the output shaft of the second servo motor 6017, a cutting positioning post 606 fixedly connected to the bottom of the first fixed square plate 604, a threaded push ring 6016 movably sleeved on the outer side of the threaded rod 607, and first connecting arc-shaped plates 6015 fixedly connected to both sides of the threaded push ring 6016. A lifting ring 605 is fixedly connected to the outer side of the arc plate 6015. A first rotary positioning assembly 6012 is fixedly connected to both sides of the bottom of the lifting ring 605. A transmission rotary rod 6013 is movably connected to the outer side of the first rotary positioning assembly 6012. A positioning bearing 608 is fixedly connected to the bottom of the outer side of the threaded rod 607. A second rotary positioning assembly 6014 is movably connected to the bottom of the transmission rotary rod 6013. A cutting blade body 6010 is fixedly connected to the bottom of the second rotary positioning assembly 6014. A chip discharge groove 6011 is opened on the front side of the cutting blade body 6010. A rotary positioning shaft 609 is movably sleeved on the bottom of the front side of the chip discharge groove 6011. The front and back sides of the rotary positioning shaft 609 are fixedly connected to the cutting positioning post 606.During welding, the two pipe fittings to be welded are first inserted into the inner sides of the positioning transmission assembly 3 and the hydraulic assembly 5, respectively. Then, the first servo motor 304 drives the transmission shaft 305 to rotate, which in turn drives the two transmission gears 306 to rotate. The meshing between the outer teeth of the transmission gears 306 and the transmission teeth 402 drives the positioning ring 401 to rotate, which in turn drives the arc-shaped push groove 403 to rotate, thus pushing the push rod 404 to move. Under the positioning of the guide rod 407, the push rod 404 moves inward, which in turn drives the push square rod 405 and the clamp. The arc-holding plate 406 moves inward to fix the pipe fitting. Then, hydraulic oil is injected into the inside of the telescopic sleeve 503 through the transmission pipe 502 via the first hydraulic cylinder 501, pushing the limit ring 505 and the telescopic tube 504 to extend and retract, adjusting the positions of the first guide rail 506 and the second guide rail 507, and then adjusting the positions of the cutting component 6 and the welding gun component 7, so that the cutting component 6 moves to the position where cutting is required. Then, according to the slope requirements of the weld joint of the pipe fitting, the second servo motor 6017 drives the threaded rod 607 to rotate, and then the cutting positioning post 606 moves towards the first... Positioned by the connecting arc plate 6015, the threaded pushing ring 6016 descends with the first connecting arc plate 6015, which in turn drives the lifting ring 605 to descend, thereby pushing the second rotary positioning assembly 6014 and the cutting blade body 6010 to rotate along the rotary positioning axis 609. Since the length of the transmission rotary rod 6013 is fixed, and the transmission rotary rod 6013 can rotate relative to the first rotary positioning assembly 6012 and the second rotary positioning assembly 6014, the descent of the lifting ring 605 can push the cutting blade body 6010, causing the cutting blade body 6010 to align with the cutting positioning post 6010. The angle between the two components changes, causing the first multi-stage hydraulic rod 603 to extend and retract via the operation of the second hydraulic cylinder 602. This, in turn, pushes and adjusts the position of the cutting blade body 6010. Then, by energizing the first guide rail 506 and the second guide rail 507, the cutting assembly 6, the welding gun assembly 7, and the second connecting arc plate 8 rotate along the first guide rail 506 and the second guide rail 507. The chip discharge groove 6011 cuts the weld joint of the pipe fitting, enabling the cutting of corresponding weld joints according to different pipe fitting welding needs. This allows for rapid cutting of pipe fitting weld joints, ensuring efficient pipe fitting welding.

[0037] In a preferred embodiment, the welding torch assembly 7 includes a second positioning slider 701, a third hydraulic cylinder 702 fixedly connected to the top of the second positioning slider 701, a second multi-stage hydraulic rod 703 fixedly connected to the top of the third hydraulic cylinder 702, a welding torch body 704 fixedly connected to the top of the second multi-stage hydraulic rod 703, and a welding needle 705 fixedly connected to the top of the welding torch body 704. After welding is completed, the angle between the cutting blade body 6010 and the cutting positioning post 606 is adjusted by the operation of the second servo motor 6017, so that the angle between the cutting blade body 6010 and the cutting positioning post 606 is ninety degrees, and because the cutting blade body 6010... The radius of the fillet near the cutting positioning post 606 is the same as the thickness of the cutting blade body 6010, and the distance between the center of the rotating positioning shaft 609 and the bottom of the cutting positioning post 606 is the same as the radius of the fillet of the cutting blade body 6010. At this time, the bottom of the cutting blade body 6010 and the bottom of the cutting positioning post 606 are on the same plane. Then, by energizing the first guide rail 506 and the second guide rail 507, the cutting assembly 6, the welding gun assembly 7, and the second connecting arc plate 8 are rotated along the first guide rail 506 and the second guide rail 507, so that the chip discharge groove 6011 completes the cutting of the weld scar, ensuring the aesthetic appearance of the hardware fittings.

[0038] In a preferred embodiment, the outer teeth of the transmission gear 306 mesh with the transmission teeth 402, the width of the arc-shaped push groove 403 is clearance-fitted with the diameter of the push rod 404, the width of the inner side of the limiting strip plate 408 is clearance-fitted with the diameter of the push rod 404, a guide hole is provided on the outer side of the push rod 404, and the diameter of the guide hole of the push rod 404 is clearance-fitted with the diameter of the guide rod 407.

[0039] In a preferred embodiment, the dimensions of the inner sidewall of the telescopic sleeve 503 are matched with the dimensions of the limiting ring 505, the dimensions of the opening on the other side of the telescopic sleeve 503 are matched with the cross-sectional dimensions of the telescopic tube 504, the cross-sectional dimensions of the first positioning slider 601 and the second positioning slider 701 are both tolerance matched with the cross-sectional dimensions of the first guide rail 506 and the second guide rail 507, and the top of the first positioning slider 601 and the bottom of the second positioning slider 701 are attached to the inner side of the telescopic tube 504.

[0040] In a preferred embodiment, the bottom of both sides of the cutting positioning post 606 is provided with a rotating groove, the width of the rotating groove of the cutting positioning post 606 is clearance-fitted with the width of the cutting blade body 6010, the top of the threaded push ring 6016 is provided with a threaded hole, the threaded hole at the top of the threaded push ring 6016 is engaged with the thread on the outer side of the threaded rod 607, and the sides of the cutting positioning post 606 are provided with arc-shaped grooves, the size of the arc-shaped groove of the cutting positioning post 606 is in dimensional tolerance with the first connecting arc-shaped plate 6015.

[0041] The working principle of this invention is as follows: During welding, the two pipe fittings to be welded are first inserted into the inner sides of the positioning transmission assembly 3 and the hydraulic assembly 5, respectively. Then, the first servo motor 304 drives the transmission shaft 305 to rotate, which in turn drives the two transmission gears 306 to rotate. The meshing between the outer teeth of the transmission gears 306 and the transmission teeth 402 drives the positioning ring 401 to rotate, which in turn drives the arc-shaped pushing groove 403 to rotate and pushes the pushing rod 404 to move. Under the positioning of the guide rod 407, the pushing rod 404 moves inward and then drives the pushing... The square rod 405 and the clamping arc plate 406 move inward to fix the pipe fitting. Then, hydraulic oil is injected into the inside of the telescopic sleeve 503 through the transmission pipe 502 via the first hydraulic cylinder 501, pushing the limit ring 505 and the telescopic tube 504 to extend and retract, adjusting the positions of the first guide rail 506 and the second guide rail 507, and then adjusting the positions of the cutting component 6 and the welding gun component 7, so that the cutting component 6 moves to the position where cutting is required. Then, according to the slope requirements of the weld joint of the pipe fitting, the second servo motor 6017 drives the threaded rod 607 to rotate, and then cuts the positioning post. Positioned by the first connecting arc plate 6015, the threaded pushing ring 6016 and the first connecting arc plate 6015 are pushed down, which in turn drives the lifting ring 605 down, thereby pushing the second rotary positioning assembly 6014 and the cutting blade body 6010 to rotate along the rotary positioning axis 609. Since the length of the transmission rotating rod 6013 is fixed and the transmission rotating rod 6013 can rotate relative to the first rotary positioning assembly 6012 and the second rotary positioning assembly 6014, the descent of the lifting ring 605 can push the cutting blade body 6010, so that the cutting blade body 6010 and the cutting positioning... The angle between the columns 606 changes, and the second hydraulic cylinder 602 works to extend and retract the first multi-stage hydraulic rod 603, which in turn pushes and adjusts the position of the cutting blade body 6010. Then, by energizing the first guide rail 506 and the second guide rail 507, the cutting assembly 6, the welding gun assembly 7, and the second connecting arc plate 8 rotate along the first guide rail 506 and the second guide rail 507. The chip discharge groove 6011 cuts the weld joint of the pipe fitting. It can cut the corresponding weld joint according to the different welding needs of different pipe fittings, and can quickly complete the cutting of the pipe fitting weld joint, ensuring the welding efficiency of the pipe fitting.

[0042] After the weld joint is cut, the clamping assembly 4 is used to adjust the fixed position of the pipe fittings so that the spacing between the pipe fittings meets the welding requirements. Then, the position of the welding gun assembly 7 is adjusted by the hydraulic assembly 5. Then, the second hydraulic cylinder 602 works to drive the first multi-stage hydraulic rod 603 to retract, so that the cutting assembly 6 returns to its original position. Then, the second multi-stage hydraulic rod 703 pushes the welding gun body 704 to rise so that the welding needle 705 is in the welding position. Then, by energizing the first guide rail 506 and the second guide rail 507, the cutting assembly 6, the welding gun assembly 7, and the second connecting arc plate 8 rotate along the first guide rail 506 and the second guide rail 507. Then, the pipe fittings are welded by the welding needle 705, realizing the rapid welding of the pipeline. In the process of welding hardware pipe fittings, it is not necessary to complete the welding work through the cooperation of multiple equipment, thereby indirectly improving the welding efficiency of hardware pipe fittings.

[0043] After welding is completed, the second servo motor 6017 drives and adjusts the angle between the cutting blade body 6010 and the cutting positioning post 606, so that the angle between the cutting blade body 6010 and the cutting positioning post 606 is 90 degrees. Since the radius of the rounded corner of the cutting blade body 6010 near the cutting positioning post 606 is the same as the thickness of the cutting blade body 6010, and the distance between the center of the rotating positioning shaft 609 and the bottom of the cutting positioning post 606 is the same as the radius of the rounded corner of the cutting blade body 6010, the bottom of the cutting blade body 6010 and the bottom of the cutting positioning post 606 are on the same plane. Then, by energizing the first guide rail 506 and the second guide rail 507, the cutting assembly 6, the welding gun assembly 7 and the second connecting arc plate 8 rotate along the first guide rail 506 and the second guide rail 507, so that the chip discharge groove 6011 completes the cutting of the weld scar, ensuring the aesthetic appearance of the hardware fittings.

[0044] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0045] Secondly: The accompanying drawings of the embodiments disclosed in this invention only involve the structures involved in the embodiments disclosed in this invention. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this invention can be combined with each other.

[0046] In conclusion, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An intelligent metal welding device for processing hardware products, comprising a positioning base plate (1), characterized in that: A support block (2) is fixedly connected to the top of the positioning base plate (1). A hydraulic assembly (5) is fixedly connected to the top of the support block (2) on one side of the top of the positioning base plate (1). A positioning transmission assembly (3) is fixedly connected to the top of the support block (2) on the other side of the top of the positioning base plate (1). A clamping assembly (4) is installed on the side of the positioning transmission assembly (3) and the hydraulic assembly (5) away from the positioning base plate (1). A cutting assembly (6) is movably connected to the inner side of the hydraulic assembly (5). A welding torch assembly (7) is movably connected to the inner side of the hydraulic assembly (5). A second [unclear] is fixedly connected to the back of the cutting assembly (6). Connecting arc plate (8); the hydraulic component (5) includes a first hydraulic cylinder (501), a transmission pipe (502) is fixedly connected to one side of the first hydraulic cylinder (501), a telescopic sleeve (503) is fixedly connected to the top of the transmission pipe (502), a limit ring (505) is movably connected to the inner side of the telescopic sleeve (503), a telescopic pipe (504) is fixedly connected to the other side of the limit ring (505), a first guide rail (506) is fixedly connected to the other side of the inner side of the telescopic pipe (504), and a second guide rail (507) is fixedly connected to the inner side of the first guide rail (506).The cutting assembly (6) includes a first positioning slider (601), the bottom of which is fixedly connected to a second hydraulic cylinder (602). The bottom of the second hydraulic cylinder (602) is fixedly connected to a first multi-stage hydraulic rod (603), the bottom of which is fixedly connected to a first fixing plate (604). The bottom of the first fixing plate (604) is fixedly connected to a second servo motor (6017), and the output shaft of the second servo motor (6017) is fixedly connected to a threaded rod (607). A cutting positioning post (606) is fixedly connected to the bottom of the square plate (604). A threaded push ring (6016) is movably sleeved on the outer side of the threaded rod (607). A first connecting arc plate (6015) is fixedly connected to both sides of the threaded push ring (6016). A lifting ring (605) is fixedly connected to the outer side of the first connecting arc plate (6015). A first rotating positioning assembly (6012) is fixedly connected to both sides of the bottom of the lifting ring (605). A transmission rotating rod (6013) is movably connected to the outer side of the first rotating positioning assembly (6012). A positioning bearing (608) is fixedly connected to the bottom of the outer side of the threaded rod (607). A second rotary positioning assembly (6014) is movably connected to the bottom of the transmission rotating rod (6013). A cutting blade body (6010) is fixedly connected to the bottom of the second rotary positioning assembly (6014). A chip discharge groove (6011) is provided on the front side of the cutting blade body (6010). A rotary positioning shaft (609) is movably sleeved on the bottom of the front side of the chip discharge groove (6011). The front and back sides of the rotary positioning shaft (609) are connected to the cutting positioning post (6010). 6) Fixed connection; Rotating grooves are provided at the bottom of both sides of the cutting positioning post (606), and the width of the rotating grooves of the cutting positioning post (606) is clearance-fitted with the width of the cutting blade body (6010). A threaded hole is provided at the top of the threaded push ring (6016), and the threaded hole at the top of the threaded push ring (6016) is mutually engaged with the thread on the outer side of the threaded rod (607). Arc-shaped grooves are provided on both sides of the cutting positioning post (606), and the dimensions of the arc-shaped grooves of the cutting positioning post (606) are within tolerance to match the dimensions of the first connecting arc-shaped plate (6015).

2. The intelligent metal welding device for hardware product processing according to claim 1, characterized in that: The positioning transmission assembly (3) includes a positioning cylinder (301), a positioning arc plate (302) is fixedly connected to the top of the inner side of the positioning transmission assembly (3), a supporting vertical plate (303) is fixedly connected to the top of the positioning arc plate (302), a first servo motor (304) is fixedly connected to the other side of the supporting vertical plate (303), a transmission shaft (305) is fixedly connected to the output shaft of the first servo motor (304), and transmission gears (306) are fixedly connected to both sides of the outer side of the transmission shaft (305).

3. The intelligent metal welding device for hardware product processing according to claim 2, characterized in that: The clamping assembly (4) includes a positioning ring (401), a transmission tooth (402) is fixedly connected to the outer side of the positioning ring (401), an arc-shaped pushing groove (403) is provided on the side of the positioning ring (401), a pushing rod (404) is movably connected to the inner side of the arc-shaped pushing groove (403), a guide rod (407) is movably connected to one side of the pushing rod (404), a limiting strip plate (408) is fixedly connected to the outer side of the guide rod (407), a pushing square rod (405) is fixedly connected to the other side of the pushing rod (404), a clamping arc plate (406) is fixedly connected to the inner side of the pushing square rod (405), and the inner side of the limiting strip plate (408) is fixedly connected to the positioning cylinder (301).

4. The intelligent metal welding device for processing hardware products according to claim 1, characterized in that: The welding torch assembly (7) includes a second positioning slider (701), a third hydraulic cylinder (702) is fixedly connected to the top of the second positioning slider (701), a second multi-stage hydraulic rod (703) is fixedly connected to the top of the third hydraulic cylinder (702), a welding torch body (704) is fixedly connected to the top of the second multi-stage hydraulic rod (703), and a welding needle (705) is fixedly connected to the top of the welding torch body (704).

5. The intelligent metal welding device for hardware product processing according to claim 3, characterized in that: The outer teeth of the transmission gear (306) mesh with the transmission teeth (402). The width of the arc-shaped push groove (403) is clearance-fitted with the diameter of the push rod (404). The width of the inner side of the limiting strip plate (408) is clearance-fitted with the diameter of the push rod (404). A guide hole is provided on the outer side of the push rod (404). The diameter of the guide hole of the push rod (404) is clearance-fitted with the diameter of the guide rod (407).

6. The intelligent metal welding device for hardware product processing according to claim 4, characterized in that: The internal dimensions of the telescopic sleeve (503) and the dimensions of the limiting ring (505) are matched. The dimensions of the opening on the other side of the telescopic sleeve (503) are matched with the cross-sectional dimensions of the telescopic tube (504). The cross-sectional dimensions of the first positioning slider (601) and the second positioning slider (701) are both tolerantly matched with the cross-sectional dimensions of the first guide rail (506) and the second guide rail (507). The top of the first positioning slider (601) and the bottom of the second positioning slider (701) are attached to the inner side of the telescopic tube (504).