A quantitative filling device for special formula medical food
By designing a quantitative filling device including a filling machine, a filling barrel, a filling head and a transmission, the filling head and a packaging bottle are moved simultaneously by using a rotary assembly, the problem of low filling efficiency in the prior art is solved and an efficient and accurate filling process is achieved.
Patent Information
- Application Number
- CN202411210136.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-08-30
AI Technical Summary
During the filling process, the existing quantitative filling device needs to be transferred and fixed when transporting the packaging bottle to the filling port, resulting in too long a filling interval, which reduces the filling efficiency.
A quantitative filling device including a filling machine, a filling barrel, a filling head and a transmission is designed. The filling head is moved simultaneously with the packaging bottle through a rotary assembly to achieve uninterrupted and continuous filling, and ensure the accuracy of the filling quantity through industrial cameras and weight detection.
The filling efficiency is improved, uninterrupted and continuous filling is achieved, the accuracy of the filling quantity is ensured, and the powder is avoided through the stirring rod, ensuring the stability of the device.
Smart Images

Figure CN118929544B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of quantitative filling devices, in particular to a quantitative filling device for special formula medical food. Background Art
[0002] Formulated foods for special medical purposes refer to formula foods that are specially processed and prepared to meet the special needs of nutrients or diets for people with restricted food intake, digestion and absorption disorders, metabolic disorders or specific disease states. They include special medical purpose infant formula foods for children aged 0 to 12 months and special medical purpose formula foods for people over 1 year old. They must be used under the guidance of a doctor or clinical nutritionist and play an important role in nutritional support for the treatment, rehabilitation and maintenance of body functions of the consumers.
[0003] The prior art discloses some patent documents related to quantitative filling devices. The Chinese patent with application number CN202122196501.X discloses a quantitative filling device for special medical formula food, including a filling plate and a filling assembly, the filling plate is provided with a plurality of card interfaces and a smoothing member provided at each card interface, the filling assembly includes a storage box and a filling member connected to the storage box, the filling member has a first filling port and a second filling port corresponding to the packaging can located at the card interface, and a material discharge channel connecting the storage box and the first filling port and the second filling port, the flow rate of the first filling port is greater than the flow rate of the second filling port; wherein, the filling assembly also includes a first valve provided at the first filling port and a second valve provided at the second filling port, the first filling port quickly fills the packaging can at the card interface, after the first filling port is filled, the smoothing member is used to smooth the material at the filling port of the packaging can, and the second filling port again slowly fills the packaging can at the card interface. There will not be too much material overflowing outside the filling port, reducing the waste of materials.
[0004] The prior art usually adopts a fixed-point filling method. During filling, when the conveying mechanism transports the packaging bottle to the filling port, the transfer component transfers the packaging bottle to the parking platform, and the fixing components on both sides fix the packaging bottle, or the fixing components on both sides directly lift the packaging bottle slightly and clamp it. After fixation, the filling port can be moved down for filling. At this time, the transportation of subsequent packaging bottles is suspended, or the packaging bottles that need to be loaded are kept at a long interval, resulting in too long an interval time required for filling, which greatly reduces the filling efficiency. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a quantitative filling device for special formula medical food.
[0006] To achieve the above purpose, the technical solution adopted by the present invention is: a quantitative filling device for special formula medical food, comprising a filling machine, a filling barrel, a filling head and a transmission machine, wherein the front side of the filling machine is provided with a transmission machine, the outlet end of the filling barrel is provided with a main material pipe, and a rotary assembly is provided above the filling machine between the filling barrel and the transmission machine;
[0007] The slewing assembly includes a slewing bracket, a slewing crawler, a transmission wheel, a driving motor, a mounting seat, a photoelectric sensor 1, a photoelectric sensor 2 and a material guide pipe. A support frame is fixed on the top surface of the filling machine between the filling barrel and the transmission machine, and a slewing bracket is fixed on the top surface of the support frame. The slewing bracket is symmetrically rotatably connected with a transmission wheel inside. The transmission sleeves on the outer surfaces of the two transmission wheels are provided with slewing crawlers, and a number of mounting seats are equidistantly fixed on the outer surface of the slewing crawler. The two transmission wheels extend to one end above the slewing bracket and are connected through a transmission belt 1. The top surface of one of the transmission wheels is fixed on the output end of the driving motor, and the driving motor is fixedly arranged on the top surface of the slewing bracket. A fixed side plate is fixed on each of the mounting seats, and a lifting cylinder is arranged on the top surface of the fixed side plate. The output end of the lifting cylinder passes through the fixed side plate and is fixed on the top surface of the filling head. The filling head is provided with an air inlet and a feed port. Each of the feed ports is connected to a material guide pipe through a rotating joint. The end of the material guide pipe away from the filling head is connected to a connecting branch pipe through a rotating joint. All the connecting branch pipes are connected to the bottom surface of the main material pipe through a through-hole.
[0008] Limiting components are arranged on both sides of the top surface of the conveyor.
[0009] Preferably, camera brackets are fixed to the top surfaces of the conveyors at both ends of the filling machine, and loading industrial cameras and unloading industrial cameras are respectively provided on the bottom surfaces of the top ends of the two camera brackets. The transmission direction inside the conveyor is from the loading industrial camera to the unloading industrial camera side, and gravity sensors are provided in the conveyor below the loading industrial camera and the unloading industrial camera. The transmission speed of the conveyor is the same as the transmission speed of the rotary crawler, and the camera bracket is arranged in an inverted "U" shape.
[0010] Preferably, a stirring rod is rotatably connected to the inside of the filling barrel via a bearing, and one end of the stirring rod extending to the outside of the bottom surface of the filling barrel is transmission-connected to a transmission belt three, and the other end of the transmission belt three is transmission-connected to a transmission shaft, and the transmission shaft is transmission-connected to a rotating rod on the bottom surface of a transmission wheel below a driving motor via a transmission belt two, and a groove cooperating with the transmission belt two is provided on the rear side of the support frame.
[0011] Preferably, the center position of the bottom outlet of the filling head is located in the middle of the top surface of the conveyor, a cover plate is fixed to the outer surface above the filling head outlet, and the length of each of the guide pipes is greater than the distance from the connecting branch pipe to the edge of the conduit bracket and then to the feed port.
[0012] Preferably, the outer surface of the connecting branch pipe below the main material pipe is sleeved with a catheter protective cover, and the rear side of the catheter protective cover is fixed on the filling barrel, a catheter bracket is arranged on the outer side of the catheter protective cover, each of the material guide pipes is slidably mounted on the catheter bracket, and a plurality of arc-shaped protrusions are equidistantly fixed on the top surface of the catheter bracket, and the catheter bracket and the connecting branch pipe are both arranged in a runway shape to cooperate with the rotating bracket.
[0013] Preferably, a through hole cooperating with the connecting branch pipe is opened on the top surface of the rotating bracket, a photoelectric sensor 1 is arranged at one end of the front side of the rotating bracket close to the loading industrial camera, and a photoelectric sensor 2 is arranged at one end of the front side of the rotating bracket close to the unloading industrial camera, and the output ends of the photoelectric sensor 1 and the photoelectric sensor 2 are both electrically connected to the input end of the lifting cylinder.
[0014] Preferably, the limit assembly includes a limit side plate, a moving rod, a support column, a positioning ball and a fixed screw. The limit side plates are arranged on the front and rear sides of the top of the transmission machine. A plurality of moving rods are fixed equidistantly on the opposite sides of the two limit side plates, and the ends of the moving rods away from the limit side plates are slidably inserted in the support columns. The bottom surface of each support column is fixed on the connecting plate, and the side surface of the connecting plate is fixed to the transmission machine by bolts. A positioning ball is slidably sleeved on the moving rod inside the support column, and the bottom surface of the positioning ball is fixed in the support column. The upper part of the support column is threadedly connected with a fixing screw, and the bottom surface of the fixing screw passes through the positioning ball and abuts against the top surface of the moving rod.
[0015] Preferably, the height of the limiting side plate is smaller than the height of the packaging bottle, each of the support column and the positioning ball is provided with a slide groove that cooperates with the moving rod, and the support column on the top surface of the slide groove is provided with a thread that cooperates with the fixing screw, and the two limiting side plates are both perpendicular to the top surface of the conveyor.
[0016] Preferably, a feeding crawler is arranged inside the transmission mechanism, a support plate is arranged between the upper and lower feeding crawlers below the support frame, and the rear side of the support plate is fixed on the side wall of the filling machine, a sliding intermediate plate is slidably arranged on the top of the support plate, and a limit slider is symmetrically fixed to the bottom surface of the sliding intermediate plate, two limit sliders are slidably connected with the support plate, a vibration knocking plate is arranged on the side of the sliding intermediate plate, and a movable plate is symmetrically fixed on the side of the vibration knocking plate away from the sliding intermediate plate, a fixed plate is arranged between the two movable plates, and the rear end of the fixed plate is fixed on the side wall of the filling machine, a plurality of sliding rods are slidably sleeved inside the fixed plate, and the upper and lower ends of the sliding rods are fixed on the side wall of the movable plate, each sliding rod at the bottom of the fixed plate is slidably sleeved with a spring, and the upper and lower ends of the spring are respectively fixed on the fixed plate and the movable plate, a push plate is arranged on the side of the sliding intermediate plate away from the vibration knocking plate, and the push plate is rotatably connected to the support plate through a bearing, and the rear end of the push plate is transmission-connected to the output shaft of the transmission machine motor through a transmission belt.
[0017] Preferably, the contact surfaces of the sliding intermediate plate and the vibration knocking plate are arranged in a mutually cooperating "丿"-shaped inclined shape. The push plate is oval, and the height - length difference of the push plate is equal to the distance between the vibration knocking plate and the shock pad. Symmetrically - arranged chutes for cooperating with the limit sliders are provided inside the support plate, and the limit sliders are arranged in an inverted "T" shape.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. Through the rotary filling head design, during the filling and feeding process, the filling head moves downward and inserts into the packaging bottle for filling. During the filling process, it will move synchronously with the packaging bottle and perform filling during the movement, without pausing the feeding and conveying of the packaging bottle. After filling is completed, the filling head directly moves upward and withdraws, thus fully ensuring the filling efficiency and achieving continuous and uninterrupted filling.
[0020] 2. Visual observation components are arranged at the loading and unloading ports of the conveyor. When loading, the internal state of the packaging bottle before filling is collected by an industrial camera and compared with the standard state. When unloading, the state after filling is collected and compared. Coupled with the weighing structure at the loading and unloading ports, it can further ensure the accuracy of the filling volume and is also convenient for monitoring the sanitary condition.
[0021] 3. The stirring rod of the synchronous belt of the driving motor rotates when the rotary belt runs, which can stir the food powder to be filled, avoid the powder inside from caking, and can maintain effective and continuous feeding, thus avoiding insufficient filling volume caused by insufficient feeding and ensuring the stability of the quantitative filling device during operation.
[0022] 4. Through the adjustable limit side plates on both sides, when loading the packaging bottle, the distance between the two limit side plates can be adjusted according to the width of the packaging bottle, so that when the packaging bottle slides, both sides can be very close to the limit side plates, which is convenient for aligning the packaging bottle mouth with the filling head outlet during filling and improves the applicable range of the filling device.
[0023] 5. During filling, the filling head cooperates with the cover plate on its outer ring, the feeding track belt and the support plate to tightly press the packaging bottle, avoiding the shaking of the packaging bottle and ensuring the filling accuracy. At the same time, the vibration knocking plate at the bottom knocks the support plate intermittently, and the vibration force acts on the packaging bottle through the support plate, so that the contents in the packaging bottle can quickly vibrate to the bottom, and it also avoids more residual gas inside the powder during filling, which affects the accumulation. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is the left - view structure schematic diagram of the present invention;
[0025] Figure 2 It is the large right - view structure schematic diagram of the present invention;
[0026] Figure 3 It is a schematic back view of the structure of the present invention;
[0027] Figure 4 For the present invention Figure 2 A schematic diagram of the structure enlargement at point A;
[0028] Figure 5 It is a schematic diagram of the filling head structure of the present invention;
[0029] Figure 6 It is a front view schematic diagram of the rotary assembly structure of the present invention;
[0030] Figure 7 It is a rear view schematic diagram of the rotary assembly structure of the present invention;
[0031] Figure 8 It is a schematic diagram of the position of the vibration component structure of the present invention;
[0032] Fig. 9 It is a schematic diagram of the right side view of the vibration assembly structure of the present invention;
[0033] Fig.10 It is a left bottom view schematic diagram of the vibration component structure of the present invention.
[0034] In the figure: 1. Filling machine; 2. Filling barrel; 3. Filling head; 4. Conveyor; 5. Camera bracket; 6. Loading industrial camera; 7. Unloading industrial camera; 8. Main material pipe; 9. Support frame; 10. Rotary bracket; 11. Rotary crawler; 12. Transmission wheel; 13. Drive motor; 14. Mounting seat; 15. Photoelectric sensor 1; 16. Photoelectric sensor 2; 17. Air inlet; 18. Feed inlet; 19. Rotary joint; 20. Material guide pipe; 21. Connecting branch pipe; 22. Positioning ball; 23. Transmission belt 1; 24. Connecting plate; 25. Conduit protection cover; 26. Fixed screw; 27. Fixed side plate; 28. Lifting cylinder; 29. Limiting side plate; 30. Transmission belt two; 31. Transmission shaft; 32. Transmission belt three; 33. Conduit bracket; 34. Moving rod; 35. Support column; 36. Feeding crawler; 37. Support plate; 38. Sliding plate; 39. Limiting slider; 40. Vibrating knocking plate; 41. Moving plate; 42. Fixed plate; 43. Sliding rod; 44. Spring; 45. Push plate; 46. Transmission belt; 47. Shock-absorbing pad. DETAILED DESCRIPTION
[0035] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0036] like Figures 1 to 7The quantitative filling device of a special formula medical food shown in the figure comprises a filling machine 1, a filling barrel 2, a filling head 3 and a conveyor 4. The conveyor 4 is arranged at the front side of the filling machine 1, and a main material pipe 8 is arranged at the outlet end of the filling barrel 2. A rotary assembly is arranged above the filling machine 1 between the filling barrel 2 and the conveyor 4. The center position of the outlet of the bottom surface of the filling head 3 is located in the middle of the top surface of the conveyor 4. A cover plate is fixed to the outer surface above the outlet of the filling head 3.
[0037] The slewing assembly includes a slewing bracket 10, a slewing crawler 11, a transmission wheel 12, a drive motor 13, a mounting seat 14, a photoelectric sensor 15, a photoelectric sensor 2 16 and a guide tube 20. A support frame 9 is fixed to the top surface of the filling machine 1 between the filling barrel 2 and the conveyor 4, and a slewing bracket 10 is fixed to the top surface of the support frame 9. The slewing bracket 10 is symmetrically rotatably connected with the transmission wheels 12 inside. The outer surfaces of the two transmission wheels 12 are provided with a slewing crawler 11, and a plurality of mounting seats 14 are equidistantly fixed to the outer surface of the slewing crawler 11. The two transmission wheels 12 extend to one end above the slewing bracket 10 and are connected through a transmission belt 23. The top surface of one transmission wheel 12 is fixed to the transmission belt of the drive motor 13. The output end is fixed on the top surface of the swivel bracket 10, and the driving motor 13 is fixed on each mounting seat 14. A fixed side plate 27 is fixed on the top surface of the fixed side plate 27. A lifting cylinder 28 is arranged. The output end of the lifting cylinder 28 passes through the fixed side plate 27 and is fixed on the top surface of the filling head 3. The filling head 3 is provided with an air inlet 17 and a feed port 18. Each feed port 18 is connected to a guide pipe 20 through a rotary joint 19. The length of each guide pipe 20 is greater than the distance from the connecting branch pipe 21 to the edge of the conduit bracket 33 and then to the feed port 18. The end of the guide pipe 20 away from the filling head 3 is connected to the connecting branch pipe 21 through the rotary joint 19. All the connecting branch pipes 21 are connected to the bottom surface of the main material pipe 8.
[0038] Limiting components are arranged on both sides of the top surface of the conveyor 4 .
[0039] As a further embodiment of the present invention, camera brackets 5 are fixed to the top surfaces of the conveyors 4 at both ends of the filling machine 1, and loading industrial cameras 6 and unloading industrial cameras 7 are respectively arranged on the bottom surfaces of the top ends of the two camera brackets 5. The internal transmission direction of the conveyor 4 is from the loading industrial camera 6 to the side of the unloading industrial camera 7. A gravity sensor is arranged in the conveyor 4 below the loading industrial camera 6 and the unloading industrial camera 7. The running transmission speed of the conveyor 4 is the same as the running transmission speed of the rotary crawler 11. The camera bracket 5 is arranged in an inverted "U" shape. When loading, the loading industrial camera 6 collects the internal state of the packaging bottle before filling through the bottle mouth, and compares it with the standard state to determine whether the interior is clean and tidy. When unloading, the unloading industrial camera 7 collects the state after filling through the bottle mouth, and compares it with the standard state after filling. When passing through the loading industrial camera 6 and the unloading industrial camera 7, the packaging bottle before and after filling is weighed, and the difference between the two can display the weight of quantitative filling.
[0040] As a further embodiment of the present invention, a stirring rod is rotatably connected to the filling barrel 2 through a bearing, and one end of the stirring rod extending to the outside of the bottom surface of the filling barrel 2 is transmission-connected to a transmission belt 3 32, and the other end of the transmission belt 32 is transmission-connected to a transmission shaft 31, and the transmission shaft 31 is transmission-connected to a rotating rod on the bottom surface of the transmission wheel 12 below the drive motor 13 through a transmission belt 2 30. A groove cooperating with the transmission belt 2 30 is provided on the rear side of the support frame 9. When loading, the stirring rod inside the filling barrel 2 stirs the food powder inside to avoid unsmooth loading of the food raw materials stored in the filling barrel 2 due to agglomeration.
[0041] As a further embodiment of the present invention, a catheter protective cover 25 is sleeved on the outer surface of the connecting branch pipe 21 below the main material pipe 8, and the rear side of the catheter protective cover 25 is fixed on the filling barrel 2, and a catheter bracket 33 is arranged on the outer side of the catheter protective cover 25. Each guide pipe 20 is slidably mounted on the catheter bracket 33, and a plurality of arc-shaped protrusions are equidistantly fixed on the top surface of the catheter bracket 33. The catheter bracket 33 and the connecting branch pipe 21 are both arranged in a runway shape that cooperates with the rotary bracket 10. When the guide pipe 20 moves with the filling head 3, the rotating joints 19 at the upper and lower ends can prevent the guide pipe 20 from being cross-entangled, and with the support of the catheter bracket 33, the guide pipe 20 is prevented from affecting the normal filling of the filling head 3 when moving. The surface of the catheter bracket 33 is raised, so that each guide pipe 20 will be bumped when passing through each protrusion. When bumping, the sliding of the powder inside the guide pipe 20 can be accelerated, so that the guide pipe 20 can be better kept unobstructed.
[0042] As a further embodiment of the present invention, a through hole cooperating with the connecting branch 21 is opened on the top surface of the rotating bracket 10, and a photoelectric sensor 15 is arranged at one end of the front side of the rotating bracket 10 close to the loading industrial camera 6, and a photoelectric sensor 2 16 is arranged at one end of the front side of the rotating bracket 10 close to the unloading industrial camera 7. The output ends of the photoelectric sensor 15 and the photoelectric sensor 2 16 are both electrically connected to the input end of the lifting cylinder 28. When the filling head 3 moves to the position of the photoelectric sensor 15, the lifting cylinder 28 pushes the photoelectric sensor 15 to move downward, inserts into the bottle mouth of the packaging bottle and moves with the packaging bottle, and filling is performed during the movement. When the filling head 3 moves to the position of the photoelectric sensor 2 16, the lifting cylinder 28 drives the filling head 3 to move upward to separate from the packaging bottle, and the filling is completed.
[0043] As a further embodiment of the present invention, the limiting assembly includes a limiting side plate 29, a moving rod 34, a support column 35, a positioning ball 22 and a fixing screw 26. The limiting side plates 29 are arranged on the front and rear sides of the top face of the transmission machine 4. A plurality of moving rods 34 are equidistantly fixed on the opposite sides of the two limiting side plates 29, and the ends of the moving rods 34 away from the limiting side plates 29 are slidably inserted into the support columns 35. The bottom surface of each support column 35 is fixed on the connecting plate 24, and the side surface of the connecting plate 24 is fixed to the transmission machine 4 by bolts. A positioning ball 22 is slidably sleeved on the moving rod 34 inside the support column 35, and the bottom surface of the positioning ball 22 is fixed inside the support column 35. The fixing screw 26 is threadedly connected to the upper part of the support column 35, and the bottom surface of the fixing screw 26 passes through the positioning ball 22 and abuts against the top surface of the moving rod 34.
[0044] As a further embodiment of the present invention, the height of the limiting side plate 29 is less than the height of the packaging bottle, and each support column 35 and the positioning ball 22 are provided with a sliding groove that cooperates with the moving rod 34, and the support column 35 on the top surface of the sliding groove is provided with a thread that cooperates with the fixing screw 26, and the two limiting side plates 29 are both perpendicular to the top surface of the conveyor 4.
[0045] As a further embodiment of the present invention, a feeding track 36 is provided inside the transmission machine 4. A support plate 37 is provided between the upper and lower feeding tracks 36 below the support frame 9, and the rear side of the support plate 37 is fixed to the side wall of the filling machine 1. A sliding intermediate plate 38 is slidably provided on the top of the support plate 37, and limiting sliders 39 are symmetrically fixed to the bottom surface of the sliding intermediate plate 38. The two limiting sliders 39 are slidably connected to the inside of the support plate 37. Sliding grooves matching the limiting sliders 39 are symmetrically formed inside the support plate 37. The limiting sliders 39 are arranged in an inverted "T" shape. A vibrating knocking plate 40 is provided on the side of the sliding intermediate plate 38. The contact surfaces of the sliding intermediate plate 38 and the vibrating knocking plate 40 are arranged in a mutually matching "丿" shaped inclined state. Moving plates 41 are symmetrically fixed to the side of the vibrating knocking plate 40 away from the sliding intermediate plate 38. An fixing plate 42 is provided between the two moving plates 41, and the rear end of the fixing plate 42 is fixed to the side wall of the filling machine 1. A number of sliding rods 43 are slidably sleeved inside the fixing plate 42, and the upper and lower ends of the sliding rods 43 are fixed to the side walls of the moving plates 41. Springs 44 are slidably sleeved on each of the sliding rods 43 at the bottom of the fixing plate 42, and the upper and lower ends of the springs 44 are respectively fixed to the fixing plate 42 and the moving plates 41. A push plate 45 is provided on the side of the sliding intermediate plate 38 away from the vibrating knocking plate 40. The push plate 45 is oval-shaped. The height difference between the height and the length of the push plate 45 is equal to the distance between the vibrating knocking plate 40 and the shock pad 47. The push plate 45 is rotatably connected to the support plate 37 through a bearing. The rear end of the push plate 45 is drivingly connected to the output shaft of the motor of the transmission machine 4 through a transmission belt 46.
[0046] Working principle of the present invention: when in use, first adjust the distance between the two limiting side plates 29 according to the width of the packaging bottle. When adjusting, turn the fixing screw 26 so that the fixing screw 26 moves up to release the pressing and fixing of the moving rod 34, then pull the limiting side plate 29 so that the limiting side plate 29 is 1-5mm away from the packaging bottle, and then turn the fixing screw 26 so that the fixing screw 26 presses and fixes the moving rod 34 again. Place the packaging bottles at the interval between the two filling heads 3. Before starting the filling device, align the first filling bottle to be loaded with the filling head 3 close to the loading industrial camera 6. Before alignment, open the conveyor 4 first to allow the packaged product to pass through the loading industrial camera 6. At this time, the loading industrial camera 6 collects the internal image of the packaging bottle through the bottle mouth, and loads the bottle at the same time. The gravity sensor under the industrial camera 6 detects the weight of the packaging bottle. After the detection, it passes through the loading industrial camera 6 and is aligned with the filling head 3. After alignment, the filling machine 1 is turned on to make the filling machine 1 run to transport the powder in the filling barrel 2 to the main material pipe 8, and under the guidance of the connecting branch pipe 21, it is dispersed into the guide pipe 20 and reaches the filling head 3 through the rotating joint 19 and the feed port 18. At the same time, the driving motor 13 runs to drive the rotating crawler 11 to move. The rotating crawler 11 has the same moving speed as the conveyor 4 when running, so that the filling head 3 is always located above the packaged product. When the filling head 3 moves to the position of the photoelectric sensor 15, the lifting cylinder 28 runs to push the filling head 3 down. After the filling head 3 moves down to the inside of the packaging bottle, filling can be carried out. When the filling head 3 moves to the position of the photoelectric sensor 16, the filling is completed, and the lifting cylinder 28 drives the filling head 3 to move up. At this time, the filling head 3 rotates under the rotating crawler 11. When the filling head 3 moves, it drives the guide tube 20 to slide on the guide tube bracket 33. Every time it encounters a protrusion, the powder inside the guide tube 20 will slide down quickly due to the bump. At this time, the filled packaging bottle enters the packaging line after the image is collected by the unloading industrial camera 7. At the same time, the gravity sensor under the unloading industrial camera 7 detects the weight of the filled packaging bottle. When the driving motor 13 is running, it drives the transmission belt 2 30 to move through the rotating rod. When the transmission belt 2 30 moves, it drives the transmission shaft 31 to rotate, and the stirring rod inside the filling barrel 2 can be driven by the transmission belt 3 32. The filling head 3 moves downward and drives the cover plate of its outer ring to move downward. With the cooperation of the support plate 37, the feeding crawler 36 and the cover plate cooperate to press the packaging bottle tightly and drive the packaging bottle to move along with the feeding crawler 36. When the conveyor 4 is running, its driving motor 13 drives the push plate 45 to rotate through the transmission belt 46. When the push plate 45 rotates, it intermittently pushes the sliding intermediate plate 38, so that the sliding intermediate plate 38 pushes the vibration knocking plate 40 to move upward. When moving, it drives the moving plate 41 to compress the spring 44, and at the same time, the vibration knocking plate 40 knocks the support plate 37. The vibration force acts on the packaging bottle through the support plate 37, so that the powder can quickly fall to the bottom of the packaging bottle. When the push plate 45 rotates to be placed vertically,The vibration knocking plate 40 moves downward and resets under the push of the spring 44, thereby forming a continuous reciprocating knocking vibration.
[0047] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may have various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention to be protected, and the scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A quantitative filling device for a special formula medical food, comprising a filling machine (1), a filling barrel (2), a filling head (3) and a conveyor (4), wherein the filling machine (1) is provided with a conveyor (4) at the front side, and the filling barrel (2) is provided with a main material pipe (8) at the outlet end, characterized in that: A rotary assembly is provided above the filling machine (1) between the filling barrel (2) and the transmission machine (4); The slewing assembly comprises a slewing bracket (10), a slewing crawler (11), a transmission wheel (12), a driving motor (13), a mounting seat (14), a photoelectric sensor 1 (15), a photoelectric sensor 2 (16) and a material guide tube (20). A support frame (9) is fixed to the top surface of the filling machine (1) between the filling barrel (2) and the transmission machine (4), and a slewing bracket (10) is fixed to the top surface of the support frame (9). The slewing bracket (10) is symmetrically rotatably connected with the transmission wheel (12) inside. The outer surfaces of the two transmission wheels (12) are provided with transmission sleeves with slewing crawlers (11), and the outer surfaces of the slewing crawlers (11) are equidistantly fixed with a plurality of mounting seats (14). The two transmission wheels (12) extend to one end above the slewing bracket (10) and are connected for transmission via a transmission belt 1 (23). The top surface of one of the transmission wheels (12) is fixed on the output end of the driving motor (13), and the driving motor (13) is fixedly arranged on the top surface of the slewing bracket (10). A fixed side plate (27) is fixed on each of the mounting seats (14), and a lifting cylinder (28) is arranged on the top surface of the fixed side plate (27). The output end of the lifting cylinder (28) passes through the fixed side plate (27) and is fixed on the top surface of the filling head (3). The filling head (3) is provided with an air inlet (17) and a material feed port (18). Each of the material feed ports (18) is connected to a material guide pipe (20) via a rotating joint (19). One end of the material guide pipe (20) away from the filling head (3) is connected to a connecting branch pipe (21) via a rotating joint (19). All of the connecting branch pipes (21) are connected to the bottom surface of the main material pipe (8). Limiting components are arranged on both sides of the top surface of the transmission machine (4); The outer surface of the connecting branch pipe (21) below the main material pipe (8) is sleeved with a conduit protection cover (25), and the rear side of the conduit protection cover (25) is fixed to the filling barrel (2). A conduit bracket (33) is mounted on the outer side of the conduit protection cover (25). Each of the material guide pipes (20) is slidably mounted on the conduit bracket (33), and a plurality of arc-shaped protrusions are fixed at equal intervals on the top surface of the conduit bracket (33). The conduit bracket (33) and the connecting branch pipe (21) are both arranged in a racetrack shape to cooperate with the swivel bracket (10).
2. The quantitative filling device for special medical food according to claim 1, characterized in that: The top surfaces of the conveyors (4) at both ends of the filling machine (1) are fixed with camera brackets (5), and the bottom surfaces of the top ends of the two camera brackets (5) are respectively provided with a loading industrial camera (6) and a unloading industrial camera (7). The internal transmission direction of the conveyor (4) is from the loading industrial camera (6) to the unloading industrial camera (7). A gravity sensor is provided in the conveyor (4) below the loading industrial camera (6) and the unloading industrial camera (7). The running transmission speed of the conveyor (4) is the same as the running transmission speed of the rotary crawler (11), and the camera bracket (5) is provided in an inverted "U" shape.
3. The quantitative filling device for special medical food according to claim 1, characterized in that: The filling barrel (2) is rotatably connected to a stirring rod via a bearing, and one end of the stirring rod extending to the outside of the bottom surface of the filling barrel (2) is drivingly connected to a transmission belt (32), and the other end of the transmission belt (32) is drivingly connected to a transmission shaft (31), and the transmission shaft (31) is drivingly connected to a rotating rod on the bottom surface of a transmission wheel (12) below the drive motor (13) via a transmission belt (30), and a groove matching the transmission belt (30) is provided on the rear side of the support frame (9).
4. The quantitative filling device for special medical food according to claim 1, characterized in that: The center position of the bottom outlet of the filling head (3) is located in the middle of the top surface of the conveyor (4), and a cover plate is fixed to the outer surface above the outlet of the filling head (3). The length of each of the material guide pipes (20) is greater than the distance from the connecting branch pipe (21) to the edge of the conduit bracket (33) and then to the feed port (18).
5. The quantitative filling device for special medical food according to claim 1, characterized in that: A through hole cooperating with the connecting branch pipe (21) is provided on the top surface of the swivel bracket (10); a photoelectric sensor 1 (15) is provided at one end of the front side of the swivel bracket (10) close to the loading industrial camera (6); a photoelectric sensor 2 (16) is provided at one end of the front side of the swivel bracket (10) close to the unloading industrial camera (7); the output ends of the photoelectric sensor 1 (15) and the photoelectric sensor 2 (16) are both electrically connected to the input end of the lifting cylinder (28).
6. The quantitative filling device for special medical food according to claim 1, characterized in that: The limiting assembly comprises a limiting side plate (29), a moving rod (34), a support column (35), a positioning ball (22) and a fixing screw (26). The limiting side plates (29) are arranged on the front and rear sides of the top of the transmission machine (4). A plurality of moving rods (34) are fixed at equal distances on opposite sides of the two limiting side plates (29). The ends of the moving rods (34) away from the limiting side plates (29) are slidably inserted into the support column (35). Each of the support columns ( The bottom surfaces of the supporting columns (35) are fixed on the connecting plates (24), and the side surfaces of the connecting plates (24) are fixed on the transmission machine (4) by bolts. A positioning ball (22) is provided on the sliding sleeve of the moving rod (34) inside the supporting column (35), and the bottom surface of the positioning ball (22) is fixed inside the supporting column (35). A fixing screw (26) is threadedly connected to the upper part of the supporting column (35), and the bottom surface of the fixing screw (26) passes through the positioning ball (22) and abuts against the top surface of the moving rod (34).
7. A quantitative filling device for special medical food according to claim 6, characterized in that: The height of the limiting side plate (29) is less than the height of the packaging bottle, and each of the support column (35) and the positioning ball (22) is provided with a slide groove that cooperates with the moving rod (34), and the support column (35) on the top surface of the slide groove is provided with a thread that cooperates with the fixing screw (26), and the two limiting side plates (29) are perpendicular to the top surface of the conveyor (4).
8. The quantitative filling device for special medical food according to claim 1, characterized in that: Inside the transmission machine (4), a feeding crawler (36) is provided. Between the upper and lower layer feeding crawlers (36) below the support frame (9), a support plate (37) is provided, and the rear side of the support plate (37) is fixed on the side wall of the filling machine (1). A sliding partition plate (38) is slidably arranged on the top of the support plate (37), and limiting sliders (39) are symmetrically fixed on the bottom surface of the sliding partition plate (38). The two limiting sliders (39) are slidably connected to the inside of the support plate (37). A vibrating knocking plate (40) is arranged on the side of the sliding partition plate (38), and moving plates (41) are symmetrically fixed on the side of the vibrating knocking plate (40) away from the sliding partition plate (38). An fixing plate (42) is arranged between the two moving plates (41), and the rear end of the fixing plate (42) is fixed on the side wall of the filling machine (1). A number of sliding rods (43) are slidably sleeved inside the fixing plate (42), and the upper and lower ends of the sliding rods (43) are fixed on the side walls of the moving plates (41). Springs (44) are slidably sleeved on each of the sliding rods (43) at the bottom of the fixing plate (42), and the upper and lower ends of the springs (44) are respectively fixed on the fixing plate (42) and the moving plates (41). A push plate (45) is arranged on the side of the sliding partition plate (38) away from the vibrating knocking plate (40), and the push plate (45) is rotatably connected to the support plate (37) through a bearing. The rear end of the push plate (45) is in transmission connection with the output shaft of the motor of the transmission machine (4) through a transmission belt (46).
9. A quantitative filling device for special medical food according to claim 8, characterized in that: The contact surfaces of the sliding partition plate (38) and the vibrating knocking plate (40) are arranged in a mutually matching "丿"-shaped inclined shape. The push plate (45) is oval. The height and length difference of the push plate (45) is equal to the distance between the vibrating knocking plate (40) and the shock pad (47). The support plate (37) is symmetrically provided with chutes matching the limiting sliders (39) inside, and the limiting sliders (39) are arranged in an inverted "T" shape.
Citation Information
Patent Citations
Quantitative filling device for formula food for special medical purpose
CN216035239U
Full-automatic high-viscosity liquid filling machine
CN117682469A
Filling machine for containers
GB1366361A