A cable production line
By introducing drive wheels and auxiliary wheel systems into the cable production line, water removal and repair of the outer wall of the cable is solved, and the problem of residual moisture in the outer wall of the cable in the traditional cable production line is improved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411149891.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2044-08-21
AI Technical Summary
Traditional cable production lines lack effective water removal measures during cooling, resulting in a large amount of moisture remaining on the outer wall of the cable, affecting subsequent production and sales.
A cable production line is designed, including an extruder, a cooling pool and an auxiliary wheel system. By providing the lower drive wheel and auxiliary wheel on the outer wall of the lower bracket, driving and wiping the outer wall of the cable can be achieved to remove moisture. At the same time, through the image recognition probe and control module, automatic repair of the cable outer wall notch and rapid drying of rubber liquid are achieved.
Effectively remove moisture from the outer wall of the cable, ensure the surface of the cable is dry, avoiding printing failures and sales impacts, and realizes rapid repair of the outer wall notch of the cable and rapid cooling and forming of the rubber insulation layer.
Smart Images

Figure CN118942807B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable production, in particular to a cable production line. Background Art
[0002] Cable is a device for transmitting electric energy or signals, usually composed of several or several groups of wires. Cables include power cables, control cables, compensation cables, shielded cables, high temperature cables, computer cables, signal cables, coaxial cables, fire-resistant cables, marine cables, mining cables, aluminum alloy cables, etc. They are all composed of single or multiple strands of wires and an insulating layer, used to connect circuits, electrical appliances, etc. In the process of cable production, the outer wall of the cable needs to be covered with an insulating layer.
[0003] When using traditional cable production line equipment, after the conductor is twisted, the outer wall of the conductor needs to be extruded to cover a layer of insulation. After the traditional extrusion equipment covers the outer wall of the conductor with the heated and melted rubber, it is necessary to quickly cool the outer wall of the conductor so that the rubber insulation layer can be quickly cooled and formed. The conductor is often directly placed in cold water to allow the rubber to quickly cool and form, and then the conductor is moved out of the water pool. However, after the cable in the traditional equipment is moved out of the water pool, there is a lack of a water removal step for the outer wall of the cable, resulting in a large amount of water attached to the outer wall of the cable, which in turn affects the subsequent production steps of the cable. When it is necessary to print fonts on the outer wall of the cable, it will cause printing failure, which in turn affects the subsequent sales of the cable. Summary of the invention
[0004] The present invention provides a cable production line, which solves the problems raised by the above background technology.
[0005] The present invention provides the following technical solution: a cable production line, comprising an extruder, a lower material bin is installed on the top of the extruder, a discharge barrel is fixedly installed on the outer wall of the lower material bin, a cooling pool is installed on the outer side of the extruder, a fixed frame is fixedly installed on the outer wall of the cooling pool, a lower bracket is fixedly installed on the outer wall of the fixed frame, an upper bracket is fixedly installed on the outer wall of the fixed frame, a support plate is fixedly installed on the outer wall of the fixed frame, and an image recognition probe is installed on the inner wall of the support plate.
[0006] As a preferred technical solution of the present invention: the outer wall of the lower bracket is rotatably connected to the lower driving wheel, the outer wall of the lower driving wheel is fixedly equipped with a driving rod, the outer wall of the driving rod is fixedly equipped with a driving gear, the outer wall of the lower bracket is rotatably connected to a No. 1 transmission rod, the outer wall of the No. 1 transmission rod is rollingly connected to a No. 1 transmission belt, the outer wall of the lower bracket is rotatably connected to a No. 2 transmission rod, the outer wall of the No. 2 transmission rod is rollingly connected to a No. 2 transmission belt, the outer wall of the lower bracket is rotatably connected to a No. 1 transmission wheel, the outer wall of the No. 1 transmission wheel is fixedly equipped with a No. 1 auxiliary wheel, and the outer wall of the lower bracket is fixedly equipped with a No. 1 electromagnetic brake.
[0007] As a preferred technical solution of the present invention: the outer wall of the lower bracket is fixedly equipped with a No. 1 electromagnetic brake, the outer wall of the lower bracket is fixedly equipped with a driving motor, the power output shaft of the driving motor is fixedly equipped with a driving screw, the outer wall of the driving screw is threadedly connected with a lifting wheel, the outer wall of the No. 2 transmission rod is rollingly connected with a No. 3 transmission belt, the outer wall of the lower bracket is rotatably connected with the No. 2 transmission wheel, the outer wall of the No. 2 transmission wheel is fixedly equipped with a No. 2 auxiliary wheel, the outer wall of the fixed frame is rotatably connected with a rotating rod, the outer wall of the rotating rod is fixedly equipped with a driven gear, the outer wall of the rotating rod is fixedly equipped with fan blades, the outer wall of the fixed frame is fixedly equipped with an air supply duct, the outer wall of the air supply duct is provided with ventilation holes, and the outer wall of the air supply duct is fixedly equipped with an auxiliary plate
[0008] As a preferred technical solution of the present invention: a wiping plate is fixedly mounted on the outer wall of the No. 1 auxiliary wheel, a repairing plate is fixedly mounted on the outer wall of the No. 1 auxiliary wheel, a release tube is fixedly mounted on the inner cavity of the No. 1 auxiliary wheel, a collecting bin is fixedly mounted on the inner wall of the No. 1 auxiliary wheel, a solenoid valve is fixedly mounted on the outer wall of the collecting bin, a heating bin is installed in the inner cavity of the No. 1 auxiliary wheel, a heating tube is installed at the bottom of the inner cavity of the heating bin, and a sealing plug is movably sleeved on the outer wall of the No. 1 auxiliary wheel.
[0009] As a preferred technical solution of the present invention: the outer wall of the upper bracket is rotatably connected to the upper driving wheel, the outer wall of the upper bracket is rotatably connected to the No. 3 transmission rod, the outer wall of the upper bracket is rotatably connected to the No. 3 transmission wheel, the outer wall of the No. 3 transmission wheel is fixedly equipped with the No. 3 auxiliary wheel, the outer wall of the No. 4 transmission wheel is rotatably connected to the No. 4 transmission wheel, the outer wall of the No. 4 transmission wheel is fixedly equipped with the No. 4 auxiliary wheel, and the outer wall of the upper bracket is fixedly equipped with the No. 2 electromagnetic brake.
[0010] As a preferred technical solution of the present invention: the outer wall of the No. 1 transmission belt away from the end of the No. 1 transmission rod is rollingly connected to the outer wall of the lower driving wheel, the outer wall of the No. 2 transmission belt away from the end of the No. 2 transmission rod is rollingly connected to the outer wall of the lower driving wheel, and the No. 1 transmission belt and the No. 2 transmission belt are both made of natural rubber.
[0011] As a preferred technical solution of the present invention: the outer wall of the No. 3 transmission belt away from one end of the No. 2 transmission rod is rollingly connected with the outer wall of the No. 1 transmission wheel, the outer wall of the lower bracket is provided with a slide groove, the outer wall of the lifting wheel is installed with a slider, and the inner wall shape of the slide groove matches the outer wall shape of the slider.
[0012] As a preferred technical solution of the present invention: the inner wall of the lifting wheel is provided with an internal thread, the outer wall thread of the driving screw is meshed with the inner wall thread of the lifting wheel, and the outer wall of the No. 1 electromagnetic brake is in contact with the outer wall of the No. 1 transmission wheel.
[0013] As a preferred technical solution of the present invention: the outer wall of the solenoid valve is communicated with the inner cavity of the release tube, the outer wall of the repair plate is provided with a release hole, and the release hole is communicated with the inner cavity of the release tube, the inner cavity of the No. 1 auxiliary wheel is equipped with a control module, the inner cavity of the collection bin is equipped with a liquid pump, and the control module is electrically connected to the solenoid valve, the liquid pump, and the heating tube respectively, the outer wall of the fixing frame is equipped with a control board, and the control board is electrically connected to the image recognition probe, the drive motor, and the No. 1 electromagnetic brake control module respectively.
[0014] As a preferred technical solution of the present invention: the outer wall of the driving gear and the outer wall of the driven gear are meshed with each other, and the outer wall diameter of the driving gear is larger than the outer wall diameter of the driven gear.
[0015] 1. The cable production line has a lower driving wheel arranged on the outer wall of the lower bracket. During the movement of the cable, the outer wall of the cable drives the driving wheel, causing the driving wheel to rotate. After the cable moves out of the cooling pool, the outer wall of the cable contacts with a plurality of auxiliary wheels in succession. At this time, the outer wall of the auxiliary wheel is locked by the electromagnetic brake, and the auxiliary wheel remains stationary. At this time, the wiping plate on the outer wall of the auxiliary wheel contacts with the outer wall of the cable, thereby wiping the outer wall of the cable under the action of the wiping plate, and wiping the outer wall of the cable under the action of a plurality of auxiliary wheels, thereby preventing a large amount of moisture from remaining on the outer wall of the cable after the cable moves out of the cooling pool.
[0016] 2. The cable production line uses a release tube and a collecting bin arranged in the inner cavity of the auxiliary wheel. When the image recognition probe finds a gap in the outer wall of the cable, the power of the transmission rod will be transmitted to the transmission wheel under the action of the lifting wheel, thereby controlling the auxiliary wheel to rotate half a circle, so that the outer wall of the repair plate fits the outer wall of the cable, and the molten rubber liquid in the inner cavity of the heating bin is released onto the outer wall of the repair plate under the action of the release tube of the collecting bin in the inner cavity of the auxiliary wheel, thereby repairing the cable. After the cable comes out of the inner cavity of the discharge barrel, if the insulation layer of the outer wall of the cable is damaged, it can be repaired under the action of the auxiliary wheel.
[0017] 3. The cable production line, through the driving rod arranged on the outer wall of the fixing frame and the driving gear arranged on the outer wall of the driving rod, can drive the driven gear under the action of the lower driving wheel and the driving gear when the lower driving wheel rotates, so that the driven gear rotates at a high speed, generates a large amount of wind force, and then releases the wind force to the outer wall of the cable through the air supply duct and the ventilation hole. When the cable is not repaired, the outer wall of the cable can be dried. When the cable is repaired, the rubber liquid applied to the repaired part can be quickly dried, so that it can be quickly cooled and formed. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0019] Figure 2 It is a schematic diagram of the structure of the extruder of the present invention;
[0020] Figure 3 This is a schematic diagram of the cooling pool structure of the present invention;
[0021] Figure 4 It is a schematic diagram of the structure of the fixing frame of the present invention;
[0022] Figure 5 This is a schematic diagram of the lower support structure of the present invention;
[0023] Figure 6 This is a schematic diagram of the structure of the first auxiliary wheel of the present invention;
[0024] Figure 7 This is a schematic diagram of the cross-sectional structure of the first auxiliary wheel of the present invention;
[0025] Figure 8 This is a schematic diagram of the upper bracket structure of the present invention;
[0026] Fig. 9 This is a schematic diagram of the driving gear structure of the present invention;
[0027] Fig.10 It is a schematic diagram of the air supply duct structure of the present invention.
[0028] In the figure: 1. Extruder; 2. Feed bin; 3. Discharge barrel; 4. Cooling tank; 5. Fixed frame; 6. Lower bracket; 7. Upper bracket; 8. Support plate; 9. Image recognition probe;
[0029] 601, lower driving wheel; 602, driving rod; 603, driving gear; 604, No. 1 driving rod; 605, No. 1 driving belt; 606, No. 2 driving rod; 607, No. 2 driving belt; 608, No. 1 driving wheel; 609, No. 1 auxiliary wheel; 6010, No. 1 electromagnetic brake; 6011, driving motor; 6012, driving screw; 6013, lifting wheel; 6014, No. 3 driving belt; 6015, No. 2 driving wheel; 6016, No. 2 auxiliary wheel; 6017, rotating rod; 6018, driven gear; 6019, fan blade; 6020, air supply duct; 6021, ventilation hole; 6022, auxiliary plate;
[0030] 6091, wiping plate; 6092, repairing plate; 6093, release tube; 6094, solenoid valve; 6095, collecting chamber; 6096, heating chamber; 6097, heating tube; 6098, sealing plug;
[0031] 701, upper driving wheel; 702, transmission rod No. 3; 703, transmission wheel No. 3; 704, auxiliary wheel No. 3; 705, auxiliary wheel No. 4; 706, transmission wheel No. 4; 707, electromagnetic brake No. 2. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0033] See also Figure 1-10 A cable production line includes an extruder 1, a lower silo 2 is installed on the top of the extruder 1, a discharge cylinder 3 is fixedly installed on the outer wall of the lower silo 2, a cooling pool 4 is installed on the outer side of the extruder 1, a fixing frame 5 is fixedly installed on the outer wall of the cooling pool 4, a lower bracket 6 is fixedly installed on the outer wall of the fixing frame 5, an upper bracket 7 is fixedly installed on the outer wall of the fixing frame 5, a support plate 8 is fixedly installed on the outer wall of the fixing frame 5, and an image recognition probe 9 is installed on the inner wall of the support plate 8.
[0034] In the above structure, an extruder 1 is set up, and a discharge barrel 3 is installed on the outer wall of the extruder 1, and materials are filled into the inner cavity of the extruder 1 through the lower hopper 2. Under the action of the extruder 1 and the discharge barrel 3, a layer of rubber insulation layer can be covered on the outer wall of the cable.
[0035] In a preferred embodiment: the outer wall of the lower bracket 6 is rotatably connected to the lower driving wheel 601, the outer wall of the lower driving wheel 601 is fixedly equipped with a driving rod 602, the outer wall of the driving rod 602 is fixedly equipped with a driving gear 603, the outer wall of the lower bracket 6 is rotatably connected to a No. 1 transmission rod 604, the outer wall of the No. 1 transmission rod 604 is rollingly connected to a No. 1 transmission belt 605, the outer wall of the lower bracket 6 is rotatably connected to a No. 2 transmission rod 606, the outer wall of the No. 2 transmission rod 606 is rollingly connected to a No. 2 transmission belt 607, the outer wall of the lower bracket 6 is rotatably connected to a No. 1 transmission wheel 608, the outer wall of the No. 1 transmission wheel 608 is fixedly equipped with an auxiliary wheel 609, and the outer wall of the lower bracket 6 is fixedly equipped with a No. 1 electromagnetic brake 6010.
[0036] In the above structure, through the lower driving wheel 601 set on the outer wall of the lower bracket 6, during the cable production process, the cable moves forward. At this time, the outer wall of the cable will generate friction with the outer wall of the lower driving wheel 601, thereby driving the lower driving wheel 601 to rotate, and under the action of the No. 1 transmission belt 605 and the No. 2 transmission belt 607, the No. 1 transmission rod 604 and the No. 2 transmission rod 606 are respectively driven to rotate, and then the No. 2 transmission rod 606, the No. 3 transmission belt 6014 and the lifting wheel 6013 cooperate to transmit the power to the outer wall of the No. 1 transmission wheel 608, so that the No. 1 transmission wheel 608 can rotate.
[0037] In a preferred embodiment: the outer wall of the lower bracket 6 is fixedly equipped with a No. 1 electromagnetic brake 6010, the outer wall of the lower bracket 6 is fixedly equipped with a drive motor 6011, the power output shaft of the drive motor 6011 is fixedly equipped with a drive screw 6012, the outer wall of the drive screw 6012 is threadedly connected with a lifting wheel 6013, the outer wall of the No. 2 transmission rod 606 is rollingly connected with a No. 3 transmission belt 6014, the outer wall of the lower bracket 6 is rotatably connected with a No. 2 transmission wheel 6015, the outer wall of the No. 2 transmission wheel 6015 is fixedly equipped with a No. 2 auxiliary wheel 6016, the outer wall of the fixed frame 5 is rotatably connected with a rotating rod 6017, the outer wall of the rotating rod 6017 is fixedly equipped with a driven gear 6018, the outer wall of the rotating rod 6017 is fixedly equipped with a fan blade 6019, the outer wall of the fixed frame 5 is fixedly equipped with an air supply duct 6020, the outer wall of the air supply duct 6020 is provided with a ventilation hole 6021, and the outer wall of the air supply duct 6020 is fixedly equipped with an auxiliary plate 6022.
[0038] In the above structure, by installing the air supply duct 6020 on the outer wall of the fixing frame 5 and the fan blades 6019 installed in the inner cavity of the air supply duct 6020, a certain wind force can be generated when the fan blades 6019 rotate, so that the generated wind force is transported under the action of the air supply duct 6020, and the wind force is transmitted to the outer wall of the cable through the ventilation holes 6021, thereby accelerating the drying of the outer wall of the cable.
[0039] In a preferred embodiment: a wiping plate 6091 is fixedly mounted on the outer wall of the No. 1 auxiliary wheel 609, a repairing plate 6092 is fixedly mounted on the outer wall of the No. 1 auxiliary wheel 609, a release tube 6093 is fixedly mounted on the inner cavity of the No. 1 auxiliary wheel 609, a collecting bin 6095 is fixedly mounted on the inner wall of the No. 1 auxiliary wheel 609, a solenoid valve 6094 is fixedly mounted on the outer wall of the collecting bin 6095, a heating bin 6096 is installed in the inner cavity of the No. 1 auxiliary wheel 609, a heating tube 6097 is installed at the bottom of the inner cavity of the heating bin 6096, and a sealing plug 6098 is movably sleeved on the outer wall of the No. 1 auxiliary wheel 609.
[0040] In the above structure, by means of the wiping plate 6091 and the repairing plate 6092 arranged on the outer wall of the No. 1 auxiliary wheel 609 and the No. 1 electromagnetic brake 6010 arranged on the outer wall of the No. 1 transmission wheel 608, the No. 1 transmission wheel 608 is locked under the action of the No. 1 electromagnetic brake 6010, so that the No. 1 transmission wheel 608 remains in a stationary state. At this time, when the cable is running forward, the outer wall of the cable will contact the wiping plate 6091. At this time, since the No. 1 auxiliary wheel 609 remains in a stationary state, the wiping plate 6091 can wipe the water attached to the outer wall of the cable, so that the moisture on the surface of the cable is wiped dry.
[0041] In a preferred embodiment: the outer wall of the upper bracket 7 is rotatably connected to the upper driving wheel 701, the outer wall of the upper bracket 7 is rotatably connected to the third transmission rod 702, the outer wall of the upper bracket 7 is rotatably connected to the third transmission wheel 703, the outer wall of the third transmission wheel 703 is fixedly equipped with a third auxiliary wheel 704, the outer wall of the upper bracket 7 is rotatably connected to the fourth transmission wheel 706, the outer wall of the fourth transmission wheel 706 is fixedly equipped with a fourth auxiliary wheel 705, and the outer wall of the upper bracket 7 is fixedly equipped with a No. 2 electromagnetic brake 707.
[0042] In the above structure, the upper driving wheel 701 is arranged on the outer wall of the upper bracket 7, so that the outer wall of the upper driving wheel 701 can also contact the outer wall of the cable during the movement of the cable, and the No. 3 transmission wheel 703 is locked under the action of the No. 2 electromagnetic brake 707 arranged on the outer wall of the No. 3 transmission wheel 703. At this time, the No. 3 transmission wheel 703 and the No. 3 auxiliary wheel 704 both remain stationary, so that the outer wall of the cable is wiped under the action of the No. 3 auxiliary wheel 704, so that after the cable passes through the inner cavity of the fixing frame 5, its outer wall can be ensured to remain dry.
[0043] In a preferred embodiment: the outer wall of the No. 1 transmission belt 605 away from the end of the No. 1 transmission rod 604 is rollingly connected to the outer wall of the lower drive wheel 601, the outer wall of the No. 2 transmission belt 607 away from the end of the No. 2 transmission rod 606 is rollingly connected to the outer wall of the lower drive wheel 601, and the No. 1 transmission belt 605 and the No. 2 transmission belt 607 are both made of natural rubber.
[0044] In the above structure, by means of the No. 1 transmission belt 605 and the No. 2 transmission belt 607 arranged on the outer wall of the lower driving wheel 601, the lower driving wheel 601 will rotate during the forward movement of the cable, thereby realizing the transmission of power to the lower driving wheel 601 under the action of the No. 1 transmission belt 605 and the No. 2 transmission belt 607, and the Shudie No. 1 transmission rod 604 and the No. 2 transmission rod 606 keep rotating synchronously with the lower driving wheel 601.
[0045] In a preferred embodiment: the outer wall of the No. 3 transmission belt 6014 away from one end of the No. 2 transmission rod 606 is rollingly connected to the outer wall of the No. 1 transmission wheel 608, a slide groove is provided on the outer wall of the lower bracket 6, a slider is installed on the outer wall of the lifting wheel 6013, and the inner wall shape of the slide groove matches the outer wall shape of the slider.
[0046] In the above structure, by setting the No. 3 transmission belt 6014 on the outer wall of the No. 2 transmission rod 606, when the outer wall of the lifting wheel 6013 does not contact the outer wall of the No. 3 transmission belt 6014, the No. 3 transmission belt 6014 remains in a loose state on the outer wall of the No. 2 transmission rod 606. At this time, the No. 3 transmission belt 6014 cannot play a transmission role. When it is necessary to drive the No. 1 transmission wheel 608 under the action of the No. 3 transmission belt 6014, it is only necessary to drive the rotation of the driving screw 6012 under the action of the driving motor 6011, so that in the process of the driving screw 6012 rotating and rising, the outer wall of the lifting wheel 6013 contacts the outer wall of the No. 3 transmission belt 6014, thereby tightening the outer wall of the No. 3 transmission belt 6014, so that the No. 3 transmission belt 6014 can transmit the power of the No. 2 transmission rod 606.
[0047] In a preferred embodiment: the inner wall of the lifting wheel 6013 is provided with an internal thread, the outer wall thread of the driving screw 6012 is meshed with the inner wall thread of the lifting wheel 6013, and the outer wall of the No. 1 electromagnetic brake 6010 is in contact with the outer wall of the No. 1 transmission wheel 608.
[0048] In the above structure, by means of a driving motor 6011 arranged on the outer wall of the lower bracket 6 and a driving screw 6012 arranged on the power output shaft of the driving motor 6011, during the rotation of the driving screw 6012, the lifting wheel 6013 can be driven, so that the lifting wheel 6013 can move along the outer wall of the driving screw 6012, so that during the rising process of the lifting wheel 6013, the outer wall of the lifting wheel 6013 is tightened by the No. 3 transmission belt 6014, so that the outer wall of the No. 3 transmission belt 6014 can better fit the outer wall of the No. 2 transmission rod 606 and the No. 1 transmission wheel 608, so that the No. 1 transmission wheel 608 can be rotated under the action of the No. 2 transmission rod 606 and the No. 3 transmission belt 6014, so that the No. 1 auxiliary wheel 609 rotates half a circle.
[0049] In a preferred embodiment: the outer wall of the solenoid valve 6094 is communicated with the inner cavity of the release tube 6093, the inner cavity of the collecting bin 6095 is communicated with the inner cavity of the heating tube 6097, the outer wall of the repair plate 6092 is provided with a release hole, and the release hole is communicated with the inner cavity of the release tube 6093, the inner cavity of the No. 1 auxiliary wheel 609 is equipped with a control module, the inner cavity of the collecting bin 6095 is equipped with a liquid pump, and the control module is respectively electrically connected to the solenoid valve 6094 and the liquid pump, and the heating tube 6097, the outer wall of the fixing frame 5 is equipped with a control board, and the control board is respectively electrically connected to the image recognition probe 9 and the drive motor 6011, and the No. 1 electromagnetic brake 6010 control module.
[0050] In the above structure, by connecting the inner cavity of the collecting chamber 6095 with the inner cavities of the No. 1 auxiliary wheel 609 and the heating chamber 6096, the melted rubber liquid in the heating chamber 6096 can be extracted under the action of the liquid pump in the inner cavity of the collecting chamber 6095, and released into the inner cavity of the release tube 6093 through the liquid pump and the collecting chamber 6095, and then released to the outer wall of the cable through the release tube 6093, thereby filling the gap on the outer wall of the cable.
[0051] In a preferred embodiment, the outer wall of the driving gear 603 meshes with the outer wall of the driven gear 6018 , and the diameter of the outer wall of the driving gear 603 is greater than the diameter of the outer wall of the driven gear 6018 .
[0052] In the above structure, through the driving rod 602 set on the outer wall of the lower driving wheel 601, and the driving gear 603 set on the outer wall of the driving rod 602, when the lower driving wheel 601 rotates, it will drive the driving gear 603, and then the driving gear 603 drives the driven gear 6018, so that the driven gear 6018 rotates at a high speed, and in the process of high-speed rotation of the driven gear 6018, the fan blade 6019 generates wind force, and releases the wind force to the outer wall of the cable through the air supply duct 6020 and the ventilation hole 6021. When the outer wall of the cable does not need to be repaired, the outer wall of the cable is dried. When the outer wall of the cable is repaired, the cooling of the rubber can be accelerated.
[0053] Working principle: during the use of the above-mentioned equipment, during the cable production process, the braided cable will enter the inner cavity of the discharge barrel 3, so that the discharge of the discharge barrel 3 is realized under the action of the extruder 1, so that the outer wall of the cable is wrapped with a layer of rubber insulation layer, and then the cable will enter the inner cavity of the cooling pool 4, and after being cooled by the cooling water in the inner cavity of the cooling pool 4, the cable will move out of the inner cavity of the cooling pool 4, and will pass between the support plates 8 on both sides, and the outer wall of the cable will be scanned and identified under the action of the image recognition probe 9. If the outer wall of the cable is flat and smooth, the cable will move backward normally. Under normal conditions, the No. 1 electromagnetic brake 6010 is in a locked state, so that the No. 1 auxiliary wheel 609, the No. 2 auxiliary wheel 6016, and the No. 4 auxiliary wheel 7 05. The third auxiliary wheel 704 is in a locked static state. At this time, the outer wall of the cable will contact the outer walls of the fourth auxiliary wheel 705, the second auxiliary wheel 6016, the first auxiliary wheel 609, and the third auxiliary wheel 704 in sequence, so as to wipe the residual moisture on the outer wall of the cable. In the process of the cable moving, the outer wall of the cable will drive the lower driving wheel 601, so that the lower driving wheel 601 rotates, thereby driving the rotation of the driving gear 603. In the process of rotation, the fan blade 6019 rotates in the inner cavity of the air supply duct 6020 to generate wind force, and release it to the outer wall of the cable through the ventilation hole 6021 to dry the outer wall of the cable. If the rubber insulation layer of the outer wall of the cable has a gap when the cable passes through the discharge barrel 3, the cable will When passing between the support plates 8 on both sides, the image recognition probe 9 will find a gap in the outer wall of the cable and identify the position of the gap. Then, the control panel will be used to release the lock of the No. 1 electromagnetic brake 6010, control the rotation of the drive motor 6011, so that the drive motor 6011 drives the drive screw 6012 to rotate, so that the lifting wheel 6013 supports the outer wall of the No. 3 transmission belt 6014, and then the No. 3 transmission belt 6014 is tightened, thereby transmitting power to the outer wall of the No. 1 transmission wheel 608, so that the No. 1 transmission wheel 608 and the No. 1 auxiliary wheel 609 rotate, and the start time of the drive motor 6011 is controlled by the controller so that the No. 1 auxiliary wheel 609 rotates exactly 180 degrees, and then The repair plate 6092 on the outer wall of the No. 1 auxiliary wheel 609 is attached to the outer wall of the cable. At this time, the time for the gap in the outer wall of the cable to reach the outer wall of the repair plate 6092 is determined according to the speed of the cable movement. When the gap on the outer wall of the cable moves to the outer wall of the repair plate 6092, the solenoid valve 6094 is opened first, and then the operation of the liquid pump in the collection bin 6095 at the corresponding position is controlled under the action of the control module in the inner cavity of the No. 1 auxiliary wheel 609, so that the molten rubber can enter the inner cavity of the release tube 6093 through the solenoid valve 6094, thereby releasing the molten rubber liquid onto the repair plate 6092 to achieve smearing on the gap. When the gap is below the cable, the gap in the outer wall of the cable will be filled through the No. 1 auxiliary wheel 609.When the gap is above the cable, the gap on the outer wall of the cable will be filled under the action of the fourth auxiliary wheel 705. After the filling is completed, the outer wall of the cable will pass through the outer wall of the air supply duct 6020, and then it can be dried by the wind force generated by the fan blades 6019, thereby cooling and forming the outer wall of the cable more quickly.
[0054] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cable production line, comprising an extruder (1), characterized in that: A lower material bin (2) is installed on the top of the extruder (1), a discharge barrel (3) is fixedly mounted on the outer wall of the lower material bin (2), a cooling pool (4) is installed on the outer side of the extruder (1), a fixing frame (5) is fixedly mounted on the outer wall of the cooling pool (4), a lower bracket (6) is fixedly mounted on the outer wall of the fixing frame (5), an upper bracket (7) is fixedly mounted on the outer wall of the fixing frame (5), a support plate (8) is fixedly mounted on the outer wall of the fixing frame (5), and an image recognition probe (9) is mounted on the inner wall of the support plate (8); The outer wall of the lower bracket (6) is rotatably connected to a lower driving wheel (601), the outer wall of the lower driving wheel (601) is fixedly equipped with a driving rod (602), the outer wall of the driving rod (602) is fixedly equipped with a driving gear (603), the outer wall of the lower bracket (6) is rotatably connected to a No. 1 transmission rod (604), the outer wall of the No. 1 transmission rod (604) is rollably connected to a No. 1 transmission belt (605), the outer wall of the lower bracket (6) is rotatably connected to a No. 2 transmission rod (606), the outer wall of the No. 2 transmission rod (606) is rollably connected to a No. 2 transmission belt (607), the outer wall of the lower bracket (6) is rotatably connected to a No. 1 transmission wheel (608), and the outer wall of the No. 1 transmission wheel (608) is fixedly equipped with a No. 1 auxiliary wheel (609); The outer wall of the lower bracket (6) is fixedly equipped with a No. 1 electromagnetic brake (6010), the outer wall of the lower bracket (6) is fixedly equipped with a driving motor (6011), the power output shaft of the driving motor (6011) is fixedly equipped with a driving screw (6012), the outer wall of the driving screw (6012) is threadedly connected to a lifting wheel (6013), the outer wall of the No. 2 transmission rod (606) is rollingly connected to a No. 3 transmission belt (6014), the outer wall of the lower bracket (6) is rotatably connected to a No. 2 transmission wheel (6015), the No. 2 transmission wheel (6016) is rotatingly connected to the outer wall of the lower bracket (6). The outer wall of the fixing frame (5) is fixedly equipped with a second auxiliary wheel (6016), the outer wall of the fixing frame (5) is rotatably connected with a rotating rod (6017), the outer wall of the rotating rod (6017) is fixedly equipped with a driven gear (6018), the outer wall of the rotating rod (6017) is fixedly equipped with a fan blade (6019), the outer wall of the fixing frame (5) is fixedly equipped with an air supply duct (6020), the outer wall of the air supply duct (6020) is provided with a ventilation hole (6021), and the outer wall of the air supply duct (6020) is fixedly equipped with an auxiliary plate (6022); The outer wall of the first auxiliary wheel (609) is fixedly equipped with a wiping plate (6091), the outer wall of the first auxiliary wheel (609) is fixedly equipped with a repairing plate (6092), the inner cavity of the first auxiliary wheel (609) is fixedly equipped with a release tube (6093), the inner wall of the first auxiliary wheel (609) is fixedly equipped with a collecting bin (6095), the outer wall of the collecting bin (6095) is fixedly equipped with a solenoid valve (6094), the inner cavity of the first auxiliary wheel (609) is equipped with a heating bin (6096), the bottom of the inner cavity of the heating bin (6096) is equipped with a heating tube (6097), and the outer wall of the first auxiliary wheel (609) is movably sleeved with a sealing plug (6098); The outer wall of the solenoid valve (6094) is in communication with the inner cavity of the release tube (6093); the outer wall of the repair plate (6092) is provided with a release hole, and the release hole is in communication with the inner cavity of the release tube (6093); the inner cavity of the first auxiliary wheel (609) is equipped with a control module; the inner cavity of the collection bin (6095) is equipped with a liquid pump, and the control module is electrically connected to the solenoid valve (6094), the liquid pump, and the heating tube (6097), respectively; the outer wall of the fixing frame (5) is equipped with a control board, and the control board is electrically connected to the image recognition probe (9), the drive motor (6011), and the control module of the first electromagnetic brake (6010), respectively.
2. A cable production line according to claim 1, characterized in that: The outer wall of the upper bracket (7) is rotatably connected to an upper driving wheel (701), the outer wall of the upper bracket (7) is rotatably connected to a third transmission rod (702), the outer wall of the upper bracket (7) is rotatably connected to a third transmission wheel (703), the outer wall of the third transmission wheel (703) is fixedly mounted with a third auxiliary wheel (704), the outer wall of the upper bracket (7) is rotatably connected to a fourth transmission wheel (706), the outer wall of the fourth transmission wheel (706) is fixedly mounted with a fourth auxiliary wheel (705), and the outer wall of the upper bracket (7) is fixedly mounted with a second electromagnetic brake (707).
3. A cable production line according to claim 2, characterized in that: The outer wall of the first transmission belt (605) at one end away from the first transmission rod (604) is rollingly connected to the outer wall of the lower driving wheel (601), and the outer wall of the second transmission belt (607) at one end away from the second transmission rod (606) is rollingly connected to the outer wall of the lower driving wheel (601), and the first transmission belt (605) and the second transmission belt (607) are both made of natural rubber.
4. A cable production line according to claim 3, characterized in that: The outer wall of the No. 3 transmission belt (6014) away from one end of the No. 2 transmission rod (606) is rollingly connected to the outer wall of the No. 1 transmission wheel (608), the outer wall of the lower bracket (6) is provided with a slide groove, and the outer wall of the lifting wheel (6013) is installed with a slider, and the inner wall shape of the slide groove matches the outer wall shape of the slider.
5. A cable production line according to claim 3, characterized in that: The inner wall of the lifting wheel (6013) is provided with an internal thread, the outer wall thread of the driving screw (6012) is meshed with the inner wall thread of the lifting wheel (6013), and the outer wall of the No. 1 electromagnetic brake (6010) is in contact with the outer wall of the No. 1 transmission wheel (608).
6. A cable production line according to claim 2, characterized in that: The outer wall of the driving gear (603) and the outer wall of the driven gear (6018) are meshed with each other, and the diameter of the outer wall of the driving gear (603) is greater than the diameter of the outer wall of the driven gear (6018).
Citation Information
Patent Citations
Extrusion molding production equipment and production method for special cable
CN118493823A