Crop straw processing device

By using crushing boxes and spraying pipe fittings in crop straw treatment equipment, the problem of insufficient straw corrosion efficiency in the prior art is solved, and efficient straw return to the field corrosion is achieved, which is suitable for high-frequency planting scenarios.

CN118947343BActive Publication Date: 2024-12-20ANHUI ACAD OF AGRI SCI ECONOMIC CROPS RES INST
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202411455378.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2024-12-20
Estimated Expiration
2044-10-18

AI Technical Summary

Technical Problem

The existing crop straw treatment devices cannot meet the needs of efficient planting within a short time interval, and the straw corrosion efficiency is insufficient.

Method used

A crop straw treatment device is designed, including a crushing box, spraying pipe fittings and liquid injection mechanism. The straw is broken through the crushing box and sprayed with straw fast-swallowing agent to improve the corrosion efficiency.

Benefits of technology

By breaking the straw and spraying fast-swallowing agent, the straw is significantly improved and is suitable for high-frequency planting needs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118947343B_ABST
    Figure CN118947343B_ABST
Patent Text Reader

Abstract

The present invention provides a crop straw processing device, which includes a crushing box; a top plate is arranged above the crushing box, and a lifting mechanism is arranged between the bottom surface of the top plate and the top surface of a flatbed car; a movable plate is connected to one side of the top plate through a linear moving mechanism, a harvesting blade is fixedly connected to the bottom of the movable plate, a loading trough is formed between the harvesting blade and the lower side of the movable plate, and a pushing mechanism is arranged in the loading trough; a spraying pipe is arranged inside the crushing box, and the spraying pipe is connected to a liquid injection mechanism, and the liquid injection mechanism has a liquid storage tank for containing a straw quick-corrosion agent. The crushing box is used to crush the crop straw, and the spraying pipe and the liquid injection mechanism are used to spray the crushed crop straw with a straw quick-corrosion agent, which greatly improves the efficiency of subsequent field decomposition.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of straw processing, and in particular to a crop straw processing device. Background Art

[0002] After crops are harvested, straw will be left on the ground, which is generally processed through crop straw processing equipment.

[0003] For example, in the existing patent document "CN117296559B A crop straw processing device", a shearing mechanism is provided, through which the part of the corn straw above the soil surface can be cut into multiple small segments; the above method cuts the corn straw into multiple small segments, although it increases the decomposition speed of the straw returned to the field to a certain extent, but the volume of the straw segments is still large due to the cutting treatment, and its decomposition efficiency is still insufficient. Under the planting technology such as greenhouse, crops can be planted multiple times a year, and the interval between adjacent planting times is short, but cutting the straw into small segments and returning it to the field cannot meet the above-mentioned efficient planting method. Summary of the invention

[0004] The present invention provides a crop straw processing device to solve the technical problem of how to quickly return the straw to the field for decomposition during two plantings at a short interval.

[0005] The present invention solves the above technical problems through the following technical solutions:

[0006] The present invention provides a crop straw processing device, comprising a crushing box; a flatbed truck is installed at the bottom of the crushing box, and a feeding port is arranged at the top of the crushing box; it also includes: a top plate, which is arranged above the crushing box, and a lifting mechanism is arranged between the bottom surface of the top plate and the top surface of the flatbed truck; a movable plate is connected to one side of the top plate through a linear moving mechanism, a harvesting knife plate is fixedly connected to the bottom of the movable plate, a loading trough is formed between the harvesting knife plate and the lower side of the movable plate, and a pushing mechanism is arranged in the loading trough; a spraying pipe fitting, which is arranged inside the crushing box, and the spraying pipe fitting is connected to a liquid injection mechanism, and the liquid injection mechanism has a liquid storage tank for containing a straw quick-corrosion agent.

[0007] In this technical solution, the crop straw is crushed by a crushing box, which greatly reduces the volume of the crop straw. The spraying pipe and injection mechanism are used to spray the crushed crop straw with a straw quick-corrosion agent, which greatly improves the efficiency of subsequent returning to the field for decomposition.

[0008] Preferably, the linear moving mechanism includes a strip cover, a screw, a nut, a movable seat and a second motor; one end of the strip cover is fixedly connected to the top surface of the top plate, and a second motor is fixedly installed on one end of the strip cover, a screw is fixedly connected to the output shaft end of the second motor, and the screw is rotatably installed in the strip cover, a guide groove is provided under the strip cover, the screw is threadedly connected to the nut, and the nut is fixedly connected to a movable seat, the movable seat is slidably connected to the guide groove, and connecting frames are provided on the front and rear sides of the strip cover, one end of the connecting frame is fixedly connected to an end of the strip cover away from the top plate, and the other end of the connecting frame is fixedly connected to the top plate.

[0009] In the technical solution, the linear moving mechanism is used to drive the movable plate and the harvesting blade to move closer to or away from the crushing box.

[0010] Preferably, an angle of 92°-95° ​​is formed between the lower side of the movable plate and the horizontal plane, the top of the movable plate is fixedly connected to the movable seat; and a ramp block is fixedly connected to the bottom of the harvesting blade plate.

[0011] In the present technical solution, an L-shaped groove structure, namely a loading trough, is formed between the movable plate and the harvesting blade to provide support for the harvested straw.

[0012] Preferably, a ramp frame is arranged between the crushing box and the harvesting blade, the ramp frame is fixedly connected to the flatbed truck and the side walls of the crushing box, a reinforcement support frame is fixedly installed inside the ramp frame, and the reinforcement support frame is fixedly connected to the top surface of the flatbed truck; a slope is arranged on the ramp frame, and the top side of the slope is aligned with the side opening opened on the top side of the crushing box; a slope is arranged on the end face of the slope block facing the ramp frame, and a plurality of balls are installed on the slope.

[0013] In the technical solution, the inclined plane block slides on the slope of the ramp frame through the balls on the inclined plane to climb up or down.

[0014] Preferably, the lifting mechanism includes a vertical rod, a reinforcement plate, a guide cylinder and a first spring; the top end of the vertical rod is fixedly connected to the bottom surface of the top plate, the guide cylinder is fixedly installed on the top surface of the flatbed truck, the vertical rod and the guide cylinder are cooperatively connected, a reinforcement plate is fixedly installed between the top end of the vertical rod and the top plate, a first spring is arranged above the guide cylinder, the two ends of the first spring are respectively fixedly connected to the bottom surface of the top plate and the top surface of the guide cylinder, and the first spring is sleeved on the vertical rod.

[0015] In the present technical solution, the lifting mechanism provides a vertical guiding function, wherein the first spring is used to provide a downward restoring force.

[0016] Preferably, the pushing mechanism comprises a pushing plate, an electric push rod and a connecting strip; the electric push rod is fixedly connected to the movable plate, the output shaft of the electric push rod is fixedly connected to the connecting strip, and the connecting strip is fixedly connected to the pushing plate.

[0017] In this technical solution, the pushing mechanism is used to push the straw out of the loading trough.

[0018] Preferably, two crushing rollers are rotatably installed inside the crushing box, a first motor is fixedly installed on the outer wall of the crushing box, the output shaft of the first motor is fixedly connected to the crushing rollers, a discharge port is provided at the bottom of the crushing box, and a sealing cover is provided below the discharge port.

[0019] In the present technical solution, the arrangement of the crushing roller and the first motor provides a crushing point for the material put into the crushing box.

[0020] Preferably, the spray pipe fitting is arranged below the crushing roller, and the spray pipe fitting comprises a main pipe body and a branch pipe body; the number of the branch pipe bodies is several, and the several branch pipe bodies are fixedly installed on the main pipe body at equal intervals, the branch pipe body is connected with the main pipe body, and a plurality of evenly distributed liquid outlets are fixedly installed at the bottom of the branch pipe body, and the liquid outlets are connected with the branch pipe body; the liquid injection mechanism comprises a suction cylinder, a movable rod, a three-way pipe, a first connecting pipe, a second connecting pipe, a first one-way valve, a second one-way valve and a piston disc; the suction cylinder is fixedly connected to the outer wall of the crushing box, and the suction cylinder A piston disk is connected inside, and the piston disk is fixedly connected to a movable rod, the top of the movable rod is fixedly connected to the bottom surface of the top plate, the bottom end of the suction cylinder is connected to one port of the three-way pipe, and the other two ports of the three-way pipe are respectively installed with a first one-way valve and a second one-way valve, the first one-way valve is connected to a first connecting pipe, and the first connecting pipe is connected to a liquid storage tank, the second one-way valve is connected to a second connecting pipe, and the second connecting pipe is connected to a main pipe body, the liquid storage tank is fixedly installed on a flatbed truck, and a liquid filling port is provided on the top of the liquid storage tank, and a sealing cover is provided on the liquid filling port.

[0021] In the technical solution, the spraying pipe and the injection mechanism are used to spray the straw quick-decomposition agent onto the crushed crop straw, which greatly improves the efficiency of subsequent returning to the field for decomposition.

[0022] Preferably, a side groove is provided on the box wall of the crushing box, and the connection between the second connecting pipe and the main pipe body passes through the side groove; a protective shell is fixedly installed on the outer wall of the crushing box, and a reciprocating drive mechanism is arranged in the protective shell; the reciprocating drive mechanism includes a connecting rod, a first bevel gear, a second bevel gear, a first rotating shaft, a first pulley, a transmission belt, a second rotating shaft, a contact plate, a second spring, a third rotating shaft, a cam and a second pulley; a guide hole connected to the side groove is provided on the box wall of the crushing box, and the connecting rod is connected with the guide hole in cooperation, one end of the connecting rod is fixedly connected to the main pipe body, and the other end of the connecting rod extends into the protective shell, and the connecting rod is fixedly connected with a connecting rod. The gear train is connected to the gear of the control gear of the control wheel, and the gear train is connected to the gear of the control wheel by the spring, and the gear train is connected to the gear of the control wheel by the spring.

[0023] In the technical solution, the reciprocating drive mechanism drives the spraying pipe to move back and forth, so as to improve the uniformity of the spraying of the straw quick-corrosion agent.

[0024] Furthermore, a straw processing method is provided, the processing method comprising the following steps:

[0025] Step 1: The whole device is moved by a flatbed vehicle so that the straw is located between the harvesting blade and the ramp frame, and the harvesting blade is driven to approach the ramp frame by a linear moving mechanism, so that the harvesting blade cuts off the lower part of the straw;

[0026] Step 2: After harvesting, the linear moving mechanism continues to drive the movable plate to push the harvested straw towards the crushing box, wherein the inclined surface block at the bottom of the harvesting blade slides on the slope through the ball bearings, and cooperates with the lifting action of the lifting mechanism to achieve climbing with the straw, and transport the straw to the side opening position at the upper opening of the crushing box;

[0027] Step 3, the straw is pushed into the opening of the crushing box by the pushing mechanism, and then the crushing roller is driven to rotate by the first motor to perform crushing processing by the crushing roller;

[0028] Step 4: During the crushing process, the linear moving mechanism drives the movable plate to reset, and at the same time, the straw quick-corrosion agent stored in the liquid storage tank is injected into the spray pipe through the liquid injection mechanism to provide the straw quick-corrosion agent for spraying after the crushing;

[0029] Step 5: Open the cover and discharge the processed straw fragments through the discharge port.

[0030] On the basis of being in accordance with the common sense in the art, the above-mentioned preferred conditions can be arbitrarily combined to obtain the preferred embodiments of the present invention.

[0031] The positive and progressive effects of the present invention are:

[0032] The crop straw processing device proposed above is provided with a linear moving mechanism, a lifting mechanism, a movable plate and a harvesting blade. The linear moving mechanism drives the harvesting blade to cut the crop straw. After cutting, the linear moving mechanism continues to drive the harvesting blade and the movable plate to move, carrying the harvested crop straw to the crushing box, and cooperates with the lifting mechanism to move the crop straw above the crushing box, and then the crop straw is pushed into the crushing box by the pushing mechanism to realize the function of automatically feeding the upper opening of the crushing box. At the same time, the lifting and lowering movement is carried out, and the inclined block at the bottom of the harvesting blade walks on the slope on the ramp frame to realize climbing and climbing, so that the lifting mechanism does not need to be provided with a power source, and only needs to provide vertical guidance; further, by the setting of the crushing roller and the first motor , can provide crushing treatment for the crop straw put into the crushing box, so that it is crushed into particles. Compared with the prior art, the volume of the straw is greatly reduced, ensuring the effect of returning to the field for decomposition; further, through the setting of the spraying pipe and the injection mechanism, the straw quick-decomposing agent stored in the storage tank is injected into the spraying pipe through the injection mechanism, and the spraying pipe provides the straw quick-decomposing agent to the crushed straw particles, so as to accelerate the efficiency of subsequent returning to the field for decomposition. At the same time, the injection mechanism is connected to the top plate. In the process of putting the crop straw into the crushing box, the top plate moves upward. After the input, under the resetting action of the movable plate and the harvesting knife plate, the movable plate is reset downward. The up and down movement of the above-mentioned activity provides drive for the injection mechanism, so that the injection mechanism does not need an additional power source to inject liquid into the spraying pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0034] Figure 2 It is a structural schematic diagram of the linear motion mechanism of the present invention.

[0035] Figure 3 It is a structural schematic diagram of the material pushing mechanism of the present invention.

[0036] Figure 4 It is an overall front view of the harvesting blade of the present invention moving onto a slope.

[0037] Figure 5 For the present invention Figure 4 Schematic diagram of the structure with the A part in the middle enlarged.

[0038] Figure 6It is a structural schematic diagram of the liquid injection mechanism and the spray pipe fitting of the present invention.

[0039] Figure 7 It is a schematic diagram of the structure inside the suction cylinder of the present invention.

[0040] Figure 8 It is a schematic diagram of the structure inside the crushing box of the present invention.

[0041] Fig. 9 It is a structural schematic diagram of the reciprocating drive mechanism of the present invention.

[0042] Fig.10 For the present invention Fig. 9 Schematic diagram of the structure with the B part enlarged.

[0043] Description of Reference Numerals

[0044] 1. Flatbed truck;

[0045] 2. Crushing box; 201. First motor; 202. Crushing roller; 203. Feeding port; 204. Cover; 205. Side slot; 206. Side port;

[0046] 3. Liquid injection mechanism; 301. Liquid storage tank; 302. Liquid filling port; 303. Sealing cover; 304. Suction cylinder; 305. Movable rod; 306. Three-way pipe; 307. First connecting pipe; 308. Second connecting pipe; 309. First one-way valve; 310. Second one-way valve; 311. Piston disc;

[0047] 4. Lifting mechanism; 401. Vertical rod; 402. Reinforcement plate; 403. Guide cylinder; 404. First spring;

[0048] 5. Top plate;

[0049] 6. Linear moving mechanism; 601. Strip cover; 602. Screw; 603. Nut; 604. Movable seat; 605. Second motor;

[0050] 7. Connecting frame;

[0051] 8. Movable board;

[0052] 9. Harvesting knife board;

[0053] 10. Inclined block; 1001. Ball bearing;

[0054] 11. Pushing mechanism; 1101. Pushing plate; 1102. Electric push rod; 1103. Connecting strip;

[0055] 12. ramp frame; 1201. slope; 1202. reinforcement support frame;

[0056] 13. Spray pipe fittings; 1301. Main pipe body; 1302. Branch pipe body; 1303. Liquid outlet;

[0057] 14. Reciprocating drive mechanism; 1401. Connecting rod; 1402. First bevel gear; 1403. Second bevel gear; 1404. First rotating shaft; 1405. First pulley; 1406. Transmission belt; 1407. Second rotating shaft; 1408. Contact plate; 1409. Second spring; 1410. Third rotating shaft; 1411. Cam; 1412. Second pulley;

[0058] 15. Protective case. DETAILED DESCRIPTION

[0059] The present invention is further described below by way of examples, but the present invention is not limited to the scope of the examples.

[0060] like Figure 1-Figure 10 As shown, the crop straw processing device includes a crushing box 2; a flatbed car 1 is installed at the bottom of the crushing box 2, and a feeding port is arranged at the top of the crushing box 2; it also includes: a top plate 5, the top plate 5 is arranged above the crushing box 2, and a lifting mechanism 4 is arranged between the bottom surface of the top plate 5 and the top surface of the flatbed car 1; one side of the top plate 5 is connected to a movable plate 8 through a linear moving mechanism 6, and a harvesting knife plate 9 is fixedly connected to the bottom of the movable plate 8, a loading trough is formed between the harvesting knife plate 9 and the lower side of the movable plate 8, and a pushing mechanism 11 is arranged in the loading trough; a spraying pipe 13, the spraying pipe 13 is arranged inside the crushing box 2, and the spraying pipe 13 is connected to a liquid injection mechanism 3, and the liquid injection mechanism 3 has a liquid storage tank 301 for containing a straw quick-corrosion agent.

[0061] like Figure 1-Figure 2 As shown, the linear moving mechanism 6 includes a strip cover 601, a screw 602, a nut 603, a movable seat 604 and a second motor 605; one end of the strip cover 601 is fixedly connected to the top surface of the top plate 5, and the second motor 605 is fixedly installed on one end of the strip cover 601, the output shaft end of the second motor 605 is fixedly connected to the screw 602, and the screw 602 is rotatably installed in the strip cover 601, and a guide groove is opened at the bottom of the strip cover 601, the screw 602 is threadedly connected to the nut 603, and the nut 603 is fixedly connected to the movable seat 604, and the movable seat 604 is slidably connected to the guide groove, and connecting frames 7 are provided on the front and rear sides of the strip cover 601, one end of the connecting frame 7 is fixedly connected to the end of the strip cover 601 away from the top plate 5, and the other end of the connecting frame 7 is fixedly connected to the top plate 5.

[0062] The linear moving mechanism 6 is used to drive the movable plate 8 and the harvesting blade 9 to move closer to or away from the crushing box 2; the linear moving mechanism 6 specifically operates as follows: the second motor 605 drives the screw 602 to rotate, and the nut 603 is guided by the movable seat 604 and the guide groove to make the nut 603 and the movable seat 604 move left and right, thereby driving the movable plate 8 and the harvesting blade 9 to move left and right.

[0063] The second motor 605 is preferably a servo motor.

[0064] When harvesting straw, at the beginning, the movable plate 8 and the harvesting blade 9 are in a state away from the crushing box 2, such as Figure 1 As shown, the harvesting blade 9 has a gap on the side facing the crushing box 2. The entire device is moved by the flatbed truck 1 so that the straw to be harvested is located in the gap on the side of the harvesting blade 9. Then the movable plate 8 and the harvesting blade 9 are driven by the linear moving mechanism 6 to approach the crushing box 2, and the harvesting blade 9 cuts off the bottom end of the straw.

[0065] During the cutting process, the straw can be pushed manually by an external rod tool to assist in pouring the straw into the loading trough.

[0066] like Figure 1-Figure 5 As shown, there is an angle of 92°-95° ​​between the lower side of the movable plate 8 and the horizontal plane, and the top of the movable plate 8 is fixedly connected to the movable seat 604; and a slope block 10 is fixedly connected to the bottom of the harvesting blade plate 9.

[0067] A ramp frame 12 is arranged between the crushing box 2 and the harvesting blade 9, and the ramp frame 12 is fixedly connected to the side walls of the flatbed truck 1 and the crushing box 2. A reinforcement support frame 1202 is fixedly installed inside the ramp frame 12, and the reinforcement support frame 1202 is fixedly connected to the top surface of the flatbed truck 1; a slope 1201 is arranged on the ramp frame 12, and the top side of the slope 1201 is aligned with the side opening 206 opened on the top side of the crushing box 2; a slope block 10 is provided with a slope on the end face facing the ramp frame 12, and a plurality of balls 1001 are installed on the slope.

[0068] After the straw is harvested and collected in the loading trough, the inclined surface of the inclined plane block 10 approaches the lower side of the slope 1201 until the ball 1001 fits with the slope 1201; subsequently, the linear moving mechanism 6 drives the movable plate 8 and the harvesting knife to approach the crushing box 2, and the ball 1001 slides and moves on the slope 1201 to climb, and the inclined plane block 10, the harvesting knife plate 9, the movable plate 8, the linear moving mechanism 6 and the top plate 5 go up together until the inclined plane block 10 moves to the upper side of the slope 1201 and the joint with the side opening 206.

[0069] The above design is used to transport the harvested straw to the top opening of the crushing box 2, thereby realizing the lateral transportation and lifting of the straw.

[0070] like Figure 3 As shown, the pushing mechanism 11 includes a pushing plate 1101 , an electric push rod 1102 and a connecting strip 1103 ; the electric push rod 1102 is fixedly connected to the movable plate 8 , the output shaft of the electric push rod 1102 is fixedly connected to the connecting strip 1103 , and the connecting strip 1103 is fixedly connected to the pushing plate 1101 .

[0071] After the harvested straw is transported, the electric push rod 1102 is extended, and the push plate 1101 is driven by the connecting bar 1103 to push the harvested straw out of the loading trough and into the opening above the crushing box 2.

[0072] Then the linear moving mechanism 6 drives the movable plate 8 and the harvesting blade 9 away from the crushing box 2 to reset, wherein the ball 1001 on the inclined plane block 10 moves downhill on the slope 1201, so that the inclined plane block 10, the harvesting blade 9, the movable plate 8, the linear moving mechanism 6 and the top plate 5 are reset downward together to restore to the state as shown in FIG. Figure 1 Status shown.

[0073] like Figure 6 As shown, the lifting mechanism 4 includes a vertical rod 401, a reinforcement plate 402, a guide cylinder 403 and a first spring 404; the top end of the vertical rod 401 is fixedly connected to the bottom surface of the top plate 5, the guide cylinder 403 is fixedly installed on the top surface of the flatbed vehicle 1, the vertical rod 401 and the guide cylinder 403 are cooperatively connected, a reinforcement plate 402 is fixedly installed between the top end of the vertical rod 401 and the top plate 5, a first spring 404 is arranged above the guide cylinder 403, the two ends of the first spring 404 are respectively fixedly connected to the bottom surface of the top plate 5 and the top surface of the guide cylinder 403, and the first spring 404 is sleeved on the vertical rod 401.

[0074] During the vertical movement of the inclined block 10, the harvesting blade 9, the movable plate 8, the linear moving mechanism 6 and the top plate 5, the vertical rod 401 moves up and down with the movable plate 8, and the vertical rod 401 slides with the guide cylinder 403 to provide guidance. At the same time, when the movable plate 8 moves upward, the first spring 404 is stretched, and when it moves downward, the first spring 404 provides a downward pulling force.

[0075] like Figure 5 As shown, two crushing rollers 202 are rotatably installed inside the crushing box 2, a first motor 201 is fixedly installed on the outer wall of the crushing box 2, the output shaft of the first motor 201 is fixedly connected to the crushing rollers 202, a discharge port 203 is provided at the bottom of the crushing box 2, and a cover 204 is provided below the discharge port 203.

[0076] The harvested straw is put into the crushing box 2, and the crushing roller 202 is driven to rotate by the first motor 201, and the crushing roller 202 is used for crushing.

[0077] like Figure 6-Figure 8 As shown, the spray pipe 13 is arranged below the crushing roller 202, and the spray pipe 13 includes a main body 1301 and a branch body 1302; the number of the branch bodies 1302 is several, and the several branch bodies 1302 are fixedly installed on the main body 1301 at equal intervals, the branch bodies 1302 are connected with the main body 1301, and the bottom of the branch body 1302 is fixedly installed with a plurality of evenly distributed liquid outlets 1303, and the liquid outlets 1303 are connected with the branch bodies 1302; the injection mechanism 3 includes a suction cylinder 304, a movable rod 305, a three-way pipe 306, a first connecting pipe 307, a second connecting pipe 308, a first one-way valve 309, a second one-way valve 310 and a piston disc 311; the suction cylinder 304 is fixedly connected to the outer wall of the crushing box 2, and the A piston disk 311 is connected in the suction cylinder 304, and the piston disk 311 is fixedly connected to a movable rod 305. The top of the movable rod 305 is fixedly connected to the bottom surface of the top plate 5. The bottom end of the suction cylinder 304 is connected to one end of a three-way pipe 306, and the other two ends of the three-way pipe 306 are respectively installed with a first one-way valve 309 and a second one-way valve 310. The first one-way valve 309 is connected to a first connecting pipe 307, and the first connecting pipe 307 is connected to the liquid storage tank 301. The second one-way valve 310 is connected to a second connecting pipe 308, and the second connecting pipe 308 is connected to the main pipe 1301. The liquid storage tank 301 is fixedly installed on the flatbed truck 1, and a liquid filling port 302 is provided on the top of the liquid storage tank 301, and a sealing cover 303 is provided on the liquid filling port 302.

[0078] The crushed straw falls down, passes through the spraying pipe 13, and falls into the bottom of the crushing box 2, and is sprayed with the straw quick-corrosion agent through the injection mechanism 3 and the spraying pipe 13.

[0079] The specific operation of the injection mechanism 3 and the spray pipe 13 is as follows: when the top plate 5 moves upward, that is, when the harvested straw is transported to the top opening of the crushing box 2, the movable rod 305 in the injection mechanism 3 moves upward with the top plate 5, and the movable rod 305 drives the piston plate 311 to move upward in the suction cylinder 304, so that the bottom end of the suction cylinder 304 is sucked, and the straw quick-corrosion agent in the liquid storage tank 301 passes through the first connecting pipe 307, the first one-way valve 309 and the three-way pipe 306 and enters the suction cylinder 304; after the straw is put in and crushed, the top plate 5 moves downward at the same time, that is, the inclined block 10, the harvesting knife plate 9, the movable plate 8, the linear moving mechanism 6 and the top plate 5 are reset together to return to the state as shown in the figure. Figure 1In the position shown, the movable rod 305 moves downward together with the top plate 5, and the movable rod 305 drives the piston disc 311 to squeeze the straw quick-corrosion agent into the suction cylinder 304. The straw quick-corrosion agent passes through the three-way pipe 306, the second one-way valve 310 and the second connecting pipe 308, and is injected into the main body 1301 of the spray pipe 13, and then is diverted to several branch bodies 1302, and then discharged from the liquid outlet 1303, so as to spray the straw quick-corrosion agent on the crushed straw.

[0080] The second connecting pipe 308 is a soft pipe, while the main pipe body 1301 and the branch pipe body 1302 are both hard pipes.

[0081] Among them, straw quick-rotting agent, also known as straw decaying agent, is rich in microbial flora that can decompose cellulose, hemicellulose, lignin and other biological organic matter. It can quickly decompose organic waste such as crop straw, making the organic matter and elements such as phosphorus and potassium contained in the straw become nutrients needed by plants.

[0082] Furthermore, if Figure 9-10As shown, a side groove 205 is opened on the wall of the crushing box 2, and the connection between the second connecting pipe 308 and the main body 1301 passes through the side groove 205. A protective shell 15 is fixedly installed on the outer wall of the crushing box 2, and a reciprocating drive mechanism 14 is arranged in the protective shell 15; the reciprocating drive mechanism 14 includes a connecting rod 1401, a first bevel gear 1402, a second bevel gear 1403, a first rotating shaft 1404, a first pulley 1405, and a transmission belt 140 6. A second rotating shaft 1407, a contact plate 1408, a second spring 1409, a third rotating shaft 1410, a cam 1411 and a second pulley 1412; a guide hole communicating with the side groove 205 is provided on the wall of the crushing box 2, the connecting rod 1401 is matched and connected with the guide hole, one end of the connecting rod 1401 is fixedly connected to the main pipe body 1301, the other end of the connecting rod 1401 extends into the protective shell 15, and the connecting rod 1401 is fixedly connected with the contact plate 1408, The first rotating shaft 1404, the second rotating shaft 1407 and the third rotating shaft 1410 are rotatably installed in the protective shell 15. One end of the second rotating shaft 1407 is fixedly connected to the end of a crushing roller 202. The second rotating shaft 1407 is fixedly connected to the first bevel gear 1402. The first bevel gear 1402 is meshed with the second bevel gear 1403. The second bevel gear 1403 is fixedly connected to the first rotating shaft 1404. The first pulley 1405 is fixedly connected to the first rotating shaft 1404. On the shaft 1404, the second pulley 1412 is fixedly connected to the third rotating shaft 1410, and a transmission belt 1406 is wound between the first pulley 1405 and the second pulley 1412. A cam 1411 is fixedly installed on the third rotating shaft 1410, and the cam 1411 is in contact with the contact plate 1408. A second spring 1409 is sleeved on the connecting rod 1401, and the contact plate 1408 is elastically connected to the inner wall of the protective shell 15 through the second spring 1409.

[0083] When the spraying pipe 13 sprays the straw quick-corrosion agent, the reciprocating driving mechanism 14 drives the spraying pipe 13 to move back and forth, wherein the reciprocating movement direction is consistent with the spacing direction of the branch pipe bodies 1302 .

[0084] The reciprocating drive mechanism 14 operates specifically as follows: the second rotating shaft 1407 rotates together with the crushing roller 202, and the first rotating shaft 1404 is rotated through the meshing transmission of the first bevel gear 1402 and the second bevel gear 1403, and the third rotating shaft 1410 is rotated through the transmission of the first pulley 1405, the second pulley 1412 and the transmission belt 1406. The cam 1411 on the third rotating shaft 1410 rotates together with the third rotating shaft 1410, and the cam 1411 squeezes and pushes the contact plate 1408, and the elastic force of the second spring 1409 is cooperated to make the contact plate 1408 and the connecting rod 1401 move together under the guidance provided by the guide hole, and the connecting rod 1401 drives the spray pipe 13 to realize the driving of the spray pipe 13.

[0085] The connecting rod 1401 is preferably a non-round rod.

[0086] Furthermore, a power supply and a control box can be installed in the empty space on the outer wall of the crushing box 2. The power supply is used to power the entire device, and the controller in the control box is used to control the entire device. This is a prior art and will not be described in detail.

[0087] A straw processing method, the processing method comprising the following steps:

[0088] Step 1: The whole device is moved by the flatbed vehicle 1, so that the straw is located between the harvesting blade 9 and the ramp frame 12, and the harvesting blade 9 is driven to approach the ramp frame 12 by the linear moving mechanism 6, and the harvesting blade 9 cuts off the lower part of the straw;

[0089] Step 2: After harvesting, the linear moving mechanism 6 continues to drive the movable plate 8 to push the harvested straw toward the crushing box 2, wherein the inclined surface block 10 at the bottom of the harvesting blade 9 slides on the slope 1201 through the ball 1001, and cooperates with the lifting action of the lifting mechanism 4 to achieve climbing with the straw, and transport the straw to the side opening 206 at the upper opening of the crushing box 2;

[0090] Step 3: Push the straw into the opening of the crushing box 2 through the pushing mechanism 11, and then drive the crushing roller 202 to rotate through the first motor 201, and crush the straw through the crushing roller 202;

[0091] Step 4: During the crushing process, the linear moving mechanism 6 drives the movable plate 8 to reset, and at the same time, the straw quick-corrosion agent stored in the liquid storage tank 301 is injected into the spray pipe 13 through the liquid injection mechanism 3, so as to provide the straw quick-corrosion agent for spraying after the crushing;

[0092] Step 5: Open the cover 204 and discharge the processed straw fragments through the discharge port 203.

[0093] The present invention is not limited to the above-mentioned embodiments. Any changes in shape or structure are within the protection scope of the present invention. The protection scope of the present invention is defined by the attached claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications are within the protection scope of the present invention.

Claims

1. A crop straw processing device, comprising a crushing box (2); a flatbed vehicle (1) is installed at the bottom of the crushing box (2), and a feed inlet is provided at the top of the crushing box (2); characterized in that: Also includes: A top plate (5), the top plate (5) being arranged above the crushing box (2), and a lifting mechanism (4) being arranged between the bottom surface of the top plate (5) and the top surface of the flatbed vehicle (1); a movable plate (8) being connected to one side of the top plate (5) via a linear moving mechanism (6), a harvesting blade (9) being fixedly connected to the bottom of the movable plate (8), a loading trough being formed between the harvesting blade (9) and the lower side of the movable plate (8), and a pushing mechanism (11) being arranged in the loading trough; A spray pipe (13), the spray pipe (13) being arranged inside the crushing box (2), and the spray pipe (13) being connected to a liquid injection mechanism (3), the liquid injection mechanism (3) having a liquid storage tank (301) containing a straw quick-corrosion agent inside; A slope block (10) is fixedly connected to the bottom of the harvesting blade (9); a ramp frame (12) is arranged between the crushing box (2) and the harvesting blade (9); the ramp frame (12) is fixedly connected to the side walls of the flatbed vehicle (1) and the crushing box (2); a reinforcement support frame (1202) is fixedly installed inside the ramp frame (12); the reinforcement support frame (1202) is fixedly connected to the top surface of the flatbed vehicle (1); a slope (1201) is arranged on the ramp frame (12); the top side of the slope (1201) is aligned with a side opening (206) opened on the top side of the crushing box (2); a slope is arranged on the end surface of the slope block (10) facing the ramp frame (12), and a plurality of balls (1001) are installed on the slope; The entire device is moved by a flatbed vehicle (1) so that the straw is located between the harvesting blade (9) and the ramp frame (12), and the harvesting blade (9) is driven by a linear moving mechanism (6) to approach the ramp frame (12), so that the harvesting blade (9) cuts off the lower part of the straw; after harvesting, the linear moving mechanism (6) continues to drive the movable plate (8) to push the harvested straw toward the crushing box (2), wherein the inclined surface block (10) at the bottom of the harvesting blade (9) slides on the slope (1201) through the ball bearing (1001), and cooperates with the lifting action of the lifting mechanism (4) to achieve the purpose of carrying the straw to climb, and transporting the straw to the side opening (206) at the upper opening of the crushing box (2); and the straw is pushed into the opening of the crushing box (2) by the pushing mechanism (11).

2. The crop straw processing device according to claim 1, characterized in that: The linear motion mechanism (6) comprises a strip cover (601), a screw (602), a nut (603), a movable seat (604) and a second motor (605); one end of the strip cover (601) is fixedly connected to the top surface of the top plate (5); the second motor (605) is fixedly installed on one end of the strip cover (601); the output shaft end of the second motor (605) is fixedly connected to the screw (602), and the screw (602) is rotatably installed in the strip cover (601). A guide groove is provided at the bottom of the strip cover (601), the screw rod (602) is threadedly connected to the nut (603), and the nut (603) is fixedly connected to a movable seat (604), and the movable seat (604) is slidably connected to the guide groove. Connecting frames (7) are provided on both the front and rear sides of the strip cover (601), one end of the connecting frame (7) is fixedly connected to an end of the strip cover (601) away from the top plate (5), and the other end of the connecting frame (7) is fixedly connected to the top plate (5).

3. The crop straw processing device according to claim 2, characterized in that: An included angle of 92°-95° ​​is formed between the lower side of the movable plate (8) and the horizontal plane, and the top of the movable plate (8) is fixedly connected to the movable seat (604).

4. The crop straw processing device according to claim 1, characterized in that: The lifting mechanism (4) comprises a vertical rod (401), a reinforcement plate (402), a guide cylinder (403) and a first spring (404); the top end of the vertical rod (401) is fixedly connected to the bottom surface of the top plate (5); the guide cylinder (403) is fixedly installed on the top surface of the flatbed vehicle (1); the vertical rod (401) and the guide cylinder (403) are cooperatively connected; the reinforcement plate (402) is fixedly installed between the top end of the vertical rod (401) and the top plate (5); a first spring (404) is arranged above the guide cylinder (403); two ends of the first spring (404) are respectively fixedly connected to the bottom surface of the top plate (5) and the top surface of the guide cylinder (403); and the first spring (404) is sleeved on the vertical rod (401).

5. The crop straw processing device according to claim 1, characterized in that: The material pushing mechanism (11) comprises a pushing plate (1101), an electric push rod (1102) and a connecting strip (1103); the electric push rod (1102) is fixedly connected to the movable plate (8), the output shaft of the electric push rod (1102) is fixedly connected to the connecting strip (1103), and the connecting strip (1103) is fixedly connected to the pushing plate (1101).

6. The crop straw processing device according to claim 1, characterized in that: Two crushing rollers (202) are rotatably mounted inside the crushing box (2), a first motor (201) is fixedly mounted on the outer wall of the crushing box (2), an output shaft of the first motor (201) is fixedly connected to the crushing rollers (202), a discharge port (203) is arranged at the bottom of the crushing box (2), and a sealing cover (204) is arranged below the discharge port (203).

7. The crop straw processing device according to claim 6, characterized in that: The spray pipe (13) is arranged below the crushing roller (202), and comprises a main pipe body (1301) and a branch pipe body (1302); the branch pipe bodies (1302) are multiple in number, and the multiple branch pipe bodies (1302) are fixedly installed on the main pipe body (1301) at equal intervals, the branch pipe bodies (1302) are connected to the main pipe body (1301), and the bottom of the branch pipe body (1302) is fixedly installed with multiple equal The liquid outlets (1303) are evenly distributed, and the liquid outlets (1303) are connected to the branch pipe body (1302); the liquid injection mechanism (3) comprises a suction cylinder (304), a movable rod (305), a three-way pipe (306), a first connecting pipe (307), a second connecting pipe (308), a first non-return valve (309), a second non-return valve (310) and a piston disc (311); the suction cylinder (304) is fixedly connected to the outer wall of the crushing box (2); the suction cylinder (304) is fixedly connected to the outer wall of the crushing box (2); A piston disc (311) is connected in cooperation with the suction cylinder (304), and a movable rod (305) is fixedly connected to the piston disc (311). The top end of the movable rod (305) is fixedly connected to the bottom surface of the top plate (5). The bottom end of the suction cylinder (304) is connected to one end of a three-way pipe (306), and the other two ends of the three-way pipe (306) are respectively installed with a first one-way valve (309) and a second one-way valve (310). The first one-way valve (309) is connected to the second one-way valve (310). A connecting pipe (307), wherein the first connecting pipe (307) is connected to a liquid storage tank (301), the second one-way valve (310) is connected to a second connecting pipe (308), the second connecting pipe (308) is connected to a main pipe (1301), the liquid storage tank (301) is fixedly mounted on a flatbed vehicle (1), and a liquid filling port (302) is provided at the top of the liquid storage tank (301), and a sealing cover (303) is provided on the liquid filling port (302).

8. The crop straw processing device according to claim 7, characterized in that: The crushing box (2) has a side groove (205) on its wall, and the connection between the second connecting pipe (308) and the main pipe body (1301) passes through the side groove (205). A protective shell (15) is fixedly mounted on the outer wall of the crushing box (2), and a reciprocating drive mechanism (14) is arranged inside the protective shell (15). The reciprocating drive mechanism (14) comprises a connecting rod (1401), a first bevel gear (1402), a second bevel gear (1403), a first rotating shaft (1404), a first pulley (1405), and a transmission belt (1406). ), a second rotating shaft (1407), a contact plate (1408), a second spring (1409), a third rotating shaft (1410), a cam (1411) and a second pulley (1412); a guide hole communicating with the side groove (205) is provided on the wall of the crushing box (2); the connecting rod (1401) is connected to the guide hole in cooperation with the connecting rod (1401); one end of the connecting rod (1401) is fixedly connected to the main pipe body (1301); the other end of the connecting rod (1401) extends into the protective shell (15); and the connecting rod (1401) is fixedly connected to the contact plate (1408). A first rotating shaft (1404), a second rotating shaft (1407) and a third rotating shaft (1410) are rotatably mounted in the protective shell (15); one end of the second rotating shaft (1407) is fixedly connected to the end of a crushing roller (202); the second rotating shaft (1407) is fixedly connected to the first bevel gear (1402); the first bevel gear (1402) is meshedly connected to the second bevel gear (1403); the second bevel gear (1403) is fixedly connected to the first rotating shaft (1404); the first pulley (1405) is fixedly connected to the first rotating shaft (1404), the second pulley (1412) is fixedly connected to the third rotating shaft (1410), a transmission belt (1406) is wound between the first pulley (1405) and the second pulley (1412), a cam (1411) is fixedly mounted on the third rotating shaft (1410), and the cam (1411) is in contact with the contact plate (1408), a second spring (1409) is sleeved on the connecting rod (1401), and the contact plate (1408) is elastically connected to the inner wall of the protective shell (15) through the second spring (1409).

Citation Information

Cited By

  • Double-shaft cutting, kneading and crushing device for high-fiber straw treatment

    CN120153870A