A steel structure positioning welding device
By designing a steel structure positioning welding device, the coordinated work of transmission components, clamping rotary lifting components, limit flip pushing components and rotary welding components is solved, and efficient and accurate automated welding is achieved.
Patent Information
- Application Number
- CN202411436772.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2044-10-15
AI Technical Summary
During the welding process of steel structures, when manually moving steel components to the beam steel for welding, it is necessary to frequently align the welding position, which increases the welding time and the complexity of manual operation.
A steel structure positioning welding device is designed, including transmission components, clamping rotary lifting components, limit flip pushing components and rotary welding components. Through the coordinated work of these components, automatic positioning, flip and welding of steel components is realized.
It improves the accuracy and welding quality of welding points, reduces the time and complexity of manual operation, realizes automatic welding, and improves welding efficiency.
Smart Images

Figure CN118951518B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel structure processing, in particular to a steel structure positioning welding device. Background Art
[0002] Steel structure is a structure made of steel materials. It is one of the main types of building structures. The structure is mainly composed of beams, steel columns, steel trusses and other components made of steel and steel plates, and adopts rust removal and rust prevention processes such as silanization, pure manganese phosphating, water washing and drying, and galvanizing. The components or parts are usually connected by welds, bolts or rivets, and are widely used in large factories, venues, super high-rise buildings and other fields.
[0003] The invention patent with publication number CN117415556B discloses a positioning device for welding of green building steel structures. Through the annular groove set on the lower side of the annular telescopic rod, the annular telescopic rod is pushed by an electric push rod, and the annular telescopic rod drives the slider to move in the annular groove, so that the annular telescopic rod moves in an arc shape, thereby realizing the transmission positioning of the hollow circular tube.
[0004] During the welding process of steel structures, the steel components need to be moved to the beam steel for welding. Generally, manual movement is used, but the welding position is fixed and needs to be aligned after each movement. The manual alignment operation increases the welding time. Summary of the invention
[0005] The object of the present invention is to provide a steel structure positioning welding device to solve the problems mentioned in the above background technology.
[0006] The present invention can be implemented through the following technical scheme: a steel structure positioning welding device, including a processing chamber installed on the top surface of a base, a transmission component 1 for conveying beam steel is arranged on one side of the processing chamber, and a transmission component 2 for conveying steel components is arranged on the front side of the processing chamber, a limited flipping and pushing component for clamping the steel components is arranged on the side close to the transmission component 2 inside the processing chamber, and a clamping, rotating and lifting component for positioning the beam steel is arranged on the side close to the transmission component 1 inside the processing chamber, a rotating welding component for welding the connection part between the flipped steel component and the positioned beam steel is arranged inside the processing chamber, and an adjustment component for adapting to beam steels of different widths is arranged inside the transmission component 1.
[0007] A further technical improvement of the present invention lies in that the clamping, rotating and lifting assembly includes a transfer plate arranged on the notch on the top surface of the base, a plurality of supporting rollers are installed on the top surface of the transfer plate, and two tilting platforms are arranged inside the transfer plate, each of the tilting platforms is abutted against an inclined block on the inclined surface, a T-shaped driving member is elastically installed on the bottom of the inclined block, and a pressure plate that slides on the upper limit position on the top surface of the transfer plate is installed on the top surface of the inclined block, the insertion end of the driving member extends to the interior of the inclined block and is sleeved with an elastic member 2, a through groove for the driving member to pass horizontally is provided on the inclined surface of each tilting platform, and a screw rod 2 driven by a dual-axis motor is installed below the tilting platform, and the outer surface of the screw rod 2 is threadedly sleeved with the driving member.
[0008] A further technical improvement of the present invention is that the clamping, rotating and lifting assembly also includes a bracket seat arranged below the notch of the transfer plate, a rotating cylinder is installed on the upper surface of the bracket seat, a hydraulic cylinder is installed on the driving end of the rotating cylinder, and a pushing end of the hydraulic cylinder is fixed to the bottom surface of the transfer plate.
[0009] A further technical improvement of the present invention is that the limit flip pushing assembly includes a rotating plate rotatably arranged on a boss on the top surface of the base, a bonding plate is fixed to the upper surface of the rotating plate, an electric push rod 2 and an electric push rod 3 are respectively arranged inside the bonding plate, the pushing end of the electric push rod 2 is fixedly connected to an electric clamp for clamping a steel component, and the pushing end of the electric push rod 3 is fixedly connected to a stopper for limiting the end of the steel component.
[0010] A further technical improvement of the present invention is that a conveyor belt 2 for conveying welded beam steel is arranged at the rear side of the bottom of the base, and the upper surface of the conveyor belt 2 is flush with the height of the outer surface of the top of the supporting roller.
[0011] A further technical improvement of the present invention is that: the transmission component 1 includes a U-shaped carrier frame, a conveyor belt 1 is installed inside the carrier frame, and limit rods are arranged at both ends of the carrier frame and on one side adjacent to the conveyor belt 1, and the outer surface of the conveyor belt 1 is sleeved with two frame plates that slide with the limit rods;
[0012] The adjustment assembly comprises a screw rod 1 which is rotatably mounted on the support frame and is used to drive the two frame plates to move simultaneously in opposite directions. The adjustment seats on the tops of the two frame plates are threadedly connected with the screw rod 1.
[0013] A further technical improvement of the present invention lies in that: a plurality of auxiliary wheels driven by auxiliary beam steel are rotatably installed on the inner side surface of the frame plate, and a worm is rotatably installed inside the frame plate, the lower end of the worm is meshed with a worm wheel, and a servo motor is installed on the end of the worm and extends to the outer surface of the frame plate, and a plurality of cams 1 and cam 2 are fixedly sleeved on the outer surface of the shaft rod fixedly connected in the middle of the worm wheel, and the cams 1 and 2 are arranged at intervals, and the position of the cam 2 coincides with that of the cam 1 after rotation, and the bottom of the cam 1 abuts against a transverse wheel that is in rolling contact with the conveyor belt 1, and the bottom of the cam 2 abuts against a longitudinal wheel.
[0014] A further technical improvement of the present invention is that a plurality of track grooves are provided on the inner wall surface of the frame plate, a slider which slides with the track groove is provided on the surface of the support connecting the transverse wheel and the longitudinal wheel, and an elastic member is installed between the slider and the track groove.
[0015] A further technical improvement of the present invention is that the rotary welding assembly includes an electric push rod slidably installed on the top surface of the inner cavity of the processing chamber through a linear guide rail, the pushing end of the electric push rod is fixedly connected to an upper plate, a hollow plate frame is connected to the bottom of the upper plate, and one side of the hollow plate frame is provided with a broken groove for vertically passing through the electric clamp, the lower surface of the upper plate is meshed with a driven gear through a main gear driven by a servo motor, the outside of the driven gear is meshed with a gear ring fixedly connected to the lower surface of the upper plate, and a welding gun facing the connection between the steel structure and the beam steel is installed at the bottom end of the middle shaft of the driven gear.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. In the present invention, the beam steel is transported to the top of the transfer plate via a transmission component at a certain point, and the steel component is positioned and transported by the second transmission component to the limit flip push component for fixing, and then after being flipped 90 degrees clockwise, the steel component is flipped and rotated to a vertical state. At this time, the lower surface of the steel component is horizontally fitted with the upper surface of the beam steel, and then the steel component is horizontally pushed by the limit flip push component to translate it, and it is moved to the welding position, fixed point welding, and then the connection part of the beam steel and the steel component is welded by uniform welding after the rotary welding component rotates one circle. Since the beam steel and the steel component are in a clamped state during welding, the accuracy of the welding point is improved, thereby improving the welding quality;
[0018] 2. The beam steel is placed on the transmission component 1 for positioning and conveying, and arrives at the inner cavity of the processing room with the transmission of the supporting roller. The driving member starts to slide through the rotation of the screw rod 2. The two driving members simultaneously drive the inclined block to slide toward the middle of the inclined table, and the driving member passes through the groove to ensure the smooth sliding of the inclined block. Since the slope surface of the inclined table abuts against the inclined block, the elastic member 2 begins to compress at this time, and the pressure plate slides toward the middle direction on the surface of the transfer plate. The height of the pressure plate during sliding rises and is higher than the upper surface height of the supporting roller. The beam steel is clamped and fixed by the pressure plates on both sides of the end to ensure its welding stability with the steel structure.
[0019] 3. In order to adapt to the welding of beams of different widths, the distance between the two frame plates is adjusted. First, the servo motor drives the worm to rotate, and the shaft on the worm wheel rotates together, pushing the cam 2 to the initial cam 1 position. At this time, the longitudinal wheel contacts the surface of the conveyor belt 1 and is used for the longitudinal sliding of the frame plate. After adjusting the distance between the two frame plates, the servo motor continues to rotate to restore the cam 1 to the initial height. At this time, the transverse wheel contacts the surface of the conveyor belt 1, reducing the friction between the frame plate and the conveyor belt 1, and realizing the use of two functions;
[0020] 4. After the steel component is flipped and pushed to the welding position of the beam steel, the electric push rod pushes the upper plate and the hollow plate frame downward synchronously. After the broken groove passes through the outside of the electric clamp, the driven gear rotates evenly around the main gear. In this process, the welding gun welds the connection between the steel component and the beam steel to realize the welding work of the beam steel and the steel component. Fixed-point automatic welding is highly efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0022] Figure 1 It is a schematic diagram of the external structure of the present invention;
[0023] Figure 2 For the present invention Figure 1 A partial enlarged view of the middle A;
[0024] Figure 3 It is a schematic diagram of the installation structure of the worm and the worm wheel of the present invention;
[0025] Figure 4 It is a schematic diagram of the structural connection between the cam 1 and the cam 2 of the present invention;
[0026] Figure 5 It is a schematic diagram of the structural connection between the cam 1 and the transverse wheel of the present invention;
[0027] Figure 6 It is a cross-sectional view of the internal structure of the processing chamber of the present invention;
[0028] Figure 7 It is a schematic diagram of the installation structure of the transfer plate and the rotating plate of the present invention;
[0029] Figure 8 It is a schematic diagram of the three-dimensional structure of the inclined block and the inclined platform of the present invention;
[0030] Fig. 9 It is a structural cross-sectional view of the hollow plate frame of the present invention.
[0031] In the figure: 1. base; 2. processing chamber; 3. carrier; 4. conveyor belt 1; 5. limit rod; 6. frame plate; 7. auxiliary wheel; 8. servo motor; 9. worm; 10. worm wheel; 11. tilting table; 12. cam 1; 13. cam 2; 14. transverse wheel; 15. longitudinal wheel; 16. elastic member 1; 17. transfer plate; 18. supporting roller; 19. pressure plate; 20. electric push rod 1; 21. upper plate; 22. hollow plate frame; 23. welding gun; 24. slot; 25. hydraulic cylinder; 26. rotating cylinder; 27. rotating plate; 28. bonding plate; 29. electric push rod 2; 30. electric clamp; 31. electric push rod 3; 32. block; 33. screw 2; 34. driving member; 35. inclined block; 36. elastic member 2. DETAILED DESCRIPTION
[0032] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.
[0033] See also Figure 1-Figure 9As shown, a steel structure positioning welding device comprises a base 1, a processing chamber 2 is installed on the top surface of the base 1, a transmission component 1 for conveying beam steel is arranged on one side of the processing chamber 2, and a transmission component 2 for conveying steel components is arranged on the front side of the processing chamber 2, a limited flipping and pushing component for clamping the steel components is arranged on the side close to the transmission component 2 inside the processing chamber 2, and a clamping, rotating and lifting component for positioning the beam steel is arranged on the side close to the transmission component 1 inside the processing chamber 2, a rotating welding component for welding the connecting part between the flipped steel component and the positioned beam steel is arranged inside the processing chamber 2, and an adjusting component adapted to beam steels of different widths is arranged inside the transmission component 1. In use, the distance of the adjusting component is changed according to the width of the beam steel so that the beam steel can be moved through the transmission component 1. The transport component 1 is positioned and transported to the clamping and rotating lifting component for clamping and fixing. In this process, the end of the beam steel contacts the inner wall surface of the processing chamber 2. The steel component is then positioned and transported by the transport component 2 to the limit flipping and pushing component for fixing. After that, it is flipped 90 degrees clockwise and rotated to a vertical state. At this time, the lower surface of the steel component is horizontally fitted with the upper surface of the beam steel. After that, the steel component is horizontally pushed by the limit flipping and pushing component to translate the steel component and move it to the welding position for fixed-point welding. After that, the rotary welding component is rotated one circle for uniform welding, and the connection between the beam steel and the steel component is welded. Since the beam steel and the steel component are in a clamped state during welding, the accuracy of the welding point is improved, thereby improving the welding quality.
[0034] See also Figure 6As shown, the clamping rotation lifting assembly includes a transfer plate 17 arranged on the notch on the top surface of the base 1, a plurality of supporting rollers 18 are installed on the top surface of the transfer plate 17, and two tilting platforms 11 are arranged inside the transfer plate 17, and a driving motor is installed on the supporting roller 18 in the middle position, and an inclined block 35 is abutted on the inclined surface of each tilting platform 11, and a driving member 34 of a T-shaped structure is elastically installed at the bottom of the inclined block 35, and a pressing plate 19 for sliding on the upper limit of the top surface of the transfer plate 17 is installed on the top surface of the inclined block 35, and the pressing plate 19 is arranged at the end of the transfer plate 17, and the insertion end of the driving member 34 extends to the inside of the inclined block 35 and is sleeved with an elastic member 2 36, and a through groove 24 for the driving member 34 to pass horizontally is provided on the inclined surface of each tilting platform 11, and a screw rod 2 driven by a dual-axis motor is installed below the tilting platform 11. 33, the outer surface of the screw rod 33 is threadedly connected with the driving member 34, the beam steel is first transported by the transmission component 1 and reaches the inner cavity of the processing chamber 2 with the transmission of the supporting roller 18. When the end of the beam steel fits the inner wall surface of the processing chamber 2, the driving member 34 starts to slide through the rotation of the screw rod 33. At this time, the two driving members 34 simultaneously drive the inclined block 35 to slide toward the middle of the tilting table 11, and the driving member 34 passes through the through groove 24 to ensure the smooth sliding of the inclined block 35. Due to the contact between the slope surface of the tilting table 11 and the inclined block 35, the elastic member 2 36 begins to compress at this time. After the pressure plate 19 slides on the surface of the transfer plate 17, the height rises and is higher than the upper surface height of the supporting roller 18. The beam steel is clamped and fixed by the pressure plates 19 on both sides of the end to ensure its welding stability with the steel structure.
[0035] See also Figure 6 As shown, the clamping rotating lifting assembly also includes a bracket seat arranged below the notch of the transfer plate 17, a rotating cylinder 26 is installed on the upper surface of the bracket seat, a hydraulic cylinder 25 is installed on the driving end of the rotating cylinder 26, and the pushing end of the hydraulic cylinder 25 is fixed to the bottom surface of the transfer plate 17; a conveyor belt 2 for conveying the welded beam steel is arranged at the rear side of the bottom of the base 1, and the upper surface of the conveyor belt 2 is flush with the height of the top outer surface of the supporting roller 18;
[0036] When welding is completed, the hydraulic cylinder 25 pushes the transfer plate 17 downward, and then the rotary cylinder 26 rotates 90 degrees, so that the upper surface of the supporting roller 18 is flush and parallel to the height of the conveyor belt 2. The welded workpiece is transferred to the conveyor belt 2 for transportation by driving the supporting roller 18 in the middle position.
[0037] See also Figure 7As shown, the limit flip push assembly includes a rotating plate 27 rotatably arranged on the top boss of the base 1, a bonding plate 28 is fixed on the upper surface of the rotating plate 27, and an electric push rod 29 and an electric push rod 31 are respectively arranged inside the bonding plate 28. The push end of the electric push rod 29 is fixedly connected to an electric clamp 30 for clamping the steel member, and the push end of the electric push rod 31 is fixedly connected to a stopper 32 for limiting the end of the steel member. In the initial state, the stopper 32 is exposed on the upper surface of the bonding plate 28, and the steel member passes through the positioning of the transmission assembly 2. After being transported, it passes through the middle of the electric clamp 30 and is blocked by the end of the steel component by the block 32. Then the electric clamp 30 clamps the steel component, the electric push rod 31 is powered off and pushes the block 32 to slide into the interior of the bonding plate 28, and then the rotating plate 27 is turned 90 degrees clockwise to change the steel component from a horizontal state to a vertical state. At this time, the bottom surface of the steel component is in contact with the upper surface of the beam steel, and then the electric push rod 29 is extended and pushes the electric clamp 30 and the steel component to slide to the welding position, which is convenient for subsequent fixed-point welding.
[0038] See also Figure 1 and Figure 2 As shown, the transmission component 1 includes a U-shaped carrier frame 3, a conveyor belt 1 4 is installed inside the carrier frame 3, and limit rods 5 are arranged at both ends of the carrier frame 3 and on one side adjacent to the conveyor belt 1 4, and two frame plates 6 that slide with the limit rods 5 are sleeved on the outer surface of the conveyor belt 1 4;
[0039] The adjustment assembly includes a screw rod 1 which is rotatably mounted on the carrier 3 and is used to drive the two frame plates 6 to move simultaneously in opposite directions. The adjustment seats at the top of the two frame plates 6 are threadedly connected to the screw rod 1. During use, the frame plates 6 on both sides are driven to move simultaneously toward the middle of the conveyor belt 4 by turning the screw rod 1, thereby changing the distance between the two frame plates 6, thereby adapting to the conveying and welding work of beams of different widths.
[0040] See also Figure 3 , Figure 4 and Figure 5 As shown, a plurality of auxiliary wheels 7 for assisting the transmission of the beam steel are rotatably installed on the inner side surface of the frame plate 6, and the auxiliary wheels 7 are in contact with the side surface of the beam steel to assist the transportation of the beam steel. A worm 9 is rotatably installed inside the frame plate 6, and a worm wheel 10 is meshed at the lower end of the worm 9, and a servo motor 8 is installed at the end of the worm 9 and extends to the outer surface of the frame plate 6. A plurality of cams 12 and cams 2 13 are respectively fixedly sleeved on the outer surface of the shaft rod fixedly connected in the middle of the worm wheel 10, and the cams 12 and cams 2 13 are arranged at intervals, and the cams 2 13 coincide with the position of the cams 12 after rotating 90 degrees, and the bottom of the cams 12 abuts against the transverse wheels 14 that are in rolling contact with the conveyor belt 1 4, and the bottom of the cams 2 13 abuts against the longitudinal wheels 15;
[0041] The inner wall surface of the frame plate 6 is provided with a plurality of track grooves, and the surface of the support connected with the transverse wheel 14 and the longitudinal wheel 15 is provided with a slider that slides with the track groove, and an elastic member 16 is installed between the slider and the track groove. When the transverse wheel 14 and the longitudinal wheel 15 are respectively subjected to the extrusion external force of the cam 12 and the cam 2 13, the elastic member 16 will be elastically stretched, and the elastic member 16 will be elastically reset after the external force disappears;
[0042] The frame plate 6 is sleeved on the outside of the conveyor belt 4. Since the frame plate 6 is fixed to the adjustment seat, the frame plate 6 is driven to move through the adjustment seat. When adjusting the distance between the two frame plates 6, the servo motor 8 first drives the worm 9 to rotate 90 degrees. Due to the helical shape of the worm 9, it meshes with the tooth surface of the worm wheel 10 to produce a transmission effect, thereby driving the worm wheel 10 to rotate. Due to the helical shape of the tooth surface of the worm wheel 10, the worm 9 cannot be reversely transmitted, forming a self-locking. The shaft on the worm wheel 10 rotates 90 degrees together, pushing the cam 13 to rotate to the initial position of the cam 12, and the initial cam 12 is located at the position of the cam 13. At this time, the longitudinal wheel 15 contacts the surface of the conveyor belt 4 and is used for the longitudinal sliding of the frame plate 6. After adjusting the distance of the frame plate 6 according to the predetermined width of the beam steel, the servo motor 8 continues to rotate 90 degrees to restore the cam 12 to its initial height. Figure 4 As shown, at this time, the transverse wheel 14 contacts the surface of the conveyor belt 4, reducing the friction between the frame plate 6 and the conveyor belt 4, thereby realizing the use of two functions, while the longitudinal wheel 15 is hidden in the frame plate 6.
[0043] See also Figure 6 As shown, the rotary welding assembly includes an electric push rod 20 slidably mounted on the top surface of the inner cavity of the processing chamber 2 through a linear guide rail, the pushing end of the electric push rod 20 is fixedly connected to an upper plate 21, a hollow plate frame 22 is connected below the upper plate 21, and a side of the hollow plate frame 22 is provided with a broken groove for vertically passing the electric clamp 30, the lower surface of the upper plate 21 is meshed with a driven gear through a main gear driven by a servo motor, and the outer part of the driven gear is meshed with a gear ring fixedly connected to the lower surface of the upper plate 21, and A welding gun 23 is installed at the bottom end of the middle shaft of the moving gear, facing the connection part between the steel component and the beam steel. When the steel component is flipped and pushed to the welding position of the beam steel, the electric push rod 20 pushes the upper plate 21 and the hollow plate frame 22 downward synchronously. After the broken groove passes through the outside of the electric clamp 30, the driven gear rotates evenly around the main gear for one circle. In this process, the welding gun 23 welds the connection part between the steel component and the beam steel, realizing the welding work of the beam steel and the steel component. Fixed-point automatic welding is highly efficient.
[0044] When the present invention is used, in order to adapt to the welding of beam steels of different widths, the distance between the two frame plates 6 is adjusted. First, the servo motor 8 drives the worm 9 to rotate 90 degrees, and the shaft on the worm wheel 10 rotates 90 degrees together, pushing the cam 2 13 to rotate to the initial position of the cam 12. At this time, the longitudinal wheel 15 contacts the surface of the conveyor belt 1 4 and is used for the longitudinal sliding of the frame plate 6. After adjusting the distance between the two frame plates 6, the servo motor 8 continues to rotate 90 degrees, so that the cam 12 returns to the initial height. At this time, the transverse wheel 14 contacts the surface of the conveyor belt 1 4, reducing the friction between the frame plate 6 and the conveyor belt 1 4, and realizing the use of two functions;
[0045] The beam steel is placed on the transmission component 1 for positioning and conveying, and arrives at the inner cavity of the processing chamber 2 with the transmission of the supporting roller 18. The driving member 34 starts to slide through the rotation of the screw rod 2 33. The two driving members 34 simultaneously drive the inclined block 35 to slide toward the middle of the tilting table 11, and the driving member 34 passes through the through groove 24 to ensure the smooth sliding of the inclined block 35. Since the slope surface of the tilting table 11 abuts against the inclined block 35, the elastic member 2 36 begins to compress at this time, and the pressure plate 19 slides in a limited position toward the middle direction on the surface of the transfer plate 17. The height of the pressure plate 19 during the sliding rises and is higher than the upper surface height of the supporting roller 18. The beam steel is clamped and fixed by the pressure plates 19 on both sides of the end to ensure its welding stability with the steel member.
[0046] The steel component is positioned and transported by the transmission component 2 to the limit flip push component for fixing. Then, it is flipped 90 degrees clockwise and rotated to a vertical state. At this time, the lower surface of the steel component is horizontally fitted with the upper surface of the beam steel. Then, the steel component is horizontally pushed by the limit flip push component to move it to the welding position for fixed-point welding. After that, the connection between the beam steel and the steel component is welded evenly by rotating the rotating welding component for one circle. Since the beam steel and the steel component are in a clamped state during welding, the accuracy of the welding point is improved, thereby improving the welding quality.
[0047] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A steel structure positioning welding device, comprising a processing chamber (2) mounted on the top surface of a base (1), characterized in that: A transmission component 1 for conveying the steel beam is arranged on one side of the processing chamber (2), and a transmission component 2 for conveying the steel member is arranged on the front side of the processing chamber (2); a limit flip push component for clamping the steel member is arranged on the side of the processing chamber (2) close to the transmission component 2, and a clamping rotation lifting component for positioning the steel beam is arranged on the side of the processing chamber (2) close to the transmission component 1; a rotation welding component for welding the connection between the turned steel member and the positioned steel beam is arranged inside the processing chamber (2); and an adjustment component for adapting to steel beams of different widths is arranged inside the transmission component 1; The clamping, rotating and lifting assembly comprises a transfer plate (17) arranged on the notch on the top surface of the base (1), a plurality of supporting rollers (18) are installed on the top surface of the transfer plate (17), and two tilting platforms (11) are arranged inside the transfer plate (17), the slope surface of each tilting platform (11) is abutted against an inclined block (35), a driving member (34) of a T-shaped structure is elastically installed at the bottom of the inclined block (35), and a pressing plate (19) is installed on the top surface of the inclined block (35) and is limitedly slidable on the top surface of the transfer plate (17), the insertion end of the driving member (34) extends into the interior of the inclined block (35) and is sleeved with a second elastic member (36), and a through groove (24) for the driving member (34) to pass horizontally is provided on the slope surface of each tilting platform (11), and a second screw (33) driven by a dual-axis motor is installed below the tilting platform (11), and the outer surface of the second screw (33) is threadedly sleeved with the driving member (34); The clamping, rotating and lifting assembly further comprises a support seat arranged below the notch of the transfer plate (17), a rotating cylinder (26) being mounted on the upper surface of the support seat, a hydraulic cylinder (25) being mounted on the driving end of the rotating cylinder (26), and a pushing end of the hydraulic cylinder (25) being fixed to the bottom surface of the transfer plate (17).
2. A steel structure positioning welding device according to claim 1, characterized in that: The position-limiting flipping and pushing assembly comprises a rotating plate (27) rotatably arranged on a boss on the top surface of the base (1); a bonding plate (28) is fixed to the upper surface of the rotating plate (27); a second electric push rod (29) and a third electric push rod (31) are respectively arranged inside the bonding plate (28); a pushing end of the second electric push rod (29) is fixedly connected to an electric clamp (30) for clamping a steel member; and a pushing end of the third electric push rod (31) is fixedly connected to a stopper (32) for limiting the position of the end of the steel member.
3. A steel structure positioning welding device according to claim 1, characterized in that: A second conveyor belt for conveying welded beam steel is arranged at the rear side of the bottom of the base (1), and the upper surface of the second conveyor belt is flush with the height of the top outer surface of the supporting roller (18).
4. A steel structure positioning welding device according to claim 1, characterized in that: The transmission component 1 comprises a U-shaped support frame (3), a conveyor belt 1 (4) is installed inside the support frame (3), and limit rods (5) are arranged at both ends of the support frame (3) and on one side adjacent to the conveyor belt 1 (4), and the outer surface of the conveyor belt 1 (4) is sleeved with two frame plates (6) that slide in a limited manner with the limit rods (5); The adjustment assembly comprises a screw rod 1 which is rotatably mounted on the support frame (3) and is used to drive the two frame plates (6) to move simultaneously in opposite directions; the adjustment seats on the tops of the two frame plates (6) are threadedly connected to the screw rod 1.
5. A steel structure positioning welding device according to claim 4, characterized in that: A plurality of auxiliary wheels (7) driven by auxiliary beam steel are rotatably mounted on the inner side surface of the frame plate (6), and a worm (9) is rotatably mounted inside the frame plate (6). A worm wheel (10) is meshed at the lower end of the worm (9), and a servo motor (8) is mounted at the end of the worm (9) and extending to the outer surface of the frame plate (6). A plurality of cams 1 (12) and cams 2 (13) are respectively fixedly sleeved on the outer surface of a shaft fixedly connected to the middle of the worm wheel (10). The cams 1 (12) and cams 2 (13) are arranged at intervals, and the cams 2 (13) overlap with the position of the cams 1 (12) after rotating 90 degrees. The bottom of the cams 1 (12) abuts against a transverse wheel (14) in rolling contact with the conveyor belt 1 (4), and the bottom of the cams 2 (13) abuts against a longitudinal wheel (15).
6. A steel structure positioning welding device according to claim 5, characterized in that: The inner wall surface of the frame plate (6) is provided with a plurality of track grooves, and the surface of the support connecting the transverse wheel (14) and the longitudinal wheel (15) is provided with a slider that slidably cooperates with the track grooves, and an elastic member (16) is installed between the slider and the track groove.
7. A steel structure positioning welding device according to claim 1, characterized in that: The rotary welding assembly comprises an electric push rod (20) slidably mounted on the top surface of the inner cavity of the processing chamber (2) via a linear guide rail, the pushing end of the electric push rod (20) is fixedly connected to an upper plate (21), a hollow plate frame (22) is connected below the upper plate (21), and a side of the hollow plate frame (22) is provided with a broken groove for vertically passing the electric clamp (30), the lower surface of the upper plate (21) is meshed with a driven gear through a main gear driven by a servo motor, the outer part of the driven gear is meshed with a gear ring fixedly connected to the lower surface of the upper plate (21), and a welding gun (23) facing the connection part between the steel component and the beam steel is installed at the bottom end of the middle shaft of the driven gear.
Citation Information
Patent Citations
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