Rail traction motor casting shell anti-deformation processing clamp and use method thereof
By designing clamps for components such as electric telescopic rods and synthetic rubber clamps, the problem of deformation caused by improper clamping force during the processing of track traction motor casting housings was solved, achieving uniform clamping and flexible adjustment, thus improving processing accuracy and production efficiency.
Patent Information
- Application Number
- CN202411372361.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2044-09-29
AI Technical Summary
During the machining of the casting housing of the track traction motor, excessive clamping force can cause local deformation, while insufficient clamping force can cause the housing to move or vibrate, affecting machining accuracy and stability.
A clamping device is designed, comprising an electric telescopic rod, a synthetic rubber clamping plate, a second spring, and a lever connecting piece. Through an elastic torque and force adjustment mechanism, it achieves uniform clamping and flexible adjustment, preventing deformation and improving stability.
It ensures a uniform distribution of clamping force, avoids deformation caused by excessive local pressure, improves machining accuracy and production efficiency, reduces labor intensity, and enhances the versatility and adaptability of the fixture.
Smart Images

Figure CN118952087B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of clamps, in particular to a rail traction motor casting machine shell anti-deformation machining clamp and its use method. BACKGROUND
[0002] The rail traction motor casting machine shell anti-deformation machining clamp is a highly specialized tooling equipment, which integrates a precise clamping mechanism and a stable support structure, aiming to ensure the precise positioning and stable fixation of the rail traction motor casting machine shell during machining, effectively preventing the shell deformation caused by material removal, cutting force action or temperature changes, etc., thereby guaranteeing the machining precision, improving product quality and production efficiency. The design of this clamp fully considers the complex geometry and high precision requirements of the shell, and it is an indispensable important auxiliary tool in the motor manufacturing field.
[0003] The rail traction motor casting machine shell, also known as the machine base or shell, is a key component in the rail traction motor, which is usually cast from high-quality ductile cast iron and other materials, with sufficient mechanical strength and rigidity, used to fix and support other internal components of the motor, such as the stator core, etc.
[0004] Clamping force plays a crucial role in preventing the deformation of the rail traction motor casting machine shell during machining. Specifically, applying appropriate clamping force is necessary to ensure the stability of the shell during machining. However, the control of this force needs to be extremely precise. If the clamping force is too large, the shell may deform due to excessive local pressure, compromising its geometric accuracy. Conversely, if the clamping force is too small, the shell cannot be firmly fixed, making it prone to movement or vibration during machining, which can also lead to machining errors or shell deformation. Therefore, a rail traction motor casting machine shell anti-deformation machining clamp and its use method are proposed to address the above problems. SUMMARY
[0005] The present application aims to provide a rail traction motor casting machine shell anti-deformation machining clamp and its use method to solve the problem of shell deformation caused by excessive local pressure due to excessive clamping force, which compromises its geometric accuracy, or the problem of shell movement or vibration during machining due to insufficient clamping force, which also leads to machining errors or shell deformation.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical solutions:
[0007] A rail traction motor casting shell anti-deformation processing clamp and its using method, including motor casting shell body and drive assembly, drive assembly inside fixedly connected with swing arm assembly, swing arm assembly one side fixedly connected with stable shell assembly, stable shell assembly inside rotationally connected with clamping adjustment assembly, drive assembly includes machine box shell, machine box shell inside is equipped with movable recess, machine box shell movable recess one side fixedly connected with electric telescopic rod, electric telescopic rod top fixedly connected with notch cone, machine box shell inside is equipped with arm groove, machine box shell top fixedly connected with operating table, swing arm assembly includes fixed arm support, fixed arm support inside is equipped with shaft rotation recess, fixed arm support shaft rotation recess inside fixedly connected with shaft rotation roller, shaft rotation roller outside fixedly connected with first clockwork spring, shaft rotation roller outside fixedly connected with zigzag clamping arm, zigzag clamping arm inside rotationally connected with gyro wheel, zigzag clamping arm top fixedly connected with fixed spring plate, fixed spring plate one side fixedly connected with straight line spring, fixed spring plate one side fixedly connected with inner hole ear seat, stable shell assembly includes fixed shaft ear seat, fixed shaft ear seat inside fixedly connected with shaft column rod, fixed shaft ear seat one side fixedly connected with connecting plate, connecting plate rear end fixedly connected with inner groove spring shell, inner groove spring shell top fixedly connected with adjustment convex shell, adjustment convex shell inside fixedly connected with spring telescopic rod, spring telescopic rod one side fixedly connected with one-way tooth sliding plate, one-way tooth sliding plate one side fixedly connected with operating pull rod, inner groove spring shell inside is equipped with outlet groove, clamping adjustment assembly includes synthetic rubber clamping plate, synthetic rubber clamping plate one side fixedly connected with second clockwork spring, second clockwork spring inside fixedly connected with vertical rotation column, vertical rotation column top fixedly connected with ratchet wheel, ratchet wheel top fixedly connected with dialing connecting piece.
[0008] As the further optimization of the application, wherein: the movable recess is in the shape of a cylinder, the arm groove is in the shape of a rectangular body, the arm groove communicates with the movable recess, the arm groove is in the shape of a rectangular body, the notch cone is in the shape of a slotted cylinder, the notch cone is in the shape of a slotted cylinder, the notch cone is in the shape of a slotted cylinder.
[0009] As the further optimization of the application, wherein: the movable recess is in the shape of a cylinder, the arm groove is in the shape of a rectangular body, the arm groove communicates with the movable recess, the arm groove is in the shape of a rectangular body, the notch cone is in the shape of a slotted cylinder, the notch cone is in the shape of a slotted cylinder, the notch cone is in the shape of a slotted cylinder.
[0010] As a further optimization of the present application, wherein: the inner side of the lower end of the folding arm is provided with a rotating groove, the number of rollers corresponds to the number of folding arms, the number of folding arms is three, the number of fixed spring plates is three, the shape of the fixed spring plate is a rectangular body, the inner side of the inner hole ear seat is provided with a rotating hole, and the outer side of the shaft column rod is rotatably connected to the inner side of the inner hole ear seat.
[0011] As a further optimization of the present application, wherein: the number of linear springs in each group is four, the linear springs are inclined structures, one end of the linear spring is fixedly connected to one side of the connecting plate block, the linear spring is located at both ends of the inner hole ear seat, and the inner hole ear seat is located between the two fixed shaft ear seats.
[0012] As a further optimization of the present application, wherein: the shape of the shaft column rod is a cylindrical body, the shape of the fixed shaft ear seat is a rectangular body, the fixed shaft ear seat is fixedly connected to both ends of the shaft column rod, and the inner groove spring shell is fixedly connected to one side of both ends of the connecting plate block.
[0013] As a further optimization of the present application, wherein: the inner side of the inner groove spring shell is hollow, the inner side of the upper end of the inner groove spring shell is provided with a shaft hole, the inner side of the upper end of the adjusting convex shell is provided with a shaft hole, the shaft hole of the adjusting convex shell and the shaft hole of the inner groove spring shell are on the same vertical line, and the lower end of the adjusting convex shell is a through structure.
[0014] As a further optimization of the present application, wherein: the inner side of the adjusting convex shell close to the operating pull rod is provided with a straight hole, the outer side of the operating pull rod is slidably connected to the inner side of the shaft hole of the adjusting convex shell, one end of the one-way tooth sliding plate is shaped as a right triangle ladder, the one-way tooth sliding plate is engaged with the ratchet wheel, and the vertical rotating column is rotatably connected to the inner side of the inner groove spring shell.
[0015] As a further optimization of the present application, wherein: the second clockwork spring is located inside the inner groove spring shell, one end of the second clockwork spring moves inside the outlet groove provided in the inner groove spring shell, the number of each group of second clockwork springs is two, the second clockwork spring is fixedly connected to both sides of the synthetic rubber clamping plate, one side of the synthetic rubber clamping plate is tightly attached to the outer side of the motor casting shell body, the number of synthetic rubber clamping plates is three, and the motor casting shell body is placed on the upper end of the operating table.
[0016] A method for using a rail traction motor casting shell anti-deformation machining clamp,
[0017] S1: the motor casting shell body is quickly clamped, and damage to the motor casting shell body is prevented when the motor casting shell body is clamped, under the elastic torsional force of the first clock spring, the shaft roller always maintains the rotating force, the shaft roller is rotatably connected to the inside of the shaft turning groove of the fixed arm support, the shaft roller drives the folding clamping arm and the roller to keep rotating, so that the outside of the roller keeps in contact with the lower end of the notch cone, and at the same time, the upper part of the folding clamping arm keeps expanding outward, and the upper ends of the folding clamping arms move away from each other, the electric telescopic rod is started to drive the notch cone to move downward, the notch cone moves in the inside of the movable groove, the notch cone extrudes the roller, the roller rotates in the inside of the folding clamping arm, the roller drives the folding clamping arm to rotate around the shaft roller, at this time, the folding clamping arm drives the fixed top end of the fixed spring plate to move close to the motor casting shell body, the fixed spring plate drives the stable shell assembly and the clamping adjustment assembly to move as a whole, so that the three synthetic rubber clamping plates simultaneously clamp the outside of the motor casting shell body, when the synthetic rubber clamping plate is in contact with the motor casting shell body, the inner groove spring shell and the adjustment convex shell rotate at a certain angle, the inner groove spring shell drives the connecting plate to rotate, the connecting plate drives the fixed shaft lug seat and the shaft column rod to rotate, the shaft column rod is rotatably connected to the inside of the inner hole lug seat, the connecting plate extrudes or stretches the four straight line springs, this structure can make the synthetic rubber clamping plate have a larger area in contact with the outside of the motor casting shell body, so as to disperse the pressure of the synthetic rubber clamping plate on the motor casting shell body, and prevent damage to the motor casting shell body when clamping the motor casting shell body, after the above-mentioned synthetic rubber clamping plate is in close contact with the outside of the motor casting shell body, the synthetic rubber clamping plate pulls and stretches the second clock spring fixed on both sides, the second clock spring is elastically stretched, under the torsional force of the second clock spring, the synthetic rubber clamping plate belongs to nitrile rubber, and after being in contact with the motor casting shell body, it will deform with the shape of the motor casting shell body;
[0018] S2: the force of the motor casting shell body clamping is adjusted, different material motor casting shell body clamping effect is adapted, the driving connecting piece is rotated, the ratchet wheel and the vertical rotating column are driven to rotate, the vertical rotating column is connected to the inside of the inner groove spring shell, when rotating, the second clock spring is wound, that is, the elastic activity distance of the second clock spring is reduced, at this time, the elastic activity distance of the second clock spring will change, according to Hooke's law, when the elastic activity distance of the second clock spring increases, the elastic tension of the second clock spring to the synthetic rubber clamp plate will be smaller, when the elastic activity distance of the second clock spring decreases, the elastic tension of the second clock spring to the synthetic rubber clamp plate will be improved, so that the force of the synthetic rubber clamp plate to the motor casting shell body clamping can be controlled, different motor casting shell body clamping work is adapted, when the ratchet wheel rotates, the one-way tooth sliding plate is pushed to move, according to the tooth shape of the one-way tooth sliding plate and the ratchet wheel, when the one-way tooth sliding plate is engaged with the ratchet wheel, the vertical rotating column rotates when winding the second clock spring, under the action of the spring telescopic rod elasticity, the one-way tooth sliding plate is kept engaged with the outside of the ratchet wheel, the second clock spring needs to be puffed, that is, when the elastic activity distance of the second clock spring increases, the operating pull rod is pulled, the one-way tooth sliding plate is moved, when the one-way tooth sliding plate is engaged with the ratchet wheel, at this time, the vertical rotating column rotates in the inside of the inner groove spring shell under the torsional force of the second clock spring, at this time, the tension of the second clock spring to the synthetic rubber clamp plate will be reduced.
[0019] Compared with the prior art, the beneficial effects of the present application are:
[0020] 1、In the present application, the second clock spring, the synthetic rubber clamp plate and the inner groove spring shell are arranged, in the clamping process, the torsional force of the second clock spring is used to buffer and protect the shell, prevent damage caused by excessive clamping force, the synthetic rubber clamp plate has good elasticity and deformation ability, can fit the shape of the shell, further reduce the mechanical stress concentration in the clamping process, through the extrusion or stretching action of the four straight springs, the synthetic rubber clamp plate can be large area and the outside of the shell, so as to disperse the clamping force and improve the clamping stability, this design ensures the uniform distribution of clamping force, avoids the deformation problem caused by local excessive pressure;
[0021] 2、In the present application, the electric telescopic rod, the notched cone, the shaft roller and the foldable clamp arm are arranged, the track traction motor casting shell body is quickly clamped, the production efficiency is improved, the operation process is simple and fast, the manual intervention is reduced, and the labor intensity is reduced;
[0022] 3、The present application, by setting the dial connecting piece, ratchet and vertical rotation column, flexible adjustment of the clamping force is realized, to adapt to different material and model of rail traction motor casting shell body, this design improves the versatility and adaptability of the clamp, through the accurate control of the clamping force, ensure the stability of motor casting shell body in the machining process, reduce the machining error and motor casting shell body deformation problem caused by clamping instability, thereby improving the machining precision and product quality. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is the whole structure schematic diagram of the present application;
[0024] Figure 2 It is the shell structure schematic diagram of the present application;
[0025] Figure 3 It is the notch conical structure schematic diagram of the present application;
[0026] Figure 4 It is the motor casting shell body structure schematic diagram of the present application;
[0027] Figure 5 It is the rotating arm assembly structure schematic diagram of the present application;
[0028] Figure 6 It is the fixed shaft ear seat structure schematic diagram of the present application;
[0029] Figure 7 It is the inner groove spring shell structure schematic diagram of the present application;
[0030] Figure 8 It is the clamping adjustment assembly structure schematic diagram of the present application.
[0031] In the drawing: 1, motor casting shell body;
[0032] 2, drive assembly;21, machine box shell;22, movable recess;23, electric telescopic rod;24, notch conical body;25, arm groove;26, operation table;
[0033] 3, rotating arm assembly;31, fixed arm frame;32, shaft rotation groove;33, shaft rotation roller;34, first clock spring;35, folded clamping arm;36, roller;37, fixed spring plate;38, straight line spring;39, inner hole ear seat;
[0034] 4, stable shell assembly;41, fixed shaft ear seat;42, shaft column rod;43, connecting plate block;44, inner groove spring shell;45, adjusting convex shell;46, spring telescopic rod;47, one-way tooth sliding plate;48, operation pull rod;49, outlet groove;
[0035] 5, Clamping adjustment assembly; 51, Synthetic rubber clamping plate; 52, Second clock spring; 53, Vertical rotating column; 54, Ratchet; 55, Pushing connecting sheet. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0037] It should be noted that the terms used herein are only intended to describe specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and furthermore, it should be understood that when the terms "comprise" and / or "include" are used in the specification, there is a presence of a feature, step, operation, device, component and / or a combination thereof.
[0038] Please refer to Figures 1-8 The present application provides a technical solution:
[0039] The utility model provides a kind of rail traction motor casting machine shell anti-deformation processing fixture and its using method, including motor casting machine shell body 1 and drive assembly 2, drive assembly 2 inside fixedly connected with rotating arm assembly 3, rotating arm assembly 3 one side fixedly connected with stable shell assembly 4, stable shell assembly 4 inside rotationally connected with clamping adjustment assembly 5, drive assembly 2 includes machine case shell 21, machine case shell 21 inside is equipped with movable recess 22, movable recess 22 of machine case shell 21 is equipped with electric telescopic handle 23 on one side, electric telescopic handle 23 top end fixedly connected with notch cone 24, machine case shell 21 inside is equipped with arm groove 25, machine case shell 21 top end fixedly connected with operating platform 26, rotating arm assembly 3 includes fixed arm frame 31, fixed arm frame 31 inside is equipped with shaft rotation recess 32, fixed arm frame 31 is equipped with shaft rotation roller 33 in the shaft rotation recess 32 inside snatch, shaft rotation roller 33 outside fixedly connected with first clock spring 34, shaft rotation roller 33 outside fixedly connected with zigzag clamping arm 35, zigzag clamping arm 35 inside rotationally connected with gyro wheel 36, zigzag clamping arm 35 top end fixedly connected with fixed spring plate 37, fixed spring plate 37 one side fixedly connected with straight line spring 38, fixed spring plate 37 one side fixedly connected with inner hole ear seat 39, stable shell assembly 4 includes fixed shaft ear seat 41, fixed shaft ear seat 41 inside fixedly connected with shaft column rod 42, fixed shaft ear seat 41 one side fixedly connected with connecting plate block 43, connecting plate block 43 rear end fixedly connected with inner groove spring shell 44, inner groove spring shell 44 top end fixedly connected with adjustment convex shell 45, adjustment convex shell 45 inside fixedly connected with spring telescopic handle 46, spring telescopic handle 46 one side fixedly connected with one-way tooth sliding plate 47, one-way tooth sliding plate 47 one side fixedly connected with operating pull rod 48, inner groove spring shell 44 inside is equipped with outlet groove 49, clamping adjustment assembly 5 includes synthetic rubber clamping plate 51, synthetic rubber clamping plate 51 one side fixedly connected with second clock spring 52, second clock spring 52 inside fixedly connected with vertical rotation column 53, vertical rotation column 53 top end fixedly connected with ratchet wheel 54, ratchet wheel 54 top end fixedly connected with push connection piece 55.
[0040] As further implementation of the scheme, the movable recess 22 is designed as a cylindrical body, the arm groove 25 is designed as a rectangular body, the arm groove 25 is communicated with the movable recess 22, the number of the arm groove 25 is three, the notch cone 24 is designed as a slotted cylindrical body, the lower end of the notch cone 24 is attached to the upper end of the gyro wheel 36, the notch cone 24 is located above the gyro wheel 36, by designing the movable recess 22 as a cylindrical body and communicating with the arm groove 25 of a rectangular body, not only the structure layout is optimized, but also the stability of the whole device is enhanced, meanwhile, the number of the three arm grooves 25 and the design of the slotted cylindrical body of the notch cone 24 further improve the transmission efficiency of the clamping mechanism and the uniformity of the clamping force;
[0041] As a further implementation of this solution, the bottom end of the fixed boom 31 is fixedly connected to the lower end of the boom groove 25 opened in the chassis shell 21. There are two fixed booms 31 in each group. The shape of the fixed boom 31 is rectangular. The shape of the shaft rotation groove 32 is three-section cylinder. The shape of the shaft rotation roller 33 is cylindrical. The outer side of the first spring spring 34 is fixedly connected to the inner side of the shaft rotation groove 32 opened in the fixed boom 31. The stable connection between the fixed boom 31 and the chassis shell 21 ensures the reliability of power transmission. The rectangular shape of the fixed boom 31 enhances the rigidity of the structure. The design of the three-section cylindrical shaft rotation groove 32 and the cylindrical shaft rotation roller 33 optimizes the rotation performance of the rotating parts and improves the transmission accuracy and stability.
[0042] As a further implementation of this solution, a rotating groove is provided on the inner side of the lower end of the folding clamping arm 35. The number of rollers 36 corresponds one-to-one with the number of folding clamping arms 35. There are three folding clamping arms 35 and three spring plates 37. The spring plates 37 are rectangular in shape. A rotating hole is provided on the inner side of the inner hole ear seat 39. The outer side of the shaft rod 42 is rotatably connected to the inner side of the inner hole ear seat 39. The rotating groove design at the lower end of the folding clamping arm 35 and the corresponding configuration of multiple rollers 36 and spring plates 37 enable the clamping mechanism to rotate flexibly and adapt to the clamping requirements of housings of different shapes and sizes. The rectangular spring plates 37 and the rotatably connected shaft rod 42 further enhance the stability and reliability of the clamping.
[0043] As a further implementation of this solution, each group of linear springs 38 consists of four linear springs 38. The linear springs 38 have an inclined structure. One end of the linear spring 38 is fixedly connected to one side of the connecting plate 43. The linear springs 38 are located at both ends of the inner hole lugs 39, which are located between the two fixed shaft lugs 41. The inclined structure of the linear springs 38 allows the clamping force to be evenly distributed on the surface of the housing, reducing local pressure concentration and protecting the housing from damage. At the same time, the configuration of four linear springs 38 improves the stability of the clamping and ensures the stability during the processing.
[0044] As a further implementation of this solution, the shaft rod 42 is cylindrical, the fixed shaft lug 41 is rectangular, the fixed shaft lug 41 is fixedly connected to both ends of the shaft rod 42, and the inner groove spring shell 44 is fixedly connected to one side of both ends of the connecting plate 43. The cylindrical shaft rod 42 and the rectangular fixed shaft lug 41, as well as the hollow inner groove spring shell 44, make each component modular, easy to disassemble and replace, and reduce maintenance costs and time. At the same time, the shaft hole design improves the connection accuracy and stability between components.
[0045] As a further implementation of this solution, the inner groove spring shell 44 is hollow inside, and a shaft hole is opened on the inner side of the upper end of the inner groove spring shell 44. A shaft hole is also opened on the inner side of the upper end of the adjusting convex shell 45. The shaft hole of the adjusting convex shell 45 and the shaft hole of the inner groove spring shell 44 are on the same vertical line. The lower end of the adjusting convex shell 45 is a through structure. A straight hole is opened on the inner side of the adjusting convex shell 45 near the operating lever 48. The outer side of the operating lever 48 is slidably connected to the inner side of the shaft hole of the adjusting convex shell 45. One end of the one-way toothed slide plate 47 is shaped like a right-angled triangular trapezoid. The one-way toothed slide plate 47 meshes with the ratchet 54. The vertical rotating column 53 is rotatably connected to the inner side of the inner groove spring shell 44. The straight hole and through structure design of the adjusting convex shell 45, as well as the precise meshing of the one-way toothed slide plate 47 and the ratchet 54, make the adjustment of the clamping force more flexible and precise. This design allows the operator to quickly adjust the clamping force according to actual needs, improving work efficiency and processing accuracy.
[0046] As a further implementation of this scheme, the second spring 52 is located inside the inner groove spring shell 44. One end of the second spring 52 moves inside the outlet groove 49 opened in the inner groove spring shell 44. There are two second springs 52 in each group. The second springs 52 are fixedly connected to both sides of the synthetic rubber clamping plate 51. One side of the synthetic rubber clamping plate 51 is in close contact with the outside of the motor casting housing body 1. There are three synthetic rubber clamping plates 51. The motor casting housing body 1 is placed on the upper end of the operating table 26. The elastic movement design of the second spring 52 inside the inner groove spring shell 44 provides buffer protection for the clamping process, preventing damage to the housing due to excessive clamping force. At the same time, the fixed connection between the second spring 52 and the synthetic rubber clamping plate 51 enhances the stability of the clamping, ensuring the accuracy and product quality during the processing.
[0047] Workflow: To achieve rapid clamping of the motor casting housing 1 and prevent damage to the motor casting housing 1 during clamping, the first spring spring 34 exerts a constant rotational force on the shaft roller 33 under its elastic torque. The shaft roller 33 is rotatably connected to the inner side of the shaft rotation groove 32 opened in the fixed arm frame 31, which limits the movement of the shaft roller 33 and improves the stability of the folded clamping arm 35 during rotation. The shaft roller 33 drives the folded clamping arm 35 and the roller 36 to rotate, so that the outer side of the roller 36 remains in contact with the lower end of the notched cone 24, while the upper part of the folded clamping arm 35 expands outward and the upper folded clamping arms 35 are spaced apart, making it easier to place the motor casting housing 1 on the operating table. At the upper end of 26, the electric telescopic rod 23 is activated, which drives the notched cone 24 to move downward. The notched cone 24 moves inside the movable groove 22, and the notched cone 24 squeezes the roller 36. When the notched cone 24 moves, it squeezes the roller 36, and the roller 36 rotates inside the folded clamping arm 35. The roller 36 drives the folded clamping arm 35 to rotate around the shaft roller 33. At this time, the folded clamping arm 35 drives the fixed spring plate 37 at the top to move closer to the motor casting housing body 1. The fixed spring plate 37 drives the stabilizing shell assembly 4 and the clamping adjustment assembly 5 to move as a whole, so that the three synthetic rubber clamping plates 51 simultaneously clamp the outside of the motor casting housing body 1, achieving the effect of quickly clamping the motor casting housing body 1. When the synthetic rubber After the clamping plate 51 is attached to the motor casting housing body 1, the inner groove spring shell 44 and the adjusting convex shell 45 of the synthetic rubber clamping plate 51 rotate at a certain angle. The inner groove spring shell 44 drives the connecting plate 43 to rotate, and the connecting plate 43 drives the fixed shaft lug 41 and the shaft rod 42 to rotate. The shaft rod 42 is rotatably connected to the inner side of the inner hole lug 39. The connecting plate 43 compresses or stretches the four linear springs 38. This structure allows the synthetic rubber clamping plate 51 to fit against the outer side of the motor casting housing body 1 over a larger area, thereby dispersing the pressure of the synthetic rubber clamping plate 51 on the motor casting housing body 1, and improving the stability of clamping the motor casting housing body 1. The operation is convenient and quick, and the clamping efficiency is high. To prevent damage to the motor casting housing body 1 during clamping, the aforementioned synthetic rubber clamp 51 is tightly attached to the outer side of the motor casting housing body 1. At this time, the synthetic rubber clamp 51 pulls on the second springs 52 fixed on both sides, causing the second springs 52 to elastically extend. Under the torque of the second springs 52, the synthetic rubber clamp 51 provides a buffering effect when clamping the motor casting housing body 1. Simultaneously, the torque of the second springs 52 increases the friction between the synthetic rubber clamp 51 and the motor casting housing body 1, further improving the stability of the clamping. The synthetic rubber clamp 51 is made of nitrile rubber, which has good elasticity and strength. After being attached to the motor casting housing body 1...It will deform to a certain extent according to the shape of the motor casting housing body 1, thereby protecting the motor casting housing body 1 from damage and improving the stability of clamping the motor casting housing body 1;
[0048] To adjust the clamping force on the motor casting housing 1 to accommodate different materials, the connecting piece 55 is rotated. This rotation drives the ratchet 54 and the vertical rotating column 53 to rotate. The vertical rotating column 53 is rotatably connected to the inner side of the inner groove spring shell 44, limiting its rotation. During rotation, the second spring 52 is wound up, reducing its elastic travel distance. According to Hooke's Law, an increase in the elastic travel distance of the second spring 52 reduces the elastic tension on the synthetic rubber clamping plate 51, while a decrease in the elastic travel distance increases the elastic tension. This allows control over the clamping force of the synthetic rubber clamping plate 51 on the motor casting housing 1, adapting to different motor castings. When the housing body 1 is clamped in operation, the ratchet 54 rotates, which pushes the one-way toothed slide plate 47 to move. According to the tooth shape of the one-way toothed slide plate 47 and the ratchet 54, after the one-way toothed slide plate 47 is engaged with the ratchet 54, the vertical rotating column 53 rotates when winding the second spring 52. Under the action of the elastic force of the spring extension rod 46, the one-way toothed slide plate 47 is kept engaged with the outer side of the ratchet 54. It is necessary to loosen the second spring 52, which is also the elastic movement of the second spring 52. When the distance increases, the operating lever 48 is pulled, which drives the one-way toothed slide plate 47 to move. When the one-way toothed slide plate 47 engages with the ratchet 54, the vertical rotating column 53 rotates inside the inner groove spring shell 44 under the torque of the second spring spring 52. At this time, the tension of the second spring spring 52 on the synthetic rubber clamping plate 51 will decrease. Thus, the clamping force of the motor casting housing body 1 can be adjusted according to the model of the motor casting housing body 1.
[0049] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A jig for anti-deformation machining of a track traction motor casting housing, comprising a motor casting housing body (1) and a drive assembly (2), characterized in that: The drive assembly (2) is fixedly connected to a rotating arm assembly (3) on its inner side. A stabilizing shell assembly (4) is fixedly connected to one side of the rotating arm assembly (3). A clamping adjustment assembly (5) is rotatably connected to the inner side of the stabilizing shell assembly (4). The drive assembly (2) includes a chassis shell (21). A movable groove (22) is provided on the inner side of the chassis shell (21). An electric telescopic rod (23) is fixedly connected to one side of the movable groove (22) on the chassis shell (21). A notched cone (24) is fixedly connected to the top of the electric telescopic rod (23). An arm groove (25) is provided on the inner side of the chassis shell (21). The top of the chassis shell (21) is fixedly connected to an operating table (26). The rotating arm assembly (3) includes a fixed arm frame (31). The fixed arm frame (31) has a shaft rotation groove (32) on its inner side. The shaft rotation groove (32) on the fixed arm frame (31) is connected to a shaft rotation roller (33). The shaft rotation roller (33) is fixedly connected to a first spring spring (34) on its outer side. The shaft rotation roller (33) is fixedly connected to a folding clamp arm (35) on its outer side. The folding clamp arm (35) is rotatably connected to a roller (36) on its inner side. The top of the folding clamp arm (35) is fixedly connected to a spring plate (37). A linear spring (38) is fixedly connected to one side of the fixed spring plate (37), and an inner hole lug (39) is fixedly connected to one side of the fixed spring plate (37). The stabilizing shell assembly (4) includes a fixed shaft lug (41), a shaft rod (42) is fixedly connected to the inner side of the fixed shaft lug (41), a connecting plate (43) is fixedly connected to one side of the fixed shaft lug (41), an inner groove spring shell (44) is fixedly connected to the rear end of the connecting plate (43), an adjusting convex shell (45) is fixedly connected to the top end of the inner groove spring shell (44), and a spring telescopic rod (46) is fixedly connected to the inner side of the adjusting convex shell (45). One-way toothed slide plate (47) is fixedly connected to one side of the spring telescopic rod (46), and one-way toothed slide plate (47) is fixedly connected to one side of the operating pull rod (48). An outlet groove (49) is opened on the inner side of the inner groove spring shell (44). The clamping adjustment assembly (5) includes a synthetic rubber clamp plate (51). A second spring spring (52) is fixedly connected to one side of the synthetic rubber clamp plate (51). A vertical rotating column (53) is fixedly connected to the inner side of the second spring spring (52). A ratchet (54) is fixedly connected to the top of the vertical rotating column (53). A toggle connecting piece (55) is fixedly connected to the top of the ratchet (54).
2. The anti-deformation machining fixture for a track traction motor casting housing according to claim 1, characterized in that: The movable groove (22) is cylindrical in shape, the arm groove (25) is rectangular in shape, the arm groove (25) is connected to the movable groove (22), the arm groove (25) has three openings, the notched cone (24) is a slotted cylinder, the lower end of the notched cone (24) is in contact with the upper end of the roller (36), and the notched cone (24) is located on the upper part of the roller (36).
3. The anti-deformation machining fixture for a track traction motor casting housing according to claim 1, characterized in that: The bottom end of the fixed boom (31) is fixedly connected to the lower end of the boom groove (25) opened in the chassis shell (21). There are two fixed booms (31) in each group. The fixed boom (31) is rectangular. The shaft rotation groove (32) is three-section cylinder. The shaft rotation roller (33) is cylindrical. The outer side of the first spring spring (34) is fixedly connected to the inner side of the shaft rotation groove (32) opened in the fixed boom (31).
4. The anti-deformation machining fixture for a track traction motor casting housing according to claim 1, characterized in that: The inner side of the lower end of the folded clamping arm (35) is provided with a rotating groove. The number of rollers (36) corresponds one-to-one with the number of folded clamping arms (35). There are three folded clamping arms (35). There are three spring plates (37). The shape of the spring plates (37) is rectangular. The inner side of the inner hole ear seat (39) is provided with a rotating hole. The outer side of the shaft rod (42) is rotatably connected to the inner side of the inner hole ear seat (39).
5. A jig for preventing deformation of a track traction motor casting housing according to claim 1, characterized in that: The linear springs (38) are in groups of four. The linear springs (38) are inclined structures. One end of the linear springs (38) is fixedly connected to one side of the connecting plate (43). The linear springs (38) are located at both ends of the inner hole ear seat (39). The inner hole ear seat (39) is located between two fixed shaft ear seats (41).
6. The anti-deformation machining fixture for a track traction motor casting housing according to claim 1, characterized in that: The shaft rod (42) is cylindrical, the fixed shaft lug (41) is rectangular, the fixed shaft lug (41) is fixedly connected to both ends of the shaft rod (42), and the inner groove spring shell (44) is fixedly connected to one side of both ends of the connecting plate (43).
7. A deformation-resistant machining fixture for a track traction motor casting housing according to claim 1, characterized in that: The inner groove spring shell (44) is hollow inside. The inner side of the upper end of the inner groove spring shell (44) is provided with a shaft hole. The inner side of the upper end of the adjusting convex shell (45) is provided with a shaft hole. The shaft hole of the adjusting convex shell (45) and the shaft hole of the inner groove spring shell (44) are on the same vertical line. The lower end of the adjusting convex shell (45) is a through structure.
8. A machining fixture for preventing deformation of a track traction motor casting housing according to claim 1, characterized in that: The adjusting convex shell (45) has a straight hole on the inner side near the operating lever (48). The outer side of the operating lever (48) is slidably connected to the inner side of the shaft hole of the adjusting convex shell (45). One end of the one-way toothed slide plate (47) is shaped like a right-angled triangular trapezoid. The one-way toothed slide plate (47) meshes with the ratchet (54). The vertical rotating column (53) is rotatably connected to the inner side of the inner groove spring shell (44).
9. A deformation-resistant machining fixture for a track traction motor casting housing according to claim 1, characterized in that: The second spring (52) is located inside the inner groove spring shell (44). One end of the second spring (52) moves inside the outlet groove (49) opened in the inner groove spring shell (44). There are two of the second spring (52) in each group. The second spring (52) is fixedly connected to both sides of the synthetic rubber clamp (51). One side of the synthetic rubber clamp (51) is in close contact with the outside of the motor casting housing body (1). There are three synthetic rubber clamps (51). The motor casting housing body (1) is placed on the upper end of the operating table (26).
10. The method of using a deformation-resistant machining fixture for a track traction motor casting housing according to any one of claims 1-9, characterized in that: S1: To achieve rapid clamping of the motor casting housing body (1) and to prevent damage to the motor casting housing body (1) during clamping, the first spring spring (34) provides elastic torque to maintain the rotation of the shaft roller (33). The shaft roller (33) is rotatably connected to the inner side of the shaft groove (32) opened in the fixed arm frame (31). The shaft roller (33) drives the folded clamping arm (35) and the roller (36) to rotate, so that the outer side of the roller (36) is kept in contact with the lower end of the notched cone (24), while the upper part of the folded clamping arm (35) is kept expanding outward, and the upper folded clamping arms (35) are separated from each other. The electric motor is started. The telescopic rod (23) drives the notched cone (24) to move downwards. The notched cone (24) moves inside the movable groove (22). The notched cone (24) squeezes the roller (36). When the notched cone (24) moves, it squeezes the roller (36). The roller (36) rotates inside the folded clamping arm (35). The roller (36) drives the folded clamping arm (35) to rotate around the shaft roller (33). At this time, the folded clamping arm (35) drives the fixed spring plate (37) at the top to move closer to the motor casting housing body (1). The fixed spring plate (37) drives the stabilizing shell assembly (4) and the clamping adjustment assembly (5) to move as a whole, so that the three synthetic rubber clamping plates (5) 1) At the same time, the outer side of the motor casting housing body (1) is clamped. When the synthetic rubber clamp (51) is attached to the motor casting housing body (1), the inner groove spring shell (44) and the adjusting convex shell (45) of the synthetic rubber clamp (51) rotate at a certain angle. The inner groove spring shell (44) drives the connecting plate (43) to rotate. The connecting plate (43) drives the fixed shaft ear seat (41) and the shaft rod (42) to rotate. The shaft rod (42) rotates and connects to the inner side of the inner hole ear seat (39). The connecting plate (43) squeezes or stretches the four linear springs (38). This structure allows the synthetic rubber clamp (51) to have a larger area with the motor casting housing body (1). The outer side is attached to the synthetic rubber clamp (51) to disperse the pressure of the synthetic rubber clamp (51) on the motor casting housing body (1). When clamping the motor casting housing body (1) to prevent damage to the motor casting housing body (1), the synthetic rubber clamp (51) is attached to the outer side of the motor casting housing body (1). At this time, the synthetic rubber clamp (51) pulls the second spring (52) fixed on both sides. The second spring (52) stretches elastically. Under the torsional action of the second spring (52), the synthetic rubber clamp (51) is a nitrile rubber. After it is attached to the motor casting housing body (1), it will deform to a certain extent with the shape of the motor casting housing body (1). S2: To adjust the clamping force of the motor casting housing body (1) to adapt to the clamping effect of motor casting housing body (1) of different materials, rotate the connecting piece (55). The connecting piece (55) drives the ratchet (54) and the vertical rotating column (53) to rotate. The vertical rotating column (53) is rotatably connected to the inner side of the inner groove spring shell (44). When rotating, it winds up the second spring (52), that is, the elastic movement distance of the second spring (52) decreases. At this time, the second spring ( The elastic travel distance of the second spring (52) will change. According to Hooke's Law, when the elastic travel distance of the second spring (52) increases, the elastic tension of the second spring (52) on the synthetic rubber clamp (51) will decrease. When the elastic travel distance of the second spring (52) decreases, the elastic tension of the second spring (52) on the synthetic rubber clamp (51) will increase. This allows control over the clamping force of the synthetic rubber clamp (51) on the motor casting housing body (1). To adapt to different motor casting housing bodies (1) clamping operations, when the ratchet (54) rotates, it will push the one-way toothed slide plate (47) to move. According to the tooth shape of the one-way toothed slide plate (47) and the ratchet (54), when the one-way toothed slide plate (47) meshes with the ratchet (54), the vertical rotating column (53) rotates when winding the second spring (52). Under the action of the elastic force of the spring extension rod (46), the one-way toothed slide plate (47) is kept meshed with the outside of the ratchet (54). It is necessary to adjust the first When the second spring (52) is loosened, and the elastic movement distance of the second spring (52) increases, the operating lever (48) is pulled. The operating lever (48) drives the one-way toothed slide plate (47) to move. When the one-way toothed slide plate (47) is engaged with the ratchet (54), the vertical column (53) rotates inside the inner groove spring shell (44) under the torque of the second spring (52). At this time, the tension of the second spring (52) on the synthetic rubber plate (51) will decrease.
Citation Information
Patent Citations
Differential shell and clamp
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