A stainless steel bar conveying mechanism and method thereof
By designing an adjustable stainless steel rod conveying mechanism, the problems of collision and damage during rod conveying in the prior art are solved, automatic clamping, cleaning and detection are realized, adapting to rod conveying of different lengths, and processing quality and efficiency are improved.
Patent Information
- Application Number
- CN202411424233.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-10-12
AI Technical Summary
The existing stainless steel bar conveying devices are prone to collision, deformation or damage of rods during transportation. The traditional device has a fixed width and cannot adapt to bar conveying of different lengths. They occupy a large space and cannot automatically detect surface deformation or damage, causing defective products to flow into the next station.
An adjustable stainless steel rod conveying mechanism is designed, using adjustable conveying components and detection mechanisms, and the motor drives the rotation shaft and hexagonal column to drive the transmission roller to rotate, realizing automatic clamping, cleaning and detection of steel rods. The mechanism is adjusted by driving the movable plate and telescopic frame through a two-way electro-hydraulic rod to adapt to the conveying of rods of different lengths and alarm when defective products are detected.
It realizes automatic clamping and cleaning of steel rods during the conveying process, avoids collision and damage of rods, can automatically detect defective products and alarm, improves processing quality and efficiency, and adapts to rod conveying of different lengths through adjustment devices, reducing space occupied.
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Figure CN118953955B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bar conveying, and in particular to a stainless steel bar conveying mechanism and a method thereof. Background Art
[0002] During the processing of stainless steel bars, when the process is converted, the stainless steel bars usually need to be transferred and transported. Most of the conveying devices in the prior art directly convey the stainless steel bars through conveyor belts. The staff directly puts the bars on the conveyor belt. During the transportation process, the bars are prone to collision, causing deformation or damage to the surface of the bars, thereby affecting the processing quality of the stainless steel bars. Moreover, the width of the traditional conveying mechanism is generally fixed, and it can generally only adapt to the transportation of bars of one length. It also occupies a large space when not in use, and it cannot automatically determine whether the surface is deformed or damaged during the transportation process, resulting in some defective products easily flowing into the next station for processing.
[0003] In view of the above problems, the present invention document proposes a stainless steel bar conveying mechanism and method thereof. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that most of the conveying devices in the prior art directly convey stainless steel bars through conveyor belts, and the staff directly puts the bars on the conveyor belt. During the transportation process, the bars are prone to collision, causing deformation or damage to the surface of the bars, thereby affecting the processing quality of the stainless steel bars. In addition, the width of the traditional conveying mechanism is generally fixed, and it can generally only adapt to the conveying of bars of one length, and it occupies a large space when not in use. In addition, during the conveying process, it cannot automatically determine whether the surface is deformed or damaged, resulting in some defective products easily flowing into the next station for processing. A stainless steel bar conveying mechanism and method are proposed.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A stainless steel bar conveying mechanism comprises an adjustable conveying mechanism, wherein a detection mechanism is installed above the adjustable conveying mechanism;
[0007] The adjustable conveying mechanism includes two conveying assemblies, two hexagonal columns are provided in the two conveying assemblies, and the two hexagonal columns also penetrate the transmission assembly. An adjusting assembly is connected below the transmission assembly, and the adjusting assembly is connected to the two conveying assemblies. A plurality of discharge seats and a plurality of clamping assemblies are provided on the conveying assembly. An inclined plate is fixedly connected to one side of a fixed frame in the conveying assembly, and part of the clamping assemblies cooperate with the inclined plate. A plurality of support bars are fixedly connected to the upper side of one side of the fixed frame, and a gear rod is fixedly connected to one end of the plurality of support bars, and an adjustable cleaning assembly is connected above the two gear rods, and the gear rod is meshed with the gears in part of the clamping assemblies.
[0008] The detection mechanism includes two support platforms, which are respectively fixedly connected to two fixed frames, an adjustment auxiliary component is connected between the two support platforms, a transmission component is connected between the adjustment auxiliary components on both sides, and a detection head and a locking component are installed below the transmission component.
[0009] Preferably, the adjustment assembly includes three fixed platforms, and a support seat is fixedly connected to the bottom of the middle fixed platform;
[0010] A movable opening is provided on the fixed platform in the middle, a fixed seat is fixedly installed in the middle of the movable opening, a two-way electric hydraulic rod is installed through the fixed seat, both ends of the two-way electric hydraulic rod are fixedly connected with movable plates, the movable plates are slidably connected in the movable opening, both ends of the movable plates are respectively hinged to two telescopic frames, the telescopic frames are hinged to the sliders, guide openings are provided on the two outer fixed platforms, every two sliders slide in the guide openings, one side of the two outer fixed platforms and both sides of the middle fixed platform are fixedly connected with two fixed blocks, the two ends of the telescopic frame are also hinged to the two fixed blocks, and the two outer fixed platforms are respectively fixed on the two fixed frames.
[0011] Preferably, the conveying assembly includes a fixed frame, a plurality of moving wheels are fixedly connected to the lower part of the fixed frame, two first bearings are fixedly installed on the fixed frame, a rotating shaft is rotatably connected in the first bearing, one end of one rotating shaft is fixedly connected to the output shaft of the motor, the motor is fixedly connected to the fixed frame through a support, a transmission roller is fixedly connected to the outside of the rotating shaft, two transmission rollers are connected through a conveyor belt transmission, a plurality of unloading seats are fixedly connected to the conveyor belt, and a plurality of ball bearings are arranged on the unloading seats;
[0012] A hexagonal opening is provided inside the rotating shaft, and the end of the hexagonal column is inserted into the hexagonal opening.
[0013] Preferably, the transmission assembly includes two support frames, the bottoms of the two support frames are fixedly connected to the fixed platform in the middle, two second bearings are installed on the support frames, a hexagonal tube is rotatably connected in the two second bearings, the hexagonal column is installed in the hexagonal tube, two transmission wheels are installed on the hexagonal tube, the two transmission wheels are connected by belt drive, and a plurality of tooth segments are fixed on the belt.
[0014] Preferably, the transmission component includes two connecting plates, two fourth bearings are installed on the connecting plates, a transmission shaft is rotatably connected between each two fourth bearings, the two transmission shafts are connected through a transmission belt, the detection head is installed under the transmission belt, and torsion springs are fixed on both sides of one of the transmission shafts, the torsion spring is sleeved on the end of the transmission shaft, and one end of the torsion spring is fixed to the fourth bearing.
[0015] Preferably, the adjustment auxiliary component includes four support blocks, and every two support blocks are hinged to the two ends of the movable rod through pins, two of which and the other two support blocks are fixedly connected to the connecting plate and the support platform, respectively, and an alarm is installed on one side of the support platform.
[0016] Preferably, the locking assembly comprises an electric push rod, which is fixedly installed below the conveyor belt, and a toothed plate is fixedly connected to the bottom end of the electric push rod.
[0017] Preferably, the adjustable cleaning assembly includes a brush, both ends of which are hinged to two connecting strips through pins, two of which are fixed on the movable strips, and the other two connecting strips are fixedly connected to two gear rods.
[0018] Preferably, the clamping assembly includes a fixed plate, a third bearing is installed on the fixed plate, a sleeve is rotatably connected in the third bearing, a polygonal rod is provided in the sleeve, the internal shape of the sleeve is adapted to the shape of the polygonal rod, one end of the polygonal rod is fixed to a gear, a rubber layer is fixedly connected to one side of the gear, the other end of the polygonal rod is fixedly connected to a roller, some of the rollers cooperate with an inclined panel, the end of the inclined panel is an inclined surface, and a spring is fixedly connected between the sleeve and the roller.
[0019] An operating method of a stainless steel bar conveying mechanism comprises the following operating steps:
[0020] S1. When the steel rod is being transported, the motor drives the rotating shaft to rotate, the rotating shaft drives the transmission roller to rotate, and the rotating shaft drives the hexagonal column to move. Then, the hexagonal column linkage can drive the transmission roller on the other side to rotate, so that the two conveyor belts move, and then the steel rod is placed on the two unloading seats to transport the steel rod. When the roller contacts the inclined surface of the inclined plate, the inclined surface squeezes the roller to move, the roller drives the spring to compress, and drives the polygonal rod to move, so that the polygonal rod drives the gear to move, so that the two gears drive the two rubber layers to clamp the steel rod. When the gear is meshed with the toothed rod, the gear rotates to drive the steel rod to roll by the ball. When the steel rod passes the brush during the rolling process, the brush cleans the surface of the steel rod.
[0021] S2. After the steel rod is cleaned, it is transported to the position below the detection head. At this time, the electric push rod is controlled to extend, and the electric push rod drives the tooth plate downward to engage with the tooth segment. Since the hexagonal column also drives the hexagonal cylinder to rotate, the transmission wheel drives the belt to move, and the tooth segment moves. When the tooth plate and the tooth segment are engaged and locked, the locking component drives the transmission belt to move, so that the detection head follows the movement of the steel rod, so that the steel rod passes through the detection head for detection during the rolling process. When a defective product is detected, the detection head sends an alarm through the alarm;
[0022] S3. After the inspection, the qualified products continue to be transported. When the roller is separated from the inclined plate, the elastic force of the spring drives the roller to reset, so that the polygonal rod drives the gear away from the steel bar, removes the steel bar fixation, and transports the steel bar to the end of the conveyor belt and tilts it to automatically carry out the unloading operation.
[0023] Compared with the prior art, the present invention provides a stainless steel bar conveying mechanism and method thereof, which has the following beneficial effects:
[0024] 1. The stainless steel bar conveying mechanism and method thereof convey the steel bars through the conveying assembly, so that the inclined plates located on the two fixed frames can squeeze the passing clamping assemblies, so that the clamping assemblies on both sides can move relatively and automatically clamp and fix the steel bars, so that each steel bar can be separated and fixed to avoid damage caused by collision between the steel bars, and when the gear and the gear rod are driven to drive the steel bar to rotate, the steel bar can automatically perform a comprehensive cleaning operation when passing through the brush to avoid the adhesion of impurities affecting subsequent detection operations, and when the locking assembly is downwardly meshed with the tooth segment, the conveyor belt can follow the conveyor belt movement, so that the detection head can cooperate to perform a comprehensive detection operation during the self-rotation process of the steel bar, and when defective products appear, an alarm can be used to remind the defective products to avoid flowing into the next station.
[0025] 2. The stainless steel bar conveying mechanism and method thereof drive the movable plate to move through a bidirectional electric hydraulic rod, so that the movable plate drives the telescopic frame to expand, so that the telescopic frame can expand the distance between the two fixed platforms, and with the cooperation of the moving wheel, the driving rollers on both sides are moved along the hexagonal column, so that the distance between the two conveyor belts can be adjusted, and because the distance between the two fixed frames increases, the brush is adjusted through the pin shaft, so that the two fixed frames can be adjusted smoothly, and the brush can be adjusted accordingly, and then the conveying operation of steel bars of different lengths can be met through adjustment. Similarly, the distance between the two conveyors can be reduced according to needs, so as to achieve the purpose of reducing the volume.
[0026] 3. The stainless steel bar conveying mechanism and method thereof use a bidirectional electric hydraulic rod to drive the movable plate to move, so that the telescopic frame can be unfolded. The unfolding of the telescopic frame can adjust the distance between the two fixed platforms, so that the distance between the two fixed platforms can be adjusted, and the distance between the two support platforms can be increased. The two support platforms can be moved away from each other by the support block to drive the movable rod to move at an angle, so that the transmission component can be lifted upward, so that the detection head can rise a distance, thereby automatically adjusting the detection wide angle of the detection head, so that the detection head can follow the conveying component to adjust to meet the detection operation of steel bars of different lengths, so that this method does not need to be controlled separately, reducing the cost of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 A three-dimensional view of a stainless steel bar conveying mechanism and method thereof proposed by the present invention;
[0028] Figure 2 A three-dimensional view of an adjustable conveying mechanism for a stainless steel bar conveying mechanism and method thereof proposed by the present invention;
[0029] Figure 3 A three-dimensional view of a conveying assembly of a stainless steel bar conveying mechanism and method thereof proposed by the present invention;
[0030] Figure 4 A three-dimensional view of an adjustment component of a stainless steel bar conveying mechanism and method thereof proposed by the present invention;
[0031] Figure 5 A view showing the connection between a conveying assembly and an adjustable cleaning assembly of a stainless steel bar conveying mechanism and method thereof proposed by the present invention;
[0032] Figure 6 A view showing the connection between a conveying assembly and a motor of a stainless steel bar conveying mechanism and method thereof proposed by the present invention;
[0033] Figure 7 A three-dimensional view of a transmission component of a stainless steel bar conveying mechanism and method thereof proposed by the present invention;
[0034] Figure 8 A three-dimensional view of a detection mechanism of a stainless steel bar conveying mechanism and a method thereof proposed by the present invention;
[0035] Fig. 9 A three-dimensional view of an adjustable cleaning assembly of a stainless steel bar conveying mechanism and method thereof proposed by the present invention;
[0036] Fig.10 A three-dimensional view of a clamping assembly of a stainless steel bar conveying mechanism and method thereof proposed by the present invention;
[0037] Fig.11 A three-dimensional view of a discharge seat of a stainless steel bar conveying mechanism and method thereof proposed in the present invention.
[0038] In the figure: 100, adjustable conveying mechanism; 101, conveying assembly; 1011, moving wheel; 1012, driving roller; 1013, conveyor belt; 1014, rotating shaft; 1015, hexagonal mouth; 1016, first bearing; 1017, fixed frame; 102, adjustment assembly; 1021, fixed table; 1022, telescopic frame; 1023, guide mouth; 1024, slider; 1025, fixed block; 1026, fixed seat; 1027, two-way electric hydraulic rod; 1028, movable plate; 1029, movable mouth; 10210, support seat; 103, adjustable cleaning assembly; 1031, movable strip; 1032, connecting strip; 1033, brush; 104, motor; 105, transmission assembly; 1051, belt; 1052, transmission wheel; 1053, second bearing; 1054, support frame; 10 55, hexagonal tube; 1056, tooth segment; 106, clamping assembly; 1061, roller; 1062, spring; 1063, polygonal rod; 1064, fixing plate; 1065, sleeve; 1066, third bearing; 1067, gear; 1068, rubber layer; 107, discharge seat; 108, ball; 109, gear rod; 110, support bar; 111, hexagonal column; 112, inclined plate; 20 0. Detection mechanism; 201. Support table; 202. Locking assembly; 2021. Tooth plate; 2022. Electric push rod; 203. Adjustment auxiliary assembly; 2031. Movable rod; 2032. Support block; 204. Alarm; 205. Transmission assembly; 2051. Torsion spring; 2052. Transmission belt; 2053. Transmission shaft; 2054. Fourth bearing; 2055. Connecting plate; 206. Detection head. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0040] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0041] Example 1: Reference Figure 1-3 and Figure 5-11 , a stainless steel bar conveying mechanism, comprising an adjustable conveying mechanism 100, wherein a detection mechanism 200 is mounted above the adjustable conveying mechanism 100;
[0042] The adjustable conveying mechanism 100 includes two conveying components 101, and the conveying components 101 include a fixed frame 1017, and a plurality of moving wheels 1011 are fixedly connected below the fixed frame 1017. The moving wheels 1011 can assist the fixed frame 1017 to move smoothly, thereby facilitating the adjustment operation of the conveying component 101. Two first bearings 1016 are fixedly installed on the fixed frame 1017, and a rotating shaft 1014 is rotatably connected in the first bearing 1016. The first bearing 1016 can ensure that the rotating shaft 1014 rotates stably, so that the driving roller 1012 can rotate stably. One end of one of the rotating shafts 1014 is connected to the output shaft of the motor 104. The motor 104 is fixedly connected to the fixing frame 1017 through a support, and the motor 104 can be fixed by the support to ensure the firmness of the motor 104. The rotating shaft 1014 is fixedly connected with a transmission roller 1012. The two transmission rollers 1012 are connected through a conveyor belt 1013. The two transmission rollers 1012 cooperate with the conveyor belt 1013 to realize the transportation of steel bars, thereby improving the convenience of steel bars. A plurality of unloading seats 107 are fixedly connected to the conveyor belt 1013, and a plurality of balls 108 are arranged on the unloading seat 107. The unloading seat 107 is V-shaped, so that the unloading seat 107 can stably limit the steel bars to prevent the steel bars from deflecting, and The ball bearing 108 can assist the steel rod to roll smoothly. A hexagonal opening 1015 is provided inside the rotating shaft 1014. The end of the hexagonal column 111 is inserted into the hexagonal opening 1015. The hexagonal opening 1015 and the hexagonal column 111 are adapted in shape, so that the rotating shaft 1014 can slide and adjust on the hexagonal column 111 through the hexagonal opening 1015, and the rotation of the rotating shaft 1014 can also smoothly drive the hexagonal column 111 to rotate. Two hexagonal columns 111 are provided in the two conveying components 101, and the two hexagonal columns 111 are also arranged through the transmission component 105. The transmission component 105 includes two support frames 1054, and the bottoms of the two support frames 1054 are fixedly connected in the middle. On the fixed platform 1021 between the two, two second bearings 1053 are installed on the support frame 1054, and the two second bearings 1053 are rotatably connected with a hexagonal cylinder 1055, and the hexagonal cylinder 1055 can maintain smooth rotation through the second bearings 1053, so that the transmission shaft 2053 can maintain smooth movement, and the hexagonal column 111 is installed in the hexagonal cylinder 1055, and two transmission wheels 1052 are installed on the hexagonal cylinder 1055, and the two transmission wheels 1052 are connected through the belt 1051, and a plurality of tooth segments 1056 are fixed on the belt 1051, and the two transmission wheels 1052 and the belt 1051 cooperate to drive the tooth segments 1056 to move;
[0043] The transmission assembly 105 is connected to an adjustment assembly 102 below, and the adjustment assembly 102 is connected to two conveying assemblies 101. The conveying assembly 101 is provided with a plurality of discharge seats 107 and a plurality of clamping assemblies 106. The clamping assembly 106 includes a fixed plate 1064, and a third bearing 1066 is installed on the fixed plate 1064. A sleeve 1065 is rotatably connected in the third bearing 1066. The sleeve 1065 can rotate smoothly through the third bearing 1066, so that the gear 1067 can rotate smoothly. A polygonal rod 1063 is provided in the sleeve 1065. The internal shape of the sleeve 1065 is adapted to the shape of the polygonal rod 1063. The polygonal rod 1063 can be rotated inside the sleeve 1065. The gear 1067 can slide and make the gear 1067 move in translation, and the internal shape of the sleeve 1065 is adapted to the shape of the polygonal rod 1063, so that the sleeve 1065 can drive the polygonal rod 1063 to rotate smoothly. One end of the polygonal rod 1063 is fixed to the gear 1067, and one side of the gear 1067 is fixedly connected with a rubber layer 1068. The rubber layer 1068 can increase the friction with the end of the steel rod, thereby improving the stability of the steel rod. The other end of the polygonal rod 1063 is fixedly connected with a roller 1061, and part of the roller 1061 cooperates with the inclined plate 112. The end of the inclined plate 112 is an inclined surface. Through the inclined surface setting of the inclined plate 112, when the roller 1061 moves to the inclined surface, it can be The inclined extrusion roller 1061 moves, so that the gear 1067 drives the rubber layer 1068 to automatically fix the steel rod. A spring 1062 is fixedly connected between the sleeve 1065 and the roller 1061. The reset force of the spring 1062 can drive the polygonal rod 1063 to reset, thereby automatically loosening the fixation of the steel rod. One side of the fixed frame 1017 in the conveying component 101 is fixedly connected with an inclined plate 112, and part of the clamping component 106 cooperates with the inclined plate 112. A plurality of support bars 110 are fixedly connected to the upper side of one side of the fixed frame 1017, and one end of the plurality of support bars 110 is fixedly connected to a toothed rod 109. An adjustable cleaning component 103 is connected to the upper side of the two toothed rods 109. Component 103 includes a brush 1033, through which the steel rod passing by can be cleaned. Both ends of the brush 1033 are respectively hinged to two connecting strips 1032 through a pin shaft. The brush 1033 can be angularly movable through the pin shaft, so that the brush 1033 can adapt to the adjustment between the two conveying components 101, wherein the two connecting strips 1032 are fixed on the movable strip 1031, and the other two connecting strips 1032 are respectively fixedly connected to two gear rods 109, and the gear rod 109 is meshed with the gear 1067 in the partial clamping component 106. When the gear 1067 passes through the gear rod 109, the gear 1067 and the gear rod 109 drive the polygonal rod 1063 to rotate;
[0044] The detection mechanism 200 includes two support platforms 201, and the two support platforms 201 are respectively fixedly connected to two fixed frames 1017. An adjustment auxiliary component 203 is connected between the two support platforms 201. The adjustment auxiliary component 203 includes four support blocks 2032. Every two support blocks 2032 are respectively hinged to the two ends of the movable rod 2031 through a pin shaft, wherein two support blocks 2032 and the other two support blocks 2032 are respectively fixedly connected to the connecting plate 2055 and the support platform 201. One side of the support platform 201 is provided with An alarm 204 is installed, and the alarm 204 can be used to remind the staff to remove the defective steel bars. A transmission component 205 is connected between the adjustment auxiliary components 203 on both sides. The transmission component 205 includes two connecting plates 2055. Two fourth bearings 2054 are installed on the connecting plates 2055. A transmission shaft 2053 is rotatably connected between each two fourth bearings 2054. The fourth bearing 2054 can assist the transmission shaft 2053 to rotate smoothly, so that the transmission shaft 2053 can cooperate with the transmission belt 2052 to rotate. The detection head 206 can be driven to move smoothly, and the two transmission shafts 2053 are connected through the transmission belt 2052. The detection head 206 is installed under the transmission belt 2052. Torsion springs 2051 are fixed on both sides of one of the transmission shafts 2053. The transmission shaft 2053 can be driven to rotate by releasing the torque of the torsion spring 2051, so that the transmission belt 2052 can drive the detection head 206 to reset. The torsion spring 2051 is sleeved on the end of the transmission shaft 2053, and one end of the torsion spring 2051 is connected to the fourth bearing 2052. 054 is fixed, and a detection head 206 and a locking assembly 202 are installed below the transmission assembly 205. The locking assembly 202 includes an electric push rod 2022, which is fixedly installed below the conveyor belt 1013. The bottom end of the electric push rod 2022 is fixedly connected with a tooth plate 2021. The electric push rod 2022 is extended to drive the tooth plate 2021 downward to engage and lock with the tooth segment 1056, so that the movement of the belt 1051 can drive the transmission belt 2052 to move through the locking assembly 202.
[0045] In this embodiment: the motor 104 drives the rotating shaft 1014 to rotate, so that the hexagonal column 111 rotates, and the driving roller 1012 and the conveyor belt 1013 move, so that the steel rod can be conveyed, so that the inclined plate 112 located on the two fixing frames 1017 can squeeze the roller 1061 passing by, and the polygonal rod 1063 drives the gear 1067 to move, so that the rubber layers 1068 on both sides move relative to each other to automatically clamp and fix the steel rod, so that each steel rod can be separated and fixed to avoid collision between steel rods and damage, and when the gear 1067 The gear 1067 drives the steel rod to rotate through the rubber layer 1068 by transmitting with the gear rod 109. Then, the steel rod can be automatically cleaned completely when passing through the brush 1033 to prevent the adhesion of impurities and affect the subsequent inspection operations. When the electric push rod 2022 is extended to drive the tooth plate 2021 to keep meshing with the tooth segment 1056, the transmission belt 2052 can follow the movement of the belt 1051, so as to cooperate with the detection head 206 to perform a comprehensive inspection operation during the rotation of the steel rod. When defective products appear, the alarm 204 can be used to warn and remind, to prevent the defective products from flowing into the next workstation.
[0046] Example 2: Reference Figure 4 and Fig. 9 A stainless steel bar conveying mechanism includes an adjustment component 102, the adjustment component 102 includes three fixed platforms 1021, a support seat 10210 is fixedly connected to the lower part of the middle fixed platform 1021, a movable opening 1029 is opened on the middle fixed platform 1021, a fixed seat 1026 is fixedly installed in the middle of the movable opening 1029, a two-way electric hydraulic rod 1027 is installed through the fixed seat 1026, and the two-way electric hydraulic rod 1027 can drive the movable plate 1028 to move, so that the telescopic frame 1022 can be smoothly retracted, and both ends of the two-way electric hydraulic rod 1027 are fixedly connected with movable plates 1028, and the movable plates 1028 are slidably connected to the movable opening 1029, and the movable plates 1028 can slide smoothly in the movable opening 1029, so that the movable plates 1028 can drive the telescopic frame 10 22 is adjusted, the two ends of the movable plate 1028 are respectively hinged with the two telescopic frames 1022, the telescopic frames 1022 are hinged with the slider 1024, the two outer fixed platforms 1021 are each provided with a guide opening 1023, the slider 1024 can slide smoothly along the guide opening 1023, so that the slider 1024 can keep the telescopic frame 1022 to be smoothly extended and retracted, every two sliders 1024 slide in the guide opening 1023, one side of the two outer fixed platforms 1021 and both sides of the middle fixed platform 1021 are fixedly connected with two fixed blocks 1025, the two ends of the telescopic frame 1022 are also hinged with the two fixed blocks 1025, the telescopic frame 1022 can perform telescopic movement, so that the distance between the two fixed platforms 1021 can be adjusted, and the two outer fixed platforms 1021 are respectively fixed on the two fixed frames 1017;
[0047] The adjustable cleaning assembly 103 includes a brush 1033 , both ends of which are hinged to two connecting strips 1032 via pins, wherein two connecting strips 1032 are fixed to the movable strip 1031 , and the other two connecting strips 1032 are fixedly connected to the two gear rods 109 .
[0048] In this embodiment: the movable plate 1028 is driven to move by the bidirectional electric hydraulic rod 1027, so that the movable plate 1028 drives the telescopic frame 1022 to unfold, so that the telescopic frame 1022 can expand the distance between the two fixed platforms 1021, and with the cooperation of the moving wheel 1011, the driving rollers 1012 on both sides are moved along the hexagonal column 111, so that the distance between the two conveyor belts 1013 can be adjusted, and because the distance between the two fixed frames 1017 increases, the brush 1033 is adjusted through the pin shaft, so that the two fixed frames 1017 can be adjusted smoothly, and the brush 1033 can be adjusted accordingly, and then the conveying operation of steel bars of different lengths can be met through adjustment. Similarly, the distance between the two conveyors can be reduced according to needs, so as to achieve the purpose of reducing the volume.
[0049] Example 3: Reference Figure 4 and Figure 8 A stainless steel bar conveying mechanism includes an adjustment component 102, the adjustment component 102 includes three fixed platforms 1021, a support seat 10210 is fixedly connected to the lower side of the middle fixed platform 1021, a movable opening 1029 is opened on the middle fixed platform 1021, a fixed seat 1026 is fixedly installed in the middle of the movable opening 1029, a two-way electric hydraulic rod 1027 is installed through the fixed seat 1026, both ends of the two-way electric hydraulic rod 1027 are fixedly connected to movable plates 1028, and the movable plates 1028 are slidably connected to the movable opening 1029 In the figure, both ends of the movable plate 1028 are respectively hinged to two telescopic frames 1022, the telescopic frames 1022 are hinged to the sliders 1024, the two outer fixed platforms 1021 are provided with guide openings 1023, and each of the two sliders 1024 slides in the guide openings 1023, one side of the two outer fixed platforms 1021 and both sides of the middle fixed platform 1021 are fixedly connected with two fixed blocks 1025, the two ends of the telescopic frames 1022 are also hinged to the two fixed blocks 1025, and the two outer fixed platforms 1021 are respectively fixed to the two fixed frames 1017;
[0050] The adjustment auxiliary component 203 includes four support blocks 2032, and every two support blocks 2032 are hinged to the two ends of the movable rod 2031 through a pin shaft. The movable rod 2031 can be angularly turned through the pin shaft, so as to smoothly adjust the up and down positions of the transmission component 205. Two of the support blocks 2032 and the other two support blocks 2032 are fixedly connected to the connecting plate 2055 and the support platform 201 respectively. An alarm 204 is installed on one side of the support platform 201, and a detection head 206 is installed under the conveyor belt 2052. The detection head 206 can be used to detect the steel rod.
[0051] In the present embodiment: the movable plate 1028 is driven to move by the bidirectional electric hydraulic rod 1027 to unfold the telescopic frame 1022. The unfolding of the telescopic frame 1022 can adjust the distance between the two fixed platforms 1021, so that the distance between the two fixed frames 1017 can be adjusted, and the distance between the two support platforms 201 is increased. The two support platforms 201 can be moved away from each other by the support block 2032 to drive the movable rod 2031 to move at an angle, so that the transmission component 205 can be lifted upward, so that the detection head 206 can rise a distance, thereby automatically adjusting the detection wide angle of the detection head 206, so that the detection head 206 can follow the conveying component 101 to adjust to meet the detection operation of steel bars of different lengths, so that this method does not need to be controlled separately, thereby reducing the cost of use.
[0052] An operating method of a stainless steel bar conveying mechanism comprises the following operating steps:
[0053] S1. When the steel rod is being transported, the motor 104 drives the shaft 1014 to rotate, the shaft 1014 drives the transmission roller 1012 to rotate, and the shaft 1014 drives the hexagonal column 111 to move. Then, the hexagonal column 111 can drive the transmission roller 1012 on the other side to rotate, so that the two conveyor belts 1013 move, and then the steel rod is placed on the two unloading seats 107 to transport the steel rod. When the roller 1061 contacts the inclined surface of the inclined plate 112, the inclined surface squeezes the roller 1061. The wheel 1061 moves, the roller 1061 drives the spring 1062 to compress, and drives the polygonal rod 1063 to move, so that the polygonal rod 1063 drives the gear 1067 to move, so that the two gears 1067 drive the two rubber layers 1068 to clamp the steel rod, and when the gear 1067 is meshed with the gear rod 109, the gear 1067 rotates and drives the steel rod to roll by the ball 108, and when the steel rod passes the brush 1033 during the rolling process, the brush 1033 cleans the surface of the steel rod;
[0054] S2. After the steel rod is cleaned, it is transported to the position below the detection head 206. At this time, the electric push rod 2022 is controlled to extend, and the electric push rod 2022 drives the tooth plate 2021 downward to engage with the tooth segment 1056. Since the hexagonal column 111 also drives the hexagonal cylinder 1055 to rotate, the transmission wheel 1052 drives the belt 1051 to move, and the tooth segment 1056 moves. When the tooth plate 2021 and the tooth segment 1056 are engaged and locked, the locking component 202 drives the transmission belt 2052 to move, so that the detection head 206 follows the movement of the steel rod, so that the steel rod is detected by the detection head 206 during the rolling process. When a defective product is detected, the detection head 206 sends an alarm through the alarm 204;
[0055] S3. The qualified products continue to be transported after inspection. When the roller 1061 separates from the inclined plate 112, the elastic force of the spring 1062 drives the roller 1061 to reset, so that the polygonal rod 1063 drives the gear 1067 away from the steel bar, and the steel bar is removed to fix it, so that the steel bar is transported to the end of the conveyor belt 1013 and tilted to automatically carry out the unloading operation.
[0056] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A stainless steel bar conveying mechanism, comprising an adjustable conveying mechanism (100), characterized in that: A detection mechanism (200) is installed above the adjustable conveying mechanism (100); The adjustable conveying mechanism (100) comprises two conveying assemblies (101), two hexagonal columns (111) are provided in the two conveying assemblies (101), and the two hexagonal columns (111) are also arranged through the transmission assembly (105), an adjustment assembly (102) is connected below the transmission assembly (105), and the adjustment assembly (102) is connected to the two conveying assemblies (101), and a plurality of discharge seats (107) and a plurality of clamping assemblies (106) are provided on the conveying assembly (101), and the conveying assembly ( A bevel plate (112) is fixedly connected to one side of a fixing frame (1017) in the fixing frame (101), and a part of the clamping assembly (106) cooperates with the bevel plate (112). A plurality of support bars (110) are fixedly connected to the upper side of one side of the fixing frame (1017), and a gear rod (109) is fixedly connected to one end of the plurality of support bars (110). An adjustable cleaning assembly (103) is connected to the upper sides of the two gear rods (109), and the gear rods (109) are meshed with a gear (1067) in the part of the clamping assembly (106); The detection mechanism (200) comprises two support platforms (201), the two support platforms (201) are respectively fixedly connected to two fixed frames (1017), an adjustment auxiliary component (203) is connected between the two support platforms (201), a transmission component (205) is connected between the adjustment auxiliary components (203) on both sides, and a detection head (206) and a locking component (202) are installed below the transmission component (205); The adjustment assembly (102) comprises three fixed platforms (1021), and a support seat (10210) is fixedly connected below the middle fixed platform (1021); The fixed platform (1021) in the middle is provided with a movable opening (1029), a fixed seat (1026) is fixedly installed in the middle of the movable opening (1029), a bidirectional electric hydraulic rod (1027) is installed through the fixed seat (1026), both ends of the bidirectional electric hydraulic rod (1027) are fixedly connected with movable plates (1028), the movable plates (1028) are slidably connected in the movable opening (1029), the two ends of the movable plates (1028) are respectively hinged to the two telescopic frames (1022), and the telescopic frames (1022) is hinged to the slider (1024), the two outer fixed platforms (1021) are each provided with a guide opening (1023), and each of the two sliders (1024) slides in the guide opening (1023), one side of the two outer fixed platforms (1021) and both sides of the middle fixed platform (1021) are fixedly connected to two fixed blocks (1025), the two ends of the telescopic frame (1022) are also hinged to the two fixed blocks (1025), and the two outer fixed platforms (1021) are respectively fixed to the two fixed frames (1017); The conveying assembly (101) comprises a fixed frame (1017), a plurality of moving wheels (1011) are fixedly connected below the fixed frame (1017), two first bearings (1016) are fixedly mounted on the fixed frame (1017), a rotating shaft (1014) is rotatably connected in the first bearing (1016), one end of one of the rotating shafts (1014) is fixedly connected to an output shaft of a motor (104), the motor (104) is fixedly connected to the fixed frame (1017) via a support, a transmission roller (1012) is fixedly connected outside the rotating shaft (1014), the two transmission rollers (1012) are transmission-connected via a conveyor belt (1013), a plurality of unloading seats (107) are fixedly connected to the conveyor belt (1013), and a plurality of balls (108) are provided on the unloading seats (107); A hexagonal opening (1015) is provided inside the rotating shaft (1014), and the end of the hexagonal column (111) is inserted into the hexagonal opening (1015).
2. A stainless steel bar conveying mechanism according to claim 1, characterized in that: The transmission assembly (105) comprises two support frames (1054), the bottoms of the two support frames (1054) are fixedly connected to the fixed platform (1021) in the middle, two second bearings (1053) are installed on the support frames (1054), a hexagonal tube (1055) is rotatably connected in the two second bearings (1053), the hexagonal column (111) is installed through the hexagonal tube (1055), two transmission wheels (1052) are installed on the hexagonal tube (1055), the two transmission wheels (1052) are connected by a belt (1051), and a plurality of tooth segments (1056) are fixed on the belt (1051).
3. A stainless steel bar conveying mechanism according to claim 2, characterized in that: The transmission component (205) comprises two connecting plates (2055), two fourth bearings (2054) are installed on the connecting plates (2055), a transmission shaft (2053) is rotatably connected to each of the two fourth bearings (2054), the two transmission shafts (2053) are connected in transmission via a transmission belt (2052), the detection head (206) is installed below the transmission belt (2052), torsion springs (2051) are fixed on both sides of one of the transmission shafts (2053), the torsion spring (2051) is sleeved on the end of the transmission shaft (2053), and one end of the torsion spring (2051) is fixed to the fourth bearing (2054).
4. A stainless steel bar conveying mechanism according to claim 3, characterized in that: The auxiliary adjustment component (203) comprises four support blocks (2032), each two of which are respectively hinged to the two ends of the movable rod (2031) via a pin shaft, wherein two of the support blocks (2032) and the other two support blocks (2032) are respectively fixedly connected to the connecting plate (2055) and the support platform (201), and an alarm (204) is installed on one side of the support platform (201).
5. A stainless steel bar conveying mechanism according to claim 4, characterized in that: The locking assembly (202) comprises an electric push rod (2022), wherein the electric push rod (2022) is fixedly installed below the conveyor belt (1013), and a toothed plate (2021) is fixedly connected to the bottom end of the electric push rod (2022).
6. A stainless steel bar conveying mechanism according to claim 5, characterized in that: The adjustable cleaning component (103) comprises a brush (1033), both ends of which are respectively hinged to two connecting bars (1032) via pins, wherein two connecting bars (1032) are fixed to the movable bar (1031), and the other two connecting bars (1032) are respectively fixedly connected to the two gear rods (109).
7. A stainless steel bar conveying mechanism according to claim 6, characterized in that: The clamping assembly (106) comprises a fixing plate (1064), a third bearing (1066) being mounted on the fixing plate (1064), a sleeve (1065) being rotatably connected in the third bearing (1066), a polygonal rod (1063) being arranged in the sleeve (1065), the internal shape of the sleeve (1065) being adapted to the shape of the polygonal rod (1063), one end of the polygonal rod (1063) being fixed to a gear (1067), one side of the gear (1067) being fixedly connected to a rubber layer (1068), the other end of the polygonal rod (1063) being fixedly connected to a roller (1061), a part of the roller (1061) being matched with an inclined plate (112), the end of the inclined plate (112) being an inclined surface, and a spring (1062) being fixedly connected between the sleeve (1065) and the roller (1061).
8. The method for operating a stainless steel bar conveying mechanism according to claim 7, characterized in that: The steps include: S1. When the steel bar is being transported, the motor (104) drives the rotating shaft (1014) to rotate, the rotating shaft (1014) drives the driving roller (1012) to rotate, and the rotating shaft (1014) drives the hexagonal column (111) to move. The hexagonal column (111) can then drive the driving roller (1012) on the other side to rotate, so that the two conveyor belts (1013) move, and then the steel bar is placed on the two unloading seats (107) to transport the steel bar. When the roller (1061) contacts the inclined surface of the inclined plate (112), the inclined surface squeezes the roller ( 1061) moves, the roller (1061) drives the spring (1062) to compress, and drives the polygonal rod (1063) to move, so that the polygonal rod (1063) drives the gear (1067) to move, so that the two gears (1067) drive the two rubber layers (1068) to clamp the steel rod, and when the gear (1067) meshes with the gear rod (109), the gear (1067) rotates and drives the steel rod to roll against the ball (108), and when the steel rod passes the brush (1033) during the rolling process, the brush (1033) cleans the surface of the steel rod; S2, after the steel rod is cleaned, it is transported to a position below the detection head (206), at which time the electric push rod (2022) is controlled to extend, and the electric push rod (2022) drives the tooth plate (2021) downward to mesh with the tooth segment (1056), and because the hexagonal column (111) also drives the hexagonal cylinder (1055) to rotate, the transmission wheel (1052) drives the belt (1051) to move, and the tooth segment (1056) to move, and when the tooth plate (2021) and the tooth segment (1056) are meshed and locked, the locking assembly (202) drives the transmission belt (2052) to move, and the detection head (206) moves with the steel rod, so that the steel rod passes through the detection head (206) during the rolling process for detection operation, and when a defective product is detected, the detection head (206) performs an alarm operation through the alarm device (204); S3. The qualified products after inspection continue to be transported. When the roller (1061) is separated from the inclined plate (112), the elastic force of the spring (1062) drives the roller (1061) to reset, so that the polygonal rod (1063) drives the gear (1067) away from the steel bar, and the steel bar is removed and fixed, so that the steel bar is transported to the end of the conveyor belt (1013) and tilted, and then the material is automatically discharged.
Citation Information
Patent Citations
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