A PACK box into container into cluster tool and a method of using the same

Abstract

The application relates to the PACK box entering technology field, in particular to a PACK box entering container entering cluster tool and a using method thereof, which comprises a first mounting frame, the top of the first mounting frame is provided with guide plates at the front and back ends, a first lead screw is arranged on the first mounting frame between the two guide plates; the left and right ends of the first lead screw are connected with the first mounting frame through first lead screw support seats, the first lead screw is driven by a motor; a first moving block is arranged on the first lead screw, a moving seat is fixed on the first moving block; the motor is fixed on the bottom of the first mounting frame through a mounting seat, a driving wheel is connected with the output shaft of the motor, a driven wheel is connected with the left end of the first lead screw, the driven wheel is connected with the driving wheel through a synchronous belt; an opening for the synchronous belt to pass through is arranged on the first mounting frame. The PACK box can be pushed into the container.

Description

TECHNICAL FIELD

[0001] The present application relates to the PACK box into the container into the cluster tooling field, and particularly to a PACK box into container into cluster tooling and a using method thereof. BACKGROUND

[0002] With the increasing exhaustion of traditional energy and the many problems exposed in its production and use, developing new energy has become a common consensus. Among them, the demand for power battery packs, as an important part of new energy vehicles, is increasing, and battery production enterprises have higher requirements for power battery pack production lines. The existing PACK box into cluster mode mainly relies on two kinds of forklift driving and manual handling. The forklift driving mode has higher requirements for the type and configuration of the forklift, has compatibility and requires a higher price of the corresponding forklift. The manual handling mode is difficult to meet the production capacity demand of the times due to the high labor requirement. SUMMARY

[0003] In order to solve the above technical problems, the present application provides a PACK box into container into cluster tooling and a using method thereof, which can push the PACK box into the container.

[0004] The present application adopts the following technical solutions:

[0005] A PACK box into container into cluster tooling and a using method thereof, comprising a first mounting frame, the top of the first mounting frame is provided with a guide plate at the front and rear ends, and a first lead screw is arranged on the first mounting frame between the two guide plates; the left and right ends of the first lead screw are connected with the first mounting frame through a first lead screw support seat, and the first lead screw is driven by a motor; a first moving block is installed on the first lead screw, and a moving seat is fixed on the first moving block; the top of the moving seat is higher than the top of the guide plate;

[0006] The motor is fixed on the bottom of the first mounting frame through a mounting seat, a driving wheel is connected to the output shaft of the motor, a driven wheel is connected to the left end of the first lead screw, and the driven wheel is connected with the driving wheel through a synchronous belt; an opening for the synchronous belt to pass through is formed in the first mounting frame;

[0007] The front and rear ends of the first lead screw support seat on the right side of the first mounting frame are fixed with support blocks, the left side surface of the support block is provided with a sliding groove, the sliding groove is provided with a baffle, and the left side surface of the support block is fixed with a limiting block at the front and rear ends to prevent the baffle from tilting to the left; a spring positioning bead is arranged in the sliding groove.

[0008] Preferably, the guide plate is provided with a plurality of auxiliary stop blocks.

[0009] Preferably, the first mounting frame is provided with a linear guide rail on both sides of the front and rear of the first lead screw, and the slider of the linear guide rail is fixedly connected with the bottom of the moving seat.

[0010] Preferably, the first mounting frame is provided with a second mounting frame below, the top middle end of the second mounting frame is fixedly provided with a bearing, the inner bearing of the bearing is connected with the bottom of the second mounting frame through a rotating shaft, one end of the second mounting frame is fixedly provided with two second lead screw support seats, and a second lead screw is arranged between the two second lead screw support seats.

[0011] The second moving block is mounted on the second lead screw, and the mounting rod is fixedly arranged on the second moving block.

[0012] Preferably, the second mounting frame is fixedly provided with a universal ball seat around the top, and the upper end of the universal ball seat is in contact with the bottom of the first mounting frame.

[0013] Preferably, the second mounting frame is provided with a third mounting frame below, the top four corners of the third mounting frame are fixedly provided with lead screw elevators, and the lifting rods of the lead screw elevators are hingedly connected with the second mounting frame.

[0014] Preferably, the bottom of the third mounting frame is fixedly provided with two insertion tubes for the insertion of the fork arms of the forklift.

[0015] Preferably, the right end of the front and rear sides of the first mounting frame is provided with a mounting groove, and an infrared crosshair instrument is mounted in the mounting groove.

[0016] A method for using a PACK box into a container into a cluster tool, the method is as follows:

[0017] Step 1: the fork arms of the forklift are inserted into the insertion tubes, and the tool is moved to the left side of the container through the forklift;

[0018] Step 2: rotating the second hand wheel drives the second lead screw to rotate, thereby driving the second moving block to move, thereby driving the connecting rod to swing, thereby driving the mounting plate to swing, and further driving the first mounting frame to swing, so that the first mounting frame is finely adjusted in the horizontal direction, and the first mounting frame is aligned with the collection box;

[0019] Step 3: rotating the hand wheel on the lead screw elevator drives the lifting rod to move, thereby driving the second mounting frame to deflect at an angle, thereby driving the first mounting frame to deflect at an angle, so that the first mounting frame completes the horizontal degree adjustment;

[0020] Step 4: Finally, the right ends of the two guide plates are inserted into the container, the motor is started to drive the first lead screw to rotate, thereby driving the first moving block to move right, thereby driving the moving seat to move right, and further driving the PACK box to slide on the guide plate, so that the PACK box is pushed into the container.

[0021] Preferably, the moving seat is fixed with two first carabiners, and the PACK box is fixed with two second carabiners; the step 1 is further specifically as follows:

[0022] Step 11: The fork arm of the forklift is inserted into the insertion pipe, and the tool is moved to the left side of the placing box where the PACK box is placed by the forklift;

[0023] Step 12: The right ends of the two guide plates are inserted into the placing box where the PACK box is placed, and the first carabiners are connected with the second carabiners through the hooks and chains;

[0024] Step 13: The motor is started to drive the first lead screw to rotate, thereby driving the moving seat to move left, the PACK box is pulled left through the chains, so that the PACK box is driven to slide on the guide plate, and finally slides into the first mounting frame;

[0025] Step 14: The baffle is pulled up, the spring positioning bead is extruded and compressed back, when the bottom of the baffle exceeds the spring positioning bead, the spring positioning bead rebounds, so that the bottom of the baffle is supported and the position of the baffle is limited; the baffle blocks the PACK box, so that the PACK box does not slide out of the right side of the first mounting frame when the tool is carried by the forklift;

[0026] Step 15: Finally, the tool is moved to the left side of the container by the forklift.

[0027] The beneficial effects of the present application are as follows:

[0028] (1) In an embodiment of the present application, when the PACK box needs to be pushed into the container, the right ends of the two guide plates are inserted into the container, and then the motor is started to drive the first lead screw to rotate, thereby driving the first moving block to move right, thereby driving the moving seat to move right, and further driving the PACK box to slide on the guide plate, so that the PACK box is pushed into the container.

[0029] (2) In an embodiment of the present application, the baffle is pulled up, the spring positioning bead is extruded and compressed back, when the bottom of the baffle exceeds the spring positioning bead, the spring positioning bead rebounds, so that the bottom of the baffle can be supported and the position of the baffle can be limited.

[0030] (3) In an embodiment of the present application, rotating the second hand wheel can drive the second lead screw to rotate, thereby driving the second moving block to move, thereby driving the connecting rod to swing, thereby driving the mounting plate to swing, and further driving the first mounting frame to swing, so that the first mounting frame can be finely adjusted in the horizontal direction, so that the first mounting frame can be aligned with the collecting box, and the PACK box body can be better pushed into the container in the subsequent process.

[0031] The present application can push the PACK box body into the container. BRIEF DESCRIPTION OF DRAWINGS

[0032] Figure 1 is a structural schematic diagram of the present application.

[0033] Figure 2 is a schematic diagram of the PACK box body located in the first mounting frame.

[0034] Figure 3 is a structural schematic diagram of the first mounting frame.

[0035] Figure 4 is a structural schematic diagram of the motor (without the first mounting frame).

[0036] Figure 5 is a bottom surface portion schematic diagram of the first mounting frame.

[0037] Figure 6 is a structural schematic diagram of the baffle.

[0038] Figure 7 is a structural schematic diagram of the second mounting frame.

[0039] Figure 8 is a structural schematic diagram of the second lead screw.

[0040] Figure 9 is a structural schematic diagram of the third mounting frame.

[0041] Figure 10 is a structural schematic diagram of the infrared crosshair instrument. DETAILED DESCRIPTION

[0042] The present application will be further described below in conjunction with the drawings.

[0043] As Figures 1 to 3As shown, the PACK box into container cluster tool provided by the present application comprises a first mounting frame 1, the top of the first mounting frame 1 is provided with a guide plate 101 at both ends, a PACK box 100 is placed on the guide plate 101, the right end of the guide plate 101 is beyond the right end of the first mounting frame 1, when it is needed to push the PACK box 100 into a container, the right end of the two guide plates 101 is inserted into the container, so as to facilitate the pushing of the PACK box 100 into the container.

[0044] When it is needed to push the PACK box 100 into the container, the right end of the two guide plates 101 is inserted into the container, then the motor 104 is started to drive the first lead screw 102 to rotate, so as to drive the first moving block 105 to move rightwards, and drive the moving seat 106 to move rightwards, and further drive the PACK box 100 to slide on the guide plate 101, so that the PACK box 100 is pushed into the container.

[0045] In an embodiment of the present application, the PACK box 100 is placed on the guide plate 101 by means of hoisting.

[0046] In an embodiment of the present application, the moving seat 106 is fixed with two first carabiners 1061, the PACK box 100 is fixed with two second carabiners, the right end of the two guide plates 101 is inserted into a placing box for placing the PACK box 100, then the first carabiners 1061 and the second carabiners are connected by means of hooks and chains, then the motor 104 is started to drive the first lead screw 102 to rotate, so as to drive the moving seat 106 to move leftwards, the PACK box 100 is pulled leftwards by means of the chains, so as to drive the PACK box 100 to slide on the guide plate 101, and finally slide into the first mounting frame 1.

[0047] In the embodiment, the guide plate 101 can be provided with a roller groove 1011, the bottom corners of the PACK box 100 can be provided with guide wheels, the guide wheels and the roller groove 1011 are matched, so as to better move the PACK box 100 on the guide plate 101.

[0048] In an embodiment of the present application, the top of the moving seat 106 is higher than the top of the guide plate 101, so that the moving seat 106 can touch the PACK box 100, facilitating subsequent pushing of the PACK box 100.

[0049] As shown in Figure 4 and Figure 5 In an embodiment of the present application, the motor 104 is fixed on the bottom of the first mounting frame 1 through the mounting seat 107, a driving wheel 108 is connected to the output shaft of the motor 104, a driven wheel 109 is connected to the left end of the first screw rod 102 on the first screw rod support seat 103, and the driven wheel 109 is connected to the driving wheel 108 through a synchronous belt 110; an opening 123 for passing of the synchronous belt 110 is formed in the first mounting frame 1. The motor 104 is started to drive the driving wheel 108 to rotate, thereby driving the synchronous belt 110 to transmit, driving the driven wheel 109 to rotate, and further driving the first screw rod 102 to rotate.

[0050] As shown in Figure 6 In an embodiment of the present application, the front and back ends of the first screw rod support seat 103 on the right side of the first mounting frame 1 are both fixed with a support block 111, the left side of the support block 111 is provided with a sliding groove 112, the sliding groove 112 is provided with a baffle 113 for blocking the PACK box 100 to avoid sliding out of the right side of the first mounting frame 1. The left side of the support block 111 is fixed with a limiting block 114 at the front and back ends to prevent the baffle 113 from tilting to the left; the sliding groove 112 is provided with a spring positioning bead 115; the baffle 113 is pulled up, the spring positioning bead 115 is extruded and compressed back, when the bottom of the baffle 113 exceeds the spring positioning bead 115, the spring positioning bead 115 rebounds to support the bottom of the baffle 113 and limit the position of the baffle 113.

[0051] In the embodiment, the support block 111 can be fixed with a protective plate 116 to prevent the baffle 113 from being pulled out too much and separated from the sliding groove 112.

[0052] As shown in Figure 3 In an embodiment of the present application, the guide plate 101 is provided with a plurality of auxiliary stop blocks 117 to prevent the PACK box 100 from sliding out of the front and back sides of the first mounting frame 1.

[0053] As shown in Figure 3 In an embodiment of the present application, the first mounting frame 1 is fixed with a linear guide rail 118 on the front and back sides of the first screw rod 102, the sliding block of the linear guide rail 118 is fixedly connected to the bottom of the moving seat 106, and the moving seat 106 can be stably moved through the linear guide rail 118.

[0054] As Figure 7 And Figure 8 As shown in the embodiment of the application, the lower portion of the first mounting frame 1 is provided with a second mounting frame 2, the top middle end of the second mounting frame 2 is fixed with a bearing 201, the inner bearing of the bearing 201 is connected with the bottom of the second mounting frame 2 through a rotating shaft 210, and the bearing 201 and the rotating shaft 210 can assist the first mounting frame 1 to swing horizontally; one end of the second mounting frame 2 is fixed with two second screw rod support seats 202, the model of the second screw rod support seat 202 can be lhf01, but is not limited thereto, and the second screw rod support seat 202 can facilitate the rotation of the second screw rod 203, the second screw rod 203 is arranged between the two second screw rod support seats 202, one end of the second screw rod 203 penetrates through the second screw rod support seat 202 and is connected with a second hand wheel 204; the second hand wheel 204 can facilitate the rotation of the second screw rod 203.

[0055] The second screw rod 203 is installed with a second moving block 205, and the second moving block 205 is fixed with a mounting rod 206; the bottom of the first mounting frame 1 is fixed with a mounting plate 207, the mounting plate 207 is hinged with one end of a connecting rod 208, and the other end of the connecting rod 208 is hinged with the mounting rod 206.

[0056] Rotating the second hand wheel 204 can drive the second screw rod 203 to rotate, so as to drive the second moving block 205 to move, thereby driving the connecting rod 208 to swing, and driving the mounting plate 207 to swing, and further driving the first mounting frame 1 to swing, so that the first mounting frame 1 can be finely adjusted in the horizontal direction, and the first mounting frame 1 can be aligned with the collecting box, thereby facilitating the subsequent pushing of the PACK box body 100 into the container.

[0057] In the embodiment of the application, the top of the second mounting frame 2 is fixed with a universal ball seat 209 around, and the upper end of the universal ball seat 209 is in contact with the bottom of the first mounting frame 1. Through the universal ball on the universal ball seat 209, the universal ball seat 209 can assist the first mounting frame 1 to swing.

[0058] As Figure 9 shown, in an embodiment of the application, the lower portion of the second mounting frame 2 is provided with a third mounting frame 3, the top of the third mounting frame 3 is fixed with a screw rod elevator 301 around, the model of the screw rod elevator 301 can be qta10, but is not limited thereto, and the lifting rod upper end of the screw rod elevator 301 is hinged with the second mounting frame 2.

[0059] Turning the handwheel on the screw lift 301 moves the lifting rod, which in turn rotates the second mounting frame 2, and thus the first mounting frame 1. Because the upper end of the lifting rod of the screw lift 301 is hinged to the bottom of the second mounting frame 2, the four corners can have different degrees of angular deflection to achieve level adjustment.

[0060] In one embodiment of the present invention, two insertion tubes 302 for inserting the fork arms of a forklift are fixed to the bottom of the third mounting frame 3. The fork arms of the forklift are inserted into the insertion tubes 302, and the tooling can be moved by the forklift.

[0061] like Figure 1 As shown, in one embodiment of the present invention, the third mounting frame 3 is placed on a trolley 4, and the tooling can be easily moved by the trolley 4.

[0062] like Figure 10 As shown, in one embodiment of the present invention, mounting slots 119 are defined at the right ends of the front and rear sides of the first mounting frame 1. An infrared crosshair indicator 120 is mounted within the mounting slots 119. The infrared crosshair indicator 120 emits an infrared crosshair that assists in adjusting the position of the first mounting frame 1. A channel 121 is defined on the rear side of the first mounting frame 1, communicating with the mounting slot 119, allowing the infrared crosshair indicator 120 to emit an infrared crosshair through the channel 121.

[0063] In one embodiment of the present invention, a buffer block 122 is fixed to the right side of the movable seat 106 and the left side of the baffle 113 . The buffer block 122 is made of PU, which can prevent damage to the PACK box 100 .

[0064] The present invention also provides a method for using a tool for inserting a PACK box into a container and into a cluster, the method being as follows:

[0065] Step 1: Insert the forklift's fork arm into the insertion tube and use the forklift to move the tool to the left side of the container;

[0066] Step 2: Turn the second hand wheel to rotate the second screw rod, thereby driving the second moving block to move, thereby driving the connecting rod to swing, thereby driving the mounting plate to swing, and then driving the first mounting bracket to swing, so as to fine-tune the first mounting bracket in the horizontal direction and align the first mounting bracket with the collection box;

[0067] Step 3: Turn the handwheel on the screw lift to move the lift rod, thereby driving the second mounting bracket to deflect the angle, and then driving the first mounting bracket to deflect the angle, so that the first mounting bracket completes the horizontal adjustment;

[0068] Step 4: Finally, the right ends of the two guide plates are inserted into the container, the motor is started to drive the first lead screw to rotate, thereby driving the first moving block to move right, thereby driving the moving seat to move right, and further driving the PACK box to slide on the guide plate, so that the PACK box is pushed into the container.

[0069] The step 1 is further specifically as follows:

[0070] Step 11: The fork arm of the forklift is inserted into the insertion tube, and the tooling is moved to the left side of the placing box where the PACK box is placed by the forklift;

[0071] Step 12: The right ends of the two guide plates are inserted into the placing box where the PACK box is placed, and the first hook ring is connected with the second hook ring through the hook and the chain;

[0072] Step 13: The motor is started to drive the first lead screw to rotate, thereby driving the moving seat to move left, the PACK box is pulled left through the chain, so that the PACK box is driven to slide on the guide plate, and finally slides into the first mounting frame;

[0073] Step 14: The baffle is pulled up, the spring positioning bead is extruded and retracted, when the bottom of the baffle exceeds the spring positioning bead, the spring positioning bead rebounds, so that the bottom of the baffle is supported and the position of the baffle is limited; the PACK box is blocked by the baffle, so as to avoid that the PACK box slides out of the right side of the first mounting frame when the tooling is carried by the forklift;

[0074] Step 15: Finally, the tooling is moved to the left side of the container by the forklift.

[0075] The motor, spring positioning bead, linear guide rail and infrared crosshair instrument in the application are all prior art, and the person skilled in the art can clearly understand them, and no detailed description is made here.

[0076] The above only describes the preferred embodiments of the application, and should not be understood as limiting the application, and any changes and modifications made within the scope of the application should be included in the scope of the application.

Claims

1. A tool for loading PACK boxes into containers and clusters, characterized by: The first mounting frame includes a first mounting frame, wherein the first mounting frame has guide plates at both the front and rear ends of the top, and a first screw rod is provided on the first mounting frame between the two guide plates; the left and right ends of the first screw rod are connected to the first mounting frame via a first screw rod support seat, and the first screw rod is driven by a motor; a first moving block is mounted on the first screw rod, and a moving seat is fixed on the first moving block; the top of the moving seat is higher than the top of the guide plate; The motor is fixed to the bottom of the first mounting bracket via a mounting seat, a driving wheel is connected to the output shaft of the motor, a driven wheel is connected to the left end of the first screw rod support seat on the first screw rod, and the driven wheel is connected to the driving wheel via a synchronous belt; an opening for the synchronous belt to pass through is opened on the first mounting bracket; Support blocks are fixed to the front and rear ends of the first screw support seat on the right side of the first mounting frame, the left side of the support block has a slide groove, a baffle is provided in the slide groove, and limit blocks are fixed to the front and rear ends of the left side of the support block to prevent the baffle from tilting to the left; a spring positioning bead is provided in the slide groove; A second mounting bracket is provided below the first mounting bracket, a bearing is fixed to the middle end of the top of the second mounting bracket, and the inner bearing of the bearing is connected to the bottom of the second mounting bracket via a rotating shaft; two second screw rod support seats are fixed to one end of the second mounting bracket, a second screw rod is provided between the two second screw rod support seats, and one end of the second screw rod passes through the second screw rod support seat and is connected to a second hand wheel; A second moving block is mounted on the second screw rod, and a mounting rod is fixed to the second moving block; a mounting plate is fixed to the bottom of the first mounting frame, the mounting plate is hinged to one end of the connecting rod, and the other end of the connecting rod is hinged to the mounting rod; Universal ball seats are fixed on all four sides of the top of the second mounting frame, and the upper ends of the universal ball seats are in contact with the bottom of the first mounting frame; A third mounting frame is provided below the second mounting frame. Four corners of the top of the third mounting frame are fixed with screw lifts. The upper end of the lifting rod of the screw lift is hinged to the second mounting frame.

2. The tooling for packing boxes into containers and clusters according to claim 1, characterized in that: The guide plate is provided with a plurality of auxiliary stops.

3. The tooling for packing boxes into containers and clusters according to claim 1, characterized in that: Linear guide rails are fixed on both sides of the first mounting frame, in front and behind of the first screw rod, and the sliders of the linear guide rails are fixedly connected to the bottom of the moving seat.

4. The tooling for packing boxes into containers and clusters according to claim 1, characterized in that: Two insertion tubes for inserting the fork arms of a forklift are fixed to the bottom of the third mounting bracket.

5. The tooling for packing boxes into containers and clusters according to claim 1, characterized in that: The right ends of the front and rear sides of the first mounting frame are provided with mounting grooves, in which an infrared cross cursor instrument is installed; the rear side of the first mounting frame is provided with a channel communicating with the mounting groove.

6. A method for using the PACK box into container and cluster tooling according to claim 1, characterized in that: The method is as follows: Step 1: Insert the forklift's fork arm into the insertion tube and use the forklift to move the tool to the left side of the container; Step 2: Turn the second hand wheel to rotate the second screw rod, thereby driving the second moving block to move, thereby driving the connecting rod to swing, thereby driving the mounting plate to swing, and then driving the first mounting bracket to swing, so as to fine-tune the first mounting bracket in the horizontal direction and align the first mounting bracket with the collection box; Step 3: Turn the handwheel on the screw lift to move the lift rod, thereby driving the second mounting bracket to deflect the angle, and then driving the first mounting bracket to deflect the angle, so that the first mounting bracket completes the horizontal adjustment; Step 4: Finally, extend the right ends of the two guide plates into the container, start the motor to drive the first screw to rotate, thereby driving the first moving block to move to the right, thereby driving the moving seat to move to the right, and then driving the PACK box to slide on the guide plates, so that the PACK box is pushed into the container.

7. The method for using the tooling for inserting PACK boxes into containers and clusters according to claim 6, characterized in that: Two first hooks are fixed on the movable base, and two second hooks are fixed on the PACK box; the step 1 is further specifically as follows: Step 11: Insert the forklift's fork arm into the cannula and use the forklift to move the tool to the left side of the placement box where the PACK box is placed; Step 12: Insert the right ends of the two guide plates into the placement box for the PACK box, and connect the first hook ring with the second hook ring through the hook and chain; Step 13: Start the motor to drive the first screw to rotate, thereby driving the movable base to move to the left, and pulling the PACK box to the left through the chain, so that the PACK box slides on the guide plate and finally slides into the first mounting bracket; Step 14: Pull the baffle upwards, and the spring positioning bead is squeezed and compressed. When the bottom of the baffle exceeds the spring positioning bead, the spring positioning bead rebounds, supporting the bottom of the baffle and limiting the position of the baffle. The baffle blocks the PACK box to prevent it from sliding out of the right side of the first mounting frame when the tool is moved by a forklift. Step 15: Finally, use a forklift to move the tooling to the left side of the container.

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