A dual-purpose, detachable connector structure for new energy vehicles
By designing a dual-use, easy-to-disassemble connector structure for new energy vehicles, the clamping part and C-shaped structure are used to achieve convenient connection and disassembly of PCB boards and electronic components, the problem of long maintenance and replacement time in the existing technology is solved, and the effect of rapid maintenance and replacement is achieved.
Patent Information
- Application Number
- CN202411430531.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-10-14
AI Technical Summary
In the prior art, it is difficult to achieve convenient disassembly and assembly of PCB boards and electronic components, resulting in long repair and replacement time and high cost.
A dual-use, easy-to-disassemble connector structure for new energy vehicles is designed. By setting the first terminal and the second terminal, the clamping part and the C-shaped structure are used to achieve convenient connection and disassembly of the PCB board and the electronic components.
It realizes easy disassembly and assembly connection between PCB boards and electronic components, significantly reducing the time for repairing and replacing components, and is suitable for automotive electronic systems that are frequently replaced or maintained.
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Figure CN118970538B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electronic components, and in particular discloses a dual-use, detachable connector structure for new energy vehicles. Background Art
[0002] With the rapid development of new energy vehicle technology, the electrical system in vehicles has become more and more complex. As important components of the electrical system, PCB boards (printed circuit boards) and electronic components usually assume control and drive functions. However, in actual applications, due to the influence of the external environment and the aging of components, the maintenance and replacement of PCB boards and electronic components has become a common demand.
[0003] Traditionally, PCBs and electronic components are connected by welding or fixed connections. Although these connection methods can provide stable electrical connections, they are inconvenient when repairs or component replacements are required. First, welding or fixed connections usually require professional tools for disassembly and assembly, resulting in long maintenance time and low efficiency. Second, since these connection methods are often not reusable, they are prone to damage to PCBs or electronic components during disassembly and assembly, increasing maintenance costs. Summary of the invention
[0004] In order to overcome the shortcomings and deficiencies in the prior art, an object of the present invention is to provide a connector structure that realizes easy assembly and disassembly connection between a PCB board and electronic components, thereby reducing the time for repairing and replacing components.
[0005] To achieve the above-mentioned purpose, the present invention provides a dual-purpose, detachable connector structure for new energy vehicles, including a first terminal and a second terminal, wherein the first terminal includes a connection portion and a clamping portion electrically connected to an external PCB board, the clamping portion clamps and contacts the second terminal, the first terminal is electrically connected to the second terminal via the clamping portion, the second terminal is electrically connected to an external electronic component, and the external electronic component is detachably connected to the external PCB board via the first terminal and the second terminal. The present invention sets a second terminal and a first terminal, wherein the first terminal is electrically connected to the second terminal via its clamping portion, the first terminal is connected to an external PCB board, and the second terminal is connected to an external electronic component. Through the electrical connection between the first terminal and the second terminal, the external PCB board and the electronic component can be easily detached and connected, thereby reducing the time for repairing and replacing components, and is particularly suitable for automotive electronic systems that require frequent replacement or maintenance.
[0006] Furthermore, the connecting portion is a C-shaped structure, including a first plate portion, a second plate portion, and a bending portion connecting the first plate portion and the second plate portion, the bending portion is bent from the first plate portion, and the second plate portion is bent from the bending portion; the external PCB board is provided with a clearance opening that is arranged in coordination with the connecting portion, and the clearance opening passes through the PCB board. The external electronic components pass through the external PCB board through the clearance opening. This design allows the external electronic components or the PCB board to be disassembled separately, further improving the convenience of the connector. At the same time, the C-shaped structure enhances the stability of the connection, and also provides flexible disassembly options, which is conducive to the maintenance and replacement of electronic components.
[0007] Furthermore, the clamping portion includes an elastic arm, one end of the elastic arm is connected to the connecting portion, and the other end of the elastic arm is bent toward the second terminal to form a contact portion, and the contact portion is used to contact and conduct the second terminal. The elastic arm is provided with two groups, and the two groups of elastic arms are respectively arranged on the first plate portion and the second plate portion, and the two groups of elastic arms cooperate to clamp and contact the second terminal. The elastic arm provides a reliable clamping force, so that the connection between the second terminal and the first terminal is more stable, and at the same time, the stability of the electrical connection is ensured. The elastic arm provides a reliable clamping force, so that the connection between the second terminal and the first terminal is more stable, and at the same time, the stability of the electrical connection is ensured.
[0008] Furthermore, the thickness of the elastic arm is 0.6-0.8 mm, and the thickness of the elastic arm is less than or equal to the thickness of the connecting portion. Selecting an elastic arm with a suitable thickness can provide optimal elasticity and strength, ensuring that it can still maintain its elasticity and durability after long-term use, while ensuring a certain insertion feel.
[0009] Furthermore, the clamping parts are provided with multiple groups, and the multiple groups of clamping parts are arranged at equal intervals along the length direction of the connecting part, and the second terminal has a flat contact part, and the flat contact part conducts the elastic arms of all the clamping parts. The multiple groups of clamping parts provide multiple clamping points, so that the connection of the second terminal is more uniform and stable, reducing the risk of single point failure. The multiple groups of clamping parts provide multiple clamping points, so that the connection of the second terminal is more uniform and stable, reducing the risk of single point failure.
[0010] Furthermore, a support plate bent outward from the connecting portion is provided on one side of the connecting portion close to the external PCB board, and the support plate is welded to the external PCB board via the SMT process. The support plate provides additional mechanical support, enhances the connection strength between the connector and the PCB board, and the design of the support plate enhances the structural stability of the connector to prevent the connection from loosening or disconnecting due to vibration or impact; SMT welding, or surface mounting technology, is a process of directly mounting surface mounting components without pins or with short pins on the surface of a printed circuit board (PCB). This process uses smaller components, such as chip resistors, chip capacitors, chip inductors, etc., which can achieve high-density mounting, thereby reducing the area and weight of the circuit board.
[0011] Furthermore, the support plates are provided in two groups, and the two groups of support plates are respectively located at two ends of the connection portion that are far away from each other. The two groups of support plates provide double support, making the installation of the connector more stable and reducing stress concentration.
[0012] Furthermore, a plug pin is provided on one side of the connection portion close to the external PCB board, and a mounting hole matching the plug pin is provided on the external PCB board. The plug pin is inserted into the mounting hole and is welded to the external PCB board via the DIP process. The plug pin design provides a more secure mechanical connection and ensures the accurate position of the connector on the PCB board, which is suitable for electrical connections that require precise positioning; DIP welding, i.e. dual in-line packaging technology, is a process of inserting components with pins into the sockets on the circuit board and then welding them. This process uses larger components, such as DIP packaged integrated circuits, which need to be connected to the circuit board through sockets.
[0013] Furthermore, the connecting portion is provided with a support arm bent outward from the connecting portion, and two groups of support arms are provided, and the two groups of support arms are respectively arranged at the free ends of the first plate portion and the second plate portion. After the connecting portion is arranged in a C-shaped structure, one side of the opening lacks support and has low stability, and the two support arms are respectively extended to both sides, and the connecting portion forms a tripod structure, which increases the overall rigidity of the connector and further prevents the connector from being deformed during use, so that the connector can still maintain its shape and function under harsh conditions.
[0014] The dual-purpose detachable connector structure for new energy vehicles also includes a base and a positioning unit arranged on the base. The PCB board is detachably arranged on the base. The PCB board is provided with a through hole that penetrates the PCB board. There are multiple first terminals, and multiple first terminals are arranged around the through hole. There are multiple openings for making way. The through hole is used to accommodate electronic components. Multiple second terminals are arranged on the outside of the electronic components. The second terminals, the first terminals, and the openings for making way correspond to each other one by one. The positioning unit is used to carry the electronic components. The base and the positioning unit facilitate the rapid installation of the external electronic unit, and at the same time make the connection between the external electronic unit and the external PCB board more secure.
[0015] Beneficial effects of the present invention: The present invention provides a second terminal and a first terminal, the first terminal is electrically connected to the second terminal through its clamping portion, the first terminal is connected to an external PCB board, and the second terminal is connected to an external electronic component. Through the electrical connection between the first terminal and the second terminal, the external PCB board and the electronic component can be easily disassembled and connected, reducing the time for repairing and replacing components, and is particularly suitable for automotive electronic systems that need to be frequently replaced or maintained;
[0016] The external electronic components pass through the external PCB board through the clearance opening. This design allows the external electronic components or PCB board to be removed separately, further improving the convenience of the connector. At the same time, the C-shaped structure enhances the stability of the connection and provides flexible disassembly options, which is conducive to the maintenance and replacement of electronic components.
[0017] Selecting the elastic arm with appropriate thickness can provide the best elasticity and strength, ensuring that it can maintain its elasticity and durability after long-term use, while ensuring a certain sense of insertion;
[0018] After the connecting part is set into a C-shaped structure, one side of the opening lacks support and has low stability. The two support arms extend to both sides respectively, and the connecting part forms a tripod structure, which increases the overall rigidity of the connector and further prevents the connector from deforming during use, so that the connector can still maintain its shape and function under harsh conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a structural schematic diagram of a dual-purpose, detachable connector structure for new energy vehicles according to the present invention;
[0020] Figure 2 This is an exploded view of a dual-purpose, detachable connector structure for new energy vehicles according to the present invention;
[0021] Figure 3 is a schematic structural diagram of a first terminal of the present invention;
[0022] Figure 4 This is a schematic diagram of the installation of a dual-purpose, detachable connector structure for new energy vehicles of the present invention;
[0023] Figure 5 It is a structural schematic diagram of a first embodiment of a first terminal of the present invention;
[0024] Figure 6 It is a structural schematic diagram of a second embodiment of the first terminal of the present invention;
[0025] Figure 7 is a schematic structural diagram of a third embodiment of the first terminal of the present invention;
[0026] Figure 8 is a schematic structural diagram of a fourth embodiment of the first terminal of the present invention;
[0027] Fig. 9 is a structural schematic diagram of a fifth embodiment of the first terminal of the present invention;
[0028] Fig.10 It is a structural schematic diagram of the locking structure of the present invention.
[0029] Reference numerals include:
[0030] 1. First terminal; 2. Second terminal; 3. Connecting portion; 4. Clamping portion; 5. PCB board; 6. Electronic component; 7. First board portion; 8. Second board portion; 9. Bending portion; 10. Elastic arm; 11. Resistance portion; 12. Support plate; 13. Plug pin; 14. Support arm; 15. Terminal housing; 16. First side wall; 17. Second side wall; 18. Third side wall; 19. First extension structure; 20. Second extension portion; 21. Third extension portion; 22. Base; 23. Positioning unit; 24. Locking structure; 25. Buckle body; 26. Arc spring piece; 27. Deformation opening; 28. Limiting ring; 29. Conical guide head; 30. Limiting fillet; 31. Protective shell. DETAILED DESCRIPTION
[0031] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0032] See also Figures 1 to 10 As shown, a dual-use detachable connector structure for new energy vehicles of the present invention comprises a first terminal 1 and a second terminal 2, wherein the first terminal 1 comprises a connecting portion 3 electrically connected to an external PCB board 5 and a clamping portion 4, wherein the clamping portion 4 clamps and contacts the second terminal 2, and the first terminal 1 is electrically connected to the second terminal 2 via the clamping portion 4, and the second terminal 2 is electrically connected to an external electronic component 6, and the external electronic component 6 is detachably connected to the external PCB board 5 via the first terminal 1 and the second terminal 2. The present invention provides a second terminal 2 and a first terminal 1, wherein the first terminal 1 is electrically connected to the second terminal 2 via its clamping portion 4, the first terminal 1 is connected to the external PCB board 5, and the second terminal 2 is connected to the external electronic component 6. Through the electrical connection between the first terminal 1 and the second terminal 2, the external PCB board 5 and the external electronic component 6 can be easily detached and connected, thereby reducing the time for repairing and replacing components, and is particularly suitable for automotive electronic systems that require frequent replacement or maintenance.
[0033] The connecting portion 3 is a C-shaped structure, including a first plate portion 7, a second plate portion 8, and a bending portion 9 connecting the first plate portion 7 and the second plate portion 8, wherein the bending portion 9 is bent from the first plate portion 7, and the second plate portion 8 is bent from the bending portion 9; a clearance opening is provided on the external PCB board 5 in cooperation with the connecting portion 3, and the clearance opening penetrates the PCB board 5. The external electronic component 6 passes through the external PCB board 5 through the clearance opening. This design allows the external electronic component 6 or the PCB board 5 to be disassembled separately, further improving the convenience of the connector. At the same time, the C-shaped structure enhances the stability of the connection, and also provides flexible disassembly options, which is conducive to the maintenance and replacement of the external electronic component 6.
[0034] The clamping portion 4 includes an elastic arm 10, one end of which is connected to the connecting portion 3, and the other end of the elastic arm 10 is bent toward the second terminal 2 to form a contact portion 11, which is used to contact and conduct the second terminal 2. There are two groups of elastic arms 10, and the two groups of elastic arms 10 are respectively arranged on the first plate portion 7 and the second plate portion 8, and the two groups of elastic arms 10 cooperate to clamp and contact the second terminal 2. The elastic arm 10 provides a reliable clamping force, so that the connection between the second terminal 2 and the first terminal 1 is more stable, and the stability of the electrical connection is guaranteed. The elastic arm 10 provides a reliable clamping force, so that the connection between the second terminal 2 and the first terminal 1 is more stable, and the stability of the electrical connection is guaranteed.
[0035] The thickness of the elastic arm 10 is 0.6-0.8 mm, and the thickness of the elastic arm 10 is less than or equal to the thickness of the connecting portion 3. Selecting an elastic arm 10 of appropriate thickness can provide optimal elasticity and strength, ensuring that it can still maintain its elasticity and durability after long-term use, while ensuring a certain sense of insertion.
[0036] Specifically, in this embodiment, the thickness of the elastic arm 10 is equal to the thickness of the connecting portion 3, and the thickness of the elastic arm 10 is 0.8 mm. The thickness of 0.8 mm ensures that the elasticity and durability can be maintained after long-term use, making the conduction more stable.
[0037] The clamping parts 4 are provided with multiple groups, and the multiple groups of clamping parts 4 are arranged at equal intervals along the length direction of the connecting part 3. The second terminal 2 has a flat contact part, and the flat contact part conducts the elastic arms 10 of all the clamping parts 4. The multiple groups of clamping parts 4 provide multiple clamping points, so that the connection of the second terminal 2 is more uniform and stable, and the risk of single point failure is reduced. The multiple groups of clamping parts 4 provide multiple clamping points, so that the connection of the second terminal 2 is more uniform and stable, and the risk of single point failure is reduced.
[0038] Specifically, a groove for accommodating the abutment portion 11 of the elastic arm 10 is provided on the flat contact portion of the second terminal 2 , and the groove cooperates with the abutment portion 11 to make the connection between the second terminal 2 and the first terminal 1 more stable, while ensuring the stability of the electrical connection.
[0039] A support plate 12 is provided on one side of the connection portion 3 close to the external PCB board 5. The support plate 12 is bent outward from the connection portion 3, and is welded to the external PCB board 5 via the SMT process. The support plate 12 provides additional mechanical support, enhances the connection strength between the connector and the PCB board 5, and the design of the support plate 12 enhances the structural stability of the connector, preventing the connection from loosening or disconnecting due to vibration or impact.
[0040] SMT soldering, or surface mount technology, is a process of directly mounting surface mount components without pins or with short pins on the surface of a printed circuit board (PCB). This process uses smaller components, such as chip resistors, chip capacitors, and chip inductors, which can achieve high-density mounting, thereby reducing the area and weight of the circuit board.
[0041] There are two groups of support plates 12, and the two groups of support plates 12 are respectively located at two ends away from each other of the connecting portion 3. The two groups of support plates 12 provide double support, making the installation of the connector more stable and reducing stress concentration.
[0042] A plug pin 13 is provided on one side of the connection portion 3 close to the external PCB board 5. A mounting hole matching the plug pin 13 is provided on the external PCB board 5. The plug pin 13 is inserted into the mounting hole and is soldered to the external PCB board 5 via the DIP process. The design of the plug pin 13 provides a more secure mechanical connection and ensures that the position of the connector on the external PCB board 5 is accurate, and is suitable for electrical connections that require precise positioning.
[0043] DIP soldering, or dual in-line packaging technology, is a process of inserting components with pins into sockets on a circuit board and then soldering them. This process uses larger components, such as DIP packaged integrated circuits, which need to be connected to the circuit board through sockets.
[0044] The connecting portion 3 is provided with a support arm 14 bent outward from the connecting portion 3, and two groups of support arms 14 are provided, and the two groups of support arms 14 are respectively arranged at the free ends of the first plate portion 7 and the second plate portion 8. After the connecting portion 3 is set into a C-shaped structure, one side of the opening lacks support and has low stability. The two support arms 14 extend to both sides respectively, and the connecting portion 3 forms a tripod structure, which increases the overall rigidity of the connector and further prevents the connector from being deformed during use, so that the connector can still maintain its shape and function under harsh conditions.
[0045] Specifically, the plug pins 13 are provided in three groups, and the three groups of plug pins 13 are respectively arranged on the bending portion 9 and the two groups of support arms 14. The three groups of plug pins 13 form a triangular structure, which increases the overall stability of the connector.
[0046] The dual-purpose detachable connector structure for new energy vehicles also includes a base 22 and a positioning unit 23 arranged on the base 22. The PCB board 5 is detachably arranged on the base 22. The PCB board 5 is provided with a through hole that penetrates the PCB board 5. There are multiple first terminals 1, and multiple first terminals 1 are arranged around the through hole. There are multiple openings for making way. The through hole is used to accommodate the electronic component 6. The outer side of the electronic component 6 is provided with multiple second terminals 2. The second terminals 2, the first terminals 1, and the openings for making way correspond to each other one by one. The positioning unit 23 is used to carry the electronic component 6. The base 22 and the positioning unit 23 facilitate the rapid installation of the external electronic unit, and at the same time make the connection between the external electronic unit and the external PCB board 5 more secure.
[0047] Specifically, the positioning unit 23 is provided with a locking structure 24 detachably connected to the external electronic component 6 , and the locking structure 24 facilitates the removal and installation of the electronic component 6 .
[0048] Specifically, the locking structure 24 includes a buckle body 25 arranged on the electronic component 6, and two arc spring pieces 26 are symmetrically arranged at one end of the buckle body 25, and a deformation opening 27 is provided between the two arc spring pieces 26. The end of the arc spring piece 26 away from the buckle body 25 is connected to a conical guide head 29 through a limiting ring 28, and the outer side surface of the limiting ring 28 protrudes out of the outer side surface of the arc spring piece 26. The two ends of the arc spring piece 26 are respectively connected to the buckle body 25 and the limiting ring 28 via two limiting fillets 30.
[0049] Specifically, the external PCB board 5 is provided with a protective shell 31 covering the external electronic component 6. The protective shell 31 is detachably connected to the external PCB board 5. The protective shell 31 is used to prevent dust or water from entering the electronic component 6 to cause circuit breakage and damage.
[0050] Specifically, a sealing ring is provided between the protective shell 31 and the external PCB board 5 , and the sealing ring is used to fill the gap between the protective shell 31 and the external PCB board 5 to further improve the waterproof capability.
[0051] like Figure 6 As shown, this is the second embodiment of the present invention. Compared with the first embodiment, the thickness of the elastic arm 10 is smaller than the thickness of the connecting portion 3. The thickness of the elastic arm 10 is 0.6 mm, and the thickness of the connecting portion 3 is 0.8 mm.
[0052] like Figure 7 As shown, this is the third embodiment of the present invention. Compared with the first embodiment, four groups of plug pins 13 are provided. The four groups of plug pins 13 are respectively arranged on the first plate portion 7, the second plate portion 8 and the two groups of support arms 14. The four groups of plug pins 13 increase the overall stability of the connector.
[0053] like Figure 8As shown, this is the fourth embodiment of the present invention. Compared with the third embodiment, the thickness of the elastic arm 10 is smaller than the thickness of the connecting portion 3. The thickness of the elastic arm 10 is 0.6 mm, and the thickness of the connecting portion 3 is 0.8 mm.
[0054] In a further technical solution, the clamping portion 4 also includes a terminal housing 15, the terminal housing 15 includes a first side wall 16 located on the outside of the first plate portion 7, a second side wall 17 located on the outside of the bending portion 9 and a third side wall 18 located on the outside of the second plate portion 8, the terminal housing 15 is covered on the outside of the elastic arm 10, the terminal housing 15 is used to suppress the permanent deformation of the elastic arm 10, the terminal housing 15 can have the same thickness as the elastic arm 10, when the second terminal 2 contacts the elastic arm 10, the conducted force can be offset by the force of the side wall of the terminal housing 15 supporting the elastic arm 10, so the terminal housing 15 can suppress the deformation of the elastic arm 10 that may occur when the second terminal 2 is inserted into and contacts the elastic arm 10, thereby reducing the connection failure of the elastic arm 10.
[0055] Specifically, the elastic arm 10 and the connecting portion 3 may include alloys with excellent electrical conductivity such as aluminum, nickel, copper, etc.
[0056] Specifically, the terminal housing 15 may be configured to electrically insulate the elastic arm 10 from the outside, and the terminal housing 15 may include an electrically insulating material, such as a plastic material, such as polyvinyl chloride, polycarbonate, or polypropylene.
[0057] Specifically, the abutting portion 11 includes a first extending structure bent from the connecting portion 3 toward the second terminal 2 , and a second extending portion 20 bent from the first extending structure 19 toward the connecting portion 3 .
[0058] like Fig. 9 As shown, this is the fifth embodiment of the present invention. Compared with the first embodiment, the interference portion 11 includes a first extension structure 19 bent from the connecting portion 3 toward the second terminal 2, a second extension portion 20 bent from the first extension structure 19 toward a direction away from the second terminal 2, and a third extension portion 21 bent from the second extension structure toward the connecting portion 3.
[0059] In this embodiment, the connecting portion 3 of the first terminal 1 is aligned with the clearance opening on the external PCB board 5, the plug pin 13 of the first terminal 1 is inserted into the mounting hole of the external PCB board 5, and the DIP welding process is used to weld it to the external PCB board 5 so that the C-shaped structure of the connecting portion 3 is tightly matched with the opening. At this time, the support plate 12 or the support arm 14 is fitted with the external PCB board 5, and the support plate 12 is welded to the external PCB board 5 using the SMT welding process to ensure that the first terminal 1 is firmly fixed on the external PCB board 5; the second terminal 2 is electrically connected to the external electronic component 6, and it is checked whether the size and shape of the second terminal 2 match the clamping portion 4 of the first terminal 1, and the second terminal 2 is inserted into the clamping portion 4 of the first terminal 1 to ensure that the second terminal 2 is fully inserted into the clamping area of the elastic arm 10. Through the elastic force of the elastic arm 10, the second terminal 2 forms a reliable electrical connection with the first terminal 1. Check the connection status to ensure that the insertion depth and contact area meet the requirements to avoid poor contact; when the external electronic component 6 needs to be removed or replaced, the second terminal 2 can be pulled outward to be removed from the clamping portion 4 of the first terminal 1, so that the external electronic component 6 and the second terminal 2 can be removed together, and the external PCB board 5 and the first terminal 1 do not need to be removed; if the external PCB board 5 needs to be replaced or repaired, the external PCB board 5 can be pulled outward to take out the external PCB board 5 and the first terminal 1 together, and the second terminal 2 and the external electronic component 6 do not need to be removed; if the connector needs to be replaced or repaired, the first terminal 1 can be removed first by desoldering or other disassembly methods, and then reinstalled on the new external PCB board 5. The easy-to-disassemble design enables quick connection and disassembly between the external PCB board 5 and the external electronic component 6, significantly reducing the time for maintenance and replacement of components.
[0060] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A dual-purpose and detachable connector structure for new energy vehicles, characterized in that: The device comprises a first terminal and a second terminal, wherein the first terminal comprises a connecting portion electrically connected to an external PCB board and a clamping portion electrically connected to the second terminal, wherein the clamping portion clamps and contacts the second terminal, the first terminal is electrically connected to the second terminal via the clamping portion, the second terminal is electrically connected to an external electronic component, and the external electronic component is detachably connected to the external PCB board via the first terminal and the second terminal; The connecting portion is a C-shaped structure, including a first plate portion, a second plate portion, and a bending portion connecting the first plate portion and the second plate portion, the bending portion is bent from the first plate portion, and the second plate portion is bent from the bending portion; a clearance opening is provided on the external PCB board in coordination with the connecting portion, and the clearance opening passes through the PCB board; The clamping portion includes an elastic arm, one end of the elastic arm is connected to the connecting portion, and the other end of the elastic arm is bent toward the second terminal to form a contact portion, the contact portion is used to contact and conduct the second terminal, and the elastic arm is provided with two groups, the two groups of elastic arms are respectively arranged on the first plate portion and the second plate portion, and the two groups of elastic arms cooperate to clamp and contact the second terminal; The thickness of the elastic arm is smaller than the thickness of the connecting portion, the thickness of the elastic arm is 0.6 mm, and the thickness of the connecting portion is 0.8 mm; The clamping parts are provided with multiple groups, and the multiple groups of clamping parts are arranged at equal intervals along the length direction of the connecting part. The second terminal has a flat contact part, and the flat contact part conducts the elastic arms of all the clamping parts. The flat contact part of the second terminal is provided with a groove for accommodating the abutment part of the elastic arm; A support plate bent outward from the connecting portion is provided on one side of the connecting portion close to the external PCB board, and the support plate is welded to the external PCB board through the SMT process; The support plates are provided in two groups, and the two groups of support plates are respectively located at two ends of the connection part that are far away from each other; A plug pin is provided on one side of the connection portion close to the external PCB board, and a mounting hole matching the plug pin is provided on the external PCB board; The connecting portion is provided with a support arm bent outward from the connecting portion, and the support arm is provided with two groups, and the two groups of support arms are respectively arranged at the free ends of the first plate portion and the second plate portion, the plug pins are provided with three groups, and the three groups of plug pins are respectively arranged on the bending portion and the two groups of support arms, the abutting portion includes a first extension structure bent from the connecting portion toward the second terminal, a second extension portion bent from the first extension structure toward a direction away from the second terminal, and a third extension portion bent from the second extension structure toward the connecting portion, the connector structure also includes a terminal housing, the terminal housing includes a first side wall located on the outside of the first plate portion, a second side wall located on the outside of the bending portion, and a third side wall located on the outside of the second plate portion, the terminal housing cover is provided on the outside of the elastic arm, and the terminal housing is used to suppress the transition deformation of the elastic arm; The dual-purpose detachable connector structure for new energy vehicles also includes a base and a positioning unit arranged on the base. The PCB board is detachably arranged on the base. The PCB board is provided with a through hole penetrating the PCB board. There are multiple first terminals, and the multiple first terminals are arranged around the through hole.
2. A dual-purpose and detachable connector structure for new energy vehicles according to claim 1, characterized in that: The plug pins are inserted into the mounting holes and are welded to the external PCB board via the DIP process.
3. The dual-purpose and detachable connector structure for new energy vehicles according to claim 1 is characterized in that: There are multiple clearance openings; the through holes are used to accommodate electronic components, and multiple second terminals are arranged on the outside of the electronic components, and the second terminals, the first terminals, and the clearance openings correspond to each other one by one; the positioning units are used to carry the electronic components.
Citation Information
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