A rotor production device with defect detection function
By setting up a water storage chamber and flow sensor in the treatment device of the rotor production device, and using water to clean the grinding chips remaining on the surface of the silicon steel sheet, the problem of debris residues in the prior art affecting the quality of rotor production is solved, and high-quality rotor production is achieved.
Patent Information
- Application Number
- CN202411087175.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2044-10-23
AI Technical Summary
In the existing rotor production technology, debris residues generated by the surface treatment of the rotor core affect the quality of subsequent pressing bonding.
A rotor production device with defect detection function is designed. By setting a water storage chamber and a flow sensor in the treatment device, cleaning the surface of the silicon steel sheet with water, monitoring the defects of the silicon steel sheet, and pressing the silicon steel sheet through a robotic arm and a pressing device.
The residual grinding chips on the surface of the silicon steel sheet are effectively cleaned up, improving the quality of rotor production and ensuring the effect of subsequent pressing and bonding.
Smart Images

Figure CN118971518B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rotor production, and in particular to a rotor production device with a defect detection function. Background Art
[0002] A motor is an electromagnetic device that realizes the conversion or transmission of electric energy according to the law of electromagnetic induction. The motor is generally composed of a rotor and a stator. The rotor part is connected to the driven equipment through the shaft and is a key component for energy conversion of electric motor products. The motor rotor is generally composed of a rotating shaft, bearings, rotor fan and rotor core, among which the rotor core is a component that supports the rotor bars. The smoothness of the core slot and the end spring are very important, otherwise it will lead to difficulty in inserting the rotor winding or unnecessary electrical failures.
[0003] The existing patent (publication number: CN114337141B discloses a motor rotor, a motor, a motor rotor production equipment and a process) only performs surface treatment on the rotor core. However, in the process of surface treatment of the rotor core, the debris generated by the surface treatment will remain on the surface of the rotor core, thereby affecting the quality of subsequent pressing and bonding of the rotor core and thus affecting the effect of rotor production. Summary of the invention
[0004] The object of the present invention is to provide a rotor production device with a defect detection function to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0006] A rotor production device with a defect detection function comprises: a body, a processing device is arranged inside the body, a water storage cavity is directly arranged between the body and the processing device, a water delivery port is arranged on the side wall of the body, the water delivery port is connected with the water storage cavity and an external water source, a support frame is arranged on the top of the body, a hydraulic cylinder is arranged on the side of the support frame close to the body, a pressing device is arranged on the push rod of the hydraulic cylinder, the pressing device is located directly above the processing device, and a mechanical arm is arranged outside the body;
[0007] The controller controls the robotic arm to transport the silicon steel sheets required for rotor production, and the robotic arm places the silicon steel sheets in the machine body. Before the silicon steel sheets are transported, the water storage chamber transports water to the processing device, so that after the silicon steel sheets are transported to the processing device, the processing device monitors the amount of water displaced by the silicon steel sheets, thereby realizing the monitoring of the defects of the silicon steel sheets. Subsequently, the controller controls the processing device to start, and the processing device processes the silicon steel sheets to clean up the grinding debris remaining on the surface of the silicon steel sheets, thereby avoiding the grinding debris affecting the pressing effect of the rotor in the subsequent process of pressing the silicon steel sheets into rotors, thereby improving the quality of rotor production. When the processing device completes the processing, the controller controls the pressing device to start, and the pressing device immediately presses the cleaned silicon steel sheets.
[0008] Preferably, the processing device includes: a processing chamber, the processing chamber is embedded in the bottom of the body, a No. 1 motor is provided at the bottom of the body, a transmission wheel is provided on the driving shaft of the No. 1 motor, the transmission wheel is in friction contact with the outer wall of the processing chamber, a water pump is provided in the water storage chamber, and a flow sensor is provided in the processing chamber.
[0009] Preferably, a fixed axis is provided inside the processing chamber, a plurality of contraction grooves are provided on the side walls of the processing chamber, the plurality of contraction grooves are arranged around the axis of the processing chamber, a telescopic strip is provided inside the contraction groove, an electromagnetic spring is directly provided on the contraction groove and the telescopic strip, a delivery port is provided at the bottom of the contraction groove, two ends of the delivery port are respectively connected to the processing chamber and the water storage chamber, and the delivery port is connected to the water pump in the water storage chamber through a pipeline.
[0010] Preferably, an air pipe is provided inside the fixed shaft, an air pump is provided at the bottom of the processing chamber, the air pump is connected to the air pipe through a pipeline, a plurality of air outlets are provided on the shaft wall of the fixed shaft, the plurality of air outlets are arranged around the axis of the fixed shaft, a plurality of No. 1 rack grooves are provided on the side of the fixed shaft away from the bottom of the processing chamber, the plurality of No. 1 rack grooves are arranged around the axis of the fixed shaft, and a rack is provided in the No. 1 rack groove.
[0011] Preferably, a glue outlet is provided between two adjacent gas outlets, a glue delivery pipe is provided on the side of the glue outlet close to the gas delivery pipe, and a No. 1 delivery main pipe is provided on the side of the fixed axis away from the bottom of the processing chamber, and the No. 1 delivery main pipe is connected to several glue delivery pipes.
[0012] Preferably, the pressing device includes a moving column, the moving column is connected to the push rod of the hydraulic cylinder, a No. 2 conveying main pipe is arranged inside the moving column, a plurality of No. 2 rack grooves are arranged on the side wall of the moving column, and the plurality of No. 2 rack grooves are arranged around the axis of the moving column, a rack is also arranged in the No. 2 rack groove, a glue storage box is also arranged on the support frame, a conveying pump is arranged in the glue storage box, and the conveying pump is connected to the No. 2 conveying main pipe through a pipeline.
[0013] Preferably, a pressing plate is provided on the movable column, a gear is provided on the side of the pressing plate close to the No. 2 rack groove, a micro motor is provided in the pressing plate, a driving shaft of the micro motor is connected to the gear, the gear is meshed with the rack in the No. 2 rack groove, a plurality of suction cups are provided at the bottom of the pressing plate, an electric cylinder is provided inside the pressing plate, and a push rod of the electric cylinder is connected to the suction cup.
[0014] Preferably, the No. 2 rack groove on the moving column is connected to the No. 1 rack groove on the fixed shaft, and the No. 2 conveying main pipe on the moving column is connected to the No. 1 conveying main pipe on the fixed shaft;
[0015] The mechanical arm conveys several silicon steel sheets to the processing chamber. Before the silicon steel sheets are conveyed, the pressing device is located directly above the processing device, and the pressing device and the processing device are in a disengaged state. Then, the controller first controls the electromagnetic spring in the contraction groove to cut off the power, and then the electromagnetic spring loses the influence of the magnetic force, and then the telescopic strip moves along the side wall of the contraction groove under the action of the elastic force, and the telescopic strip immediately moves to the side close to the processing chamber, and then the telescopic strip extends from the contraction groove. The controller controls the water pump in the water storage chamber to start, and the water pump conveys water to the conveying port at the bottom of the contraction groove through the pipeline. Since the telescopic strip extends into the contraction groove, a gap appears between the telescopic strip and the contraction groove, and the water is conveyed to the processing chamber through the conveying port through the gap between the telescopic strip and the contraction groove, and then the water fills the processing chamber. When the processing chamber is filled, the flow sensor in the processing chamber monitors the flow of water in the processing chamber, and converts the flow signal into an electrical signal and transmits it to the controller, and the controller uses this as a reference;
[0016] When the robot arm transports the silicon steel sheet to the processing chamber, the silicon steel sheet passes through the fixed axis, and the fixed axis makes the axes of several silicon steel sheets coincide with each other. When the silicon steel sheet moves along the axis of the fixed axis, the silicon steel sheet is limited by several telescopic strips, so that the silicon steel sheet is limited and fixed under the action of the fixed axis and the telescopic strips. When the silicon steel sheet moves from the top of the processing chamber to the bottom of the processing chamber, since the processing chamber is filled with water and the volume of the silicon steel sheet is a fixed value, the volume of water displaced by a single silicon steel sheet in the processing chamber should also be a fixed value. That is, when the silicon steel sheet moves, the flow sensor in the processing chamber always monitors the water flow in the processing chamber. If the processing chamber If there is a large flow change in the cavity, the silicon steel sheet placed last has quality defects. While the silicon steel sheet is moving, water contacts the surface of the silicon steel sheet, so that the water cleans the grinding debris remaining on the surface of the silicon steel sheet. The grinding debris is separated from the surface of the silicon steel sheet under the action of water, and then the silicon steel sheet can realize the quality monitoring of defects in the processing chamber, thereby improving the quality of rotor production, and use water to flow on the surface of the silicon steel sheet to clean the grinding debris remaining on the surface of the silicon steel sheet, thereby avoiding the grinding debris affecting the pressing effect of the rotor in the subsequent process of pressing the silicon steel sheet into a rotor, and further improving the quality of rotor production;
[0017] When a group of silicon steel sheets required for rotor production is delivered, the controller controls the air pump at the bottom of the processing chamber to start. The air pump draws outside air and delivers it to the air pipe through the pipeline. Then the outside air is delivered to the outlet through the air pipe. Finally, the outside gas is input into the processing chamber. The outside gas moves from the center of the processing chamber to the edge of the processing chamber. While the outside gas is being delivered, the controller controls the start of motor No. 1. The driving shaft of motor No. 1 drives the transmission wheel to rotate. The transmission wheel is in friction contact with the outer wall of the processing chamber. Then the processing chamber rotates under the action of the transmission wheel. When the processing chamber rotates, it drives the fixed shaft and several As the silicon steel sheets rotate and the processing chamber rotates, the controller controls the water pump in the water storage chamber to start, and the water pump extracts the water in the processing chamber, and the water in the processing chamber is then transported to the water storage chamber. As the external gas is ejected in the processing chamber, the external gas pushes the water to move, and the water also moves under the centrifugal force generated by the rotation of the processing chamber, and the water moves to the edge of the processing chamber. The external gas is transported through the gap between two adjacent silicon steel sheets. While the external gas pushes the water, the water remaining on the surface of the silicon steel sheet is cleaned, so that the surface of the silicon steel sheet is dry, thereby improving the quality of subsequent pressing and bonding of the silicon steel sheet;
[0018] When the water in the processing chamber is output and the processing chamber is in a dry state, the water pump in the water storage chamber and the air pump at the bottom of the processing chamber stop, and the controller controls the hydraulic cylinder on the support frame to start, and the push rod of the hydraulic cylinder drives the moving column to move, and the moving column drives the pressing plate to move, and the moving column moves to the side close to the fixed axis. When the moving column moves, it contacts the fixed axis, and then the No. 2 rack groove on the moving column is connected with the No. 1 rack groove on the fixed axis, and the No. 2 conveying main pipe on the moving column is connected with the No. 1 conveying main pipe on the fixed axis;
[0019] Then the controller controls the delivery pump in the glue storage box to start, and the delivery pump delivers the glue to the No. 2 delivery main pipe through the pipeline, and then the glue is delivered to the No. 1 delivery main pipe through the No. 2 delivery main pipe, and then the glue is delivered to the glue delivery pipe through the No. 1 delivery main pipe, and finally output from the glue delivery pipe to the glue outlet. After the glue is output, since the processing chamber is still in a rotating state, the glue is transported from the center of the processing chamber to the edge of the processing chamber under the action of centrifugal force. During the process of glue delivery, the glue penetrates from the gap between two adjacent silicon steel sheets, and then the glue fills the gap between the two adjacent silicon steel sheets, thereby improving the quality of subsequent silicon steel sheet pressing;
[0020] When the glue delivery is completed, the controller controls the micro motor on the pressing plate to start, and the driving shaft of the micro motor drives the gear to rotate, and the gear meshes with the rack in the No. 2 rack groove, and the gear then drives the pressing plate to move, and the pressing plate moves along the axis of the moving column. Since the No. 2 rack groove on the moving column is connected with the No. 1 rack groove on the fixed shaft, the pressing plate moves from the No. 2 rack groove to the No. 1 rack groove. When the pressing plate moves to the processing chamber, the pressing plate immediately presses the silicon steel sheet, so that the silicon steel sheet forms a rotor. After a period of pressing and bonding, the controller controls the electric cylinder in the pressing plate to start, and the push rod of the electric cylinder drives the suction cup to move, and the suction cup moves to the side close to the processing chamber, so that the suction cup is connected to the surface of the silicon steel sheet, and the suction cup sucks the silicon steel sheet. Then the controller controls the pressing plate to reset. During the resetting of the pressing plate, the pressing plate lifts the pressed and bonded rotor together, so that the rotor is detached from the processing chamber, and finally the rotor is output.
[0021] Compared with the prior art, the beneficial effects achieved by the present invention are:
[0022] 1. Since the processing chamber is filled with water and the volume of the silicon steel sheet is a fixed value, the volume of water displaced by a single silicon steel sheet in the processing chamber should also be a fixed value, that is, when the silicon steel sheet moves, the flow sensor in the processing chamber always monitors the water flow in the processing chamber. If there is a large flow change in the processing chamber, the silicon steel sheet placed last has quality defects. While the silicon steel sheet is moving, water contacts the surface of the silicon steel sheet, so that the water cleans the grinding debris remaining on the surface of the silicon steel sheet. The grinding debris is separated from the surface of the silicon steel sheet under the action of water, and then the silicon steel sheet realizes defect quality monitoring in the processing chamber, thereby improving the quality of rotor production, and uses water to flow on the surface of the silicon steel sheet to clean the grinding debris remaining on the surface of the silicon steel sheet, thereby avoiding the grinding debris affecting the pressing effect of the rotor in the subsequent process of pressing the silicon steel sheet into a rotor, thereby further improving the quality of rotor production.
[0023] 2. As the external gas is ejected in the processing chamber, the external gas pushes the water to move, and the water also moves under the action of the centrifugal force generated by the rotation of the processing chamber. The water moves to the edge of the processing chamber, and the external gas is transported through the gap between two adjacent silicon steel sheets. While the external gas pushes the water, the residual water on the surface of the silicon steel sheet is cleaned, making the surface of the silicon steel sheet dry, thereby improving the quality of subsequent pressing and bonding of the silicon steel sheet. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0025] Figure 1 is a stereogram of the present invention;
[0026] Figure 2 It is a schematic diagram of the internal structure of the present invention;
[0027] Figure 3 It is a schematic diagram of the structure of the fixed axis;
[0028] Figure 4 It is a schematic diagram of the internal structure of the fixed shaft;
[0029] Figure 5 It is a schematic diagram of the structure of the contraction groove and the telescopic strip;
[0030] Figure 6 It is a schematic diagram of the structure of a pressed plate;
[0031] In the figure: 1, machine body; 11, water storage chamber;
[0032] 2. Processing device; 21. Processing chamber; 22. Fixed axis; 221. No. 1 rack groove; 23. Contraction groove; 24. Telescopic strip; 25. Air pipe; 251. Air outlet; 26. Glue outlet; 27. Glue pipe; 28. No. 1 main conveying pipe;
[0033] 3. Pressing device; 31. Moving column; 32. No. 2 conveying main pipe; 33. No. 2 rack groove; 34. Pressing plate; 35. Suction cup. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figure 1-Figure 6 , the present invention provides a technical solution:
[0036] A rotor production device with a defect detection function comprises: a body 1, a processing device 2 is arranged inside the body 1, a water storage chamber 11 is directly arranged between the body 1 and the processing device 2, a water inlet is arranged on the side wall of the body 1, the water inlet connects the water storage chamber 11 and an external water source, a support frame is arranged on the top of the body 1, a hydraulic cylinder is arranged on the side of the support frame close to the body 1, a pressing device 3 is arranged on the push rod of the hydraulic cylinder, the pressing device 3 is located directly above the processing device 2, and a mechanical arm is arranged outside the body 1.
[0037] As a specific embodiment of the present invention, the processing device 2 includes: a processing chamber 21, the processing chamber 21 is embedded in the bottom of the body 1, a No. 1 motor is arranged at the bottom of the body 1, a transmission wheel is arranged on the driving shaft of the No. 1 motor, the transmission wheel is in friction contact with the outer wall of the processing chamber 21, a water pump is arranged in the water storage chamber 11, and a flow sensor is arranged in the processing chamber 21.
[0038] As a specific embodiment of the present invention, a fixed shaft 22 is provided inside the processing chamber 21, and a plurality of contraction grooves 23 are provided on the side walls of the processing chamber 21, and the plurality of contraction grooves 23 are arranged around the axis of the processing chamber 21, and a telescopic strip 24 is provided in the contraction groove 23, and an electromagnetic spring is directly provided on the contraction groove 23 and the telescopic strip 24, and a conveying port is provided at the bottom of the contraction groove 23, and the two ends of the conveying port are respectively connected to the processing chamber 21 and the water storage chamber 11, and the conveying port is connected to the water pump in the water storage chamber 11 through a pipeline.
[0039] As a specific embodiment of the present invention, an air pipe 25 is provided inside the fixed shaft 22, an air pump is provided at the bottom of the processing chamber 21, and the air pump is connected to the air pipe 25 through a pipeline. A plurality of air outlets 251 are provided on the shaft wall of the fixed shaft 22, and the plurality of air outlets 251 are arranged around the axis of the fixed shaft 22. A plurality of No. 1 rack grooves 221 are provided on the side of the fixed shaft 22 away from the bottom of the processing chamber 21, and the plurality of No. 1 rack grooves 221 are arranged around the axis of the fixed shaft 22, and a rack is provided in the No. 1 rack groove 221.
[0040] As a specific embodiment of the present invention, a glue outlet 26 is arranged between two adjacent air outlets 251, a glue delivery pipe 27 is arranged on the side of the glue outlet 26 close to the air delivery pipe 25, and a No. 1 delivery main pipe 28 is arranged on the side of the fixed axis 22 away from the bottom of the processing chamber 21, and the No. 1 delivery main pipe 28 is connected to several glue delivery pipes 27.
[0041] As a specific embodiment of the present invention, the pressing device 3 includes a moving column 31, the moving column 31 is connected to the push rod of the hydraulic cylinder, a No. 2 conveying main pipe 32 is arranged inside the moving column 31, a number of No. 2 rack grooves 33 are arranged on the side wall of the moving column 31, and a number of the No. 2 rack grooves 33 are arranged around the axis of the moving column 31, and a rack is also arranged in the No. 2 rack groove 33. A glue storage box is also provided on the support frame, and a conveying pump is provided in the glue storage box, and the conveying pump is connected to the No. 2 conveying main pipe 32 through a pipeline.
[0042] As a specific embodiment of the present invention, a pressing plate 34 is provided on the moving column 31, and a gear is provided on the side of the pressing plate 34 close to the No. 2 rack groove 33. A micro motor is provided in the pressing plate 34, and the driving shaft of the micro motor is connected to the gear, and the gear is meshed with the rack in the No. 2 rack groove 33. A plurality of suction cups 35 are provided at the bottom of the pressing plate 34, and an electric cylinder is provided inside the pressing plate 34, and the push rod of the electric cylinder is connected to the suction cup 35.
[0043] As a specific embodiment of the present invention, the No. 2 rack groove 33 on the movable column 31 is connected to the No. 1 rack groove 221 on the fixed shaft 22 , and the No. 2 conveying main pipe 32 on the movable column 31 is connected to the No. 1 conveying main pipe 28 on the fixed shaft 22 .
[0044] Working principle of the present invention:
[0045] The robot arm transports a number of silicon steel sheets to the processing chamber 21. Before the silicon steel sheets are transported, the pressing device 3 is located directly above the processing device 2, and the pressing device 3 is in a disengaged state from the processing device 2. Then, the controller first controls the electromagnetic spring in the contraction groove 23 to be powered off, so that the electromagnetic spring loses the influence of the magnetic force, and then the telescopic strip 24 moves along the side wall of the contraction groove 23 under the action of the elastic force, and the telescopic strip 24 then moves to the side close to the processing chamber 21, and then the telescopic strip 24 extends from the contraction groove 23, and the controller controls the water pump in the water storage chamber 11 to start The water pump delivers water to the delivery port at the bottom of the contraction groove 23 through the pipeline. Since the telescopic strip 24 extends into the contraction groove 23, a gap appears between the telescopic strip 24 and the contraction groove 23, and the water is delivered to the processing chamber 21 through the delivery port through the gap between the telescopic strip 24 and the contraction groove 23, and then the water fills the processing chamber 21. When the processing chamber 21 is filled, the flow sensor in the processing chamber 21 monitors the flow of water in the processing chamber 21, and converts the flow signal into an electrical signal and transmits it to the controller, which takes it as a reference;
[0046] When the robot arm transports the silicon steel sheet to the processing chamber 21, the silicon steel sheet passes through the fixed shaft 22, and the fixed shaft 22 makes the axes of several silicon steel sheets coincide with each other. When the silicon steel sheet moves along the axis of the fixed shaft 22, the silicon steel sheet is limited by several telescopic bars 24, so that the silicon steel sheet is limited and fixed under the action of the fixed shaft 22 and the telescopic bars 24. When the silicon steel sheet moves from the top of the processing chamber 21 to the bottom of the processing chamber 21, since the processing chamber 21 is filled with water and the volume of the silicon steel sheet is a fixed value, a single silicon steel sheet is The volume of water displaced in the chamber 21 should also be a fixed value, that is, when the silicon steel sheet moves, the flow sensor in the processing chamber 21 always monitors the water flow in the processing chamber 21. If a large flow change occurs in the processing chamber 21, the silicon steel sheet placed last has quality defects. While the silicon steel sheet moves, the water contacts the surface of the silicon steel sheet, so that the water cleans the grinding debris remaining on the surface of the silicon steel sheet. The grinding debris is separated from the surface of the silicon steel sheet under the action of water, and then the silicon steel sheet realizes the quality monitoring of defects in the processing chamber 21.
[0047] When a group of silicon steel sheets required for rotor production is delivered, the controller controls the air pump at the bottom of the processing chamber 21 to start, the air pump draws outside air and delivers it to the air pipe 25 through the pipeline, and then the outside air is delivered to the air outlet 251 through the air pipe 25, and finally the outside gas is input into the processing chamber 21, and the outside gas moves from the center of the processing chamber 21 to the edge of the processing chamber 21. While the outside gas is being delivered, the controller controls the start of motor No. 1, and the driving shaft of motor No. 1 drives the transmission wheel to rotate, and the transmission wheel is in friction contact with the outer wall of the processing chamber 21, and then the processing chamber 21 rotates under the action of the transmission wheel, and the processing chamber 21 rotates. When the processing chamber 21 rotates, the fixed shaft 22 and several silicon steel sheets are driven to rotate. When the processing chamber 21 rotates, the controller controls the water pump in the water storage chamber 11 to start, and the water pump extracts the water in the processing chamber 21. The water in the processing chamber 21 is then transported to the water storage chamber 11. Since the external gas is ejected in the processing chamber 21, the external gas pushes the water to move, and the water also moves under the action of the centrifugal force generated by the rotation of the processing chamber 21. The water moves to the edge of the processing chamber 21, and the external gas is transported through the gap between two adjacent silicon steel sheets. While the external gas pushes the water, the water remaining on the surface of the silicon steel sheet is cleaned, so that the surface of the silicon steel sheet is dry;
[0048] After the water in the processing chamber 21 is output and the processing chamber 21 is in a dry state, the water pump in the water storage chamber 11 and the air pump at the bottom of the processing chamber 21 stop, and the controller controls the hydraulic cylinder on the support frame to start, and the push rod of the hydraulic cylinder drives the moving column 31 to move, and the moving column 31 drives the pressing plate 34 to move, and the moving column 31 moves to the side close to the fixed shaft 22. When the moving column 31 moves, it contacts the fixed shaft 22, and then the No. 2 rack groove 33 on the moving column 31 is connected with the No. 1 rack groove 221 on the fixed shaft 22, and the No. 2 conveying main pipe 32 on the moving column 31 is connected with the No. 1 conveying main pipe 28 on the fixed shaft 22;
[0049] Then the controller controls the delivery pump in the glue storage box to start, and the delivery pump delivers the glue to the No. 2 delivery main pipe 32 through the pipeline, and then the glue is delivered to the No. 1 delivery main pipe 28 through the No. 2 delivery main pipe 32, and then the glue is delivered to the glue delivery pipe 27 through the No. 1 delivery main pipe 28, and finally output from the glue delivery pipe 27 to the glue outlet 26. After the glue is output, since the processing chamber 21 is still in a rotating state, the glue is transported from the center of the processing chamber 21 to the edge of the processing chamber 21 under the action of centrifugal force. During the process of glue delivery, the glue penetrates from the gap between two adjacent silicon steel sheets, and then the glue fills the gap between the two adjacent silicon steel sheets;
[0050] When the glue delivery is completed, the controller controls the micro motor on the pressing plate 34 to start, and the driving shaft of the micro motor drives the gear to rotate, and the gear meshes with the rack in the second rack groove 33, and the gear then drives the pressing plate 34 to move, and the pressing plate 34 moves along the axis of the moving column 31. Since the second rack groove 33 on the moving column 31 is connected with the first rack groove 221 on the fixed shaft 22, the pressing plate 34 moves from the second rack groove 33 to the first rack groove 221. When the pressing plate 34 moves to the processing chamber 21, the pressing plate 34 moves with the processing chamber 21. That is, the silicon steel sheet is pressed so that the silicon steel sheet forms a rotor. After a period of pressing and bonding, the controller controls the electric cylinder in the pressing plate 34 to start, and the push rod of the electric cylinder drives the suction cup 35 to move. The suction cup 35 moves to the side close to the processing chamber 21, so that the suction cup 35 is connected to the surface of the silicon steel sheet, and the suction cup 35 sucks the silicon steel sheet. Then the controller controls the pressing plate 34 to reset. During the resetting process of the pressing plate 34, the pressing plate 34 lifts the pressed and bonded rotor together, so that the rotor is detached from the processing chamber 21, and finally the rotor is output.
[0051] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0052] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A rotor production device with defect detection function, characterized in that: include: A machine body (1), wherein a processing device (2) is arranged inside the machine body (1), a water storage chamber (11) is directly arranged between the machine body (1) and the processing device (2), a water inlet is arranged on the side wall of the machine body (1), and the water inlet is connected to the water storage chamber (11) and an external water source, a support frame is arranged on the top of the machine body (1), a hydraulic cylinder is arranged on the side of the support frame close to the machine body (1), a pressing device (3) is arranged on the push rod of the hydraulic cylinder, and the pressing device (3) is located directly above the processing device (2), and a mechanical arm is arranged outside the machine body (1); The processing device (2) comprises: a processing chamber (21), the processing chamber (21) is embedded in the bottom of the machine body (1), a No. 1 motor is arranged at the bottom of the machine body (1), a transmission wheel is arranged on the driving shaft of the No. 1 motor, the transmission wheel is in frictional contact with the outer wall of the processing chamber (21), a water pump is arranged in the water storage chamber (11), and a flow sensor is arranged in the processing chamber (21); A fixed shaft (22) is arranged inside the processing chamber (21), a plurality of contraction grooves (23) are arranged on the side wall of the processing chamber (21), the plurality of contraction grooves (23) are arranged around the axis of the processing chamber (21), a telescopic strip (24) is arranged inside the contraction groove (23), an electromagnetic spring is directly arranged between the contraction groove (23) and the telescopic strip (24), a delivery port is arranged at the bottom of the contraction groove (23), two ends of the delivery port are respectively connected to the processing chamber (21) and the water storage chamber (11), and the delivery port is connected to a water pump in the water storage chamber (11) through a pipeline; An air delivery pipe (25) is arranged inside the fixed shaft (22), an air pump is arranged at the bottom of the processing chamber (21), and the air pump is connected to the air delivery pipe (25) through a pipeline. A plurality of air outlets (251) are arranged on the shaft wall of the fixed shaft (22), and the plurality of air outlets (251) are arranged around the axis of the fixed shaft (22). A plurality of No. 1 rack grooves (221) are arranged on a side of the fixed shaft (22) away from the bottom of the processing chamber (21), and the plurality of No. 1 rack grooves (221) are arranged around the axis of the fixed shaft (22), and a rack is arranged in the No. 1 rack groove (221); The pressing device (3) comprises a moving column (31), the moving column (31) is connected to the push rod of the hydraulic cylinder, a No. 2 conveying main pipe (32) is arranged inside the moving column (31), a plurality of No. 2 rack grooves (33) are arranged on the side wall of the moving column (31), the plurality of No. 2 rack grooves (33) are arranged around the axis of the moving column (31), a rack is also arranged in the No. 2 rack groove (33), a glue storage box is also arranged on the support frame, a conveying pump is arranged in the glue storage box, and the conveying pump is connected to the No. 2 conveying main pipe (32) through a pipeline; A pressing plate (34) is arranged on the moving column (31), a gear is arranged on one side of the pressing plate (34) close to the second rack groove (33), a micro motor is arranged inside the pressing plate (34), a driving shaft of the micro motor is connected to the gear, the gear is meshed with the rack in the second rack groove (33), a plurality of suction cups (35) are arranged at the bottom of the pressing plate (34), an electric cylinder is arranged inside the pressing plate (34), and a push rod of the electric cylinder is connected to the suction cup (35).
2. A rotor production device with defect detection function according to claim 1, characterized in that: A glue outlet (26) is provided between two adjacent gas outlets (251), a glue delivery pipe (27) is provided on the side of the glue outlet (26) close to the gas delivery pipe (25), and a first delivery main pipe (28) is provided on the side of the fixed shaft (22) away from the bottom of the processing chamber (21), and the first delivery main pipe (28) is connected to a plurality of glue delivery pipes (27).
3. The rotor production device with defect detection function according to claim 1, characterized in that: The second rack groove (33) on the movable column (31) is communicated with the first rack groove (221) on the fixed shaft (22), and the second conveying main pipe (32) on the movable column (31) is communicated with the first conveying main pipe (28) on the fixed shaft (22).
Citation Information
Patent Citations
A motor rotor, a motor, and manufacturing equipment and process for the motor rotor.
CN114337141B
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Motor rotor, motor, and production equipment and process of motor rotor
CN114337141A