An automatic straightening machine for machining shaft parts
The automatic straightening machine addresses the challenges of loading and unloading thick shafts by using a supporting platform with synchronized mechanisms, ensuring stable clamping and efficient operation, thereby enhancing safety and efficiency.
Patent Information
- Application Number
- CN202411455667.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2044-10-18
AI Technical Summary
Existing automatic straightening machines for shaft parts face difficulties in loading and unloading thick shafts, which are cumbersome, unsafe for manual operation, and have low efficiency due to unstable clamping during rotation.
An automatic straightening machine with a supporting platform featuring vertical support plates, lifting modules, and a loading and unloading mechanism that includes support rollers, transmission rollers, and synchronized movement mechanisms to facilitate smooth rotation and efficient loading/unloading of shaft parts.
The machine enables safe, efficient, and convenient loading and unloading of shaft parts, reducing the risk of damage and improving overall straightening efficiency by ensuring stable clamping and synchronized movement.
Smart Images

Figure CN118989050B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of straightening machines, in particular to an automatic straightening machine for machining shaft parts. Background Art
[0002] Straightening machines are equipment for straightening metal profiles, bars, pipes, wires, etc. Straightening machines use straightening rollers to squeeze bars and other materials to change their straightness. Generally, there are two rows of straightening rollers, with varying numbers. There are also two-roller straightening machines, which rely on the angle change of two rollers (concave in the middle, hyperbolic rollers) to straighten materials of different diameters. The main types include pressure straightening machines, balance roller straightening machines, shoe roller straightening machines, rotary reverse bending straightening machines, etc., which need to be corrected when processing shaft parts to ensure that the shaft has reliable stability when rotating.
[0003] However, there are still some problems when using the existing automatic straightening machines for shaft parts processing:
[0004] There is an existing shaft parts inspection and straightening machine with Chinese patent application number CN201911238940.3, which includes a support mechanism, a lateral movement mechanism, a correction mechanism, an electronic mechanism, and a power mechanism, wherein one side of the support mechanism is connected to the lateral movement mechanism, the lateral movement mechanism is connected to the correction mechanism, one side of the correction mechanism is connected to the electronic mechanism, the power mechanism is connected to the power end of the support mechanism, and also includes a first support seat that can be adjusted axially, a third support seat that can be adjusted laterally, and a second support seat that plays a supporting role, and an adjustment mechanism that can adjust the lateral position of the third support seat is connected between the third support seat and the support mechanism;
[0005] The existing shaft straightening machines have certain problems in loading and unloading operations when processing shaft parts. If the diameter of the shaft parts is thicker, the weight must be heavier. If the loading and unloading is done manually, it is not only difficult to operate, but also prone to safety hazards during the loading and unloading process.
[0006] The existing straightening machines have a low overall straightening efficiency. They use a three-jaw chuck for clamping. First, the stability is low. The one-way clamping cannot guarantee the stability of the shaft parts during rotation. At the same time, the operation of the three-jaw chuck is relatively inconvenient.
[0007] Aiming at the above problems, an innovative design was carried out based on the original automatic straightening machine for processing shaft parts. Summary of the invention
[0008] The purpose of the present invention is to provide an automatic straightening machine for processing shaft parts, so as to solve the problem mentioned in the above background technology that the existing shaft parts straightening machines are inconvenient to load and unload, require manual operation, are cumbersome and inefficient to operate, and have safety hazards during operation. At the same time, the clamping method is inconvenient to operate and cannot maintain the stability of the shaft parts during rotation.
[0009] To achieve the above object, the present invention provides the following technical solution: an automatic straightening machine for machining shaft parts, comprising a supporting platform:
[0010] Vertical support plates are fixed on the upper ends of both sides of the support platform, and an electric slide is fixed in the middle of the upper ends of the two groups of vertical support plates, and a lifting module is slidably connected to the front end of the electric slide, and a pressing block is fixedly connected to the lower end of the lifting module, and lifting support modules are symmetrically installed on both sides of the upper end of the support platform, and detection modules are distributed in an array on the upper end of the support platform, and fixed blocks are fixed to the upper ends of both sides of the support platform;
[0011] The upper end of the fixed block is provided with a support mechanism, which includes a first support block, a sliding plate and a support roller. The first support block is fixed on the top of the fixed block, and the outer end of the first support block is slidably connected to the sliding plate, and the upper end of the sliding plate is rotatably connected to the support roller;
[0012] A first slide rail is fixed to the outer side of the upper end of the vertical support plate, and a transmission mechanism is slidably connected to the outer side of the first slide rail, the transmission mechanism includes a first fixed plate and a transmission plate, the outer side of the first slide rail is bolted to the first fixed plate, and the first fixed plate is rotatably connected to the transmission plate, the rear side of the transmission plate is rotatably connected to a transmission rotating rod, and a transmission roller is fixed to the inner end of the transmission rotating rod;
[0013] A loading and unloading mechanism is arranged at the upper middle end of the support platform, and the loading and unloading mechanism includes a loading rack and a second support block, and the front side of the upper end of the loading rack is slidably connected to the second support block, a telescopic rod is fixed to the lower front end of the loading rack, and a sliding block is fixed to the lower end of the telescopic rod, and the lower end of the sliding block is slidably connected to the second slide rail.
[0014] Preferably, two groups of support rollers are provided, and the support rollers are symmetrically distributed on the front and rear sides of the sliding plate, the lower end of the sliding plate is fixedly connected to a guide rod, and the lower end of the guide rod is slidably connected to the first support block, the upper end of the guide rod is penetrated by a first return spring, and the upper and lower ends of the first return spring are respectively fixedly connected to the sliding plate and the first support block.
[0015] By adopting the above technical solution, shaft parts can be supported by two sets of support rollers. The support rollers can ensure the smooth rotation of the shaft parts. At the same time, the design of the guide rod and the first return spring facilitates the downward movement of the sliding plate when the shaft parts are pressed down for correction, so that both ends of the shaft parts are in contact with the first support block for support.
[0016] Preferably, the transmission roller is made of rubber, a second return spring is connected to the upper end of the rear side of the transmission plate, and the upper end of the second return spring is fixed to the inner wall of the first fixed plate, the first fixed plate is designed in an "L" shape, and a first motor is fixed to the upper end of the first fixed plate, and a second pulley is fixed to the shaft end of the first motor, a first pulley is fixed to the outer end of the transmission rotating rod, and a transmission belt is connected between the first pulley and the second pulley.
[0017] By adopting the above technical solution, the front end of the transmission plate can be driven to move downward through the cooperation between the transmission plate and the second return spring, and then the transmission plate drives the transmission rod and the transmission roller to move downward and contact the upper end of the belt correction shaft, so as to facilitate its positioning and transmission during rotation.
[0018] Preferably, support frames are symmetrically fixed on both sides of the upper end of the support platform, and a discharge plate is fixedly connected to the upper end of the support frame, and there are two groups of support frames and discharge plates symmetrically in front and back, and the upper end of the discharge plate at the front end is inclined.
[0019] By adopting the above technical solution, the unloading plate can be supported by the support frame, and the front and rear sets of unloading plates can be used to support and place the shaft to be inspected and to unload and place the shaft after the inspection is completed.
[0020] Preferably, a second slide rail is fixed to the upper ends of both sides of the support platform, and the upper ends of the second slide rails are slidably connected to the sliders, the lower ends of the second support blocks are embedded in the loading rack, and a third return spring is fixed to the lower ends of the second support blocks, and the lower ends of the third return springs are fixedly connected to the inner wall of the loading rack.
[0021] By adopting the above technical solution, the loading rack can be supported and limited through the cooperation of the second slide rail and the slider to ensure its stability during lifting and lowering, and the telescopic rod can facilitate the normal lifting and lowering of the loading rack, and the design of the third return spring can ensure that the shaft will not be blocked by the second support block when it is pressed down to straighten.
[0022] Preferably, a second fixed plate is symmetrically connected to the upper rear end of the support platform, and guide grooves are opened on opposite sides of the two groups of second fixed plates, and guide rollers are slidably connected inside the guide grooves. A positioning plate is fixed to the lower rear end of the loading rack, and a positioning rotating rod is rotatably connected to the lower end of the positioning plate, and the positioning rotating rod is rotatably connected to the guide roller. The guide groove is designed in a rectangular structure, and the four corners of the guide groove are designed in an arc shape.
[0023] By adopting the above technical solution, the moving track of the guide roller can be limited by the guide groove opened on the inner side of the second fixed plate, and the positioning plate and the positioning rotating rod are used to ensure that the roller and the loading rack can move synchronously.
[0024] Preferably, a transmission shaft is provided in the middle of the second fixed plate, and brackets are rotatably connected on both sides of the transmission shaft, and the transmission shaft is connected to the supporting platform through the brackets, positioning tubes are fixedly connected on both sides of the transmission shaft, a movable rod is slidably connected inside the positioning tube, and the end of the movable rod is rotatably connected to the positioning rotating rod, a positioning spring is provided inside the positioning tube, and both ends of the positioning spring are respectively fixed to the movable rod and the inner wall of the positioning tube.
[0025] By adopting the above technical solution, the two sets of positioning tubes can be connected through the transmission shaft. At the same time, the rotation of the transmission shaft can drive the positioning tubes and the movable rod to rotate synchronously. By utilizing the connection between the movable rod and the positioning rod, the guide roller can be driven to move inside the guide groove during rotation. The positioning tube and the movable rod are telescopic to ensure that the movement of the guide roller will not be restricted.
[0026] Preferably, a transmission worm gear is fixed in the middle of the transmission shaft, a second motor is fixed at the rear end of the middle of the support platform, and the front shaft end of the second motor is connected to a first bevel gear, a transmission worm is rotatably connected to the middle of the rear end of the support platform, and the upper end of the transmission worm is meshingly connected to the transmission worm gear, and the lower end of the transmission worm extends to the lower end of the support platform where a second bevel gear is fixed, and the second bevel gear is meshingly connected to the first bevel gear.
[0027] By adopting the above technical solution, the second motor can drive the first bevel gear to rotate, and then the first bevel gear can drive the second bevel gear and the transmission worm to rotate, and the transmission worm can drive the transmission worm wheel and the transmission shaft to rotate synchronously.
[0028] Preferably, the rear side of the lower end of the support platform is rotatably connected to a transmission rod, and a second bevel gear is fixed to the middle of the transmission rod, two sets of the first bevel gear are arranged at the front shaft end of the second motor, and the front end first bevel gear is meshedly connected with the second bevel gear connected to the middle of the transmission rod;
[0029] The transmission rod is fixedly connected with a turntable at both ends, and a positioning rod is fixed eccentrically on the outer side of the turntable. A transmission connecting rod passes through the lower end of the transmission plate, a sliding groove is opened at the rear end of the transmission plate, and the upper end of the transmission connecting rod is slidably connected to the first fixed plate through the sliding groove, a positioning ring is fixed to the lower end of the transmission connecting rod, and the positioning rod passes through the inside of the positioning ring, and the positioning ring is slidably connected to the positioning rod.
[0030] By adopting the above technical scheme, the transmission rod can be driven to rotate synchronously through the cooperation of the first bevel gear and the second bevel gear, and the transmission rod can be used to drive the turntable and the positioning rod to rotate synchronously, and the cooperation of the positioning rod and the positioning ring can be used to drive the transmission connecting rod to rise and fall, thereby facilitating the synchronous lifting of the height of the transmission rotating rod and the transmission roller when loading and unloading the shaft parts, thereby avoiding obstruction when loading and unloading the shaft.
[0031] Compared with the prior art, the invention has the following beneficial effects: the automatic straightening machine for machining shaft parts;
[0032] 1. The loading and unloading mechanism can automatically load and unload the shaft parts after the shaft parts are inspected, which improves the convenience of operation. In addition, the external part of the shaft parts is not easily damaged during the loading and unloading process. The loading and unloading mechanism is linked with the transmission mechanism, and the position of the transmission rotating rod and the transmission roller can be synchronously adjusted during the loading and unloading process to avoid obstruction of the shaft parts during movement, thereby improving the convenience of operation.
[0033] 2. Through the linkage between the loading and unloading mechanism and the transmission mechanism, the shaft parts can be quickly loaded and unloaded after the inspection is completed. Compared with the traditional three-jaw chuck clamping structure, loading and unloading is more convenient and the loading and unloading efficiency is higher, which improves the inspection efficiency of shaft parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a front structural schematic diagram of the present invention;
[0035] Figure 2 It is a rear view structural schematic diagram of the present invention;
[0036] Figure 3 It is a schematic diagram of the structure of the first slide rail and the first fixed plate of the present invention;
[0037] Figure 4 It is a schematic diagram of the structure of the sliding plate and the supporting roller of the present invention;
[0038] Figure 5 It is a schematic diagram of the transmission plate and the transmission rotating rod structure of the present invention;
[0039] Figure 6 It is a schematic diagram of the structure of the support frame and the material discharge plate of the present invention;
[0040] Figure 7 It is a schematic diagram of the structure of the transmission worm wheel and the transmission worm of the present invention;
[0041] Figure 8 This is a schematic diagram of the positioning tube and the movable rod structure of the present invention;
[0042] Fig. 9 This is a schematic diagram of the structure of the loading rack and the second supporting block of the present invention;
[0043] Fig.10 It is a schematic diagram of the structure of the first bevel gear and the second bevel gear of the present invention;
[0044] Fig.11 It is a schematic diagram of the slideway and transmission connecting rod structure of the present invention.
[0045] In the figure: 1. Support platform; 2. Vertical support plate; 3. Electric slide; 4. Lifting module; 5. Pressing block; 6. Lifting support module; 7. Detection module; 8. Fixed block; 9. First support block; 10. Sliding plate; 11. Support roller; 12. Guide rod; 13. First return spring; 14. First slide rail; 15. First fixed plate; 16. Transmission plate; 17. Transmission rotating rod; 18. Transmission roller; 19. Second return spring; 20. First motor; 21. First pulley; 22. Second pulley; 23. Transmission belt; 24. Support frame; 25. Unloading plate; 26. Loading rack; 27. Second supporting block; 28. Telescopic rod; 29. Sliding block; 30. Second slide rail; 31. Positioning plate; 32. Second fixed plate; 33. Guide groove; 34. Positioning rotating rod; 35. Guide roller; 36. Transmission rotating shaft; 37. Positioning tube; 38. Movable rod; 39. Positioning spring; 40. Transmission worm gear; 41. Transmission worm; 42. Second motor; 43. First bevel gear; 44. Second bevel gear; 45. Transmission rod; 46. Turntable; 47. Positioning rod; 48. Transmission connecting rod; 49. Positioning ring; 50. Third reset spring; 51. Slide groove. DETAILED DESCRIPTION
[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0047] See also Figure 1-11The present invention provides a technical solution: an automatic straightening machine for machining shaft parts, comprising a support platform 1, vertical support plates 2 are fixed on the upper ends of both sides of the support platform 1, and an electric slide 3 is fixed in the middle of the upper ends of the two groups of vertical support plates 2, and the front end of the electric slide 3 is slidably connected to a lifting module 4, and the lower end of the lifting module 4 is fixedly connected to a pressing block 5, lifting support modules 6 are symmetrically installed on both sides of the upper end of the support platform 1, and detection modules 7 are distributed in an array on the upper end of the support platform 1, and fixed blocks 8 are fixed on the upper ends of both sides of the support platform 1; a supporting mechanism is arranged on the upper end of the fixed block 8, and the supporting mechanism includes a first supporting block 9, a sliding plate 10 and a supporting roller 11, a first supporting block 9 is fixed on the top of the fixed block 8, and the outer end of the first supporting block 9 is slidably connected to the sliding plate 10, and the upper end of the sliding plate 10 is rotatably connected to the supporting roller 11; the supporting roller 11 is provided with two groups, and the supporting rollers 11 are provided. The supporting rollers 11 are symmetrically distributed on the front and rear sides of the sliding plate 10. The lower end of the sliding plate 10 is fixedly connected to a guide rod 12, and the lower end of the guide rod 12 is slidably connected to the first support block 9. The upper end of the guide rod 12 is penetrated by a first return spring 13, and the upper and lower ends of the first return spring 13 are respectively fixedly connected to the sliding plate 10 and the first support block 9; the first support block 9 and the sliding plate 10 are supported by two groups of fixed blocks 8, and the supporting rollers 11 installed on the inner side of the sliding plate 10 are used to facilitate the support of both ends of the shaft parts. When the shaft parts are rotating, the bending of the shaft can be detected by the detection module 7. When correcting, the position of the lifting module 4 can be adjusted by the electric slide 3, and the height of the pressing block 5 can be changed by using the lifting module 4, and before contact pressing, the lifting support module 6 is used to lift and contact the shaft parts to support the two ends of the pressing position to ensure the effectiveness of the pressing correction.
[0048] A first slide rail 14 is fixed to the outer side of the upper end of the vertical support plate 2, and a transmission mechanism is slidably connected to the outer side of the first slide rail 14, the transmission mechanism includes a first fixed plate 15 and a transmission plate 16, the outer side of the first slide rail 14 is bolted to the first fixed plate 15, and the first fixed plate 15 is rotatably connected to the transmission plate 16 inside, the rear side of the transmission plate 16 is rotatably connected to a transmission rotating rod 17, and a transmission roller 18 is fixed to the inner end of the transmission rotating rod 17; the transmission roller 18 is made of rubber, and a second return spring 19 is connected to the upper end of the rear side of the transmission plate 16, and the upper end of the second return spring 19 is fixed to the inner wall of the first fixed plate 15, the first fixed plate 15 is designed in an "L" shape, and a first motor 20 is fixed to the upper end of the first fixed plate 15, and the shaft end of the first motor 20 is fixed There is a second pulley 22, a first pulley 21 is fixed to the outer end of the transmission rotating rod 17, and a transmission belt 23 is connected between the first pulley 21 and the second pulley 22; the first fixed plate 15 is installed through the first slide rail 14, and the transmission plate 16 connected to the inside of the first fixed plate 15 can be used to connect the transmission rotating rod 17 and the transmission roller 18, and the second return spring 19 is used to pull the front end of the transmission plate 16 downward to make the transmission roller 18 contact with the upper end of the shaft part, thereby limiting its position, and the first motor 20 can be used to drive the second pulley 22 to rotate, and the second pulley 22 drives the first pulley 21 and the transmission rotating rod 17 and the transmission roller 18 to rotate synchronously through the transmission belt 23, thereby providing power for the rotation of the shaft part.
[0049] Support frames 24 are symmetrically fixed on both sides of the upper end of the support platform 1, and a discharge plate 25 is fixedly connected to the upper end of the support frame 24, and there are two groups of support frames 24 and discharge plates 25 symmetrically front and back, and the upper end of the front discharge plate 25 is inclined; the discharge plate 25 can be installed and fixed by the support frame 24, and the discharge plate 25 can be used to place the shaft parts to be loaded and unloaded, and the upper end surface of the discharge plate 25 of the red paper at the front end is inclined, which can facilitate the guidance of the shaft parts to be loaded and ensure that the material can be taken normally during loading.
[0050] A loading and unloading mechanism is provided at the upper middle end of the supporting platform 1, and the loading and unloading mechanism includes a loading frame 26 and a second supporting block 27, and the front side of the upper end of the loading frame 26 is slidably connected to the second supporting block 27; a transmission worm gear 40 is fixed to the middle of the transmission shaft 36, a second motor 42 is fixed to the rear end of the middle of the supporting platform 1, and a first bevel gear 43 is connected to the front shaft end of the second motor 42, a transmission worm 41 is rotatably connected to the middle of the rear end of the supporting platform 1, and the upper end of the transmission worm 41 is meshed with the transmission worm gear 40, and the lower end of the transmission worm 41 extends to the lower end of the supporting platform 1 to be fixed with a second bevel gear 44, and the second bevel gear 44 is meshed with the first bevel gear 43; a transmission shaft 36 is provided at the middle of the second fixed plate 32, and brackets are rotatably connected to both sides of the transmission shaft 36, and the transmission shaft 36 is connected to the supporting platform 1 through the bracket, and the two sides of the transmission shaft 36 are fixedly connected A positioning tube 37 is connected, and a movable rod 38 is slidably connected inside the positioning tube 37, and the end of the movable rod 38 is rotatably connected to the positioning rotating rod 34. A positioning spring 39 is arranged inside the positioning tube 37, and the two ends of the positioning spring 39 are respectively fixed to the movable rod 38 and the inner wall of the positioning tube 37; when the shaft parts are inspected, the loading and unloading mechanism is used for loading and unloading, and the first bevel gear 43 is driven to rotate by the second motor 42, and the first bevel gear 43 drives the second bevel gear 44 and the transmission worm 41 to rotate synchronously, and the transmission worm 41 can drive the transmission worm wheel 40, the transmission shaft 36, the positioning tube 37, the movable rod 38 and the positioning rotating rod 34 to rotate synchronously, and the rotation of the positioning rotating rod 34 can drive the positioning plate 31 and the loading rack 26 to move synchronously, and during the activity, the two groups of second support blocks 27 connected to the upper end of the loading rack 26 can be used to load and unload respectively.
[0051] A telescopic rod 28 is fixed to the lower end of the front side of the loading rack 26, and a slider 29 is fixed to the lower end of the telescopic rod 28, and the lower end of the slider 29 is slidably connected to a second slide rail 30; second slide rails 30 are fixed to the upper ends of both sides of the support platform 1, and the upper ends of the second slide rails 30 are slidably connected to the sliders 29, the lower ends of the second support blocks 27 are embedded in the loading rack 26, and the lower ends of the second support blocks 27 are fixed to the third return spring 50, and the lower ends of the third return spring 50 are fixedly connected to the inner wall of the loading rack 26; a second fixed plate 32 is symmetrically connected to the upper end of the rear side of the support platform 1, and guide grooves 33 are provided on the opposite sides of the two groups of second fixed plates 32, and guide rollers 35 are slidably connected to the guide grooves 33, a positioning plate 31 is fixed to the lower end of the rear side of the loading rack 26, and the lower end of the positioning plate 31 is rotatably connected to a positioning rotating rod 34, and the positioning rotating rod 34 is rotatably connected to the guide roller 35, the guide groove 33 is designed in a rectangular structure, and the four corners of the guide groove 33 are Arc-shaped design; through the cooperation of two groups of second fixed plates 32, guide grooves 33 and guide rollers 35, the range of movement and the trajectory of movement of the loading rack 26 can be limited. The rectangular guide grooves 33 can ensure that when the loading rack 26 moves upward, the front second support block 27 picks up the shaft parts to be inspected, and the rear second support block 27 picks up the shaft parts after the inspection is completed. When the loading rack 26 moves backward and downward, the inspected shaft can be placed on the rear support frame 24, and the uninspected shaft can be placed on the upper ends of the two groups of support rollers 11. At the same time, with the cooperation of the telescopic rod 28, the slider 29 and the second slide rail 30, the stability of the loading rack 26 during movement can be improved, and the design of the telescopic rod 28 can ensure that the support avoids movement interference with the lifting of the loading rack 26. At the same time, the cooperation of the second support block 27 and the third return spring 50 can avoid the shaft from being blocked by the bending deformation of the shaft when it is pressed for correction.
[0052] A transmission rod 45 is rotatably connected to the rear side of the lower end of the support platform 1, and a second bevel gear 44 is fixed to the middle of the transmission rod 45. Two groups of first bevel gears 43 are arranged at the front shaft end of the second motor 42, and the front end first bevel gear 43 is meshed and connected with the second bevel gear 44 connected to the middle of the transmission rod 45; a turntable 46 is fixedly connected to both ends of the transmission rod 45, and a positioning rod 47 is fixed eccentrically to the outer side of the turntable 46, a transmission connecting rod 48 passes through the lower end of the first fixed plate 15, a slide groove 51 is provided at the rear end of the transmission plate 16, and the upper end of the transmission connecting rod 48 is slidably connected to the transmission plate 16 through the slide groove 51, and a positioning ring 49 is fixed to the lower end of the transmission connecting rod 48, and the positioning rod 47 passes through the inside of the positioning ring 49, and the positioning ring 49 and the positioning rod 47 is slidingly connected; through the cooperation of another set of first bevel gears 43 and second bevel gears 44, the transmission rod 45, the turntable 46 and the positioning rod 47 can be driven to rotate synchronously when the second motor 42 rotates. When the eccentrically connected positioning rod 47 rotates, it can use the positioning ring 49 to move up and down, and drive the transmission connecting rod 48 to move synchronously. When the transmission connecting rod 48 moves downward, it can drive the transmission plate 16 to rotate, and then drive the transmission plate 16 to rotate, so that the front end of the transmission plate 16 moves upward, thereby releasing the contact and limit between the transmission roller 18 and the shaft, avoiding obstruction during loading and unloading of the shaft, and there is a certain amount of activity between the slide groove 51 and the transmission connecting rod 48 to avoid obstruction when the two ends of the shaft are lifted up when the shaft is pressed and corrected.
[0053] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the embodiments of the present invention have been shown and described, it is understood by ordinary technicians in the field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. An automatic straightening machine for machining shaft parts, comprising a support platform (1), characterized in that: Vertical support plates (2) are fixed to the upper ends of both sides of the support platform (1), and an electric slide (3) is fixed to the middle of the upper ends of the two groups of vertical support plates (2), and a lifting module (4) is slidably connected to the front end of the electric slide (3), and a pressing block (5) is fixedly connected to the lower end of the lifting module (4), and lifting support modules (6) are symmetrically installed on both sides of the upper end of the support platform (1), and detection modules (7) are distributed in an array on the upper end of the support platform (1), and fixed blocks (8) are fixed to the upper ends of both sides of the support platform (1); A support mechanism is provided at the upper end of the fixed block (8), the support mechanism comprising a first support block (9), a sliding plate (10) and a support roller (11); the first support block (9) is fixed to the top end of the fixed block (8), the sliding plate (10) is slidably connected to the outer end of the first support block (9), and the upper end of the sliding plate (10) is rotatably connected to the support roller (11); A first slide rail (14) is fixed to the outer side of the upper end of the vertical support plate (2), and a transmission mechanism is slidably connected to the outer side of the first slide rail (14), the transmission mechanism comprising a first fixed plate (15) and a transmission plate (16), the outer side of the first slide rail (14) is bolted to the first fixed plate (15), and the first fixed plate (15) is rotatably connected to the transmission plate (16) inside, the rear side of the transmission plate (16) is rotatably connected to a transmission rotating rod (17), and a transmission roller (18) is fixed to the inner end of the transmission rotating rod (17); A loading and unloading mechanism is arranged at the middle upper end of the support platform (1), the loading and unloading mechanism comprising a loading rack (26) and a second support block (27), and the front side of the upper end of the loading rack (26) is slidably connected to the second support block (27), a telescopic rod (28) is fixed to the lower end of the front side of the loading rack (26), a sliding block (29) is fixed to the lower end of the telescopic rod (28), and the lower end of the sliding block (29) is slidably connected to a second slide rail (30); The upper rear end of the support platform (1) is symmetrically connected to a second fixed plate (32), and the two sets of second fixed plates (32) are provided with guide grooves (33) on opposite sides, and guide rollers (35) are slidably connected inside the guide grooves (33). The lower rear end of the loading rack (26) is fixed with a positioning plate (31), and the lower end of the positioning plate (31) is rotatably connected to a positioning rotating rod (34), and the positioning rotating rod (34) is rotatably connected to the guide roller (35), and the guide groove (33) is designed to be a rectangular structure, and the four corners of the guide groove (33) are designed to be arc-shaped. A transmission shaft (36) is provided in the middle of the second fixed plate (32), and brackets are rotatably connected to both sides of the transmission shaft (36), and the transmission shaft (36) is connected to the support platform (1) through the brackets, and positioning tubes (37) are fixedly connected to both sides of the transmission shaft (36), and a movable rod (38) is slidably connected inside the positioning tube (37), and the end of the movable rod (38) is rotatably connected to the positioning rotating rod (34), and a positioning spring (39) is provided inside the positioning tube (37), and the two ends of the positioning spring (39) are respectively fixed to the movable rod (38) and the inner wall of the positioning tube (37); A transmission worm gear (40) is fixed to the middle of the transmission shaft (36); a second motor (42) is fixed to the rear end of the middle of the support platform (1); and a first bevel gear (43) is connected to the front shaft end of the second motor (42); a transmission worm (41) is rotatably connected to the middle of the rear end of the support platform (1); and the upper end of the transmission worm (41) is meshingly connected to the transmission worm gear (40); and a second bevel gear (44) is fixed to the lower end of the transmission worm (41) extending to the lower end of the support platform (1); and the second bevel gear (44) is meshingly connected to the first bevel gear (43); The rear side of the lower end of the support platform (1) is rotatably connected to a transmission rod (45), and a second bevel gear (44) is fixed to the middle of the transmission rod (45); two sets of the first bevel gear (43) are arranged at the front shaft end of the second motor (42), and the front end of the first bevel gear (43) is meshingly connected to the second bevel gear (44) connected to the middle of the transmission rod (45); The transmission rod (45) is fixedly connected to a rotating disk (46) at both ends, and a positioning rod (47) is fixed eccentrically on the outer side of the rotating disk (46); a transmission connecting rod (48) passes through the lower end of the transmission plate (16); a sliding groove (51) is provided at the rear end of the transmission plate (16); and the upper end of the transmission connecting rod (48) is slidably connected to the first fixed plate (15) through the sliding groove (51); a positioning ring (49) is fixed to the lower end of the transmission connecting rod (48), and the positioning rod (47) passes through the inside of the positioning ring (49), and the positioning ring (49) is slidably connected to the positioning rod (47).
2. The automatic straightening machine for machining shaft parts according to claim 1, characterized in that: Two groups of support rollers (11) are provided, and the support rollers (11) are symmetrically distributed on the front and rear sides of the sliding plate (10); the lower end of the sliding plate (10) is fixedly connected to a guide rod (12), and the lower end of the guide rod (12) is slidably connected to the first support block (9); the upper end of the guide rod (12) is penetrated by a first return spring (13), and the upper and lower ends of the first return spring (13) are respectively fixedly connected to the sliding plate (10) and the first support block (9).
3. The automatic straightening machine for machining shaft parts according to claim 1, characterized in that: The transmission roller (18) is made of rubber. A second return spring (19) is connected to the upper rear end of the transmission plate (16), and the upper end of the second return spring (19) is fixed to the inner wall of the first fixed plate (15). The first fixed plate (15) is designed in an "L"-shaped structure. A first motor (20) is fixed to the upper end of the first fixed plate (15), and a second pulley (22) is fixed to the shaft end of the first motor (20). A first pulley (21) is fixed to the outer end of the transmission rotating rod (17), and a transmission belt (23) is connected between the first pulley (21) and the second pulley (22).
4. The automatic straightening machine for machining shaft parts according to claim 1, characterized in that: Support frames (24) are symmetrically fixed on both sides of the upper end of the support platform (1), and a material discharge plate (25) is fixedly connected to the upper end of the support frame (24), and there are two groups of support frames (24) and material discharge plates (25) symmetrically in front and back, and the upper end of the material discharge plate (25) at the front end is designed to be inclined.
5. The automatic straightening machine for machining shaft parts according to claim 4, characterized in that: Second slide rails (30) are fixed to the upper ends of both sides of the support platform (1), and the upper ends of the second slide rails (30) are slidably connected to the sliders (29); the lower ends of the second support blocks (27) are embedded in the interior of the loading rack (26), and the lower ends of the second support blocks (27) are fixed to the third return springs (50), and the lower ends of the third return springs (50) are fixedly connected to the inner wall of the loading rack (26).
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Straightening machine for hard shaft machining
CN223932310U
