An assembly auxiliary device for carburetor production

By designing an assembly auxiliary device for carburetor, the positioning difficulties caused by the special appearance during the carburetor assembly process are solved, precise positioning and efficient assembly are achieved, and assembly convenience and efficiency are improved.

CN118989776BActive Publication Date: 2025-04-15SHANDONG HANHENG MASCH TECH CO LTD
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Patent Information

Application Number
CN202411343239.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-04-15
Estimated Expiration
2044-09-25

AI Technical Summary

Technical Problem

During the assembly process of carburetor, due to its special appearance, the lack of suitable positioning workpieces, resulting in inconvenient assembly.

Method used

An assembly auxiliary device for production of carburetor is designed, including a base, a first screw drive mechanism, a second screw drive mechanism, a positioning mechanism and a support rotating mechanism, and precise positioning and assembly of the carburetor is achieved through these components.

Benefits of technology

Through precise positioning and cleaning function of supporting the rotating mechanism, the convenience and efficiency of carburetor assembly are significantly improved, ensuring the continuous use of the device after assembly.

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Abstract

The present invention belongs to the technical field related to carburetors, and specifically discloses an assembly auxiliary device for carburetors production, including a base, a first screw drive mechanism and a second screw drive mechanism, wherein the first screw drive mechanism is provided with two groups and is symmetrically mounted on the upper surface of the base, a stand is provided on the outer side of each of the first screw drive mechanisms, and the second screw drive mechanism is jointly arranged between the two stands, a slide is provided on the outer side of the second screw drive mechanism, a welding mechanism is provided on the inner side of the slide, a storage table is provided on the upper surface of the base and at one end away from the second screw drive mechanism, a round table is fixedly provided on the upper surface of the storage table, a positioning mechanism is provided on the outer side of the round table and at equal distances along the circumferential direction, and a supporting and rotating mechanism is provided in the middle of the inner side of the round table. The present invention can quickly position the carburetors and can self-clean the positioning mechanism.
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Description

Technical Field

[0001] The invention belongs to the technical field related to carburetors, and specifically discloses an assembly auxiliary device for carburetors production. Background Art

[0002] A carburetor is a mechanical device that mixes a certain proportion of gasoline and air under the vacuum created by the engine. As the heart of a small general-purpose internal combustion engine, the carburetor automatically mixes the corresponding concentration of mixed oil and gas according to the different working conditions of the engine, and sprays and ignites it.

[0003] The carburetor body is provided with: an intake passage constituting a part of the intake passage connected to the combustion chamber of the internal combustion engine; a throttle valve opening and closing the intake passage; a main nozzle opening in the intake passage; a bleed chamber formed on the outer periphery of the main nozzle and connected to the main nozzle via a plurality of bleed holes; and a first bleed passage and a second bleed passage connected to the bleed chamber to connect the bleed chamber to the atmosphere, the second bleed passage being in a conducting state only in a part of the opening area of ​​the throttle valve by means of a control valve.

[0004] When assembling the carburetor, due to its special shape, there is no suitable positioning workpiece to use, and the assembly is inconvenient. For this reason, we need to make improvements. Summary of the invention

[0005] The purpose of the present invention is to solve the problems existing in the background technology and to propose an assembly auxiliary device for carburetor production.

[0006] To achieve the above purpose, the present invention discloses an assembly auxiliary device for carburetor production, including a base, a first screw drive mechanism and a second screw drive mechanism, the first screw drive mechanism is provided with two groups and symmetrically mounted on the upper surface of the base, a stand is provided on the outer side of each of the first screw drive mechanisms, the second screw drive mechanism is jointly arranged between the two stands, a slide is provided on the outer side of the second screw drive mechanism, a welding mechanism is provided on the inner side of the slide, a storage table is provided on the upper surface of the base and at one end away from the second screw drive mechanism, a round table is fixedly provided on the upper surface of the storage table, a positioning mechanism is provided on the outer side of the round table and at equal distances along the circumferential direction, and a supporting rotation mechanism is provided in the middle of the inner side of the round table.

[0007] Preferably, the welding mechanism comprises a lifting mechanism disposed above the inner side of the slide, and a welding gun is disposed at the telescopic end of the lifting mechanism.

[0008] Preferably, the positioning mechanism comprises a strip frame fixedly arranged on the outside of the truncated table, a round seat is arranged at one end of the strip frame away from the truncated table, a vertical rod is fixedly connected to the upper surface of the round seat, and sliding elastic parts are arranged at both ends of the inner side of the vertical rod.

[0009] Preferably, the sliding elastic member comprises a sliding rod slidably inserted inside the vertical rod, a spring is arranged outside one end of the sliding rod away from the vertical rod, a U-shaped frame is arranged at the end of the sliding rod, and a rolling member is arranged inside the U-shaped frame.

[0010] Preferably, the rolling member comprises an elastic rod inserted into the inner side of the U-shaped frame, and a plurality of polygonal edge sleeves are rotatably mounted on the outer side of the elastic rod.

[0011] Preferably, the supporting rotation mechanism includes a tray rotatably arranged in the middle of the inner side of the truncated table, a motor is arranged at the bottom of the tray, the motor is located inside the storage table, telescopic sleeves are arranged at both ends of the inner side of the tray, a telescopic rod is slidably installed inside the telescopic sleeve, a plurality of positioning holes are opened on the upper surface of the telescopic rod, a clamping rod is vertically arranged on the upper inner side of one end of the telescopic rod away from the telescopic sleeve, a brush roller is rotatably sleeved on the outer side of the clamping rod, a fixing pin is inserted into the inner side of the telescopic sleeve, and the lower end of the fixing pin extends to the inner side of one of the positioning holes.

[0012] Preferably, support rods are fixedly connected to the upper surface of the storage table and near the edges on both sides, fixed seats are provided on the upper outer sides of the two support rods, a material swinging table is provided on the inner side of the fixed seat, and a clamping seat is provided at the end of the material swinging table away from the fixed seat, and the clamping seat is movably clamped with the brush roller.

[0013] Preferably, clamp rods are slidably mounted on the outer sides of the two vertical rods respectively, and the inner sides of the ends of the two clamp rods that are close to each other are commonly connected to display mirrors through a rotating shaft, and connecting rods are fixedly mounted on the outer sides of the ends of the two clamp rods that are away from each other, and cylinders are arranged on the ends of the two connecting rods that are away from the clamp rods, and the cylinders are connected to the vertical rods through a cross rod fixedly mounted on the outer sides.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The positioning mechanism can be used to position carburetors with special shapes, with good positioning effect, which is convenient for later assembly. After completion, the surface of the positioning mechanism can be cleaned by supporting the rotating mechanism, so as to facilitate subsequent continuous use.

[0016] By arranging a display mirror that can be raised and lowered on the outside of the two vertical rods, the workers can be assisted in the assembly work and the welding points can be clearly observed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 It is a structural schematic diagram of another angle of the present invention;

[0019] Figure 3 It is a schematic diagram of the connection of the partial structure of the storage table of the present invention;

[0020] Figure 4 This is a schematic diagram of the connection of the storage table structure of the present invention from another angle;

[0021] Figure 5 It is a schematic diagram of the connection structure between the clamping rod and the round table of the present invention;

[0022] Figure 6 It is a schematic diagram of the connection structure between the motor and the tray of the present invention;

[0023] Figure 7 It is a schematic diagram of the connection structure between the display mirror and the connecting rod of the present invention.

[0024] In the figure: 1. base; 2. first screw drive mechanism; 3. stand; 4. second screw drive mechanism; 5. slide; 6. lifting mechanism; 7. welding gun; 8. storage table; 9. fixed seat; 10. round table; 11. strip rack; 12. display mirror; 13. support rod; 14. material placement table; 15. holder; 16. motor; 17. round seat; 18. slide rod; 19. vertical rod; 20. U-shaped frame; 21. spring; 22. polygonal edge sleeve; 23. elastic rod; 24. brush roller; 25. holder; 26. telescopic rod; 27. telescopic sleeve; 28. fixing pin; 29. ​​clamping rod; 30. positioning hole; 31. connecting rod; 32. cross bar; 33. cylinder; 34. rotating shaft; 35. tray. DETAILED DESCRIPTION

[0025] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] like Figure 1-Figure 7The assembly auxiliary device for carburetor production shown in the figure comprises a base 1, a first screw drive mechanism 2 and a second screw drive mechanism 4, wherein the first screw drive mechanism 2 is provided with two groups and symmetrically mounted on the upper surface of the base 1, a stand 3 is provided on the outer side of each of the first screw drive mechanisms 2, the second screw drive mechanism 4 is jointly arranged between the two stands 3, a slide 5 is provided on the outer side of the second screw drive mechanism 4, a welding mechanism is provided on the inner side of the slide 5, a storage platform 8 is provided on the upper surface of the base 1 and at one end away from the second screw drive mechanism 4, a round table 10 is fixedly provided on the upper surface of the storage platform 8, a positioning mechanism is provided on the outer side of the round table 10 and at equal distances along the circumferential direction, and a supporting rotation mechanism is provided in the middle of the inner side of the round table 10;

[0028] Reference Manual Attached Figure 1 and Figure 2 It can be seen that the first screw drive mechanism 2 and the second screw drive mechanism 4 are composed of a screw group, a slide rail group, a servo motor group and the like, which are existing drive mechanisms and will not be described in detail here.

[0029] The welding mechanism includes a lifting mechanism 6 disposed above the inner side of the slide 5, and a welding gun 7 is disposed at the telescopic end of the lifting mechanism 6;

[0030] Reference Manual Attached Figure 1 and Figure 2 It can be seen that, driven by the lifting mechanism 6, the up and down movement of the welding gun 7 can be automatically controlled to cooperate with workers in welding and assembly.

[0031] The positioning mechanism includes a strip frame 11 fixedly arranged on the outside of the truncated table 10, a round seat 17 is arranged at one end of the strip frame 11 away from the truncated table 10, a vertical rod 19 is fixedly connected to the upper surface of the round seat 17, and sliding elastic members are arranged at both ends of the inner side of the vertical rod 19, and the sliding elastic member includes a slide bar 18 slidably inserted inside the vertical rod 19, a spring 21 is arranged on the outer side of one end of the slide bar 18 away from the vertical rod 19, a U-shaped frame 20 is arranged at the end of the slide bar 18, and a rolling member is arranged inside the U-shaped frame 20;

[0032] Reference Manual Attached Figure 3 , Figure 4 and Figure 5 It can be seen that the strip frame 11 and the round seat 17 can set up the vertical rod 19 on one side of the round table 10, in order to assemble the sliding rod 18 that can slide elastically inside. When the rolling part is squeezed, it will squeeze the spring 21, causing the sliding rod 18 to automatically expand and contract horizontally inside the vertical rod 19.

[0033] The rolling member includes an elastic rod 23 inserted into the inner side of the U-shaped frame 20, and a plurality of polygonal sleeves 22 are rotatably mounted on the outer side of the elastic rod 23;

[0034] Reference Manual Attached Figure 5It can be seen that after the polygonal sleeve 22 is correspondingly squeezed, the elastic rod 23 can be squeezed and deformed by the polygonal sleeve 22. The different sides of the polygonal sleeve 22 can also fit correspondingly with the outer surface of the carburetor, thereby satisfying the positioning of special workpieces. Under the dual elastic pressure of the elastic rod 23 and the spring 21, when assembling the carburetor, it can be pressed against the outer surface of the carburetor in multiple directions. Each surface of the polygonal sleeve 22 is provided with an anti-slip pad.

[0035] The supporting rotation mechanism includes a tray 35 rotatably arranged in the middle of the inner side of the round table 10, a motor 16 is arranged at the bottom of the tray 35, and the motor 16 is located inside the storage table 8. Telescopic sleeves 27 are arranged at both ends of the inner side of the tray 35, and a telescopic rod 26 is slidably installed inside the telescopic sleeve 27. A plurality of positioning holes 30 are opened on the upper surface of the telescopic rod 26. A clamping rod 25 is vertically arranged on the inner side of one end of the telescopic rod 26 away from the telescopic sleeve 27. A brush roller 24 is rotatably sleeved on the outer side of the clamping rod 25. A fixing pin 28 is inserted into the inner side of the telescopic sleeve 27, and the lower end of the fixing pin 28 extends to the inner side of one of the positioning holes 30.

[0036] Reference Manual Attached Figure 4 , Figure 5 and Figure 6 It can be seen that the motor 16 can drive the upper tray 35 to rotate, so as to drive the brush roller 24 to rotate on the outer surface of the multiple polygonal sleeves 22 in the later stage, so as to make the polygonal sleeves 22 fit better when clamping the carburetor. The sliding cooperation of the telescopic rod 26 and the telescopic sleeve 27 can make the brush roller 24 close to the round table 10, thereby achieving the purpose of cleaning.

[0037] Support rods 13 are fixedly connected to the upper surface of the storage table 8 and near the edges on both sides. A fixing seat 9 is arranged above the outer sides of the two support rods 13. A material swinging table 14 is arranged inside the fixing seat 9. A clamping seat 15 is arranged at one end of the material swinging table 14 away from the fixing seat 9. The clamping seat 15 is movably clamped with the brush roller 24.

[0038] Reference Manual Attached Figure 3 and Figure 4 It can be seen that the material table 14 can be used to place assembled parts, which can facilitate the staff to take the parts. In this way, the assembly efficiency can be improved. An arc groove is provided inside the base 15, which can facilitate the clamping of the brush roller 24, so that the brush roller 24 can be located away from the vertical rod 19 to assist in positioning the carburetor.

[0039] The two vertical rods 19 are slidably mounted with clamping rods 29 on their outer sides, and the inner sides of the ends of the two clamping rods 29 that are close to each other are connected to the display mirror 12 through a rotating shaft 34. The ends of the two clamping rods 29 that are away from each other are fixedly mounted with connecting rods 31 on their outer sides, and the ends of the two connecting rods 31 that are away from the clamping rods 29 are both provided with cylinders 33, and the cylinders 33 are connected to the vertical rods 19 through a cross bar 32 that is fixedly mounted on the outer sides.

[0040] Reference Manual Attached Figure 7 It can be seen that the cylinder 33 can drive the connecting rod 31 to automatically rise and fall, so as to facilitate the adjustment of the height of the display mirror 12 so that the magnified welding points can be observed when the carburetor is assembled.

[0041] Working principle: the carburetor housing can be placed between multiple U-shaped frames 20. Due to the special shape of the carburetor itself, the multiple polygonal sleeves 22 at the U-shaped frame 20 can be sectionally attached to the outer surface of the carburetor. The polygonal sleeve 22 can stably clamp the carburetor housing on the outer surface of the tray 35 through the extrusion of the elastic rod 23 and the auxiliary elastic pressing of the spring 21, and multiple brush rollers 24 can also be at the interval separated from the vertical rod 19. Through the sliding cooperation of the telescopic sleeve 27 and the telescopic rod 26, the outer surface of the brush roller 24 is prompted to contact the outer surface of the carburetor. As a result, according to the shape of the carburetor itself, it can be flexibly clamped during assembly and welding, and the brush roller 24 can also be pushed by the telescopic rod 26 to one side of the truncated table 10. As a result, the polygonal sleeve 22 can be cleaned under the drive of the motor 16, and during the rotation process, the polygonal sleeve 22 can automatically change its surface, thereby reducing the extrusion loss of the anti-slip pad of the polygonal sleeve 22.

[0042] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.

Claims

1. An assembly auxiliary device for carburetor production, comprising a base (1), a first screw drive mechanism (2) and a second screw drive mechanism (4), characterized in that: The first screw drive mechanism (2) is provided with two groups and is symmetrically mounted on the upper surface of the base (1); a stand (3) is provided on the outer side of each of the first screw drive mechanisms (2); the second screw drive mechanism (4) is arranged between the two stands (3); a slide (5) is provided on the outer side of the second screw drive mechanism (4); a welding mechanism is provided on the inner side of the slide (5); a storage table (8) is provided on the upper surface of the base (1) and at one end away from the second screw drive mechanism (4); a round table (10) is fixedly provided on the upper surface of the storage table (8); a positioning mechanism is provided on the outer side of the round table (10) and at equal distances along the circumferential direction; and a supporting rotation mechanism is provided in the middle of the inner side of the round table (10); The positioning mechanism comprises a strip frame (11) fixedly arranged on the outside of the truncated table (10), a round seat (17) being arranged at one end of the strip frame (11) away from the truncated table (10), a vertical rod (19) being fixedly connected to the upper surface of the round seat (17), and sliding elastic members being arranged at both ends of the inner side of the vertical rod (19); The sliding elastic member comprises a sliding rod (18) slidably inserted into the inner side of the vertical rod (19), a spring (21) is arranged on the outer side of one end of the sliding rod (18) away from the vertical rod (19), a U-shaped frame (20) is arranged at the end of the sliding rod (18), and a rolling member is arranged on the inner side of the U-shaped frame (20); The rolling member comprises an elastic rod (23) inserted into the inner side of the U-shaped frame (20), and a plurality of polygonal edge sleeves (22) are rotatably mounted on the outer side of the elastic rod (23); The supporting rotation mechanism comprises a tray (35) rotatably arranged in the middle of the inner side of the round table (10), a motor (16) being arranged at the bottom of the tray (35), the motor (16) being located inside the storage table (8), telescopic sleeves (27) being arranged at both ends of the inner side of the tray (35), a telescopic rod (26) being slidably mounted inside the telescopic sleeve (27), a plurality of positioning holes (30) being provided on the upper surface of the telescopic rod (26), a clamping rod (25) being vertically arranged above the inner side of one end of the telescopic rod (26) away from the telescopic sleeve (27), a brush roller (24) being rotatably sleeved on the outer side of the clamping rod (25), a fixing pin (28) being inserted inside the telescopic sleeve (27), the lower end of the fixing pin (28) extending to the inner side of one of the positioning holes (30); the brush roller (24) cleans the polygonal sleeve (22) under the drive of the motor (16).

2. The assembly auxiliary device for carburetor production according to claim 1, characterized in that: The welding mechanism comprises a lifting mechanism (6) arranged above the inner side of the slide table (5), and a welding gun (7) is arranged at the telescopic end of the lifting mechanism (6).

3. The assembly auxiliary device for carburetor production according to claim 1, characterized in that: Support rods (13) are fixedly connected to the upper surface of the storage table (8) and near the edges on both sides; fixed seats (9) are arranged above the outer sides of the two support rods (13); a material swing table (14) is arranged inside the fixed seat (9); a clamping seat (15) is arranged at one end of the material swing table (14) away from the fixed seat (9); and the clamping seat (15) is movably clamped with the brush roller (24).

4. The assembly auxiliary device for carburetor production according to claim 1, characterized in that: The two vertical rods (19) are slidably mounted with clamping rods (29) on their outer sides, and the inner sides of the ends of the two clamping rods (29) that are close to each other are connected to a display mirror (12) via a rotating shaft (34). The ends of the two clamping rods (29) that are away from each other are fixedly mounted with connecting rods (31). The ends of the two connecting rods (31) that are away from the clamping rods (29) are provided with cylinders (33), and the cylinders (33) are connected to the vertical rods (19) via a cross rod (32) that is fixedly mounted on the outer sides.

Citation Information

Patent Citations

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