Medical test kit assembly equipment

Abstract

The invention discloses a medical reagent kit assembly device, belonging to the technical field of assembly equipment. The device comprises a bottom box feeding mechanism, a needle assembly mechanism, an upper cover feeding mechanism, a servo cover assembly mechanism, a feeding mechanism and a conveying mechanism. The bottom box feeding mechanism comprises a bottom box feeding conveyor belt, and the bottom box feeding conveyor belt is used to convey the bottom box to the main conveyor belt; the needle assembly mechanism comprises a needle feeding assembly, a needle conveying assembly, a needle blocking assembly, a needle grabbing assembly and a needle positioning assembly; the upper cover feeding mechanism comprises an upper cover feeding conveyor belt, and the upper cover feeding conveyor belt is used to convey the cover body; the servo cover assembly mechanism is used to cover the cover body on the box body, and the feeding mechanism comprises a feeding conveyor belt and a merging assembly, and the merging assembly is used to merge the reagent kit on the main conveyor belt into the feeding conveyor belt. The invention improves the assembly efficiency of the medical reagent kit, reduces the error rate in the assembly process of the medical reagent kit, and improves the production quality.

Description

Technical Field

[0001] The present invention relates to the technical field of assembly equipment, and in particular to a medical reagent kit assembly equipment. Background Art

[0002] Medical test reagents are chemical or biological reagents specifically used for medical diagnosis. They react with specific components in biological samples (such as blood, urine or other body fluids) to generate detectable signals. These signals can usually be measured by instruments or visual methods to help medical professionals diagnose diseases, monitor health conditions or evaluate the effectiveness of treatment.

[0003] Currently, common medical testing reagents are assembled manually, which usually takes a long time. Especially in the case of large-scale production, it may not meet market demand. At the same time, employees may miss or mis-install certain reagents or components due to fatigue, inattention or improper operation during the assembly process. Incorrect reagent configuration may lead to inaccurate test results, affect diagnostic effectiveness, and endanger patient safety. Therefore, there is room for improvement. Summary of the invention

[0004] In order to solve the above-mentioned technical problems, the present invention provides a medical test kit assembly device to solve the technical problems that the existing medical detection reagents are manually assembled, the assembly efficiency is low, errors are prone to occur during the assembly process, and the production quality of the medical reagents is affected.

[0005] The present invention is achieved through the following technical solutions:

[0006] A medical test kit assembly device, comprising a bottom box feeding mechanism, a needle assembly mechanism, an upper cover feeding mechanism, a servo cover assembly mechanism, a feeding mechanism and a conveying mechanism, wherein the conveying mechanism is used to sequentially convey the box body to each assembly mechanism, the conveying mechanism comprises a main conveying belt and a limiting member, the main conveying belt is provided with two groups, the limiting members are evenly spaced and distributed on the main conveying belt, and are used to clamp the box body, the bottom box feeding mechanism comprises a bottom box feeding conveying belt, the bottom box feeding conveying belt is used to convey the bottom box to the main conveying belt, the bottom box feeding conveying belt is provided with two groups, and extends along the main conveying belt The upper cover feeding mechanism comprises an upper cover feeding conveyor belt, and the upper cover feeding conveyor belt is used to convey the cover body. The upper cover feeding conveyor belt is provided with two groups, and is symmetrically arranged along the extension direction of the main conveyor belt; the servo cover assembly mechanism is used to connect the cover body on the upper cover feeding conveyor belt to the box body, and the unloading mechanism comprises an unloading conveyor belt and a merging component, and the merging component is used to merge the test kit on the main conveyor belt into the unloading conveyor belt.

[0007] Preferably, the servo cover assembly mechanism includes a lifting component, a rotating component and a suction cup, the lifting component includes a first cylinder, a connecting plate and a slide rail, the first cylinder is used to drive the connecting plate to slide in the vertical direction along the slide rail, the rotating component includes a servo motor and a mounting plate, the servo motor is fixed to the connecting plate, the servo motor is used to drive the mounting plate to rotate in the horizontal direction, the suction cup is provided in several groups and installed on the mounting plate, and is used to simultaneously perform the cover body suction action and the cover body placement action.

[0008] Preferably, the needle loading assembly includes a needle loading vibration disk, which is used to continuously transport the needle in different directions; the needle conveying assembly includes a needle conveying track, which is connected to the exit position of the needle loading vibration disk, and an electric eye detector is provided at the end of the needle conveying track.

[0009] Preferably, the needle blocking assembly is arranged at the end of the needle conveying track, and the needle blocking assembly includes a second cylinder and a blocking block. The blocking block is arranged at the telescopic end of the second cylinder, and the blocking block is used to control the position of the needle on the needle conveying track to avoid affecting the grasping process of the needle grasping assembly.

[0010] Preferably, the needle grabbing assembly includes a third cylinder and a clamping jaw, the clamping jaw is arranged at the telescopic end of the third cylinder, the third cylinder is used to control the horizontal position of the clamping jaw, the needle positioning assembly includes a positioning platform, a first positioning block, a second positioning block and a fourth cylinder, the first positioning block is vertically penetrated with a first positioning hole, the second positioning block is vertically penetrated with a second positioning hole; the first positioning block is quickly fixed to one end of the positioning platform, the fourth cylinder is used to drive the second positioning block to slide horizontally along the positioning platform to a position vertically opposite to the first positioning block, the clamping jaw is used to clamp the needle from the needle conveying track and place it in the second positioning hole, the needle slides with the second positioning block to the vertical upper side of the first positioning block, and falls into the corresponding position of the box body along the second positioning hole.

[0011] Preferably, a bottom box detection sensor, a needle detection sensor and an upper cover detection sensor are provided on the main conveyor belt. The bottom box detection sensor is arranged between the bottom box feeding mechanism and the needle assembly mechanism, and is used to detect whether the box body is correctly placed on the main conveyor belt. If it is placed correctly, it continues to run along the main conveyor belt, and if it is not placed correctly, it is marked as an error; the needle detection sensor is arranged between the needle assembly mechanism and the upper cover feeding mechanism, and is used to detect whether the needle is correctly placed on the box body. If it is placed correctly, it continues to run along the main conveyor belt, and if it is not placed correctly, it is marked as an error; the upper cover detection sensor is arranged between the servo cover assembly mechanism and the unloading mechanism, and is used to detect whether the cover body is correctly placed on the box body. If it is placed correctly, it continues to run along the main conveyor belt, and if it is not placed correctly, it is marked as an error.

[0012] Preferably, the assembly equipment also includes a pneumatic rejection mechanism, which is arranged between the two groups of the main conveyor belts. The pneumatic rejection mechanism includes a fifth cylinder, a push plate and a fault-tolerant box. The push plate is arranged at the telescopic end of the fifth cylinder, and the fifth cylinder is used to push the incorrectly marked test kit into the fault-tolerant box.

[0013] Preferably, the merging assembly is provided with two groups and is arranged at staggered positions along the unloading conveyor belt. The merging assembly includes a sixth cylinder and an action plate. The action plate is arranged at the telescopic end of the sixth cylinder. The sixth cylinder is used to push the correctly assembled test kit onto the unloading conveyor belt.

[0014] Preferably, the bottom box loading mechanism also includes a bottom box positioning assembly, which includes a first side panel, a first top panel and a first connecting member, wherein the first side panel is arranged at both ends of the bottom box loading conveyor belt and is clamped at both ends of the box body, and the first top panel is installed on the bottom box loading conveyor belt through a first connecting member, and the first connecting member is used to adjust the height of the first top panel, and the first top panel is used to prevent the box body from stacking on the bottom box loading conveyor belt.

[0015] Preferably, the upper cover feeding mechanism also includes an upper cover positioning assembly, which includes a second side plate, a second top plate and a second connecting piece, the second side plates are arranged at both ends of the upper cover feeding conveyor belt and are clamped at both ends of the cover body, the second top plate is installed on the upper cover feeding conveyor belt through a second connecting piece, the second connecting piece is used to adjust the height of the second top plate, and the second top plate is used to prevent the cover body from stacking on the upper cover feeding conveyor belt.

[0016] The beneficial effects of the present invention are:

[0017] 1. By adopting automated design, the equipment can continuously assemble the box body, reducing the time and interruption of manual operation, thereby significantly improving the overall production efficiency; multiple mechanisms such as bottom box loading, needle assembly, and upper cover loading can work in parallel, so that each step can be carried out at the same time, further shortening the assembly cycle; the equipment's needle positioning component and servo cover assembly mechanism can achieve precise grasping and placement, reducing assembly errors caused by human factors, and manufacturers can better respond to market changes and improve production capacity;

[0018] 2. Through the setting of the servo cover assembly mechanism, the operation of sucking, moving and placing the cover can be automatically completed, which greatly improves the packaging efficiency of the medical test kit. Through the automated process, the processing of multiple cover bodies can be completed quickly, significantly reducing manual intervention and production cycle; when the first cylinder drives the servo motor to descend, the suction cup can simultaneously complete the suction and placement of the cover body, further improving the assembly efficiency and reducing the assembly cycle of the medical test kit; each sensor monitors the status of the box body, needle and upper cover in real time at a specific position of the main conveyor belt. When the sensor recognizes that the placement position is incorrect, it can mark the error to prevent the wrong component from continuing to flow to the next process, thereby improving the overall production efficiency;

[0019] 3. Through the setting of the first positioning block and the second positioning block, the needle is allowed to fall into the specified position accurately through the clamp, ensuring that the needle can always maintain the correct alignment during the grasping and placement process, thereby reducing the risk of needle placement deviation; the fixed positioning of the first positioning block and the mobility of the second positioning block enable the system to flexibly adapt to different needle sizes or product standards; the needle can be quickly and accurately placed into the box body, and the automated grasping and placement process significantly improves production efficiency and reduces human intervention.

[0020] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the background technology, the drawings required for use in the embodiments of the present invention or the background technology will be described below.

[0022] The drawings herein are incorporated into the specification and constitute a part of the specification. These drawings illustrate embodiments consistent with the present disclosure and, together with the specification, are used to illustrate the technical solutions disclosed in the present invention.

[0023] Figure 1 It is a schematic diagram of the overall structure of the medical kit assembly equipment of the present invention;

[0024] Figure 2 for Figure 1The enlarged view of the bottom box feeding mechanism at A in the middle;

[0025] Figure 3 for Figure 1 An enlarged view of the needle assembly mechanism at B in the middle;

[0026] Figure 4 for Figure 1 An enlarged view of the upper cover feeding mechanism at C in the middle;

[0027] Figure 5 for Figure 1 The enlarged view of the servo cover mechanism at D in the middle;

[0028] Figure 6 for Figure 1 The enlarged view of the material unloading mechanism at E in the middle;

[0029] Figure 7 for Figure 1 Enlarged view of the conveying mechanism at F in the middle;

[0030] Figure 8 for Figure 1 Enlarged view of the pneumatic rejection mechanism at G in the middle.

[0031] Legend: 1. Bottom box feeding mechanism; 11. Bottom box feeding conveyor belt; 12. Bottom box alignment assembly; 121. First side plate; 122. First top plate; 123. First connecting piece; 2. Needle assembly mechanism; 21. Needle feeding assembly; 211. Feeding vibration plate; 22. Needle conveying assembly; 221. Needle conveying track; 222. Electric eye detector; 23. Needle blocking assembly; 231. Second cylinder; 232. Blocking block; 24. Needle grabbing assembly; 241. Third cylinder; 242. Clamp; 25. Needle positioning assembly; 251. Positioning platform; 252. First positioning block; 253. Second positioning block; 254. Fourth cylinder; 255. First positioning hole; 256. two positioning holes; 3. upper cover feeding mechanism; 31. upper cover feeding conveyor belt; 32. upper cover alignment assembly; 321. second side plate; 322. second top plate; 323. second connecting piece; 4. servo cover assembly mechanism; 41. lifting assembly; 411. first cylinder; 412. connecting plate; 413. slide rail; 42. rotating assembly; 421. servo motor; 422. mounting plate; 43. suction cup; 5. unloading mechanism; 51. unloading conveyor belt; 52. merging assembly; 521. sixth cylinder; 522. action plate; 6. conveying mechanism; 61. main conveyor belt; 62. limiter; 7. box body; 8. cover body; 9. pneumatic rejection mechanism; 91. fifth cylinder; 92. push plate; 93. fault-tolerant box. DETAILED DESCRIPTION

[0032] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0034] In the description of the present invention, it should be noted that the terms "center", "upper", "lower",

[0035] The directions or positional relationships indicated by "left", "right", "vertical", "horizontal", "inside", "outside", etc. are based on the directions or positional relationships shown in the drawings, or are the directions or positional relationships in which the invented product is usually placed when in use. They are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as limiting the invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0036] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0037] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] Some embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.

[0039] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.

[0040] See also Figure 1-Figure 8 A medical reagent kit assembly device comprises a bottom box feeding mechanism 1, a needle assembly mechanism 2, an upper cover feeding mechanism 3, a servo cover assembly mechanism 4, a feeding mechanism 5 and a conveying mechanism 6. The conveying mechanism 6 is used to sequentially convey the box body 7 to each assembly mechanism. The conveying mechanism 6 comprises a main conveying belt 61 and a stopper 62. The main conveying belt 61 is provided with two groups. The stoppers 62 are evenly spaced and distributed on the main conveying belt 61 for clamping the box body 7. The bottom box feeding mechanism 1 comprises a bottom box feeding conveyor belt 11. The bottom box feeding conveyor belt 11 is used to convey the box body 7 to the main conveyor belt 61. The bottom box feeding conveyor belt 11 is provided with two groups and extends along the extension direction of the main conveyor belt 61. Symmetrical arrangement; the needle assembly mechanism 2 includes a needle loading component 21, a needle conveying component 22, a needle blocking component 23, a needle grabbing component 24 and a needle positioning component 25; the upper cover loading mechanism 3 includes an upper cover loading conveyor belt 31, the upper cover loading conveyor belt 31 is used to convey the cover body 8, the upper cover loading conveyor belt 31 is provided with two groups, and is symmetrically arranged along the extension direction of the main conveyor belt 61; the servo cover assembly mechanism 4 is used to cover the cover body 8 on the upper cover loading conveyor belt 31 onto the box body 7, the unloading mechanism 5 includes an unloading conveyor belt 51 and a merging component 52, the merging component 52 is used to merge the reagent kit on the main conveyor belt 61 into the unloading conveyor belt 51.

[0041] The working principle of the Chinese medicine kit assembly device in this application is:

[0042] After the equipment is started, the bottom box feeding conveyor belt 11 of the bottom box feeding mechanism 1 starts to operate, and the bottom box is transported from the silo to the main conveyor belt 61. Since two groups of bottom box feeding conveyor belts 11 are provided, their symmetrical arrangement ensures that the bottom box can be transported evenly and stably; after the bottom box is sent to the main conveyor belt 61, the limiter 62 will accurately clamp the box body 7 to ensure that the box body 7 maintains a stable position during the transportation process, and transports it to each assembly mechanism one by one; when the box body 7 moves to the needle assembly mechanism 2, the needle feeding assembly 21 sends the needle into the mechanism, and the needle conveying assembly 22 transfers the needle to the needle gripper The needle grabbing component 24 grabs the needle and places it accurately at the predetermined position inside the box body 7 through the needle positioning component 25; at the same time, the upper cover feeding conveyor belt 31 of the upper cover feeding mechanism 3 is also running, and the servo cover assembly mechanism 4 accurately covers the cover body 8 on the upper cover feeding conveyor belt 31 on the box body 7 to complete the packaging of the test kit; after the assembly is completed, the test kit will continue to move through the main conveyor belt 61, and the merging component 52 is responsible for merging multiple test kits onto the unloading conveyor belt 51, and the unloading conveyor belt 51 transports the assembled test kit to the subsequent processing or packaging link.

[0043] The medical test kit assembly equipment of the present application adopts an automated design and can continuously assemble the box body 7, reducing the time and interruptions of manual operation, thereby significantly improving the overall production efficiency; multiple mechanisms such as bottom box loading, needle assembly, and upper cover loading can work in parallel, so that each step can be carried out simultaneously, further shortening the assembly cycle; the cooperation between the main conveyor belt 61 and the limiter 62 allows the test kit to move quickly and stably between each assembly link, optimizing the overall logistics process and preventing delays caused by poor transportation; the needle positioning component 25 and the servo cover assembly mechanism 4 of the equipment can achieve precise grasping and placement, reducing assembly errors caused by human factors, such as the needle is not placed in place or the cover body 8 is not closed; the design of the equipment can adapt to medical test kits of different specifications and types, and flexibly adjust each component, which means that manufacturers can better respond to market changes and improve production capacity.

[0044] See also Figure 1 and Figure 5In order to reduce the assembly error caused by inaccurate alignment, improve the assembly efficiency, and reduce the assembly cycle of the medical test kit, based on this, in one embodiment, the servo cover assembly mechanism 4 includes a lifting component 41, a rotating component 42 and a suction cup 43, the lifting component 41 includes a first cylinder 411, a connecting plate 412 and a slide rail 413, the first cylinder 411 is used to drive the connecting plate 412 to slide along the slide rail 413 in the vertical direction, the rotating component 42 includes a servo motor 421 and a mounting plate 422, the servo motor 421 is fixed on the connecting plate 412, the servo motor 421 is used to drive the mounting plate 422 to rotate in the horizontal direction, and the suction cup 43 is provided with a plurality of groups and installed on the mounting plate 422, and is used to simultaneously perform the action of sucking the cover body 8 and the action of placing the cover body 8.

[0045] The working principle of the servo cover assembly mechanism 4 in this application is:

[0046] When it is necessary to cover the cover 8, the control system first sends a signal to start the first cylinder 411, and the piston of the first cylinder 411 pushes the connecting plate 412 to slide downward along the slide rail 413, so that the suction cup 43 gradually approaches the cover 8 on the upper cover feeding conveyor belt 31; when the suction cup 43 reaches the top of the cover 8, the servo motor 421 starts to work, and the servo motor 421 drives the rotation of the mounting plate 422 to adjust the suction cup 43 to a precise position to align with the cover 8; the suction cup 43 is in the correct position, and the suction device of the suction cup 43 (usually pneumatic or vacuum mode) is activated to suck the cover 8 and firmly fix it on the suction cup 43; when the suction cup 43 is lifted to a predetermined height, the servo motor 421 starts to drive the mounting plate 422 to rotate horizontally, which makes the cover 8 carried by the suction cup 43 align with the bottom box at an appropriate angle, ready for closing; once the suction cup 43 is aligned with the bottom box, the servo motor 421 stops rotating, and then the release mechanism of the suction cup 43 is activated, at which time part of the suction cup 43 stops suction and gently places the cover 8 on top of the bottom box; at the same time, the other part of the suction cup 43 is still in the activated state, adsorbing the cover 8; after the placement of the cover 8 and the adsorption of the cover 8 are completed at the same time, the suction cup 43 is lifted to a predetermined height, and the servo motor 421 drives the mounting plate 422 to rotate, repeating the action of adsorbing the cover 8 and the action of placing the cover 8.

[0047] The servo cover assembly mechanism 4 can automatically complete the suction, movement and placement operations of the cover body 8, greatly improving the packaging efficiency of the medical test kit. Through the automated process, the processing of multiple cover bodies 8 can be quickly completed, significantly reducing manual intervention and production cycle; the rotating component 42 driven by the servo motor 421 ensures that the suction cup 43 can accurately align the cover body 8 and the box body 7, reducing assembly errors caused by inaccurate alignment; when the first cylinder 411 drives the servo motor 421 to descend, the suction cup 43 can simultaneously complete the suction and placement actions of the cover body 8, further improving the assembly efficiency and reducing the assembly cycle of the medical test kit.

[0048] See also Figure 1 and Figure 3 In order to arrange the needles in a specific direction and improve the assembly accuracy and consistency of subsequent processes, based on this, in one embodiment, the needle loading assembly 21 includes a needle loading vibration disk 211, and the loading vibration disk 211 is used to continuously transport the needles in different directions; the needle conveying assembly 22 includes a needle conveying track 221, and the needle conveying track 221 is connected to the exit position of the needle loading vibration disk 211, and an electric eye detector 222 is provided at the end of the needle conveying track 221. The function of the needle loading vibration disk 211 is to continuously and stably transport the needles. The loading vibration disk 211 can arrange the needles in a specific direction so that they can be transported to the subsequent processing link in an orderly manner, which can reduce the confusion of subsequent assembly; by adopting an automated loading and conveying system, the production efficiency can be significantly improved, and manual intervention can be reduced, thereby speeding up the production rhythm; the needle conveying track 221 is used to accurately transport the needles to the specified position, thereby improving the assembly accuracy and consistency of subsequent processes; the electric eye detector 222 is used to detect the arrival of the needles, and can monitor the conveying status in real time, detect whether there are needles arriving at the specified position, and can provide timely feedback on the operation of the conveying system, avoiding production line stagnation due to lack of materials; linked with the control system of the production line, the electric eye detector 222 can ensure that the next step of operation can only be performed when it is confirmed that the needle is in place, thereby improving the degree of automation and efficiency.

[0049] See also Figure 1 and Figure 3 In the process of needle grabbing, if the needle moves randomly on the conveying track, the grabbing assembly may not be able to accurately capture the target needle. Based on this, in one embodiment, the needle blocking assembly 23 is arranged at the end of the needle conveying track 221. The needle blocking assembly 23 includes a second cylinder 231 and a blocking block 232. The blocking block 232 is arranged at the telescopic end of the second cylinder 231. The blocking block 232 is used to control the position of the needle on the needle conveying track 221 to avoid affecting the grabbing process of the needle grabbing assembly 24. The main purpose of the needle blocking assembly 23 is to control the position of the needle on the conveying track through the telescopic block 232; to ensure that the needle is released to the grabbing position only after the grabbing assembly is ready, to prevent mis-grasping or grabbing failure caused by the movement of the needle; at the same time, the blocking block 232 can also be used to block other needles on the needle conveying track 221 to avoid affecting the end needle grabbing process.

[0050] See also Figure 1 and Figure 3In order to quickly and accurately place the needle into the box body 7 and reduce the risk of needle placement deviation, based on this, in one embodiment, the needle grabbing assembly 24 includes a third cylinder 241 and a clamping jaw 242, the clamping jaw 242 is arranged at the telescopic end of the third cylinder 241, and the third cylinder 241 is used to control the horizontal position of the clamping jaw 242. The needle positioning assembly 25 includes a positioning platform 251, a first positioning block 252, a second positioning block 253 and a fourth cylinder 254. The first positioning block 252 is vertically penetrated with a first positioning hole 255, and the first positioning hole 255 is vertically penetrated with a second positioning hole 255. A second positioning hole 256 is vertically formed on the second positioning block 253; the first positioning block 252 is quickly fixed to one end of the positioning platform 251, and the fourth cylinder 254 is used to drive the second positioning block 253 to slide horizontally along the positioning platform 251 to a position vertically opposite to the first positioning block 252. The clamp 242 is used to clamp the needle from the needle conveying track 221 and place it in the second positioning hole 256. The needle slides with the second positioning block 253 to the vertical upper side of the first positioning block 252, and falls into the corresponding position of the box body 7 along the second positioning hole 256. The positioning holes on the first positioning block 252 and the second positioning block 253 allow the needle to accurately fall into the specified position through the clamp 242, ensuring that the needle can always maintain the correct alignment during the grasping and placement process, thereby reducing the risk of needle placement deviation; the fixed positioning of the first positioning block 252 and the mobility of the second positioning block 253 allow the system to flexibly adapt to different needle sizes or product standards; the fourth cylinder 254 can drive the second positioning block 253 to slide on the horizontal plane, ensuring that it is vertically aligned with the first positioning block 252, thereby increasing the adaptability of the system; the design of the entire process closely combines grasping and placement. After the clamp 242 clamps the needle from the conveying track, with the help of the sliding of the second positioning block 253 and the alignment of the hole, the needle can be quickly and accurately placed into the box body 7. The automated grasping and placement process significantly improves production efficiency and reduces human intervention.

[0051] In order to prevent the wrong components from continuing to flow to the next process, make the production process smoother, and improve the overall production efficiency, based on this, in one embodiment, a bottom box detection sensor, a needle detection sensor and an upper cover detection sensor are arranged on the main conveyor belt 61. The bottom box detection sensor is arranged between the bottom box feeding mechanism 1 and the needle assembly mechanism 2, and is used to detect whether the box body 7 is correctly placed on the main conveyor belt 61. If it is placed correctly, it continues to run along the main conveyor belt 61. If it is not placed correctly, it is marked as an error; the needle detection sensor is arranged between the needle assembly mechanism 2 and the upper cover feeding mechanism 3, and is used to detect whether the needle is correctly placed on the box body 7. If it is placed correctly, it continues to run along the main conveyor belt 61. If it is not placed correctly, it is marked as an error; the upper cover detection sensor is arranged between the servo cover assembly mechanism 4 and the unloading mechanism 5, and is used to detect whether the cover body 8 is correctly placed on the box body 7. If it is placed correctly, it continues to run along the main conveyor belt 61. If it is not placed correctly, it is marked as an error. Each sensor monitors the status of the box body 7, the needle and the upper cover in real time at a specific position of the main conveyor belt 61. When the sensor recognizes that the placement is incorrect, it can mark the error and reduce possible subsequent problems. If an error is detected, the system can quickly take measures, such as stopping the conveyor belt or guiding production personnel to make adjustments to prevent the erroneous components from continuing to flow to the next process. The bottom box detection sensor can ensure that the box body 7 is accurately in place, the needle detection sensor confirms that the needle is correctly placed, and the upper cover detection sensor ensures the installation of the upper cover. The effective detection system reduces stagnation caused by errors, makes the production process smoother, and improves overall production efficiency.

[0052] See also Figure 1 and Figure 8 In order to quickly remove unqualified test kits and ensure the stable quality of the product, based on this, in one embodiment, the assembly equipment also includes a pneumatic rejection mechanism 9, which is arranged between the two sets of main conveyor belts 61. The pneumatic rejection mechanism 9 includes a fifth cylinder 91, a push plate 92 and a fault tolerance box 93. The push plate 92 is arranged at the telescopic end of the fifth cylinder 91, and the fifth cylinder 91 is used to push the test kit marked with errors into the fault tolerance box 93. The pneumatic rejection mechanism 9 can quickly and effectively push the test kit marked as an error to the fault tolerance box 93 through the control of the fifth cylinder 91, avoiding manual intervention, thereby improving production efficiency; by quickly removing unqualified test kits, the possibility of continued operation of erroneous products can be reduced, avoiding further waste and potential quality problems; the pneumatic rejection mechanism 9 can effectively prevent the test kit marked as an error from continuing to participate in the subsequent assembly or testing process, ensuring the stable quality of the product; the pneumatic rejection mechanism 9 is an important fault tolerance link in the production line. When the sensor detects an unqualified product, it can automatically identify and process it, forming an effective fault tolerance mechanism, which helps to improve the reliability of the overall production.

[0053] See also Figure 1 and Figure 6 In order to realize automatic conveying and enhance the flexibility of the production line, based on this, in one embodiment, two groups of merging components 52 are provided, and they are arranged at staggered positions along the unloading conveyor belt 51. The merging components 52 include a sixth cylinder 521 and an action plate 522. The action plate 522 is arranged at the telescopic end of the sixth cylinder 521. The sixth cylinder 521 is used to push the correctly assembled reagent kit onto the unloading conveyor belt 51. The sixth cylinder 521 can quickly and accurately push the correctly assembled reagent kit onto the unloading conveyor belt 51 through pneumatic control to realize automatic conveying; the design of staggered positions along the unloading conveyor belt 51 enables the merging components 52 to flexibly handle different product batches or types, and realize diversified production. The working time and speed of each group of merging components 52 can be adjusted as needed to adapt to different production needs. The production line can quickly adapt to production changes, such as updating the type of reagent kit or changing the production batch, which enhances the flexibility of the production line.

[0054] See also Figure 1 and Figure 2 In order to ensure that the box body 7 is located in the correct position during the conveying process and maintain the independent conveying state of the box body 7, based on this, in one embodiment, the bottom box feeding mechanism 1 also includes a bottom box positioning assembly 12, and the bottom box positioning assembly 12 includes a first side plate 121, a first top plate 122 and a first connecting member 123. The first side plate 121 is arranged at both ends of the bottom box feeding conveyor belt 11 and is clamped at both ends of the box body 7. The first top plate 122 is installed on the bottom box feeding conveyor belt 11 through the first connecting member 123. The first connecting member 123 is used to adjust the height of the first top plate 122. The first top plate 122 is used to prevent the box body 7 from stacking on the bottom box feeding conveyor belt 11. The first side plates 121 are located at both ends of the bottom box feeding conveyor belt 11 and are clamped with both ends of the box body 7, ensuring that the box body 7 is located in the correct position during the transportation process and preventing it from being displaced laterally or longitudinally on the feeding conveyor belt. By means of physical blocking, the side plates can effectively prevent the box body 7 from moving due to vibration or uneven conveyor belts, thereby ensuring the accuracy of subsequent processes such as assembly or packaging. Since the state of the box body 7 in different processes may be affected by external factors (such as vibration, tilt, etc.), the top plate can maintain the separate conveying state of the box body 7 by reducing the chance of contact between certain bottom boxes and subsequent box bodies 7, thereby avoiding physical conflicts between the box bodies 7 and reducing possible damage or changes during the stacking process.

[0055] See also Figure 1 and Figure 4In order to ensure the stability of the upper cover on the conveyor belt and prevent the cover body 8 from stacking on the conveyor belt, based on this, in one embodiment, the upper cover feeding mechanism 3 also includes an upper cover positioning assembly 32, the upper cover positioning assembly 32 includes a second side plate 321, a second top plate 322 and a second connecting member 323, the second side plate 321 is arranged at both ends of the upper cover feeding conveyor belt 31 and is clamped at both ends of the cover body 8, the second top plate 322 is installed on the upper cover feeding conveyor belt 31 through the second connecting member 323, the second connecting member 323 is used to adjust the height of the second top plate 322, and the second top plate 322 is used to prevent the cover body 8 from stacking on the upper cover feeding conveyor belt 31. The second side panels 321 are arranged at both ends of the upper cover feeding conveyor belt 31 and are clamped with both ends of the cover body 8, ensuring the stability of the cover body 8 on the conveyor belt and effectively preventing the cover body 8 from lateral movement or tilting during the conveying process, thereby maintaining its relatively fixed position and ensuring the accuracy of subsequent processes; the second top panel 322 is fixed to the upper cover feeding conveyor belt 31 through the second connecting piece 323, mainly used to prevent the cover bodies 8 from stacking on the conveyor belt. The cover bodies 8 are easily affected by physical factors (such as vibration, tilting, etc.) during the conveying process, resulting in stacking between the cover bodies 8. The second top panel 322 maintains the independence of each cover body 8 by reducing the possibility of stacking of the upper covers, thereby reducing damage or quality problems that may be caused during the stacking process.

[0056] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A medical kit assembly device, characterized in that: It includes a bottom box feeding mechanism, a needle assembly mechanism, an upper cover feeding mechanism, a servo cover assembly mechanism, a feeding mechanism and a conveying mechanism. The conveying mechanism is used to convey the box body to each group of mechanisms in sequence. The conveying mechanism includes a main conveyor belt and a limiter. The main conveyor belt is provided with two groups. The limiters are evenly spaced and distributed on the main conveyor belt for clamping the box body. The bottom box feeding mechanism includes a bottom box feeding conveyor belt. The bottom box feeding conveyor belt is used to convey the bottom box to the main conveyor belt. The bottom box feeding conveyor belt is provided with two groups and is symmetrically arranged along the extension direction of the main conveyor belt. The needle assembly mechanism includes a needle feeding assembly, a needle conveying assembly , a needle blocking component, a needle grabbing component and a needle positioning component; the upper cover feeding mechanism includes an upper cover feeding conveyor belt, the upper cover feeding conveyor belt is used to convey the cover body, the upper cover feeding conveyor belt is provided with two groups, and is symmetrically arranged along the extension direction of the main conveyor belt; the servo cover assembly mechanism is used to connect the cover body on the upper cover feeding conveyor belt to the box body, the unloading mechanism includes an unloading conveyor belt and a merging component, the merging component is used to merge the test kit on the main conveyor belt into the unloading conveyor belt; the needle head loading assembly includes a needle head loading vibration disk, the loading vibration disk is used to continuously transport the needle in different directions; the needle conveying assembly includes A needle conveying track, wherein the needle conveying track is connected to the exit position of the needle loading vibration disk, and an electric eye detector is arranged at the end of the needle conveying track; the needle material blocking assembly is arranged at the end of the needle conveying track, and the needle material blocking assembly comprises a second cylinder and a material blocking block, and the material blocking block is arranged at the telescopic end of the second cylinder, and the material blocking block is used to control the position of the needle on the needle conveying track to avoid affecting the grasping process of the needle grasping assembly; the needle grasping assembly comprises a third cylinder and a clamp, and the clamp is arranged at the telescopic end of the third cylinder, and the third cylinder is used to control the horizontal position of the clamp. The needle positioning assembly includes a positioning platform, a first positioning block, a second positioning block and a fourth cylinder. The first positioning block is vertically penetrated with a first positioning hole, and the second positioning block is vertically penetrated with a second positioning hole. The first positioning block is quickly fixed to one end of the positioning platform, and the fourth cylinder is used to drive the second positioning block to slide horizontally along the positioning platform to a position vertically opposite to the first positioning block. The clamp is used to clamp the needle from the needle conveying track and place it in the second positioning hole. The needle slides with the second positioning block to the vertical upper side of the first positioning block and falls into the corresponding position of the box body along the second positioning hole.

2. A medical kit assembly device according to claim 1, characterized in that: The servo cover assembly mechanism includes a lifting component, a rotating component and a suction cup. The lifting component includes a first cylinder, a connecting plate and a slide rail. The first cylinder is used to drive the connecting plate to slide in the vertical direction along the slide rail. The rotating component includes a servo motor and a mounting plate. The servo motor is fixed to the connecting plate. The servo motor is used to drive the mounting plate to rotate in the horizontal direction. The suction cup is provided in several groups and installed on the mounting plate, and is used to simultaneously perform the cover body suction action and the cover body placement action.

3. The medical kit assembly device according to claim 1, characterized in that: The main conveyor belt is provided with a bottom box detection sensor, a needle detection sensor and an upper cover detection sensor. The bottom box detection sensor is arranged between the bottom box feeding mechanism and the needle assembly mechanism, and is used to detect whether the box body is correctly placed on the main conveyor belt. If it is placed correctly, it continues to run along the main conveyor belt, and if it is not placed correctly, it is marked as an error; the needle detection sensor is arranged between the needle assembly mechanism and the upper cover feeding mechanism, and is used to detect whether the needle is correctly placed on the box body. If it is placed correctly, it continues to run along the main conveyor belt, and if it is not placed correctly, it is marked as an error; the upper cover detection sensor is arranged between the servo cover assembly mechanism and the unloading mechanism, and is used to detect whether the cover body is correctly placed on the box body. If it is placed correctly, it continues to run along the main conveyor belt, and if it is not placed correctly, it is marked as an error.

4. The medical kit assembly device according to claim 3, characterized in that: It also includes a pneumatic rejection mechanism, which is arranged between the two groups of main conveyor belts. The pneumatic rejection mechanism includes a fifth cylinder, a push plate and a fault-tolerant box. The push plate is arranged at the telescopic end of the fifth cylinder, and the fifth cylinder is used to push the reagent kit with incorrect marking into the fault-tolerant box.

5. The medical kit assembly device according to claim 1, characterized in that: The merging assembly is provided with two groups and is arranged at staggered positions along the unloading conveyor belt. The merging assembly includes a sixth cylinder and an action plate. The action plate is arranged at the telescopic end of the sixth cylinder. The sixth cylinder is used to push the correctly assembled test kit onto the unloading conveyor belt.

6. The medical kit assembly device according to claim 1, characterized in that: The bottom box feeding mechanism also includes a bottom box positioning assembly, which includes a first side plate, a first top plate and a first connecting piece, wherein the first side plate is arranged at both ends of the bottom box feeding conveyor belt and is clamped at both ends of the box body, and the first top plate is installed on the bottom box feeding conveyor belt through the first connecting piece, and the first connecting piece is used to adjust the height of the first top plate, and the first top plate is used to prevent the box body from stacking on the bottom box feeding conveyor belt.

7. The medical kit assembly device according to claim 1, characterized in that: The upper cover feeding mechanism also includes an upper cover positioning assembly, which includes a second side plate, a second top plate and a second connecting piece. The second side plates are arranged at both ends of the upper cover feeding conveyor belt and are clamped at both ends of the cover body. The second top plate is installed on the upper cover feeding conveyor belt through a second connecting piece. The second connecting piece is used to adjust the height of the second top plate. The second top plate is used to prevent the cover body from stacking on the upper cover feeding conveyor belt.

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