A rubber tube braiding and winding device and its control method

By designing the first tensioning mechanism and the second tensioning mechanism in the rubber tube braiding device, the tensioning force of the braided wire and the rubber tube is adaptively adjusted, and the problem of excessive or too small tension during the braiding process is solved, and the braiding quality and efficiency are improved.

CN119017693BActive Publication Date: 2025-05-27ZHEJIANG JINHAO PIPE IND CO LTD
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Patent Information

Application Number
CN202411484615.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-05-27
Estimated Expiration
2044-10-23

AI Technical Summary

Technical Problem

During the braiding process of braiding the rubber tube, excessive tension force causes damage to the braided wire and rubber tube. Too little tension force causes loose or wrinkled rubber tubes to appear, affecting the braided quality and efficiency.

Method used

A rubber tube braided winding device is designed, including a first tensioning mechanism and a second tensioning mechanism. The first tensioning mechanism adaptively adjusts the tension force of the braided line through the cooperation of the sealing chute and the piston; the second tensioning mechanism adaptively adjusts the tension force of the rubber tube through the cooperation of the limiting chute, the damping roller and the magnetic parts.

Benefits of technology

It effectively avoids damage to braided wire and rubber pipe due to excessive tension, ensures the uniformity and stability of braided rubber pipes, and improves braiding quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a rubber tube braiding and winding device and its control method, which specifically relates to the technical field of rubber tube braiding. It includes a support frame, above which a braiding device and a traction device are arranged. It also includes a first tensioning mechanism, which is arranged above the support frame and is used to tension the braiding thread when the braiding device braids the rubber tube. Through the setting of the first tensioning mechanism, on the one hand, when braiding the rubber tube, the wire-supporting tensioning ring will drive the piston to move downward in the sealed chute, avoiding damage to the braiding thread caused by excessive tension of the braiding thread and deformation of the rubber tube. On the other hand, when the rubber tube is about to reach the predetermined length and complete braiding, the gas in the sealed chute will push the piston back, causing the wire-supporting tensioning ring to move upward, preventing the tension of the braiding thread from decreasing. Thus, it can adaptively adjust the tensioning force, improving the braiding quality and efficiency of the rubber tube.
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Description

Technical Field

[0001] The present invention relates to the technical field of rubber hose braiding, and more specifically, to a rubber hose braiding and winding device and its control method. Background Art

[0002] A rubber hose is a steel wire braided hose. The hose consists of an inner rubber layer, a single steel wire braided layer, and an outer rubber layer. It is suitable for transporting hydraulic fluids such as alcohols, fuels, lubricating oils, emulsions, etc. Differentiated from rigid pipes, the greatest feature of (rubber) hoses is their flexibility.

[0003] Chinese Patent with Application No. 202310379834.7 discloses a method and device for processing the braided layer of a rubber hose, including a base, on which a plurality of wire feeding rods are arranged, and a winding wheel is arranged above the wire feeding rods. It further includes: a plug, which is connected to the winding wheel through a soft belt; a locking ring, which is sleeved outside the plug and forms a plugging space for plugging the end of the hose between it and the plug. An opening is provided on one side of the locking ring, and a through hole for fixing a bolt is provided on the opening. By setting the plug, it can be first inserted into the end of the hose. Then, through the gap between the outer wall of the hose and the inner side of the locking ring at the opening of the locking ring, braided wires are filled in one by one. Then, the bolt passes through the through hole and is connected to a nut. After the nut is tightened, the opening of the locking ring can be tightly closed, thereby reducing the plugging space. Thus, the hose and each braided wire can be tightly fixed in the plugging space, which facilitates the connection and fixation of the hose end and each braided wire and reduces the operation difficulty. However, during the braiding process of the rubber hose by the braiding machine, the tension of the braided wire and the rubber hose will change. When the tension is too large, it will cause damage to the braided wire and the rubber hose, and even lead to deformation of the rubber hose. When the tension is too small, the braided rubber hose will appear loose or wrinkled, thus affecting the braiding quality and efficiency of the rubber hose.

[0004] The present invention provides a rubber hose braiding and winding device and its control method, aiming to solve the problems that during the braiding process of the rubber hose by the braiding machine, excessive tension causes damage to the braided wire and the rubber hose, and too small tension leads to looseness or wrinkling of the braided rubber hose, affecting the braiding quality and efficiency of the rubber hose. Summary of the Invention

[0005] The purpose of the present invention is to provide a rubber hose braiding and winding device and its control method to solve the problems mentioned in the above background art, that is, during the braiding process of the rubber hose by the braiding machine, excessive tension causes damage to the braided wire and the rubber hose, and too small tension leads to looseness or wrinkling of the braided rubber hose, affecting the braiding quality and efficiency of the rubber hose.

[0006] To achieve the above object, the present invention provides the following technical solution: A rubber tube braiding and winding device, including a support frame, above which a braiding device and a traction device are provided, further including:

[0007] A first tensioning mechanism, which is arranged above the support frame and is used to tension the braiding thread when the braiding device braids the rubber tube;

[0008] A second tensioning mechanism, which is arranged on the first tensioning mechanism and is used to cooperate with the first tensioning mechanism to tension the rubber tube during the braiding process;

[0009] The first tensioning mechanism includes a support column, inside which a through-shaped guide channel is provided. An elevating groove is provided on the circumferential outer wall of the support column. A sliding sleeve is slidably connected in the elevating groove. The circumferential outer wall of the sliding sleeve is fixedly connected with a wire-supporting tensioning ring through a plurality of uniformly arranged support rods.

[0010] Preferably, a sealing sliding groove is provided inside the support column below the elevating groove. The sealing sliding groove is communicated with the elevating groove. The bottom of the sliding sleeve is fixedly connected with a piston through an annular support plate. The piston is slidably connected in the sealing sliding groove in a sealed manner.

[0011] Preferably, the second tensioning mechanism includes a plurality of limiting sliding grooves provided inside the support column. The plurality of limiting sliding grooves are circumferentially and equidistantly distributed below the sealing sliding groove. Each limiting sliding groove is communicated with the guide channel. A communication groove communicated with the sealing sliding groove is provided at the top of each limiting sliding groove. A sealing guide tube communicated with the corresponding communication groove is fixedly connected to the top of each limiting sliding groove.

[0012] Preferably, a sliding chamber is slidably connected inside each limiting sliding groove. A telescopic groove is provided on one side of each sliding chamber close to the guide channel. A guide hole communicated with the telescopic groove is provided at the top of each sliding chamber. Each sealing guide tube is slidably connected in the corresponding guide hole in a sealed manner. A clamping block is slidably connected in a sealed manner inside each telescopic groove. A limiting block is fixedly connected to one side of each clamping block away from the guide channel.

[0013] Preferably, a first limiting groove is provided on one side of each sliding chamber away from the guide channel. A second limiting groove is provided on one side of each limiting sliding groove away from the guide channel. Each limiting block is slidably connected in the corresponding first limiting groove. Each limiting block can be inserted into the corresponding second limiting groove. When the limiting block is inserted into the second limiting groove, the sliding chamber can be limited.

[0014] Preferably, on one side of each clamping block close to the guiding channel, an installation groove is formed, on both sides of each installation groove, a plurality of groups of rotating grooves are symmetrically formed, in each group of rotating grooves, a damping roller is rotatably connected, on the circumferential outer wall of the rotating shafts at both ends of each damping roller, a plurality of first magnetic members are equidistantly fixedly embedded, on the inner side of each rotating groove, a plurality of second magnetic members with the same number and corresponding positions as the first magnetic members are fixedly embedded, and the magnetic poles on the mutually approaching sides of each first magnetic member and the corresponding second magnetic member are arranged in a state of attracting each other with opposite polarities.

[0015] Preferably, the braiding device includes a driving disk installed on the top of the support frame, a plurality of dial plates arranged around the center of the driving disk are installed on the top of the driving disk, a plurality of circular notches are equidistantly formed on each dial plate, braiding spindles are arranged in the circular notches of the dial plates as required, and when the circular notches of the dial plates rotate, they are matched with the circular notches of other adjacent dial plates.

[0016] Preferably, two groups of staggered track grooves are formed on the top of the driving disk, a plurality of braiding spindles are respectively slidably connected in the two groups of track grooves, and a gear transmission mechanism for driving each dial plate to rotate is installed below the driving disk.

[0017] Preferably, the traction device includes a support frame fixedly connected to the top of the support frame, a wire pulling wheel is rotatably connected to the support frame, a wire threading plate is fixedly connected to the support frame, and a wire threading hole concentric with the guiding channel is formed on the wire threading plate.

[0018] A control method for a rubber tube braiding and winding device includes the following steps:

[0019] S1. Install the bobbin wound with the braiding wire on each braiding spindle.

[0020] S2. Pass the rubber tube through the guiding channel and the wire threading hole and fix it on the wire pulling wheel.

[0021] S3. Connect the braiding wire to the rubber tube.

[0022] S4. Start the braiding device to enable the braiding wires to be interlaced and braided on the outer wall of the rubber tube, and use the traction device to traction the rubber tube.

[0023] S5. Adaptively adjust the tension of the braiding wire through the first tensioning mechanism.

[0024] S6. Adaptively adjust the tension of the rubber tube through the second tensioning mechanism.

[0025] The technical effects and advantages of the present invention:

[0026] 1. Through the setting of the first tensioning mechanism, on the one hand, when braiding the rubber tube, the wire tensioning ring will drive the piston to move downward in the sealing chute, and the gas in the sealing chute plays a buffering role, avoiding damage to the braiding wire and deformation of the rubber tube caused by excessive tension of the braiding wire. On the other hand, when the rubber tube is about to reach the predetermined length and complete braiding, the gas in the sealing chute will push the piston back, causing the wire tensioning ring to move upward, preventing the tension of the braiding wire from decreasing, so as to be able to adaptively adjust the tension force to ensure the uniformity and stability of the braiding layer of the rubber tube, thereby improving the braiding quality and efficiency of the rubber tube.

[0027] 2. Through the setting of the second tensioning mechanism, when the braiding device braids the braiding wire on the outer side of the rubber tube, the gas in the sealing chute preferentially pushes the corresponding clamping block to drive a plurality of corresponding damping rollers to extend out of the telescopic groove, clamp the rubber tube in the guiding channel, and after the clamping block completely extends out of the telescopic groove, drive the clamping block and the plurality of damping rollers after clamping the rubber tube to move downward, straightening the rubber tube, thereby playing a tensioning role on the rubber tube, and through the magnetic damping force generated by the first magnetic part and the second magnetic part, adaptively adjusting the tension force on the rubber tube, so as to be able to ensure that the rubber tube always maintains the best state throughout the production process, reducing the downtime for adjustment, and further improving the braiding quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0029] Figure 2 It is a schematic diagram of the structures of the braiding device and the traction device of the present invention.

[0030] Figure 3 It is a schematic diagram of the structure of the first tensioning device of the present invention.

[0031] Figure 4 It is a sectional view of the structure of the first tensioning device of the present invention.

[0032] Figure 5 It is a schematic diagram of the clamping state of the clamping block of the present invention.

[0033] Figure 6 For the present invention Figure 5 Enlarged view of the structure of part A.

[0034] Figure 7 It is a schematic diagram of the structure of the support column of the present invention.

[0035] Figure 8 It is a schematic diagram of the structure of part of the sliding sleeve of the present invention.

[0036] Figure 9 It is a schematic diagram of the structure of the sliding chamber of the present invention.

[0037] Figure 10 This is a schematic diagram of the installation of the clamping block part structure of the present invention.

[0038] Figure 11 For the present invention Figure 10 An enlarged view of the structure of part B.

[0039] Figure 12 This is a schematic diagram of the structure of the damping roller part of the present invention.

[0040] Reference numerals are: 1, support frame; 2, knitting device; 21, drive disk; 22, dial; 23, knitting spindle; 24, track groove; 3, traction device; 31, support frame; 32, wire pulling wheel; 33, threading plate; 34, threading hole; 4, first tensioning mechanism; 41, support column; 42, guiding channel; 43, lifting groove; 44, sliding sleeve; 45, support rod; 46, wire supporting and tensioning ring; 47, sealing sliding groove; 48, annular support plate; 49, piston; 5, second tensioning mechanism; 51, limiting sliding groove; 52, communicating groove; 53, sealing guiding tube; 54, sliding chamber; 55, telescopic groove; 56, guiding hole; 57, clamping block; 58, limiting block; 59, first limiting groove; 510, second limiting groove; 511, installation groove; 512, rotating groove; 513, damping roller; 514, first magnetic member; 515, second magnetic member. Detailed implementation manners

[0041] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts shall fall within the protection scope of the present invention.

[0042] Embodiment 1

[0043] Referring to Figure 1 , a rubber tube knitting and winding device according to an embodiment of the present invention includes a support frame 1, and a knitting device 2 and a traction device 3 are arranged above the support frame 1.

[0044] Referring to Figure 1 and Figure 2, the knitting device 2 includes a driving disk 21 installed on the top of the support frame 1. A plurality of dial disks 22 arranged around the center of the driving disk 21 are installed on the top of the driving disk 21. A plurality of circular notches are evenly formed in each dial disk 22 at equal intervals. Knitting spindles 23 are arranged in the circular notches of the dial disks 22 as required. The circular notches of the dial disks 22 match the circular notches of other adjacent dial disks 22 when rotating. Two groups of staggered track grooves 24 are formed in the top of the driving disk 21. A plurality of knitting spindles 23 are respectively slidably connected in the two track grooves 24. A gear transmission mechanism for driving each dial disk 22 to rotate is installed below the driving disk 21. The motor drives the gear transmission mechanism to make the dial disks 22 rotate, and a plurality of dial disks 22 drive a plurality of knitting spindles 23 to move in the two groups of staggered track grooves 24. The specific functional principle is the prior art (such as a knitting machine disclosed in the patent document CN108463590A), so it will not be elaborated too much here.

[0045] Reference Figure 1 and Figure 2 , the traction device 3 includes a support frame 31 fixedly connected to the top of the support frame 1. A wire pulling wheel 32 is rotatably connected to the support frame 31. A wire threading plate 33 is fixedly connected to the support frame 31. A wire threading hole 34 concentric with the guiding channel 42 is formed in the wire threading plate 33.

[0046] Reference Figures 1-4 , further includes a first tensioning mechanism 4. The first tensioning mechanism 4 is arranged above the support frame 1 and is used to tension the knitting thread when the knitting device 2 knits the rubber tube. It includes a support column 41. A guiding channel 42 penetrating through is formed inside the support column 41. A lifting groove 43 is formed in the circumferential outer wall of the support column 41. A sliding sleeve 44 is slidably connected in the lifting groove 43. A wire supporting and tensioning ring 46 is fixedly connected to the circumferential outer wall of the sliding sleeve 44 through a plurality of uniformly arranged support rods 45. A sealing sliding groove 47 is formed inside the support column 41 below the lifting groove 43. The sealing sliding groove 47 is communicated with the lifting groove 43. A piston 49 is fixedly connected to the bottom of the sliding sleeve 44 through an annular support plate 48. The piston 49 is sealingly slidably connected in the sealing sliding groove 47.

[0047] During actual work, first, the bobbin wound with the knitting thread is installed on each knitting spindle 23. The rubber tube is passed through the guiding channel 42 and the wire threading hole 34, and the end of the rubber tube is fixed on the wire pulling wheel 32. Then, the knitting thread is connected to the rubber tube by methods such as gluing, hot melting or mechanical fixing.

[0048] After the connection is completed, the weaving device 2 is started, and the gear transmission mechanism is driven by the motor to rotate the multiple dials 22, and the multiple weaving spindles 23 are driven by the dials 22, so that the multiple weaving spindles 23 move in two groups of staggered track grooves 24, and then the weaving wires on the multiple weaving spindles 23 are staggered and woven on the outer wall of the rubber tube.

[0049] When the weaving device 2 is weaving the rubber tube, the pulley 32 is synchronously driven by the external driving mechanism to pull the rubber tube.

[0050] When the weaving device 2 weaves the rubber tube, the weaving wire will be straightened during the weaving process. At this time, the straightened weaving wire will contact the wire tensioning ring 46, and push the sliding sleeve 44 and the annular support plate 48 through the wire tensioning ring 46 and multiple support rods 45 to drive the piston 49 to move downward in the sealing groove 47, so that the piston 49 squeezes the gas in the sealing groove 47. At this time, the gas in the sealing groove 47 acts as a buffer to avoid excessive tension of the braided wire causing damage to the braided wire and deformation of the rubber tube.

[0051] It should be noted that when the rubber tube is about to reach a predetermined length to complete weaving, the weaving device 2 needs to be slowed down, which will reduce the tension of the braided wire. At this time, the gas in the sealing groove 47 will push back the piston 49, and the piston 49 will drive multiple support rods 45 and the wire tensioning ring 46 to move upward through the annular support plate 48 and the sliding sleeve 44 to prevent the braided wire tension from decreasing, thereby being able to adaptively adjust the tensioning force to ensure the uniformity and stability of the rubber tube braided layer.

[0052] To sum up, through the setting of the first tensioning mechanism 4, on the one hand, when the rubber tube is braided, the wire tensioning ring 46 will drive the piston 49 to move downward in the sealing groove 47, and the gas in the sealing groove 47 will play a buffering role to avoid excessive tension of the braided wire causing damage to the braided wire and deformation of the rubber tube. On the other hand, when the rubber tube is about to reach a predetermined length to complete the braiding, the gas in the sealing groove 47 will push back the piston 49, causing the wire tensioning ring 46 to move upward to prevent the braided wire tension from decreasing, thereby being able to adaptively adjust the tensioning force to ensure the uniformity and stability of the braided layer of the rubber tube, thereby improving the braiding quality and efficiency of the rubber tube.

[0053] Embodiment 2

[0054] In actual use, when the braiding machine is weaving the rubber tube, when the tension of the rubber tube is too large, the rubber tube will be damaged or even deformed. When the tension of the rubber tube is too small, the braided rubber tube will become loose or wrinkled, thereby affecting the braiding quality and efficiency of the rubber tube. Therefore, this embodiment improves the device described in the above embodiment.

[0055] refer toFigures 4-12 It further includes a second tensioning mechanism 5 which is arranged on the first tensioning mechanism 4 and is used to cooperate with the first tensioning mechanism 4 to tension the rubber tube during the weaving process. The second tensioning mechanism 5 includes a plurality of limiting sliding grooves 51 opened inside the support column 41. The plurality of limiting sliding grooves 51 are circumferentially and equidistantly distributed below the sealing sliding groove 47. Each limiting sliding groove 51 communicates with the guiding channel 42. A communicating groove 52 communicating with the sealing sliding groove 47 is opened at the top of each limiting sliding groove 51. A sealing guiding tube 53 communicating with the corresponding communicating groove 52 is fixedly connected to the top of each limiting sliding groove 51.

[0056] Reference Figure 6 and Figure 9 Each limiting sliding groove 51 internally slidably connects with a sliding chamber 54. A telescopic groove 55 is opened on one side of each sliding chamber 54 close to the guiding channel 42. A guiding hole 56 communicating with the telescopic groove 55 is opened at the top of each sliding chamber 54. Each sealing guiding tube 53 is hermetically and slidably connected inside the corresponding guiding hole 56. A clamping block 57 is hermetically and slidably connected inside each telescopic groove 55. A limiting block 58 is fixedly connected to one side of each clamping block 57 away from the guiding channel 42.

[0057] Reference Figure 6 、 Figure 9 and Figure 10 A first limiting groove 59 is opened on one side of each sliding chamber 54 away from the guiding channel 42. A second limiting groove 510 is opened on one side of each limiting sliding groove 51 away from the guiding channel 42. Each limiting block 58 is slidably connected inside the corresponding first limiting groove 59. Each limiting block 58 can be inserted into the corresponding second limiting groove 510. When the limiting block 58 is inserted into the second limiting groove 510, the sliding chamber 54 can be limited.

[0058] Reference Figures 10-12 An installation groove 511 is opened on one side of each clamping block 57 close to the guiding channel 42. A plurality of groups of rotating grooves 512 are symmetrically opened on both sides of each installation groove 511. A damping roller 513 is rotatably connected inside each group of rotating grooves 512. A plurality of first magnetic members 514 are equidistantly and fixedly embedded on the circumferential outer wall of the rotating shafts at both ends of each damping roller 513. A second magnetic member 515 with the same number and corresponding position as the first magnetic member 514 is fixedly embedded inside the inner side of each rotating groove 512. The magnetic poles on the mutually close sides of each first magnetic member 514 and the corresponding second magnetic member 515 are set in a state of attracting each other with opposite polarities.

[0059] During actual operation, when the knitting device 2 knits the rubber tube and causes the piston 49 to move downward in the sealing chute 47, the gas in the sealing chute 47 will enter the corresponding sliding chamber 54 through multiple communication grooves 52 and the corresponding sealing guide tubes 53. Since each limiting block 58 is inserted into the corresponding second limiting groove 510 at this time, each sliding chamber 54 is limited and cannot move downward. The gas in each sliding chamber 54 will first push the corresponding clamping block 57 to drive the corresponding plurality of damping rollers 513 to extend from the telescopic groove 55, and clamp the rubber tube in the guiding channel 42.

[0060] When the clamping block 57 completely extends out of the telescopic groove 55, the limiting block 58 is withdrawn from the second limiting groove 510, and the sliding chamber 54 is no longer limited. At this time, the gas that enters the sliding chamber 54 from the sealing chute 47 will push the sliding chamber 54 to move downward in the limiting chute 51, and drive the clamping block 57 and the plurality of damping rollers 513 after clamping the rubber tube to move downward, so that the rubber tube is straightened, thereby playing a tensioning role on the rubber tube.

[0061] It should be noted that the magnetic poles on the mutually approaching sides of each first magnetic member 514 and the corresponding second magnetic member 515 are set in a state of attracting each other with opposite polarities. When the damping roller 513 rotates, it will be affected by the magnetic damping effect. During the process of the plurality of damping rollers 513 clamping the rubber tube and moving downward, when the tension of the rubber tube is too small, the plurality of damping rollers 513 cannot overcome the magnetic damping force generated by the first magnetic member 514 and the second magnetic member 515, and the plurality of damping rollers 513 will not rotate, so as to be able to drive the rubber tube to move downward;

[0062] When the tension of the rubber tube is too large, the plurality of damping rollers 513 cannot drive the rubber tube to move downward. The clamping block 57 continues to drive the plurality of damping rollers 513 to move downward will overcome the magnetic damping force generated by the first magnetic member 514 and the second magnetic member 515, causing the plurality of damping rollers 513 to rotate, avoiding excessive tension on the rubber tube by the second tensioning mechanism 5, thereby being able to adaptively adjust the tension of the rubber tube, ensuring that the rubber tube always maintains the best state throughout the production process, and reducing the downtime for adjustment.

[0063] When the traction device 3 traction the rubber tube, the plurality of damping rollers 513 can always clamp the rubber tube, thereby preventing the rubber tube from swaying randomly in the guiding channel 42. And the rubber tube will always be in a tensioned state under the clamping action of the plurality of damping rollers 513 during the traction process, and at the same time can overcome the magnetic damping force generated by the first magnetic member 514 and the second magnetic member 515, causing the plurality of damping rollers 513 to rotate. By adjusting the magnetic force of the first magnetic member 514 and the second magnetic member 515, the tension of the rubber tube during traction can be synchronously adjusted.

[0064] To sum up, through the setting of the second tensioning mechanism 5, when the weaving device 2 weaves the rubber tube, the gas in the sealing slide groove 47 preferentially pushes the corresponding clamping block 57 to drive the corresponding multiple damping rollers 513 to extend out from the telescopic groove 55, clamp the rubber tube in the guide channel 42, and after the clamping block 57 is completely extended from the telescopic groove 55, the clamping block 57 and the multiple damping rollers 513 that clamp the rubber tube are driven to move downward, so that the rubber tube is straightened, thereby tensioning the rubber tube, and through the magnetic damping force generated by the first magnetic part 514 and the second magnetic part 515, the tensioning force on the rubber tube is adaptively adjusted, thereby ensuring that the rubber tube always maintains the best state during the entire production process, reducing the downtime adjustment time, and further improving the weaving quality and weaving efficiency.

[0065] Embodiment 3

[0066] A control method for a rubber tube braiding and winding device comprises the following steps:

[0067] S1, installing the bobbin wound with the braiding wire on each braiding spindle 23,

[0068] S2, passing the rubber tube through the guide channel 42 and the threading hole 34 and fixing it on the pulling wheel 32;

[0069] S3, connect the braided wire to the rubber tube;

[0070] S4, start the braiding device 2, so that the braided wires are interlaced and braided on the outer wall of the rubber tube, and the rubber tube is pulled by the pulling device 3;

[0071] S5, adaptively adjusting the tension of the braided wire through the first tensioning mechanism 4;

[0072] S6. Adaptively adjust the tensioning force of the rubber tube through the second tensioning mechanism 5.

[0073] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A rubber tube braiding and winding device, comprising a support frame (1), a braiding device (2) and a traction device (3) being arranged above the support frame (1), characterized in that: Also includes: a first tensioning mechanism (4), the first tensioning mechanism (4) being arranged above the support frame (1) and being used for tensioning the braiding wire when the braiding device (2) is braiding the rubber tube; a second tensioning mechanism (5), the second tensioning mechanism (5) being arranged on the first tensioning mechanism (4) and being used to cooperate with the first tensioning mechanism (4) to tension the rubber tube during the braiding process; The first tensioning mechanism (4) comprises a support column (41), a guide channel (42) arranged in a through-shaped manner is provided inside the support column (41), a lifting groove (43) is provided on the circumferential outer wall of the support column (41), a sliding sleeve (44) is slidably connected in the lifting groove (43), and a support wire tensioning ring (46) is fixedly connected to the circumferential outer wall of the sliding sleeve (44) via a plurality of evenly arranged support rods (45); A sealing slide groove (47) is provided inside the support column (41) below the lifting groove (43), the sealing slide groove (47) being in communication with the lifting groove (43), a piston (49) being fixedly connected to the bottom of the sliding sleeve (44) via an annular support plate (48), and the piston (49) being sealingly slidably connected in the sealing slide groove (47); The second tensioning mechanism (5) comprises a plurality of limiting slide grooves (51) provided inside the support column (41), the plurality of limiting slide grooves (51) being equidistantly distributed in a circumferential manner below the sealing slide groove (47), each limiting slide groove (51) being connected to the guide channel (42), a connecting groove (52) connected to the sealing slide groove (47) being provided at the top of each limiting slide groove (51), and a sealing guide tube (53) connected to the corresponding connecting groove (52) being fixedly connected to the top of each limiting slide groove (51); Each of the limiting sliding grooves (51) is slidably connected to a sliding chamber (54) inside, each of the sliding chambers (54) is provided with a telescopic groove (55) on one side close to the guide channel (42), each of the sliding chambers (54) is provided with a guide hole (56) connected to the telescopic groove (55) at the top, each of the sealing guide tubes (53) is sealingly slidably connected to the corresponding guide hole (56), and each of the telescopic grooves (55) is sealingly slidably connected to a clamping block (57).

2. The rubber tube braiding and winding device according to claim 1, characterized in that: A side of each clamping block (57) away from the guide channel (42) is fixedly connected to a limiting block (58).

3. The rubber tube braiding and winding device according to claim 2, characterized in that: A first limiting groove (59) is provided on a side of each sliding chamber (54) away from the guide channel (42), and a second limiting groove (510) is provided on a side of each limiting slide groove (51) away from the guide channel (42). Each limiting block (58) is slidably connected in the corresponding first limiting groove (59), and each limiting block (58) can be inserted into the corresponding second limiting groove (510). When the limiting block (58) is inserted into the second limiting groove (510), the sliding chamber (54) can be limited.

4. The rubber tube braiding and winding device according to claim 3 is characterized in that: Each of the clamping blocks (57) is provided with a mounting groove (511) on one side close to the guide channel (42), and a plurality of groups of rotating grooves (512) are symmetrically provided on both sides of each mounting groove (511), and a damping roller (513) is rotatably connected in each group of the rotating grooves (512), and a plurality of first magnetic members (514) are fixedly embedded at equal intervals on the circumferential outer wall of the rotating shaft at both ends of each damping roller (513), and a number of second magnetic members (515) equal to and corresponding to the number of the first magnetic members (514) are fixedly embedded in the inner side of each rotating groove (512), and the magnetic poles of each first magnetic member (514) and the corresponding second magnetic member (515) on the side close to each other are arranged in a state of oppositely charged attraction.

5. The rubber tube braiding and winding device according to claim 4, characterized in that: The weaving device (2) comprises a driving disk (21) mounted on the top of the supporting frame (1); a plurality of dials (22) arranged around the center of the driving disk (21) are mounted on the top of the driving disk (21); a plurality of circular notches are equidistantly formed on each of the dials (22); a weaving spindle (23) is arranged in the circular notch of the dial (22) as required; and the circular notch of the dial (22) matches the circular notch of another adjacent dial (22) when rotating.

6. The rubber tube braiding and winding device according to claim 5, characterized in that: The top of the driving disk (21) is provided with two groups of staggered track grooves (24), and the plurality of weaving spindles (23) are respectively slidably connected in the two groups of track grooves (24). A gear transmission mechanism for driving each dial (22) to rotate is installed below the driving disk (21).

7. The rubber tube braiding and winding device according to claim 6, characterized in that: The traction device (3) comprises a support frame (31) fixedly connected to the top of the support frame (1), a pulley (32) rotatably connected to the support frame (31), a threading plate (33) fixedly connected to the support frame (31), and a threading hole (34) arranged concentrically with the guide channel (42) is provided on the threading plate (33).

8. A control method for a rubber tube braiding and winding device, using the rubber tube braiding and winding device according to any one of claims 5 to 7, characterized in that: The following steps are involved: S1. Installing a bobbin wound with a braiding wire on each braiding spindle (23). S2, passing the rubber tube through the guide channel (42) and the threading hole (34) and fixing it on the pulling wheel (32); S3, connect the braided wire to the rubber tube; S4, starting the braiding device (2) to make the braided wires interlaced and braided on the outer wall of the rubber tube, and pulling the rubber tube through the pulling device (3); S5, adaptively adjusting the tension of the braided wire through the first tensioning mechanism (4); S6. Adaptively adjust the tensioning force of the rubber tube through the second tensioning mechanism (5).

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