A new energy battery longitudinal production conveying line and a conveying method thereof
The combination of C-shaped conveyor lines and multi-layer transport mechanisms solves the problem of land waste in the production of new energy vehicle batteries, achieves efficient battery cell carrier transportation and stacking, and saves land resources in the production workshop.
Patent Information
- Application Number
- CN202411312649.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2044-09-20
AI Technical Summary
In the existing production of new energy vehicle batteries, the flat production method wastes the land resources of the production workshop and leads to the irrational use of land resources.
A C-shaped conveyor line is adopted, including a loading area, a destacking area, a reversing area, a stacking area and an unloading area. Through the combination of the loading conveying mechanism, the destacking conveying mechanism, the stacking conveying mechanism and the unloading conveying mechanism, multi-layer transportation and stacking of the battery cell carriers are realized, and AGV is used for efficient transportation.
It improves the transportation efficiency of AGV, realizes production in depth, saves factory land resources and reduces land costs.
Smart Images

Figure CN119018576B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of new energy battery production, and in particular to a new energy battery longitudinal production conveyor line and a conveying method thereof. Background Art
[0002] With the rapid development of the new energy vehicle industry, lithium-ion batteries are replacing traditional fuel-powered engines. Power batteries, which produce no polluting exhaust gases, offer advantages in environmental protection and energy conservation. However, most automated production lines in new energy workshops employ a single AGV carrying a layer of battery packs, shuttling back and forth across the production floor, continuously feeding and retrieving materials. While this method can achieve automated production, it significantly wastes workshop space and represents a single, flat-surface operation. Summary of the Invention
[0003] The purpose of the present invention is to provide a new energy battery longitudinal production conveyor line and a conveying method thereof, which can solve the problems arising from the above-mentioned background technology.
[0004] The present invention adopts the following technical solutions to achieve the above-mentioned purpose:
[0005] A new energy battery longitudinal production conveyor line, comprising a C-shaped conveyor line, wherein the C-shaped conveyor line is provided with a loading area, a destacking area, a reversing area, a stacking area and a unloading area;
[0006] The loading area includes a loading conveying mechanism, which includes two identical left and right conveying components; the conveying component includes a first mounting seat A, two first mounting brackets A are provided on the first mounting seat A, and a plurality of first rollers A are arranged between the two first mounting brackets A. A first mounting rod A is fixed to the bottom of the two first mounting brackets A, a first seat bearing A is fixed to the first mounting rod A, and the two first seat bearings A are connected via a first rotating shaft A; a first sprocket A is sleeved on the first rotating shaft A, a first sprocket B and a first sprocket C are sleeved on the rotating shaft of the first roller A, all the first sprockets B are connected via a first chain A, and the first sprocket A is connected to one of the first sprockets C via the first chain B;
[0007] A first connecting shaft A is provided between the two first rotating shafts A, and the two ends of the first connecting shaft A are respectively connected to the two first rotating shafts A via a first coupling A; a first sprocket D is sleeved on the first rotating shaft A on one side, and the first sprocket D is connected to a first sprocket E via a first chain C, and the first sprocket E is sleeved on the output shaft of a first motor A.
[0008] Preferably, the destacking area includes a destacking conveying mechanism, the stacking area includes a stacking conveying mechanism, and the unloading area includes an unloading conveying mechanism; the structures of the destacking conveying mechanism, the stacking conveying mechanism, and the unloading conveying mechanism are the same as the structure of the loading conveying mechanism.
[0009] Preferably, the destacking area also includes a destacking assembly, which includes a frame arranged on the left and right sides of the destacking conveying mechanism, two linear guide rails are fixed on the side of the frame close to the destacking conveying mechanism, a fixed plate is fixed on the slider of the linear guide rail, the bottoms of the two fixed plates are connected by a connecting plate, and the connecting plate is driven by an electric cylinder; a first cylinder is fixed on the side of the fixed plate close to the destacking conveying mechanism, a telescopic seat is connected to the push rod of the first cylinder, and a plurality of support blocks are vertically fixed on the telescopic seat.
[0010] The stacking area further comprises a stacking assembly, and the stacking assembly has the same structure as the destacking assembly.
[0011] Preferably, a U-shaped block is fixed on the fixed plate below the first cylinder, a sliding block is provided in the groove of the U-shaped block, and the sliding block is driven by the first cylinder; the sliding block is fixedly connected to the telescopic seat on one side close to the destacking conveying mechanism.
[0012] Preferably, the reversing zone includes a first transition zone arranged at the rear side of the destacking zone, a transverse zone, and a second transition zone arranged at the rear side of the stacking zone; the transverse zone includes a transverse conveying mechanism, the structure of the transverse conveying mechanism is the same as that of the loading conveying mechanism, and the structures of the first transition zone and the second transition zone are the same; the first transition zone includes a first transition conveying mechanism and a lifting conveying mechanism; the height of the transverse conveying mechanism is higher than that of the first transition conveying mechanism and is the same as that of the lifting conveying mechanism after being lifted;
[0013] The first transition conveying mechanism includes a second mounting seat A, the second mounting seat A has a mounting base, and second mounting frames A are fixed to the left and right ends of the mounting base, and second sprockets A are installed on the front and rear ends of the second mounting frame A via a second rotating shaft A, the two second sprockets A on the left and the two second sprockets A on the right are connected via a second chain A, and the second mounting frame A has a second chain groove A for transmission of the second chain A; the two second rotating shafts A at the front end are fixed to a second rotating shaft B, the two second rotating shafts B are connected via a second coupling A, and the two second rotating shafts B are connected to the mounting base via a second seat bearing A; a second sprocket B is sleeved on one of the second rotating shafts B, and the second sprocket B is connected to a second sprocket C via a second chain B, and the second sprocket C is sleeved on an output shaft of a second motor A;
[0014] A second roller A is provided at the front end of the installation base plate, and a plurality of second rollers B are provided on the installation base plate.
[0015] Preferably, the lifting and conveying mechanism includes two second cylinders arranged on the mounting base, the push rods of the second cylinders are fixedly connected to the mounting base, and the bodies of the second cylinders are fixedly connected to a lifting plate; a channel is provided on the lifting plate to cooperate with the second roller B;
[0016] A second mounting frame B is fixed to the front and rear ends of the lifting plate, and a second sprocket D is installed on the left and right ends of the second mounting frame B via a second rotating shaft C. The two second sprockets D on the front side and the two second sprockets D on the rear side are connected via a second chain C, and the second mounting frame B has a second chain groove B for transmission of the second chain C; the two second rotating shafts C on the right end are fixed with a second rotating shaft D, the two second rotating shafts D are connected via a second coupling B, and the two second rotating shafts D are connected to the lifting plate via a second seat bearing B; a second sprocket E is sleeved on one of the second rotating shafts C, and the second sprocket E is connected to a second sprocket F via a second chain D, and the second sprocket F is sleeved on the output shaft of a second motor B; a plurality of second rollers C are provided on the lifting plate.
[0017] Preferably, the loading and conveying mechanism further includes a guide plate, and two guide plates are provided on each of the two outer first mounting frames A, and the guide plates are fixed to the first mounting frames A via a plurality of fixing frames.
[0018] Preferably, the guide plate is fixed to a fixing frame via a fixing shaft, the fixing frame has a fixing hole for the fixing shaft to pass through, the top of the fixing frame is provided with an opening connected to the fixing hole, and the opening is adjusted by a bolt.
[0019] Preferably, the feeding and conveying mechanism further includes a first pneumatic barrier;
[0020] The first pneumatic block includes a mounting plate, a mounting plate is fixed to the rear end between the two first mounting brackets A on the inner side, a third cylinder is fixed to the middle of the front side of the mounting plate, and the push rod of the third cylinder is fixed to the baffle via a connecting bracket; linear bearings are fixed to the left and right sides of the front side of the mounting plate, and a guide shaft is embedded in the linear bearing, and the upper end of the guide shaft is fixedly connected to the rear side of the baffle;
[0021] The stacking and conveying mechanism is further provided with a second pneumatic barrier having the same structure as the first pneumatic barrier;
[0022] In the destacking conveying mechanism and the transverse conveying mechanism, a support plate is fixed between the two inner first mounting frames A, and a blocking cylinder is fixed on the support plate.
[0023] A conveying method for a longitudinal production conveyor line of new energy batteries, the method is as follows:
[0024] Step 1: The AGV carries the pallet and the five-layer battery cell carrier on the pallet into the loading area, and then places the pallet and the five-layer battery cell carrier on the pallet on the loading conveyor mechanism;
[0025] Step 2: The loading conveyor mechanism transports the pallet and the five-layer battery cell carrier on the pallet to the depalletizing conveyor mechanism;
[0026] Step 3: The destacking assembly lifts all five layers of battery cell carriers, allowing the pallet to continue to be transported. The pallet is transported to the first transition conveyor mechanism by the stacking conveyor mechanism, and then transported to the transverse conveyor mechanism by the lifting conveyor mechanism. The transverse conveyor mechanism transports the pallet to the second transition area, and then transported to the stacking conveyor mechanism by the second transition conveyor mechanism in the second transition area. The pallet is then transported to the unloading conveyor mechanism by the stacking conveyor mechanism;
[0027] Step 4: After the pallet flows out of the destacking conveyor mechanism, the destacking assembly puts down five layers of cell carriers and lifts the second to fifth layers of cell carriers again. The first layer of cell carriers is transported to the first transition conveyor mechanism through the stacking conveyor mechanism, and then transported to the transverse conveyor mechanism through the lifting conveyor mechanism. At this time, the robot takes out the cells in the first layer of cell carriers, and then transports the first layer of cell carriers to the second transition conveyor mechanism through the transverse conveyor mechanism, and then transports them to the stacking conveyor mechanism through the second transition conveyor mechanism. The stacking assembly lifts the first layer of cell carriers to the height of the fifth layer. After the second layer of cell carriers is also transported to the stacking conveyor mechanism, the stacking assembly places the first layer of cell carriers on the second layer of cell carriers, and then lifts them at the same time. Repeat the above process to lift all the cell carriers from the third to the fifth layer in turn.
[0028] The pallet at the unloading station flows back to the bottom of the stacking station, where the stacking mechanism puts down the stacked empty cell carriers, and then they flow back to the unloading station together;
[0029] Step 5: After the stacking assembly lifts all the cell carriers, the pallet on the unloading conveyor mechanism is transported back to the stacking conveyor mechanism. The stacking assembly then places all the cell carriers on the pallet, and then transports the pallet and cell carriers to the unloading conveyor mechanism.
[0030] Step 6: The AGV enters the unloading area, carries the pallet and all the battery cell carriers away, and returns to the raw material warehouse along the same route to prepare for the next delivery.
[0031] Beneficial effects of the present invention:
[0032] The present invention provides an embodiment in which a loading area is used for loading multi-layer battery cell carriers and pallets, a destacking area is used for layering multi-layer battery cell carriers, a reversing area is used for a robot to retrieve battery cells from the battery cell carriers, a stacking area is used for stacking multi-layer empty battery cell carriers, and an unloading area is used for unloading multi-layer empty battery cell carriers and pallets. Multi-layer battery cell carriers can be transported at one time, thereby improving transportation efficiency.
[0033] The present invention can improve the AGV conveying efficiency in a single batch by geometric multiples, transform the flat-lay production into a vertical one, save factory land use resources, reduce factory land costs, and avoid wasting or abusing land resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a structural diagram of the invention.
[0035] Figure 2 It is a schematic diagram of the structure of the invention (without the pallet and battery cell carrier).
[0036] Figure 3 yes Figure 2 Schematic top view of .
[0037] Figure 4 It is a structural diagram of the feeding and conveying mechanism.
[0038] Figure 5 It is a structural diagram of the stacking component.
[0039] Figure 6 yes Figure 5 Enlarged view of point A.
[0040] Figure 7 It is a structural diagram of the first transition conveying mechanism.
[0041] Figure 8 It is a structural diagram of the jacking and conveying mechanism.
[0042] Figure 9 It is a structural diagram of the conveying component.
[0043] Figure 10 yes Figure 9 Enlarged view of point B.
[0044] Figure 11 It is a structural diagram of the support plate.
[0045] Figure 12 It is a structural diagram of the first pneumatic barrier.
[0046] In the figure: loading area 1, destacking area 2, reversing area 3, stacking area 4, unloading area 5, battery cell carrier 100, pallet 200, loading conveying mechanism 11, conveying assembly 12, first mounting seat A121, first mounting frame A122, first roller A123, first mounting rod A1218, first seat bearing A124, first rotating shaft A125, first sprocket A126, first sprocket B127, first sprocket C128, first connecting shaft A129, first coupling A1210, first sprocket D1211, first sprocket E1212, first A motor A1213, a destacking assembly 21, a frame 211, a linear guide rail 215, a fixed plate 212, a fixed plate 213, an electric cylinder 214, a telescopic seat 217, a support block 218, a limiting groove 101, a first transition area 31, a transverse movement area 32, a second transition area 33, a first transition conveying mechanism 311, a lifting conveying mechanism 312, a second mounting seat A3111, a mounting base 3112, a second mounting frame A3113, a second rotating shaft A3114, a second sprocket A3115, a second chain A3116, a second chain groove A3117, a first Second rotating shaft B3118, second coupling A3119, second bearing with seat A31110, second sprocket B31111, second sprocket C31112, second motor A31113, second roller A31114, second roller B31115, second cylinder 3121, lifting plate 3122, second mounting bracket B3123, second rotating shaft C3126, second sprocket D3124, second chain groove B3125, second rotating shaft C3126, second rotating shaft D31213, second coupling B3128, second bearing with seat B31 27, second sprocket E3129, second sprocket F31210, second motor B31211, second roller C31212, U-shaped block 219, sliding block 2110, guide plate 1214, fixed frame 1216, fixed shaft 1215, opening 1217, first pneumatic block 13, mounting plate 131, third cylinder 132, connecting frame 133, baffle 134, linear bearing 135, guide shaft 136, second pneumatic block 41, support plate 22, blocking cylinder 23, block 6, fixed seat 7, third roller 8, AGV300. DETAILED DESCRIPTION
[0047] The present invention will be further described below with reference to the accompanying drawings.
[0048] like Figures 1-12As shown, an embodiment is provided in the present invention, which provides a new energy battery longitudinal production conveyor line, including a C-shaped conveyor line, on which a loading area 1, a destacking area 2, a reversing area 3, a stacking area 4 and a unloading area 5 are provided; the loading area 1 is used for loading multi-layer battery cell carriers 100 and stacks 200, the destacking area 2 is used for layering multi-layer battery cell carriers 100, the reversing area 3 is used for a robot to take the battery cells in the battery cell carrier 100, the stacking area 4 is used for stacking multi-layer empty battery cell carriers 100, and the unloading area 5 is used for unloading multi-layer empty battery cell carriers 100 and stacks 200.
[0049] The loading area 1 includes a loading conveying mechanism 11, and the loading conveying mechanism 11 includes two identical conveying components 12 on the left and right; the conveying component 12 includes a first mounting seat A121, and the first mounting seat A121 has two first mounting frames A122, and a plurality of first rollers A123 are arranged between the two first mounting frames A122, and a first mounting rod A1218 is fixed to the bottom of the two first mounting frames A122, and a first seat bearing A124 is fixed to the first mounting rod A1218, and the two first seat bearings A124 are connected via a first rotating shaft A125; a first sprocket A126 is sleeved on the first rotating shaft A125, and a first sprocket B127 and a first sprocket C128 are sleeved on the rotating shaft of the first roller A123, all the first sprockets B127 are connected via a first chain A (not shown), and the first sprocket A126 is connected to one of the first sprockets C128 via a first chain B (not shown);
[0050] A first connecting shaft A129 is provided between the two first rotating shafts A125, and the two ends of the first connecting shaft A129 are respectively connected to the two first rotating shafts A125 via a first coupling A1210; a first sprocket D1211 is sleeved on the first rotating shaft A125 on one side, and the first sprocket D1211 is connected to a first sprocket E1212 via a first chain C (not shown), and the first sprocket E1212 is sleeved on the output shaft of a first motor A1213.
[0051] Start the first motor A1213 to drive the first sprocket E1212 to rotate, thereby driving the first chain C to rotate, thereby driving the first sprocket D1211 to rotate, thereby driving the first rotating shaft A125 to rotate, thereby driving the first sprocket A126 to rotate, thereby driving the first chain A to rotate, thereby driving the first sprocket B127 to rotate, thereby driving the first sprocket C128 to rotate, thereby driving the first chain B to rotate, and then driving all the first sprockets C128 to rotate, and then driving all the first rollers A123 to rotate, so that the battery cell carrier 100 and the pallet 200 can be transported.
[0052] The destacking area 2 includes a destacking conveying mechanism, the stacking area 4 includes a stacking conveying mechanism, and the unloading area 5 includes an unloading conveying mechanism; the structures of the destacking conveying mechanism, the stacking conveying mechanism, and the unloading conveying mechanism are the same as the structure of the loading conveying mechanism 11.
[0053] The destacking area 2 further includes a destacking assembly 21 , which can be used to destacking the pallet 200 and the stacked battery cell carriers 100 to facilitate subsequent transportation. The destacking assembly 21 includes a frame 211 arranged on the left and right sides of the destacking conveying mechanism, and two linear guide rails 215 are fixed on the side of the frame 211 close to the destacking conveying mechanism. The linear guide rails 215 facilitate the lifting and lowering of the telescopic seat 217. A fixed plate 212 is fixed on the slider of the linear guide rail 215. The bottoms of the two fixed plates 212 are connected through a fixed plate 213, so that when the electric cylinder 214 drives the fixed plate 213 to rise and fall, it can simultaneously drive the two fixed plates 212 to rise and fall. The fixed plate 213 is driven by an electric cylinder 214; a first cylinder 216 is fixed on the side of the fixed plate 212 close to the destacking conveying mechanism, and a telescopic seat 217 is connected to the push rod of the first cylinder 216. A plurality of support blocks 218 are vertically fixed on the telescopic seat 217, and the battery cell carrier 100 has a limiting groove 101 for the support block 218 to be embedded.
[0054] The four first cylinders 216 simultaneously drive the four telescopic seats 217 to move toward the direction close to the battery cell carrier 100, thereby driving the support block 218 to embed into the limiting groove 101, so that the battery cell carrier 100 can be clamped; then the two electric cylinders 214 simultaneously drive the two fixed plates 213 to move upward, thereby driving the fixed plate 212 to move upward, thereby driving the first cylinder 216 to move upward, thereby driving the telescopic seat 217 to move upward, and then driving the battery cell carrier 100 to move upward, so that the battery cell carrier 100 on the lower layer can be transported to other workstations.
[0055] In this embodiment, the number of the cell carriers 100 is five, the number of stacked layers is five, and the number of the supporting blocks 218 is also five, but the present invention is not limited thereto.
[0056] The stacking area 4 further includes a stacking assembly, which has the same structure as the destacking assembly 21 , and is convenient for stacking the battery cell carriers 100 .
[0057] The reversing zone 3 includes a first transition zone 31, a transverse zone 32, and a second transition zone 33 arranged at the rear side of the destacking zone 2, and a second transition zone 33 arranged at the rear side of the stacking zone 4. The battery cell carriers 100 or pallets 200 transported from the destacking zone 2 can be transitioned to the transverse zone 32 through the first transition zone 31; the battery cell carriers 100 or pallets 200 transported from the first transition zone 31 can be transported to the second transition zone 33 through the transverse zone 32, and the transverse zone 32 can serve as a material picking position for the battery cell robot; the battery cell carriers 100 or pallets 200 transported from the transverse zone 32 can be transitioned to the stacking zone 4 through the second transition zone 33. The transverse movement area 32 includes a transverse movement conveying mechanism, and the structure of the transverse movement conveying mechanism is the same as that of the loading conveying mechanism 11. The first transition area 31 has the same structure as the second transition area 33; the first transition area 31 includes a first transition conveying mechanism 311 and a lifting conveying mechanism 312. The first transition conveying mechanism 311 can receive the battery cell carriers 100 or pallets 200 delivered from the destacking area 2, and the lifting conveying mechanism 312 can lift the battery cell carriers 100 or pallets 200 and then transport them to the transverse movement conveying mechanism; the height of the transverse movement conveying mechanism is higher than the height of the first transition conveying mechanism 311, and is the same as the height of the lifting conveying mechanism 312 after being lifted, so that the lifting conveying mechanism 312 can facilitate the transport of the battery cell carriers 100 or pallets 200 to the transverse movement conveying mechanism after being lifted.
[0058] The first transition conveying mechanism 311 includes a second mounting seat A3111, and the second mounting seat A3111 has a mounting base 3112. The left and right ends of the mounting base 3112 are fixed with second mounting frames A3113. The front and rear ends of the second mounting frame A3113 are both installed with second sprockets A3115 via a second rotating shaft A3114. The two second sprockets A3115 on the left and the two second sprockets A3115 on the right are connected by a second chain A3116. The second mounting frame A3113 has a second chain for the second chain A3116 to drive. The two second rotating shafts A3114 at the front end are each fixed with a second rotating shaft B3118, the two second rotating shafts B3118 are connected via a second coupling A3119, and the two second rotating shafts B3118 are both connected to the mounting base 3112 via a second seat bearing A31110; a second sprocket B31111 is sleeved on one of the second rotating shafts B3118, and the second sprocket B31111 is connected to a second sprocket C31112 via a second chain B (not shown), and the second sprocket C31112 is sleeved on the output shaft of a second motor A31113;
[0059] The second motor A31113 drives the second sprocket C31112 to rotate, thereby driving the second chain B to drive, thereby driving the second sprocket B31111 to rotate, thereby driving the two second rotating shafts B3118 to rotate, and then driving the second rotating shaft A3114 to rotate and the second chain A3116 to drive. The second mounting frame A3113 supports the battery cell carrier 100 or the pallet 200, so that the battery cell carrier 100 or the pallet 200 can be transported through the transmission of the second chain A3116.
[0060] A second roller A31114 is provided at the front end of the mounting base 3112 , and a plurality of second rollers B31115 are provided on the mounting base 3112 , which can assist in conveying and supporting the battery cell carrier 100 or the pallet 200 .
[0061] The lifting and conveying mechanism 312 includes two second cylinders 3121 arranged on the mounting base 3112, the push rods of the second cylinders 3121 are fixedly connected to the mounting base 3112, and the body of the second cylinder 3121 is fixedly connected to a lifting plate 3122. The lifting plate 3122 can be driven to move up and down by the second cylinder 3121; a channel is provided on the lifting plate 3122 to cooperate with the second roller B31115, so that when the lifting plate 3122 moves up and down, it will not drive the second roller B31115 to move up and down at the same time.
[0062] The front and rear ends of the lifting plate 3122 are fixed with second mounting frames B3123, and the left and right ends of the second mounting frame B3123 are both installed with second sprockets D3124 via second rotating shafts C3126. The two second sprockets D3124 on the front side and the two second sprockets D3124 on the rear side are connected by a second chain C (not shown). The second mounting frame B3123 has a second chain groove B3125 for the transmission of the second chain C; the two second rotating shafts C3126 on the right end are both fixed with Second rotating shafts D31213. The two second rotating shafts D31213 are connected via a second coupling B3128, and both second rotating shafts D31213 are connected to the lifting plate 3122 via a second seat bearing B3127. A second sprocket E3129 is mounted on one of the second rotating shafts C3126. The second sprocket E3129 is connected to a second sprocket F31210 via a second chain D (not shown). The second sprocket F31210 is mounted on the output shaft of a second motor B31211.
[0063] The second motor B31211 drives the second sprocket F31210 to rotate, thereby driving the second chain D, which in turn drives the second sprocket E3129 to rotate, which in turn drives the two second rotating shafts D31213 to rotate, and further drives the second rotating shaft C3126 and the second chain C. The second mounting frame B3123 supports the cell carriers 100 or pallet 200, allowing the cell carriers 100 or pallet 200 to be transported via the transmission of the second chain C. When the lifting plate 3122 moves upward, the second mounting frame B3123 supports and lifts the cell carriers 100 or pallet 200, and then the second chain C transmits the cell carriers 100 or pallet 200.
[0064] The lifting plate 3122 is provided with a plurality of second rollers C31212 , which can assist in conveying and supporting the battery cell carriers 100 or the pallet 200 .
[0065] In one embodiment of the present invention, this embodiment is based on the previous embodiment, and a U-shaped block 219 is fixed on the fixed plate 212 below the first cylinder 216, and a sliding block 2110 is provided in the groove body of the U-shaped block 219, and the sliding block 2110 is driven by the first cylinder 216; the sliding block 2110 is fixedly connected to the telescopic seat 217 on one side close to the destacking conveying mechanism, and the sliding block 2110 and the U-shaped block 219 can play a role of limiting and guiding when the telescopic seat 217 moves left and right.
[0066] In one embodiment of the present invention, based on any of the above embodiments, the loading and conveying mechanism 11 further includes guide plates 1214. Two guide plates 1214 are provided on each of the two outer first mounting frames A122. The guide plates 1214 are secured to the first mounting frames A122 via a plurality of fixing frames 1216. The guide plates 1214 serve as position limiting guides during the conveyance of the cell carriers 100 or the pallet 200.
[0067] In one embodiment of the present invention, this embodiment is based on the previous embodiment, and the guide plate 1214 is fixed to the fixing frame 1216 via a fixing shaft 1215. The fixing frame 1216 has a fixing hole for the fixing shaft 1215 to pass through, and the top of the fixing frame 1216 is provided with an opening 1217 connected to the fixing hole, and the opening 1217 is adjusted by a bolt (not shown); the bolt is connected to one end of the top of the fixing frame 1216 by a positive thread, and is connected to the other end of the top of the fixing frame 1216 by a reverse thread, so that the size of the opening 1217 can be adjusted by rotating the bolt, so that the fixing shaft 1215 can be adjusted in the left and right directions, which is convenient for adjusting the distance between the two guide plates 1214 in opposite positions, and can adapt to battery cell carriers 100 or stacks 200 of different sizes.
[0068] In one embodiment of the present invention, based on any of the above embodiments, the loading and conveying mechanism 11 further includes a first pneumatic block 13, which can block the battery cell carrier 100 to avoid affecting the conveyance of the previous battery cell carrier 100;
[0069] The first pneumatic block 13 includes a mounting plate 131. A mounting plate 131 is fixed to the rear end between the two inner first mounting brackets A122. A third cylinder 132 is fixed to the middle of the front side of the mounting plate 131. The push rod of the third cylinder 132 is fixed to a baffle 134 via a connecting bracket 133. The third cylinder 132 drives the baffle 134 upward, thereby blocking the battery cell carrier 100. Linear bearings 135 are fixed to the front side of the mounting plate 131, located on the left and right sides of the third cylinder 132. The linear bearings 135 are embedded with guide shafts 136. The guide shafts 136 cooperate with the linear bearings 135 to serve as a limiting guide when the baffle 134 moves up and down. The upper end of the guide shaft 136 is fixedly connected to the rear side of the baffle 134. The third cylinder 132 drives the connecting bracket 133 upward, thereby driving the baffle 134 upward, thereby blocking the battery cell carrier 100.
[0070] The stacking and conveying mechanism is further provided with a second pneumatic barrier 41 having the same structure as the first pneumatic barrier 13 ; the second pneumatic barrier 41 can cooperate with the first pneumatic barrier 13 to block the battery cell carriers 100 during stacking to prevent them from flowing out of the stacking area 4 .
[0071] In the destacking conveying mechanism and the transverse conveying mechanism, a support plate 22 is fixed between the two inner first mounting frames A122, and a blocking cylinder 23 is fixed on the support plate 22 to prevent the battery cell carriers 100 from flowing back in the destacking conveying mechanism and the transverse conveying mechanism.
[0072] In one embodiment of the present invention, which is based on any of the above embodiments, two blocks 6 are provided on the loading conveying mechanism 11, the first transition conveying mechanism 311, and the unloading conveying mechanism to prevent the battery cell carrier 100 or the pallet 200 from escaping from the C-shaped conveying line.
[0073] In one embodiment of the present invention, which is based on any one of the above embodiments, a fixed seat 7 is provided in the destacking area 2, the transverse movement area 32, and the stacking area 4, and the fixed seat 7 has a plurality of third rollers 8 for guiding, so as to facilitate the transportation of the pallet 200 and the battery cell carrier 100.
[0074] In one embodiment of the present invention, a method for conveying a new energy battery longitudinal production conveyor line is provided, and the method is as follows:
[0075] Step 1: The AGV 300 carries the pallet 200 and the five-layer battery cell carriers 100 on the pallet 200 into the loading area 1, and then places the pallet 200 and the five-layer battery cell carriers 100 on the loading conveyor mechanism 11;
[0076] Step 2: The loading conveyor mechanism 11 conveys the stack 200 and the five-layer battery cell carriers 100 on the stack 200 to the destacking conveyor mechanism;
[0077] Step 3: The destacking assembly 21 lifts all five layers of battery cell carriers 100, allowing the pallet 200 to continue to be transported. The pallet 200 is transported to the first transition conveying mechanism 311 by the stacking conveying mechanism, and then transported to the transverse conveying mechanism by the lifting conveying mechanism 312. The transverse conveying mechanism transports the pallet 200 to the second transition area 33, and then transported to the stacking conveying mechanism by the second transition conveying mechanism in the second transition area 33. The pallet 200 is then transported to the stacking conveying mechanism by the stacking conveying mechanism, and then transported to the unloading conveying mechanism.
[0078] Step 4: After the pallet 200 flows out of the destacking conveying mechanism, the destacking assembly 21 puts down five layers of cell carriers 100 and lifts the second to fifth layers of cell carriers 100 again, and transports the first layer of cell carriers 100 to the first transition conveying mechanism 311 through the stacking conveying mechanism, and then transports it to the transverse conveying mechanism through the lifting conveying mechanism 312. At this time, the robot takes out the cells in the first layer of cell carriers 100, and then transports the first layer of cell carriers 100 to the second transition conveying mechanism through the transverse conveying mechanism, and then transports it to the stacking conveying mechanism through the second transition conveying mechanism. The stacking assembly lifts the first layer of cell carriers 100 to the height of the fifth layer. After the second layer of cell carriers 100 is also transported to the stacking conveying mechanism, the stacking assembly places the first layer of cell carriers 100 on the second layer of cell carriers 100, and then lifts them at the same time, repeating the above process to lift all the cell carriers 100 from the third to the fifth layer in sequence;
[0079] The pallet 200 at the material taking station flows back to the bottom of the stacking station, and the stacking mechanism puts down the stacked empty battery cell carriers 100, and then flows together to the material taking station again;
[0080] Step 5: After the stacking assembly has lifted all the cell carriers 100, the pallet 200 on the unloading conveyor mechanism is transported back to the stacking conveyor mechanism. The stacking assembly then places all the cell carriers 100 on the pallet 200 and then transports the pallet 200 and the cell carriers 100 to the unloading conveyor mechanism.
[0081] Step 6: The AGV 300 enters the unloading area 5, carries the pallet 200 and all the battery cell carriers 100 out, and returns to the raw material warehouse along the original route to prepare for the next delivery.
[0082] The above description is only a preferred embodiment of the present invention and should not be understood as limiting the present application. All equivalent changes and modifications made within the scope of the patent application of the present invention should fall within the scope of the present invention.
Claims
1. A new energy battery longitudinal production conveyor line, characterized in that: It includes a C-shaped conveyor line, which is provided with a loading area, a destacking area, a reversing area, a stacking area and a unloading area; The loading area includes a loading conveying mechanism, which includes two identical left and right conveying components; the conveying component includes a first mounting seat A, two first mounting brackets A are provided on the first mounting seat A, and a plurality of first rollers A are arranged between the two first mounting brackets A. A first mounting rod A is fixed to the bottom of the two first mounting brackets A, a first seat bearing A is fixed to the first mounting rod A, and the two first seat bearings A are connected via a first rotating shaft A; a first sprocket A is sleeved on the first rotating shaft A, a first sprocket B and a first sprocket C are sleeved on the rotating shaft of the first roller A, all the first sprockets B are connected via a first chain A, and the first sprocket A is connected to one of the first sprockets C via the first chain B; A first connecting shaft A is provided between the two first rotating shafts A. The two ends of the first connecting shaft A are connected to the two first rotating shafts A via first couplings A. A first sprocket D is sleeved on one of the first rotating shafts A. The first sprocket D is connected to a first sprocket E via a first chain C. The first sprocket E is sleeved on the output shaft of a first motor A. The reversing area includes a first transition area arranged at the rear of the destacking area, a transverse area, and a second transition area arranged at the rear of the stacking area. The transverse area includes a transverse conveying mechanism. The structure of the transverse conveying mechanism is the same as that of the loading conveying mechanism. The first transition area has the same structure as the second transition area. The first transition area includes a first transition conveying mechanism and a lifting conveying mechanism. The height of the transverse conveying mechanism is higher than that of the first transition conveying mechanism and is the same as that of the lifting conveying mechanism after being lifted. The first transition conveying mechanism includes a second mounting seat A, the second mounting seat A has a mounting base, and second mounting frames A are fixed to the left and right ends of the mounting base, and second sprockets A are installed on the front and rear ends of the second mounting frame A via a second rotating shaft A, the two second sprockets A on the left and the two second sprockets A on the right are connected via a second chain A, and the second mounting frame A has a second chain groove A for transmission of the second chain A; the two second rotating shafts A at the front end are fixed to a second rotating shaft B, the two second rotating shafts B are connected via a second coupling A, and the two second rotating shafts B are connected to the mounting base via a second seat bearing A; a second sprocket B is sleeved on one of the second rotating shafts B, and the second sprocket B is connected to a second sprocket C via a second chain B, and the second sprocket C is sleeved on an output shaft of a second motor A; A second roller A is provided at the front end of the installation base plate, and a plurality of second rollers B are provided on the installation base plate.
2. A new energy battery longitudinal production conveyor line according to claim 1, characterized in that: The destacking area includes a destacking conveying mechanism, the stacking area includes a stacking conveying mechanism, and the unloading area includes an unloading conveying mechanism; the structures of the destacking conveying mechanism, the stacking conveying mechanism, and the unloading conveying mechanism are the same as those of the loading conveying mechanism.
3. A new energy battery longitudinal production conveyor line according to claim 2, characterized in that: The destacking area also includes a destacking assembly, which includes a frame arranged on the left and right sides of the destacking conveying mechanism, two linear guide rails are fixed on the side of the frame close to the destacking conveying mechanism, a fixed plate is fixed on the slider of the linear guide rail, and the bottoms of the two fixed plates are connected by a connecting plate, and the connecting plate is driven by an electric cylinder; a first cylinder is fixed on the side of the fixed plate close to the destacking conveying mechanism, a telescopic seat is connected to the push rod of the first cylinder, and a plurality of support blocks are vertically fixed on the telescopic seat; The stacking area further comprises a stacking assembly, and the stacking assembly has the same structure as the destacking assembly.
4. A new energy battery longitudinal production conveyor line according to claim 3, characterized in that: A U-shaped block is fixed on the fixed plate below the first cylinder, and a sliding block is provided in the groove of the U-shaped block. The sliding block is driven by the first cylinder; the sliding block is fixedly connected to the telescopic seat on one side close to the destacking conveying mechanism.
5. The new energy battery longitudinal production conveyor line according to claim 1, characterized in that: The lifting and conveying mechanism includes two second cylinders arranged on the mounting base, the push rods of the second cylinders are fixedly connected to the mounting base, and the bodies of the second cylinders are fixedly connected to a lifting plate; the lifting plate is provided with a channel that cooperates with the second roller B; A second mounting frame B is fixed to the front and rear ends of the lifting plate, and a second sprocket D is installed on the left and right ends of the second mounting frame B via a second rotating shaft C. The two second sprockets D on the front side and the two second sprockets D on the rear side are connected via a second chain C, and the second mounting frame B has a second chain groove B for transmission of the second chain C; the two second rotating shafts C on the right end are fixed with a second rotating shaft D, the two second rotating shafts D are connected via a second coupling B, and the two second rotating shafts D are connected to the lifting plate via a second seat bearing B; a second sprocket E is sleeved on one of the second rotating shafts C, and the second sprocket E is connected to a second sprocket F via a second chain D, and the second sprocket F is sleeved on the output shaft of a second motor B; a plurality of second rollers C are provided on the lifting plate.
6. A new energy battery longitudinal production conveyor line according to any one of claims 1 to 4, characterized in that: The loading and conveying mechanism further includes a guide plate. Two guide plates are provided on each of the two outer first mounting frames A. The guide plates are fixed to the first mounting frames A via a plurality of fixing frames.
7. A new energy battery longitudinal production conveyor line according to claim 6, characterized in that: The guide plate is fixed on the fixing frame via a fixing shaft. The fixing frame is provided with a fixing hole for the fixing shaft to pass through. The top of the fixing frame is provided with an opening communicating with the fixing hole. The opening is adjusted by a bolt.
8. A new energy battery longitudinal production conveyor line according to any one of claims 2 to 4, characterized in that: The feeding and conveying mechanism further includes a first pneumatic block; The first pneumatic block includes a mounting plate, a mounting plate is fixed to the rear end between the two first mounting brackets A on the inner side, a third cylinder is fixed to the middle of the front side of the mounting plate, and the push rod of the third cylinder is fixed to the baffle via a connecting bracket; linear bearings are fixed to the left and right sides of the front side of the mounting plate, and a guide shaft is embedded in the linear bearing, and the upper end of the guide shaft is fixedly connected to the rear side of the baffle; The stacking and conveying mechanism is further provided with a second pneumatic barrier having the same structure as the first pneumatic barrier; In the destacking conveying mechanism and the transverse conveying mechanism, a support plate is fixed between the two inner first mounting frames A, and a blocking cylinder is fixed on the support plate.
9. A conveying method for the new energy battery longitudinal production conveyor line according to claim 1, characterized in that: The method is as follows: Step 1: The AGV carries the pallet and the five-layer battery cell carrier on the pallet into the loading area, and then places the pallet and the five-layer battery cell carrier on the pallet on the loading conveyor mechanism; Step 2: The loading conveyor mechanism transports the pallet and the five-layer battery cell carrier on the pallet to the depalletizing conveyor mechanism; Step 3: The destacking assembly lifts all five layers of battery cell carriers, allowing the pallet to continue to be transported. The pallet is transported to the first transition conveyor mechanism by the stacking conveyor mechanism, and then transported to the transverse conveyor mechanism by the lifting conveyor mechanism. The transverse conveyor mechanism transports the pallet to the second transition area, and then transported to the stacking conveyor mechanism by the second transition conveyor mechanism in the second transition area. The pallet is then transported to the unloading conveyor mechanism by the stacking conveyor mechanism; Step 4: After the pallet flows out of the destacking conveyor mechanism, the destacking assembly puts down five layers of cell carriers and lifts the second to fifth layers of cell carriers again. The first layer of cell carriers is transported to the first transition conveyor mechanism through the stacking conveyor mechanism, and then transported to the transverse conveyor mechanism through the lifting conveyor mechanism. At this time, the robot takes out the cells in the first layer of cell carriers, and then transports the first layer of cell carriers to the second transition conveyor mechanism through the transverse conveyor mechanism, and then transports them to the stacking conveyor mechanism through the second transition conveyor mechanism. The stacking assembly lifts the first layer of cell carriers to the height of the fifth layer. After the second layer of cell carriers is also transported to the stacking conveyor mechanism, the stacking assembly places the first layer of cell carriers on the second layer of cell carriers, and then lifts them at the same time. Repeat the above process to lift all the cell carriers from the third to the fifth layer in turn. The pallet at the unloading station flows back to the bottom of the stacking station, where the stacking mechanism puts down the stacked empty cell carriers, and then they flow back to the unloading station together; Step 5: After the stacking assembly lifts all the cell carriers, the pallet on the unloading conveyor mechanism is transported back to the stacking conveyor mechanism. The stacking assembly then places all the cell carriers on the pallet, and then transports the pallet and cell carriers to the unloading conveyor mechanism. Step 6: The AGV enters the unloading area, carries the pallet and all the battery cell carriers away, and returns to the raw material warehouse along the same route to prepare for the next delivery.
Citation Information
Patent Citations
Battery cell end plate insulation cover assembly production line
CN116487719A
Feeding device for a palletising apparatus
EP0609669A1