Processing method of dust and pollen-proof cotton dark trousers fabric

By using a working liquid containing specific chemical agents to dip the dark fabric to form an ultrafine particle film, the problem of dark fabric adsorbing dust, gray stains and pollen is solved, achieving significant dust-proof pollen effect and high-quality clothing appearance.

CN119021008BActive Publication Date: 2025-04-01LUTAI TEXTILE
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Patent Information

Application Number
CN202411523522.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-04-01
Estimated Expiration
2044-10-30

AI Technical Summary

Technical Problem

Dark fabrics are prone to absorb dust, ash stains and pollen in the air during wearing, resulting in poor appearance quality of clothing, and the dust and pollen protection effects of the prior art are not significant and have low applicability.

Method used

A working liquid containing antistatic agent, softener, dustproof additive, penetrant and adhesive is used to dip the cotton-containing dark trouser fabric to form an ultrafine particle film, thereby achieving the anti-dust pollen effect of the fabric.

Benefits of technology

This method significantly improves the anti-dust pollen effect of dark fabrics, can maintain efficient protection after multiple washes, and is suitable for a variety of dark clothing fabrics, improving the appearance quality and comfort of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of fabric finishing, and specifically relates to a method for processing dark cotton trouser fabrics that are dust and pollen resistant. The method comprises the following steps: (1) fabric pretreatment: the grey cloth is subjected to singeing, desizing, liquid ammonia, and dry shaping to obtain a semi-finished fabric; (2) dust-proof finishing: the working liquid used includes an antistatic agent, a softener, a dust-proof auxiliary agent, a penetrant, and an adhesive, and the semi-finished fabric is impregnated with the working liquid; (3) drying treatment; (4) shaping and preshrinking. The dust-proof finishing prepared working liquid of the present invention is used to impregnate the fabric, and has good penetration and bonding properties for dark cotton trouser fabrics, and can enable the antistatic agent and the dust-proof auxiliary agent to quickly reach the inside of the fiber, and combine with the cotton fiber by hydrogen bonds or methylene bonds to fix on the fiber, forming an ultrafine particle film, thereby achieving the effect of preventing dust and pollen from the fabric.
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Description

Technical Field

[0001] The invention belongs to the technical field of fabric finishing, and in particular relates to a method for processing dust and pollen-proof cotton-containing dark trousers fabric. Background Art

[0002] With the development of society, people have higher and higher requirements for the wearability and appearance quality of clothing fabrics, especially dark fabrics. Often, due to friction during wearing, electric charge adsorption is generated, and the hairiness of the cloth surface is linked to external foreign fibers, resulting in dust, gray stains, pollen and other adhesion phenomena in the air, making the dark fabrics show foreign objects, and the appearance quality of clothing is poor. Therefore, it is urgent to develop a dark fabric that is anti-pollen and dust-staining and has a certain anti-flowering effect, so that consumers are not easy to be attached to pollen, dust and flowering when wearing. Even if attached, a light flick will cause the powder, dust and flowering to fall off, so that consumers can wear comfortably and at ease. Chinese invention patent CN112430953A discloses a finishing process for dust-proof denim fabrics, and the denim fabrics after ozone post-finishing are sprayed with dust-proof finishing agents, but the treatment can achieve dustproof in a short time, but the duration is short, and it is limited to denim fabrics, and the applicability is low. Chinese invention patent CN103774365A discloses a worsted fabric that is resistant to wool and dust staining and a production method thereof. The fabric is made by strip dyeing, recombing, spinning, weaving, and finishing in sequence. During the finishing, the fabric is singed after wet finishing and drying, and an anti-pollen finishing agent is used to perform a wool and dust staining resistant finishing on the fabric. The process flow of this method is complicated, and the wool and dust staining resistant effect is not significant. Summary of the invention

[0003] The purpose of the present invention is to provide a method for processing dust and pollen-proof cotton-containing dark trouser fabrics. The method is simple, can significantly improve the problem of foreign-color adsorption of dark fabrics, and improves the appearance quality of products.

[0004] The present invention is achieved through the following technical solutions:

[0005] The method for processing dust and pollen-proof cotton-containing dark trouser fabric of the present invention comprises the following steps:

[0006] (1) Fabric pretreatment: The dark cotton trouser fabric is subjected to singeing, desizing, liquid ammonia and dry setting to obtain a semi-finished fabric;

[0007] (2) Anti-dust finishing: The working liquid used includes 10~15g / L antistatic agent, 1~10g / L softener, 75~80g / L dust-proof additive, 3~6g / L penetrant and 35~40g / L adhesive. The semi-finished fabric is dipped into the working liquid;

[0008] (3) Drying treatment: Drying according to different cotton content and fabric thickness;

[0009] (4) Shaping and pre-shrinking: including stretching, shaping and pre-shrinking.

[0010] Preferably, the antistatic agent is JEA:30 from Fuying Technology Chemical Co., Ltd.

[0011] Preferably, the softener is S-500 from Nantong Aoer Industry and Trade Co., Ltd.

[0012] Preferably, the dust-proofing agent is LESPOLLEN PRE-50 from Yamato Chemical Industry Co., Ltd. The main component of LESPOLLEN PRE-50 is a polysiloxane derivative with a density of 0.99 g / cm 3 , a cationic white mixed liquid with a pH value of 8.0-9.5 and a viscosity of less than 50mPa·s.

[0013] Preferably, the penetrant is WA-M from Zibo Lurui Fine Chemical Co., Ltd.

[0014] Preferably, in step (2), the rolling ratio during the dipping and rolling is 75-85%, and the vehicle speed is 25-30 m / min.

[0015] Preferably, the cotton fiber content of the cotton-containing dark trousers fabric grey cloth is ≥40%.

[0016] Preferably, the drying process is carried out at a temperature of 105-115°C.

[0017] Preferably, the tentering setting is carried out at a temperature of 180-190°C and a speed of 25-30 m / min.

[0018] Preferably, preshrinking is carried out on a preshrinking machine, with a rubber blanket pressure of 0.13-0.15 MPa, a rubber blanket temperature of 100-110° C., a wool blanket temperature of 110-120° C., and a machine speed of 50-60 m / min.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The working solution prepared by the present invention is used to pad the fabric, and has good penetration and bonding properties for dark cotton trouser fabrics, and can enable antistatic agents, dust-proof additives, etc. to quickly reach the inside of the fiber, and combine with the cotton fiber by hydrogen bonds (-OH) or methylene bonds (CH) to fix on the fiber, forming an ultrafine particle film, thereby achieving the effect of preventing dust and pollen on the fabric. In particular, the present invention uses the dust-proof additive LESPOLLEN PRE-50, and the obtained fabric has a pollen-proof test of level 3 before washing, and remains unchanged after 10 washes; the dust-proof test reaches level 4 before washing, and remains unchanged after 10 washes; and the dust-proof test can withstand 10 home washings. Dark fabrics have good dust and pollen-proof effects in both wet and dry states. The present invention uses the antistatic agent JEA:30, which significantly improves the problem of fabric friction static adsorption of dust.

[0021] The method of the present invention is not only applicable to dark trouser fabrics, but also has obvious improvement effects on other dark clothing, such as coats, skirts, shirts and other woven fabrics. It has a wide range of applications, and the quality of the processed fabrics is stable. It effectively improves the problems of dark fabric products such as hair sticking and dust absorption, and has broad market prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 Schematic diagram of the ultrafine particle film for fabric to prevent dust and pollen. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical method and advantages of the embodiments of the present invention clearer, the technical method in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all the embodiments. All raw materials used in the embodiments are commercially available unless otherwise specified.

[0024] Example 1

[0025] Organization specifications: CM30×CM30 (LYCRA40D)×130×80×57 / 58, organization: 3 / 1 left oblique, pure black.

[0026] The colored yarn was woven at a warp and weft density of 99×80 according to the color weaving process, with a warp weaving shrinkage of 0.9% and a weft weaving shrinkage of 4.54% to obtain a dark cotton trouser fabric grey cloth.

[0027] The method for processing the dust and pollen-proof cotton-containing dark trouser fabric comprises the following steps:

[0028] (1) Fabric pretreatment: The dark-colored cotton trouser fabric is subjected to singeing, desizing, liquid ammonia treatment, and dry setting to obtain a semi-finished fabric; wherein:

[0029] Singeing: flame intensity 20mbar, speed 100m / min, through burning;

[0030] Desizing: temperature 98°C, working solution: 3g / L desizing enzyme DS-HT, 4g / L penetrant WA-M, time 15min;

[0031] Liquid ammonia: vehicle speed 30m / min, pH value 6.

[0032] (2) Anti-dust finishing: The working liquid used includes 15g / L antistatic agent, 10g / L softener, 80g / L dust-proof additive, 5g / L penetrant, and 40g / L adhesive. The semi-finished fabric is dipped into the working liquid, the rolling rate is 78%, and the vehicle speed is 30m / min;

[0033] The antistatic agent is JEA:30 from Fuying Technology Chemical Co., Ltd., the softener is S-500 from Nantong Aoer Industry and Trade Co., Ltd., the dust-proof additive is LESPOLLENPRE-50 from Yamato Chemical Industry Co., Ltd., and the penetrant is WA-M from Zibo Lurui Fine Chemical Co., Ltd.

[0034] (3) Drying treatment: temperature 115℃.

[0035] (4) Shaping and preshrinking: Stentering and shaping: temperature 190℃, speed 30m / min; Preshrinking: carried out on a preshrinking machine, rubber blanket pressure 0.15MPa, rubber blanket temperature 110℃, wool blanket temperature 120℃, speed 60m / min.

[0036] Example 2

[0037] Organization specifications: C / MODAL30×CM16 (LYCRA105D)×180×70×57 / 58, organization 3 / 2 left oblique, pure black.

[0038] The colored yarn was woven on a machine according to a yarn-dyed weaving process with a warp and weft density of 147×67, a warp weaving shrinkage of 1.1% and a weft weaving shrinkage of 3.98%, to obtain a dark-colored cotton trouser fabric grey cloth.

[0039] The method for processing the dust and pollen-proof cotton-containing dark trouser fabric comprises the following steps:

[0040] (1) Fabric pretreatment: The dark-colored cotton trouser fabric is subjected to singeing, desizing, liquid ammonia treatment, and dry setting to obtain a semi-finished fabric. For the specific process, refer to Example 1.

[0041] (2) Anti-dust finishing: The working liquid used includes 10g / L antistatic agent, 1g / L softener, 75g / L dust-proof additive, 6g / L penetrant, and 35g / L adhesive. The semi-finished fabric is dipped into the working liquid, the rolling rate is 85%, and the vehicle speed is 25m / min;

[0042] The antistatic agent is JEA:30 from Fuying Technology Chemical Co., Ltd., the softener is S-500 from Nantong Aoer Industry and Trade Co., Ltd., the dust-proof additive is LESPOLLENPRE-50 from Yamato Chemical Industry Co., Ltd., and the penetrant is WA-M from Zibo Lurui Fine Chemical Co., Ltd.

[0043] (3) Drying treatment: temperature 110℃.

[0044] (4) Shaping and preshrinking: Stentering and shaping: temperature 180℃, speed 25m / min; Preshrinking: carried out on a preshrinking machine, rubber blanket pressure 0.13MPa, rubber blanket temperature 100℃, wool blanket temperature 110℃, speed 50m / min.

[0045] Example 3

[0046] Organization specifications: CM30×CM30 (LYCRA40D)×130×80×57 / 58, organization: 3 / 1 left oblique, pure black.

[0047] The colored yarn was woven at a warp and weft density of 99×80 according to the color weaving process, with a warp weaving shrinkage of 0.9% and a weft weaving shrinkage of 4.54% to obtain a dark cotton trouser fabric grey cloth.

[0048] The method for processing the dust and pollen-proof cotton-containing dark trouser fabric comprises the following steps:

[0049] (1) Fabric pretreatment: The dark-colored cotton trouser fabric is subjected to singeing, desizing, liquid ammonia treatment, and dry setting to obtain a semi-finished fabric. For the specific process, refer to Example 1.

[0050] (2) Anti-dust finishing: The working liquid used includes 13g / L antistatic agent, 6g / L softener, 78g / L dust-proof additive, 3g / L penetrant, and 38g / L adhesive. The semi-finished fabric is dipped into the working liquid, the rolling rate is 75%, and the vehicle speed is 30m / min;

[0051] The antistatic agent is JEA:30 from Fuying Technology Chemical Co., Ltd., the softener is S-500 from Nantong Aoer Industry and Trade Co., Ltd., the dust-proof additive is LESPOLLENPRE-50 from Yamato Chemical Industry Co., Ltd., and the penetrant is WA-M from Zibo Lurui Fine Chemical Co., Ltd.

[0052] (3) Drying treatment: temperature 105℃.

[0053] (4) Shaping and preshrinking: Stentering and shaping: temperature 185℃, speed 28m / min; Preshrinking: carried out on a preshrinking machine, rubber blanket pressure 0.15MPa, rubber blanket temperature 105℃, wool blanket temperature 115℃, speed 55m / min.

[0054] Comparative Example 1

[0055] Structure specifications: CM30×CM30 (LYCRA40D)×130×80×57 / 58, structure: 3 / 1 left oblique, pure black; weaving process refers to Example 1.

[0056] The fabric processing method comprises the following steps:

[0057] (1) Fabric pretreatment: The dark-colored cotton trouser fabric is subjected to singeing, desizing, liquid ammonia treatment, and dry setting to obtain a semi-finished fabric. For the specific process, refer to Example 1.

[0058] (2) Conventional fabric finishing: Prepare a working liquid including 15g / L softener 530F and 30g / L stentering auxiliary agent BP-230, and dip the semi-finished fabric into the working liquid with a rolling rate of 78% and a speed of 30m / min.

[0059] (3) Drying treatment: temperature 115℃.

[0060] (4) Tenter setting: Tenter setting: temperature 190℃, speed 30m / min; Pre-shrinking: carried out on a pre-shrinking machine, rubber blanket pressure 0.15MPa, rubber blanket temperature 110℃, wool blanket temperature 120℃, speed 60m / min.

[0061] Comparative Example 2

[0062] Structure specifications: C / MODAL30XCM16 (LYCRA105D) × 180 × 70 × 57 / 58, structure 3 / 2 left oblique, pure black; weaving process refers to Example 2.

[0063] The fabric processing method comprises the following steps:

[0064] (1) Fabric pretreatment: The dark-colored cotton trouser fabric is subjected to singeing, desizing, liquid ammonia treatment, and dry setting to obtain a semi-finished fabric. For the specific process, refer to Example 2.

[0065] (2) Conventional fabric finishing: Prepare a working liquid including 15g / L softener 530F and 30g / L stentering auxiliary agent BP-230, dip the semi-finished fabric into the working liquid, the rolling rate is 85%, and the speed is 25m / min.

[0066] (3) Drying treatment: temperature 110℃.

[0067] (4) Shaping and preshrinking: Stentering and shaping: temperature 180℃, speed 25m / min; Preshrinking: carried out on a preshrinking machine, rubber blanket pressure 0.13MPa, rubber blanket temperature 100℃, wool blanket temperature 110℃, speed 50m / min.

[0068] Comparative Example 3

[0069] The fabric and its processing method are similar to those of Example 1, except that the dust-proofing agent LESPOLLEN PRE-50 is not added to the working liquid in the dust-proof finishing in step (2).

[0070] Comparative Example 4

[0071] The fabric and its processing method are similar to those in Example 1, except that the antistatic agent JEA:30 is not added to the working liquid in the dustproof finishing in step (2).

[0072] Comparative Example 5

[0073] The fabric and its processing method are similar to those in Example 1, except that the antistatic agent used in the working liquid in the dustproof finishing in step (2) is TY-200.

[0074] Comparative Example 6

[0075] The fabric and its processing method are similar to those in Example 1, except that the dust-proofing auxiliary agent used in the working liquid in the dust-proof finishing in step (2) is WAntiD.

[0076] The dark-colored fabrics processed in the above embodiments and comparative examples were tested for dustproof effect, and the test results are shown in Table 1.

[0077] The test standard used in the present invention is the dry dirt removal test.

[0078] Test material: Chalk dust

[0079] Test sample: 6cm×6cm

[0080] Plastic bag: 0.02cm×25cm×30cm

[0081] Test steps:

[0082] (1) Cut two pieces of each fabric sample for testing;

[0083] (2) Each plastic bag can contain up to 10 test fabric samples;

[0084] (3) Add 0.1 g of chalk dust to each test sample;

[0085] (4) Inflate the bag, seal it, and shake it vigorously for 15 minutes;

[0086] (5) Take out a test sample and keep it as an anti-drying stain effect sample;

[0087] (6) Stick one side of the test sample on a plastic plate (such as a ruler) and tap it for 1 minute to see the decontamination effect;

[0088] (7) When using the Gray Scale for Staining, the staining grade is usually required to be greater than grade 3.

[0089] Table 1 Fabric dustproof test results

[0090]

[0091] As can be seen from Table 1, the present invention uses the working solution to pad the fabric, especially the combination of the dust-proof auxiliary agent LESPOLLEN PRE-50 and the antistatic agent JEA:30 in the working solution. The antistatic agent and the dust-proof auxiliary agent reach the inside of the fiber, and are combined with the cotton fiber by hydrogen bonds or methylene bonds to be fixed on the fiber to form an ultrafine particle film, so that the fabric finally achieves an excellent dust and pollen prevention effect, such as Figure 1 The fabrics in Examples 1 to 3 were washed 10 times, and it was found that the dust and pollen resistance level remained unchanged.

Claims

1. A method for processing dust and pollen-proof cotton-containing dark trouser fabric, characterized in that: The following steps are involved: (1) Fabric pretreatment: The dark cotton trouser fabric is subjected to singeing, desizing, liquid ammonia and dry setting to obtain a semi-finished fabric; (2) Anti-dust finishing: The working liquid used includes antistatic agent, softener, anti-dust agent, penetrant and adhesive, and the semi-finished fabric is dipped into the working liquid; the antistatic agent is JEA:30, and the anti-dust agent is LESPOLLEN PRE-50; (3) Drying treatment; (4) Forming and pre-shrinking: including tentering, forming and pre-shrinking; Antistatic agents and dust-proof additives reach the inside of the fiber, and bond with the cotton fiber by hydrogen bonds or methylene bonds, thereby being fixed on the fiber to form an ultrafine particle film; The softener is S-500; The working fluid includes 10-15 g / L antistatic agent, 1-10 g / L softener, 75-80 g / L dust-proofing agent, 3-6 g / L penetrant and 35-40 g / L adhesive; The penetrant is WA-M.

2. The method for processing dust and pollen-proof cotton dark-colored trousers fabric according to claim 1, characterized in that: In step (2), the rolling ratio during the dipping and rolling process is 75-85%, and the vehicle speed is 25-30 m / min.

3. The method for processing dust and pollen-proof cotton dark-colored trousers fabric according to claim 1, characterized in that: Drying treatment: temperature 105~115℃.

4. The method for processing dust and pollen-proof cotton dark-colored trousers fabric according to claim 1, characterized in that: Tenter setting: temperature 180~190℃, speed 25~30m / min.

5. The method for processing dust and pollen-proof cotton dark-colored trouser fabric according to claim 1, characterized in that: Preshrinkage: Carried out on a preshrinkage machine, rubber blanket pressure 0.13~0.15MPa, rubber blanket temperature 100~110℃, wool blanket temperature 110~120℃, machine speed 50~60m / min.

Citation Information

Patent Citations

  • Fur and dust preventing worsted fabric and production method thereof

    CN103774365A

  • Finishing process of dustproof jean fabric

    CN112430953A

  • Dustproof fabric and preparation method thereof

    CN112626676A

  • Pollen-preventive fabric

    JP2004346467A