Battery pole piece preheating and combining mechanism
By using a battery electrode preheating and composite mechanism to preheat and composite the electrode and separator multiple times, the problems of electrode misalignment and separator stretching deformation in the lithium battery stacking process are solved, thereby improving production efficiency and yield, and ensuring the quality and performance of the battery cells.
Patent Information
- Application Number
- CN202411437166.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2044-10-15
AI Technical Summary
Existing lithium battery stacking processes suffer from problems such as electrode misalignment, high risk of separator stretching and deformation, low production efficiency and yield, which are particularly prominent in the manufacture of large-size batteries.
A battery electrode preheating and composite mechanism is adopted. The preheating mechanism preheats the electrode and separator to soften or melt the binder. Then, the composite mechanism is used to heat and roll them together to form a tightly bonded composite unit. Multiple composite processes ensure the tight adhesion between the electrode and the separator, reducing problems such as air bubbles and uneven thickness.
This improves the bonding effect between battery electrodes and separators, reduces the risk of electrode misalignment, increases production efficiency and yield, and ensures the quality and performance of battery cells.
Smart Images

Figure CN119029136B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of battery pole piece compounding, in particular to a battery pole piece preheating compounding mechanism. BACKGROUND
[0002] In the production process of lithium batteries, the manufacturing of bare cells is mainly through two technologies: winding and stacking. The winding process has been the mainstream of lithium battery manufacturing for a long time due to its high maturity, low cost, high production efficiency and high yield. However, with the development of 3C electronic products towards intelligence, thinness and portability, and the rapid growth of the new energy vehicle industry, the market has put forward higher requirements for the safety, energy density and service life of batteries. The winding battery has increasingly highlighted problems such as low space utilization, poor structural stability and short cycle life caused by its structural characteristics. In contrast, the stacking process is gradually becoming a new trend in the development of lithium battery structure due to its advantages of providing higher energy density, longer cycle life and better structural stability. This process arranges electrodes and separators more closely, not only improves the energy density of the battery, but also helps the battery maintain a more uniform temperature distribution during charging and discharging, reducing the formation of hot spots, thereby improving the performance and safety of the battery. In addition, the stacking process is generally considered to be simpler and more direct than the winding process, reducing the risk of mechanical failure and maintenance costs. For the manufacturing of large-size batteries, such as those used in electric vehicles or energy storage systems, the stacking process can more easily expand to the production of large-area electrodes, while the winding process may encounter problems in winding uniformity and tension control when handling these electrodes.
[0003] Although the stacking process has many advantages, it still has some defects in practical application. The widely used Z-type stacking technology, although it can significantly improve the performance of the battery, has a slow stacking speed, and in the process of the robot placing the cut positive and negative pole pieces alternately on the separator to form a "Z" type staggered stack, the risk of pole piece misalignment and separator stretching deformation is high, and the production efficiency and yield are low. SUMMARY
[0004] (I) Problems to be solved
[0005] The technical problem to be solved by the present application is to provide a battery pole piece preheating compounding mechanism in view of the current situation of the prior art.
[0006] (II) Technical solutions
[0007] The present application is achieved by the following technical solutions:
[0008] The application discloses a battery pole piece preheating and compounding mechanism which comprises a preheating mechanism, a first compounding mechanism and a second compounding mechanism.
[0009] Further, the driving execution device comprises a vertical plate one and a mounting bottom plate, a cylinder one is mounted on the mounting bottom plate, and the cylinder one is connected with the heating pressing plate through a floating joint; a guide shaft is arranged on the heating pressing plate and matched with a linear bearing arranged on the mounting bottom plate; a buffer pressing roller is arranged on the tail end of the heating pressing plate on the discharging side, the buffer pressing roller is bolted with a fixing block, and the fixing block is bolted with the heating pressing plate (1100).
[0010] Further, the heating pressing plate comprises a pressing plate bottom plate one, side heat insulation sheets, front heat insulation sheets, heat insulation gaskets one, heat insulation blocks, a hot pressing plate mounting plate one, a hot pressing plate one, a heating plate one, a hot resistance, hot resistance pressing sheets and rear heat insulation sheets; the side heat insulation sheets, the front heat insulation sheets and the rear heat insulation sheets are respectively arranged on the feeding side, the front surface and the back surface of the pressing plate bottom plate one; the heating plate one is fixed between the hot pressing plate mounting plate one and the hot pressing plate one, the hot pressing plate mounting plate one is bolted with the hot pressing plate one, the heat insulation blocks are fixed between the pressing plate bottom plate one and the hot pressing plate mounting plate one, the pressing plate bottom plate one, the heat insulation blocks and the hot pressing plate mounting plate one are bolted, the heat insulation gaskets one arranged above the pressing plate bottom plate one separates the upper surface of the pressing plate bottom plate one from the head of the bolt, the hot resistance is arranged in the hole on the back surface of the hot pressing plate mounting plate one, and the hot resistance pressing sheets for fixing the hot resistance are arranged beside the hot resistance.
[0011] Further, the first compounding mechanism and the second compounding mechanism further comprise a brush assembly one, an air knife assembly, a brush assembly two and a compounding preheating assembly, the lower hot compounding assembly and the upper hot compounding assembly are movably connected through guide columns and guide sleeves, the guide columns are fixed with the compounding pressure regulating assembly on the top, the compounding pressure regulating assembly is installed with the cylinder two connected with the upper hot compounding assembly; the brush assembly one is fixed on the bottom of the lower hot compounding assembly, the air knife assembly is arranged on the feeding side of the bottom of the lower hot compounding assembly and the side discharging side of the upper hot compounding assembly respectively, and the compounding preheating assembly is arranged on the feeding end and fixed on the top of the lower hot compounding assembly and the bottom of the upper hot compounding assembly respectively.
[0012] Further, the compounding pressure regulating assembly comprises a cylinder mounting plate, a cylinder two, a cylinder joint, a pressure regulating valve and a speed regulating valve, the cylinder two is respectively installed on the front end and the rear end of the cylinder mounting plate, and the cylinder two is assembled with the speed regulating valve for regulating the speed of the cylinder; the cylinder joint is connected with the upper hot compounding assembly; the pressure regulating valve is installed in front of the cylinder mounting plate, and the pressure regulating valve is used for regulating the thrust of the cylinder two.
[0013] Further, the upper heating composite assembly comprises a servo motor, a speed reducer, a motor base, an upper composite mounting plate one, an upper composite compression roller, a cylinder connecting seat, an upper composite mounting plate two, a locking nut, a composite roller, a bearing, a scapegoat mounting seat, a buffer mounting plate, an oil buffer, an upper composite mounting base, a bearing end cover, a shaft coupling, a micrometer mounting seat, a digital micrometer, a proximity sensor, a scapegoat and a scapegoat placing seat. The servo motor is connected with the speed reducer, the speed reducer is fixed on the motor base, the motor base is bolted with the upper composite mounting plate one, the upper composite mounting plate one and the upper composite mounting plate two are provided with bearings, the upper composite compression roller is locked on the composite roller, and the two ends of the composite roller pass through the bearings mounted on the upper composite mounting plate one and the upper composite mounting plate two and are locked and fixed by the locking nut. The upper composite mounting plate one is provided with a bearing end cover for pressing the outer ring of the bearing to prevent the bearing from moving axially. The cylinder connecting seat is mounted on the upper composite mounting plate one and the upper composite mounting plate two respectively, and is connected with the cylinder joint. The locking nut is mounted on the composite roller and presses the inner ring of the bearing. The upper composite mounting base is provided with a scapegoat mounting seat at the opposite diagonal ends. The oil buffer is mounted on the buffer mounting plate, and the buffer mounting plate is mounted on the two sides of the upper composite mounting plate one and the upper composite mounting plate two respectively. The digital micrometer is mounted on the micrometer mounting seat, and the upper composite mounting base is provided with a micrometer mounting seat at the opposite diagonal ends. The proximity sensor and the scapegoat are mounted on the scapegoat placing seat, and the scapegoat placing seat is mounted on the two opposite diagonal ends of the upper composite mounting plate one and the upper composite mounting plate two respectively. The shaft coupling is connected with the composite roller and the speed reducer at the two ends respectively.
[0014] Further, the lower heat composite assembly comprises a servo motor, a speed reducer, a motor base, a lower composite mounting base, a lower composite compression roller, a guide column, a guide sleeve, a buffer stopper, a micrometer stopper, a locking nut, a composite roller, a bearing, a lower composite mounting plate 1, a guide rail mounting plate, a rotating shaft pin, a lower composite mounting plate 2, a gravity roller, a gravity roller mounting seat, a sliding block connecting plate, a linear guide rail, a transition roller, a transition roller mounting seat, a composite base plate, a dust removal plate, a dust removal pipe, a bearing end cover, and a shaft coupling. The servo motor is connected to the speed reducer, the speed reducer is fixed to the motor base, the motor base is bolted to the lower composite mounting plate 2, the lower composite mounting plate 1 and the lower composite mounting plate 2 are provided with bearings, the lower composite compression roller is locked to the composite roller, the two ends of the composite roller pass through the bearings mounted on the lower composite mounting plate 1 and the lower composite mounting plate 2 and are locked and fixed by the locking nut, the lower composite mounting plate 2 is provided with a bearing end cover for pressing the outer ring of the bearing to prevent axial movement, the locking nut is mounted on the composite roller and presses the inner ring of the bearing, the lower composite mounting base is fixed to the upper surfaces of the lower composite mounting plate 1 and the lower composite mounting plate 2, the guide column is bolted to the four corner ends of the lower composite mounting base, the composite pressure regulating assembly is mounted on the upper end face of the guide column, and the guide sleeve is matched with the guide column.
[0015] Further, the brush assembly one includes a rotating support seat, a spacing adjustment plate, a brush roller, a dust removal mounting base one, a baffle and a bearing baffle piece; the brush roller is installed on the rotating support seat through bearings at both ends, the bearing baffle piece is locked on the end face of the rotating support seat and presses the outer ring of the bearing, and the rotating support seat is installed on the spacing adjustment plate; the spacing adjustment plate is locked at both ends of the dust removal mounting base one, baffles are arranged on both sides of the brush roller and are fixed on the dust removal mounting base one; the brush assembly two includes a dust removal fixing seat, a dust removal mounting base two, a rotating support seat, a spacing adjustment plate, a brush roller, a baffle, a bearing baffle piece, a dust removal plate and a dust removal pipe, the brush roller is connected with the rotating support seat through bearings at both ends, the bearing baffle piece is locked on the end face of the rotating support seat and presses the outer ring of the bearing; the rotating support seat is installed on the spacing adjustment plate, and the spacing adjustment plate is fixed on the dust removal fixing seat; the dust removal fixing seat is installed on the discharge side of the upper thermal composite assembly; baffles are arranged on both sides of the brush roller and are fixed on the dust removal mounting base two; the dust removal mounting base two is fixed between the two spacing adjustment plates; the dust removal plate is arranged on the back of the dust removal mounting base two, the dust removal plate is connected with the dust removal pipe, and the dust removal pipe is used for connecting an external vacuum air source.
[0016] Further, the air knife assembly includes a vertical plate two, an air knife fixing plate, a rotating plate, an air knife bottom plate, a gas pipe joint and an air knife; the vertical plate two is bolted with the air knife bottom plate; the vertical plate two is provided with an arc-shaped groove, and the rotating plate is installed between the vertical plate two; the air knife bottom plate is arranged on the discharge side of the upper thermal composite assembly.
[0017] Further, the composite preheating assembly includes a pressing plate bottom plate two, a heat insulation gasket two, a hot pressing plate mounting plate two, a heating plate two, a thermal resistance, a thermal resistance pressing piece and a hot pressing plate two; the pressing plate bottom plate two is bolted with the hot pressing plate mounting plate two, the heat insulation gasket two is fixed between the bolt head and the pressing plate bottom plate two and between the pressing plate bottom plate two and the hot pressing plate mounting plate two, and the bolt is sequentially locked in the hot pressing plate mounting plate two after passing through the heat insulation gasket two, the pressing plate bottom plate two and the heat insulation gasket two; the heating plate two is fixed between the hot pressing plate mounting plate two and the hot pressing plate two; the hot pressing plate two is bolted with the hot pressing plate mounting plate two, the thermal resistance is arranged in a hole in the back of the hot pressing plate two, and the thermal resistance is fixed in the hole by the thermal resistance pressing piece.
[0018] (Three) beneficial effects
[0019] The application adopts a new type of laminated sheet mode of composite laminated sheet, that is, the diaphragm and the positive / negative sheet are first combined by pressure roller heating to form a composite unit composed of diaphragm-sheet-diaphragm or diaphragm-sheet-diaphragm-sheet, and then a plurality of composite units are stacked into a battery cell by various ways. During operation, the strip of sheet and diaphragm enters from the feeding side at the same time, and is first preheated by the preheating mechanism to soften or melt the adhesive on the sheet. The preheating mechanism is beneficial to the adhesion between the sheet and the diaphragm, and can dry the sheet and diaphragm, thereby reducing the probability of air bubbles generated during thermal compounding. The preheated strip passes through the upper and lower composite rollers of the first composite mechanism, and is tightly bonded after heating; the upper composite roller is driven downward by the air cylinder to press the strip between the two rollers, and the two rollers are driven to rotate by the servo motor, thereby pressing and pulling out the sheet and diaphragm. The composite preheating mechanism between the first thermal compounding mechanism and the preheating mechanism continuously heats the strip between the two mechanisms to prevent the strip from cooling when waiting for compounding, thereby affecting the adhesion effect. The air knife and brush roller on the side of the pressure roller can remove dust particles or dirt on the surface of the composite roller to prevent dust and impurities from being pressed into the sheet to cause short circuit of the battery cell and improve the performance of the battery cell. Finally, the composite sheet is pulled out from the first composite mechanism to the second composite mechanism for secondary compounding to solve the problems of poor adhesion, uneven thickness, etc. during the first compounding, and remove the air bubbles remaining during the first compounding to help the adhesive flow better to fill the gap and improve the compounding effect. In addition, a lifting roller is arranged behind the composite mechanism to prevent the strip from accumulating or being pulled due to the inconsistent pulling speed between the two mechanisms, maintain the tension of the strip, avoid stress concentration points, wrinkles and misalignment, and maintain the integrity of the strip structure. The composite effect of the application is good, the production efficiency is high, the yield is high, the sheet misalignment does not occur, and the quality of the battery cell produced is good. BRIEF DESCRIPTION OF DRAWINGS
[0020] The accompanying drawings, which form a part of this application, are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification. The drawings illustrate one or more embodiments of the application and, together with the description, serve to explain the application.
[0021] Figure 1 is a perspective view of the battery sheet preheating and compounding mechanism according to the application;
[0022] Figure 2 is a perspective view of the preheating mechanism according to the application;
[0023] Figure 3 is a perspective view of the heating pressure plate according to the application;
[0024] Figure 4 is a front perspective view of the composite mechanism according to the application;
[0025] Figure 5 is a back perspective view of the composite mechanism according to the application;
[0026] Figure 6 is a perspective view of the composite pressure regulating assembly according to the present application;
[0027] Figure 7 is a perspective view of the upper heat composite assembly according to the present application; Figure 1 ;
[0028] Figure 8 is a perspective view of the upper heat composite assembly according to the present application; Figure 2 ;
[0029] Figure 9 is a perspective view of the lower heat composite assembly according to the present application; Figure 1 ;
[0030] Figure 10 is a perspective view of the lower heat composite assembly according to the present application; Figure 2 ;
[0031] Figure 11 is a perspective view of the brush assembly one according to the present application;
[0032] Figure 12 is a perspective view of the air knife assembly according to the present application;
[0033] Figure 13 is a perspective view of the brush assembly two according to the present application;
[0034] Figure 14 is a perspective view of the composite preheating assembly according to the present application;
[0035] Figure 15 is a perspective view of the composite preheating assembly according to the present application;
[0036] The symbols in the drawings are described as follows:
[0037] 1000, preheating mechanism; 2000, first composite mechanism; 3000, second composite mechanism; 10001, preheating assembly; 10002, driving execution device; 2100, composite pressure regulating assembly; 2200, upper heat composite assembly; 2300, lower heat composite assembly; 2400, brush assembly one; 2500, air knife assembly; 2600, brush assembly two; 2700, composite preheating assembly; 22001, connecting guide post; 1001, vertical plate one; 1002, mounting bottom plate; 1003, air cylinder one; 1004, floating joint; 1005, linear bearing; 1006, guide shaft; 1007, buffer compression roller; 1008, fixed block; 1100, heating compression plate; 1101, heating compression plate; 1102, side heat insulation sheet; 1103, front heat insulation sheet; 1104, heat insulation gasket one; 1105, heat insulation block; 1106, heat compression plate mounting plate one; 1107, heat compression plate one; 1108, heating plate one; 1109, thermal resistance; 1110, thermal resistance compression sheet; 1111, rear heat insulation sheet; 2101, air cylinder mounting plate; 2102, air cylinder two; 2103, air cylinder joint; 2104, pressure regulating valve; 2105, speed regulating valve; 2201, servo motor; 2202, speed reducer; 2203, motor base; 2204, upper composite mounting plate one; 2205, upper composite compression roller; 2206, air cylinder connecting seat; 2207, upper composite mounting plate two; 2208, locking nut; 2209, composite roller; 2210, bearing; 2211, scapegoat mounting seat; 2212, buffer mounting plate; 2213, oil buffer; 2214, upper composite mounting base; 2215, bearing end cover; 2216, shaft coupling; 2217, micrometer mounting seat; 2218, digital micrometer; 2219, proximity sensor; 2220, scapegoat; 2221, scapegoat placement seat; 2301, lower composite mounting base; 2302, lower composite compression roller; 2303, guide post; 2304, guide sleeve; 2305, buffer stopper; 2306, micrometer stopper; 2310, lower composite mounting plate two; 2311, gravity roller; 2312, gravity roller mounting seat; 2313, sliding block connecting plate; 2314, linear guide rail; 2315, transition roller; 2316, transition roller mounting seat; 2317, composite base plate; 2318, dust removal plate; 2319, dust removal pipe; 2401, rotary support seat; 2402, spacing adjustment plate; 2403, brush roller; 2406, bearing stop sheet; 2501, vertical plate two; 2502, air knife fixing plate; 2503, rotary plate; 2504, air knife bottom plate; 2701, compression plate bottom plate two; 2702, heat insulation gasket two; 2703, heat compression plate mounting plate two; 2704, heating plate two; 2705, heat compression plate two. DETAILED DESCRIPTION
[0038] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0039] In the description of the present application, it should be understood that the terms "thickness", "upper", "lower", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0040] Please refer to Figures 1-15 The present application provides a technical solution: comprising a preheating mechanism (1000), a first composite mechanism (2000), a second composite mechanism (3000); the preheating mechanism (1000) comprises two symmetrical preheating assemblies (10001), the preheating assembly (10001) comprises a heating press plate (1100) and a driving execution device (10002) for driving the heating press plate (1100) to move; the first composite mechanism (2000) and the second composite mechanism (3000) comprise a composite pressure regulating assembly (2100) and a lower heat composite assembly (2300); the composite pressure regulating assembly (2100) and the lower heat composite assembly (2300) are provided with a rotatable composite roller (2209), which is used for heating and compounding the battery pole piece and the diaphragm together; the preheating mechanism (1000) and the first composite mechanism (2000) are provided with a composite preheating assembly (2700).
[0041] Further, the driving execution device (10002) comprises a vertical plate one (1001) and a mounting bottom plate (1002), the mounting bottom plate (1002) is provided with a cylinder one (1003), the cylinder one (1003) is connected with the heating press plate (1100) through a floating joint (1004); the heating press plate (1100) is provided with a guide shaft (1006), the guide shaft (1006) is matched with a linear bearing (1005) provided on the mounting bottom plate (1002); the tail end of the heating press plate (1100) is provided with a buffer compression roller (1007), the buffer compression roller (1007) is bolted with a fixed block (1008), and the fixed block (1008) is bolted with the heating press plate (1100).
[0042] Further, the heating platen (1100) comprises a platen bottom plate one (1101), a side heat insulation sheet (1102), a front heat insulation sheet (1103), a heat insulation gasket one (1104), a heat insulation block (1105), a hot platen mounting plate one (1106), a hot platen one (1107), a heating plate one (1108), a thermal resistance (1109), a thermal resistance pressing sheet (1110), and a rear heat insulation sheet (1111). The side heat insulation sheet (1102), the front heat insulation sheet (1103), and the rear heat insulation sheet (1111) are respectively installed on the feeding side, the front face, and the back face of the platen bottom plate one (1101). The heating plate one (1108) is fixed between the hot platen mounting plate one (1106) and the hot platen one (1107). The hot platen mounting plate one (1106) and the hot platen one (1107) are bolted. The heat insulation block (1105) is fixed between the platen bottom plate one (1101) and the hot platen mounting plate one (1106). The platen bottom plate one (1101), the heat insulation block (1105), and the hot platen mounting plate one (1106) are bolted. The heat insulation gasket one (1104) arranged above the platen bottom plate one (1101) separates the upper surface of the platen bottom plate one (1101) from the bolt head. The thermal resistance (1109) is arranged in the opening on the back face of the hot platen mounting plate one (1106). The thermal resistance pressing sheet (1110) for fixing the thermal resistance (1109) is arranged beside the thermal resistance (1109).
[0043] Further, the first and second composite mechanisms (2000 and 3000) further comprise a brush assembly one (2400), an air knife assembly (2500), a brush assembly two (2600), a composite preheating assembly (2700), the lower and upper heat composite assemblies (2300 and 2200) are movably connected through a connecting guide column (22001), the top of the connecting guide column (22001) is fixed with a composite pressure regulating assembly (2100), and the composite pressure regulating assembly (2100) is installed with a cylinder two (2102) connected with the upper heat composite assembly (2200). The brush assembly one (2400) is fixed at the bottom of the lower heat composite assembly (2300). The air knife assembly (2500) is arranged at the incoming material side of the bottom of the lower heat composite assembly (2300) and the outgoing material side of the side of the upper heat composite assembly (2200). The composite preheating assembly (2700) is arranged at the incoming material end and is fixed at the top of the lower heat composite assembly (2300) and the bottom of the upper heat composite assembly (2200).
[0044] Further, the composite pressure regulating assembly (2100) comprises a cylinder mounting plate (2101), a cylinder two (2102), a cylinder joint (2103), a pressure regulating valve (2104), a speed regulating valve (2105), the cylinder two (2102) is respectively mounted at the front and rear ends of the cylinder mounting plate (2101), the cylinder two (2102) is equipped with the speed regulating valve (2105) for adjusting the speed of the cylinder; the cylinder joint (2103) is connected with the upper thermal composite assembly (2200); the pressure regulating valve (2104) is installed in front of the cylinder mounting plate (2101), and the pressure regulating valve (2104) is used for adjusting the thrust size of the cylinder two (2102).
[0045] Further, the upper heating composite assembly (2200) comprises a servo motor (2201), a speed reducer (2202), a motor base (2203), an upper composite mounting plate one (2204), an upper composite compression roller (2205), a cylinder connecting seat (2206), an upper composite mounting plate two (2207), a locking nut (2208), a composite roller (2209), a bearing (2210), a scapegoat mounting seat (2211), a buffer mounting plate (2212), an oil buffer (2213), an upper composite mounting base (2214), a bearing end cover (2215), a shaft coupling (2216), a micrometer mounting seat (2217), a digital micrometer (2218), a proximity sensor (2219), a scapegoat (2220), and a scapegoat placing seat (2221). The servo motor (2201) is connected with the speed reducer (2202), the speed reducer (2202) is fixed on the motor base (2203), the motor base (2203) is bolted with the upper composite mounting plate one (2204), the upper composite mounting plate one (2204) and the upper composite mounting plate two (2207) are provided with bearings (2210), the upper composite compression roller (2205) is locked on the composite roller (2209), and the two ends of the composite roller (2209) respectively pass through the bearings (2210) mounted on the upper composite mounting plate one (2204) and the upper composite mounting plate two (2207) and are locked and fixed by the locking nut (2208); the upper composite mounting plate one (2204) is provided with a bearing end cover (2215) for pressing the outer ring of the bearing to prevent the bearing from moving axially, the cylinder connecting seat (2206) is mounted on the upper composite mounting plate one (2204) and the upper composite mounting plate two (2207) respectively, the cylinder connecting seat (2206) is connected with the cylinder joint (2103), the locking nut (2208) is mounted on the composite roller (2209) and presses the inner ring of the bearing (2210), the upper composite mounting base (2214) is provided with a scapegoat mounting seat (2211) at the opposite diagonal ends, the oil buffer (2213) is mounted on the buffer mounting plate (2212), the four buffer mounting plates (2212) are mounted on the two sides of the upper composite mounting plate one (2204) and the upper composite mounting plate two (2207) respectively, the digital micrometer (2218) is mounted on the micrometer mounting seat (2217), the upper composite mounting base (2214) is provided with a micrometer mounting seat (2217) at the opposite diagonal ends, the proximity sensor (2219) and the scapegoat (2220) are mounted on the scapegoat placing seat (2221), the scapegoat placing seat (2221) is mounted on the two opposite diagonal ends of the upper composite mounting plate one (2204) and the upper composite mounting plate two (2207), and the shaft coupling (2216) is connected with the composite roller (2209) and the speed reducer (2202) respectively.
[0046] Further, the lower heat composite assembly (2300) comprises a servo motor (2201), a speed reducer (2202), a motor base (2203), a lower composite mounting base (2301), a lower composite compression roller (2302), a guide column (2303), a guide sleeve (2304), a buffer stopper (2305), a micrometer stopper (2306), a locking nut (2208), a composite roller (2209), a bearing (2210), a lower composite mounting plate one (2307), a guide rail mounting plate (2308), a rotating shaft pin (2309), a lower composite mounting plate two (2310), a gravity roller (2311), a gravity roller mounting seat (2312), a slider connecting plate (2313), a linear guide rail (2314), a transition roller (2315), a transition roller mounting seat (2316), a composite bottom plate (2317), a dust removal plate (2318), a dust removal pipe (2319), a bearing end cover (2215), a shaft coupling (2216), the servo motor (2201) is connected to the speed reducer (2202), the speed reducer (2202) is fixed on the motor base (2203), the motor base (2203) is bolted to the lower composite mounting plate two (2310), the lower composite mounting plate one (2307) and the lower composite mounting plate two (2310) are provided with bearings (2210), the lower composite compression roller (2302) is locked on the composite roller (2209), both ends of the composite roller (2209) pass through the bearings (2210) mounted on the lower composite mounting plate one (2307) and the lower composite mounting plate two (2310) and are locked and fixed by the locking nut (2208); the lower composite mounting plate two (2310) is provided with a bearing end cover (2215) at the end, the bearing end cover (2215) is used for pressing the outer ring of the bearing to prevent axial movement; the locking nut (2208) is mounted on the composite roller (2209) and presses the inner ring of the bearing (2210), the lower composite mounting base (2301) is fixed on the upper surfaces of the lower composite mounting plate one (2307) and the lower composite mounting plate two (2310); the guide column (2303) is locked at four corner ends of the lower composite mounting base (2301) by bolts, the upper end face of the guide column (2303) is provided with a composite pressure regulating assembly (2100), the guide sleeve (2304) is matched with the guide column (2303); the guide column (2303) is connected with the upper heat composite assembly (2200), the buffer stoppers (2305) are respectively installed on both sides of the lower composite mounting plate one (2307) and the lower composite mounting plate two (2310); the buffer stoppers (2305) are matched with a buffer mounting plate (2212) and an oil buffer (2213), the micrometer stoppers (2306) are installed on the diagonal ends of the front and rear of the lower composite mounting base; the micrometer stoppers (2306) are matched with a micrometer mounting seat (2217) and a digital micrometer (2218).The lower composite mounting plate one (2307) and the lower composite mounting plate two (2310) are respectively fixed at the front and rear ends of the composite bottom plate (2317), the guide rail mounting plate (2308) is respectively mounted at the discharge side of the lower composite mounting plate one (2307) and the lower composite mounting plate two (2310), the rotating shaft pin (2309) passes through the pin hole arranged on the composite bottom plate (2317), the gravity roller (2311) is provided with a rotating shaft at the center, the rotating shaft pin (2309) is connected with the bearing of the gravity roller (2311), the two ends of the rotating shaft are locked on the gravity roller mounting seat (2312), the two ends of the gravity roller mounting seat (2312) are fixed on the sliding block connecting plate (2313), the sliding block connecting plate (2313) is connected on the sliding block of the linear guide rail (2314), the linear guide rail (2314) is mounted on the guide rail mounting plate (2308); the transition roller (2315) is locked at the two ends of the transition roller mounting seat (2316), the transition roller mounting seat (2316) is mounted at the two ends of the discharge side of the lower composite mounting base (2301), the bottom surface of the composite bottom plate (2317) is provided with an air groove; the air groove is communicated with the brush assembly one (2400) above, and the dust removal plate (2318) is mounted below; the dust removal plate (2318) is connected with the dust removal pipe (2319), and the dust removal pipe (2319) is used for connecting the external vacuum air source.
[0047] Further, the brush assembly one (2400) comprises a rotating support seat (2401), a spacing adjustment plate (2402), a brush roller (2403), a dust removal mounting base one (2404), a baffle (2405) and a bearing baffle (2406); the brush roller (2403) is rotatably mounted on the rotating support seat (2401) through bearings at two ends thereof, the bearing baffle (2406) is locked on the end face of the rotating support seat (2401) and presses the outer ring of the bearing, and the rotating support seat (2401) is mounted on the spacing adjustment plate (2402); the spacing adjustment plate (2402) is locked at two ends of the dust removal mounting base one (2404), and the baffle (2405) is arranged on the two side edges of the brush roller (2403) and fixed on the dust removal mounting base one (2404); the brush assembly two (2600) comprises a dust removal fixing seat (2601), a dust removal mounting base two (2602), a rotating support seat (2401), a spacing adjustment plate (2402), a brush roller (2403), a baffle (2405), a bearing baffle (2406), a dust removal plate (2318) and a dust removal pipe (2319); the brush roller (2403) is rotatably connected with the rotating support seat (2401) at two ends thereof, and the bearing baffle (2406) is locked on the end face of the rotating support seat (2401) and presses the outer ring of the bearing; the rotating support seat (2401) is mounted on the spacing adjustment plate (2402), and the spacing adjustment plate (2402) is fixed on the dust removal fixing seat (2601); the dust removal fixing seat (2601) is mounted on the discharge side of the upper thermal composite assembly (2200); the baffle (2405) is arranged on the two side edges of the brush roller (2403) and fixed on the dust removal mounting base two (2602); the dust removal mounting base two (2602) is fixed between the two spacing adjustment plates (2402); the dust removal plate (2318) is arranged on the back face of the dust removal mounting base two (2602), the dust removal plate (2318) is connected with the dust removal pipe (2319), and the dust removal pipe (2319) is used for connecting an external vacuum air source.
[0048] Further, the wind knife assembly (2500) comprises a vertical plate two (2501), a wind knife fixing plate (2502), a rotating plate (2503), a wind knife bottom plate (2504), a gas pipe joint (2505) and a gas knife (2506); the vertical plate two (2501) is bolted with the wind knife bottom plate (2504); the vertical plate two (2501) is provided with an arc-shaped groove, and the rotating plate (2503) is mounted between the vertical plate two (2501); the wind knife bottom plate (2504) is arranged on the discharge side of the upper thermal composite assembly (2200).
[0049] Further, the composite preheating assembly (2700) comprises a second pressure plate bottom plate (2701), a second heat insulation gasket (2702), a second hot plate mounting plate (2703), a second heating plate (2704), a thermal resistance (1109), a thermal resistance pressing sheet (1110) and a second hot plate (2705); the second pressure plate bottom plate (2701) is bolted to the second hot plate mounting plate (2703), the second heat insulation gasket (2702) is fixed between the bolt head and the second pressure plate bottom plate (2701) and between the second pressure plate bottom plate (2701) and the second hot plate mounting plate (2703), and the bolt is locked to the second hot plate mounting plate (2703) after passing through the second heat insulation gasket (2702), the second pressure plate bottom plate (2701) and the second heat insulation gasket (2702) in sequence; the second heating plate (2704) is fixed between the second hot plate mounting plate (2703) and the second hot plate (2705); the second hot plate (2705) is bolted to the second hot plate mounting plate (2703), the thermal resistance (1109) is arranged in a hole in the back of the second hot plate (2705), and the thermal resistance (1109) is fixed in the hole by the thermal resistance pressing sheet (1110).
[0050] The above description of disclosed embodiments enables one of ordinary skill in the art to make and use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A battery electrode preheating composite mechanism, characterized in that, It includes a preheating mechanism (1000), a first composite mechanism (2000), and a second composite mechanism (3000); the preheating mechanism (1000) includes two symmetrically arranged preheating components (10001), each preheating component (10001) including a heating plate (1100) and a drive actuator (10002) for driving the heating plate (1100) to move; the first composite mechanism (2000) and the second composite mechanism (3000) include a composite pressure regulating group. The components include a composite pressure regulating assembly (2100), an upper heating composite assembly (2200), and a lower heating composite assembly (2300); the composite pressure regulating assembly (2100) and the lower heating composite assembly (2300) are equipped with rotatable composite rollers (2209), which are used to heat and composite the battery electrode and separator together; a composite preheating assembly (2700) is provided between the preheating mechanism (1000) and the first composite mechanism (2000); the first composite mechanism (2000) and the... The second composite mechanism (3000) further includes a brush assembly one (2400), an air knife assembly (2500), a brush assembly two (2600), and a composite preheating assembly (2700). The lower heating composite assembly (2300) and the upper heating composite assembly (2200) are movably connected via a connecting guide post (22001). A composite pressure regulating assembly (2100) is fixed to the top of the connecting guide post (22001). The composite pressure regulating assembly (2100) is equipped with a component connected to the upper heating composite assembly. (2200) connected cylinder two (2102); the brush assembly one (2400) is fixed at the bottom of the lower heating composite assembly (2300); the air knife assembly (2500) is respectively set at the bottom material receiving side of the lower heating composite assembly (2300) and the side material discharge side of the upper heating composite assembly (2200); the composite preheating assembly (2700) is set at the feeding end and is respectively fixed at the top of the lower heating composite assembly (2300) and the bottom of the upper heating composite assembly (2200).
2. The battery electrode preheating and composite mechanism according to claim 1, characterized in that: The drive actuator (10002) includes a vertical plate (1001) and a mounting base plate (1002). A cylinder (1003) is mounted on the mounting base plate (1002). The cylinder (1003) is connected to the heating plate (1100) through a floating joint (1004). A guide shaft (1006) is provided on the heating plate (1100). The guide shaft (1006) cooperates with a linear bearing (1005) provided on the mounting base plate (1002). A buffer roller (1007) is installed on the discharge side of the tail end of the heating plate (1100). The buffer roller (1007) is bolted to a fixing block (1008). The fixing block (1008) is bolted to the heating plate (1100).
3. The battery electrode preheating and composite mechanism according to claim 2, characterized in that: The heating plate (1100) includes a base plate (1101), side heat insulation sheets (1102), front heat insulation sheets (1103), heat insulation pads (1104), heat insulation blocks (1105), a heating plate mounting plate (1106), a heating plate (1107), a heating plate (1108), a resistance thermometer (1109), a resistance thermometer pressing sheet (1110), and a rear heat insulation sheet (1111). The side heat insulation sheets (1102), front heat insulation sheets (1103), and rear heat insulation sheets (1111) are respectively installed on the feed side, front side, and back side of the base plate (1101). The heating plate (1108) is fixed between the heating plate mounting plate (1106) and the heating plate (1107). The mounting plate 1 (1106) is bolted to the hot press plate 1 (1107). The heat insulation block (1105) is fixed between the pressure plate base plate 1 (1101) and the hot press plate mounting plate 1 (1106). The pressure plate base plate 1 (1101), the heat insulation block (1105) and the hot press plate mounting plate 1 (1106) are bolted together. The heat insulation pad 1 (1104) provided above the pressure plate base plate 1 (1101) separates the upper surface of the pressure plate base plate 1 (1101) from the bolt head. The thermal resistor (1109) is provided in the opening on the back of the hot press plate mounting plate 1 (1106). A thermal resistor pressure plate (1110) for fixing the thermal resistor (1109) is provided next to the thermal resistor (1109).
4. The battery electrode preheating and composite mechanism according to claim 2, characterized in that: The composite pressure regulating assembly (2100) includes a cylinder mounting plate (2101), a second cylinder (2102), a cylinder connector (2103), a pressure regulating valve (2104), and a speed regulating valve (2105). The second cylinder (2102) is installed at the front and rear ends of the cylinder mounting plate (2101), and the second cylinder (2102) is equipped with a speed regulating valve (2105) for adjusting the cylinder speed. The cylinder connector (2103) is connected to the upper heating composite assembly (2200). The pressure regulating valve (2104) is installed in front of the cylinder mounting plate (2101) and is used to adjust the thrust of the second cylinder (2102).
5. The battery electrode preheating and composite mechanism according to claim 4, characterized in that: The upper composite assembly (2200) includes a servo motor (2201), a reducer (2202), a motor mount (2203), an upper composite mounting plate one (2204), an upper composite pressure roller (2205), a cylinder connecting seat (2206), an upper composite mounting plate two (2207), a locking nut (2208), a composite roller (2209), a bearing (2210), a scapegoat mounting seat (2211), a buffer mounting plate (2212), a hydraulic buffer (2213), an upper composite mounting base (2214), a bearing end cover (2215), a coupling (2216), a dial indicator mounting seat (2217), a digital dial indicator (2218), a proximity sensor (2219), and a scapegoat (2200). 220) and scapegoat placement seat (2221), the servo motor (2201) is connected to the reducer (2202), the reducer (2202) is fixed on the motor seat (2203), the motor seat (2203) is bolted to the upper composite mounting plate one (2204), the upper composite mounting plate one (2204) and the upper composite mounting plate two (2207) are equipped with bearings (2210), the upper composite pressure roller (2205) is locked on the composite roller (2209), and the two ends of the composite roller (2209) pass through the bearings (2210) installed on the upper composite mounting plate one (2204) and the upper composite mounting plate two (2207) respectively and are locked and fixed by locking nuts (2208);The upper composite mounting plate one (2204) is provided with a bearing end cover (2215), which is used to press the outer ring of the bearing to prevent the bearing from moving axially. The cylinder connecting seat (2206) is respectively installed on the upper composite mounting plate one (2204) and the upper composite mounting plate two (2207). The cylinder connecting seat (2206) is connected to the cylinder connector (2103). The locking nut (2208) is installed on the composite roller (2209) and presses the inner ring of the bearing (2210). The scapegoat mounting seats (2211) are distributed at the front and rear diagonal ends of the upper composite mounting base (2214). The hydraulic damper (2213) is installed on the damper mounting plate (2212). The four dampers Mounting plates (2212) are respectively mounted on the two sides of the upper composite mounting plate one (2204) and the upper composite mounting plate two (2207). The digital display dial indicator (2218) is mounted on the dial indicator mounting base (2217). The dial indicator mounting base (2217) is distributed at each of the front and rear diagonal ends of the upper composite mounting base (2214). The proximity sensor (2219) and the scapegoat (2220) are mounted on the scapegoat placement base (2221). The scapegoat placement base (2221) is respectively mounted at the two diagonal ends of the upper composite mounting plate one (2204) and the upper composite mounting plate two (2207). The two ends of the coupling (2216) are respectively connected to the composite roller (2209) and the reducer (2202).
6. The battery electrode preheating and composite mechanism according to claim 1, characterized in that: The lower composite assembly (2300) includes a servo motor (2201), a reducer (2202), a motor base (2203), a lower composite mounting base (2301), a lower composite pressure roller (2302), a guide post (2303), a guide sleeve (2304), a buffer stop (2305), a dial indicator stop (2306), a locking nut (2208), a composite roller (2209), a bearing (2210), a first lower composite mounting plate (2307), a guide rail mounting plate (2308), a rotating shaft pin (2309), a second lower composite mounting plate (2310), a gravity roller (2311), a gravity roller mounting base (2312), a slider connecting plate (2313), a linear guide rail (2314), and a transition. The system includes a roller (2315), a transition roller mounting base (2316), a composite base plate (2317), a dust removal plate (2318), a dust removal pipe (2319), a bearing end cover (2215), and a coupling (2216). The servo motor (2201) is connected to a reducer (2202), which is fixed to a motor mount (2203). The motor mount (2203) is bolted to the second lower composite mounting plate (2310). Bearings (2210) are installed on the first lower composite mounting plate (2307) and the second lower composite mounting plate (2310). The lower composite pressure roller (2302) is locked onto the composite roller (2209), and the two ends of the composite roller (2209) are respectively threaded through... The bearing (2210) is installed on the lower composite mounting plate one (2307) and the lower composite mounting plate two (2310) and locked in place by the locking nut (2208); the lower composite mounting plate two (2310) is provided with a bearing end cover (2215) at one end, which is used to press the outer ring of the bearing to prevent axial movement; the locking nut (2208) is installed on the composite roller (2209) and presses the inner ring of the bearing (2210); the lower composite mounting base (2301) is fixed on the upper surface of the lower composite mounting plate one (2307) and the lower composite mounting plate two (2310); the guide post (2303) is locked to the four corner ends of the lower composite mounting base (2301) by bolts. A composite pressure regulating component (2100) is installed on the upper end face of the guide post (2303), and the guide sleeve (2304) cooperates with the guide post (2303); the guide post (2303) is connected to the upper heating composite component (2200), and the buffer block (2305) is respectively installed on both sides of the lower composite mounting plate one (2307) and the lower composite mounting plate two (2310); the buffer block (2305) cooperates with the buffer mounting plate (2212) and the hydraulic buffer (2213), and the dial indicator block (2306) is installed at the front and rear diagonal ends of the lower composite mounting base; the dial indicator block (2306) cooperates with the dial indicator mounting base (2217) and the digital display dial indicator (2218);The lower composite mounting plate one (2307) and the lower composite mounting plate two (2310) are respectively fixed to the front and rear ends of the composite base plate (2317). The guide rail mounting plate (2308) is respectively installed on the discharge side of the lower composite mounting plate one (2307) and the lower composite mounting plate two (2310). The rotating shaft pin (2309) passes through the pin hole provided on the composite base plate (2317). The gravity roller (2311) has a rotating shaft at its center. The rotating shaft pin (2309) is connected to the bearing of the gravity roller (2311). The two ends of the rotating shaft are locked on the gravity roller mounting seat (2312). The two ends of the gravity roller mounting seat (2312) are fixed to the slider connecting plate (2313). On the linear guide rail (2314), the slider connecting plate (2313) is connected to the slider of the linear guide rail (2314), and the linear guide rail (2314) is mounted on the guide rail mounting plate (2308); the two ends of the transition roller (2315) are locked on the transition roller mounting seat (2316), and the transition roller mounting seat (2316) is mounted on both ends of the discharge side of the lower composite mounting base (2301); the bottom surface of the composite base plate (2317) is provided with an air groove; the upper part of the air groove is connected to the brush assembly (2400), and the lower part of the air groove is equipped with a dust removal plate (2318); a dust removal pipe (2319) is connected to the dust removal plate (2318), and the dust removal pipe (2319) is used to connect to an external vacuum source.
7. The battery electrode preheating and composite mechanism according to claim 1, characterized in that: The brush assembly (2400) includes a rotating support (2401), a spacing adjustment plate (2402), a brush roller (2403), a dust removal mounting base (2404), a baffle (2405), and a bearing baffle (2406). The brush roller (2403) is mounted on the rotating support (2401) at both ends via bearings. The bearing baffle (2406) is locked to the end face of the rotating support (2401) and presses against the outer ring of the bearing. The rotating support (2401) is mounted on the spacing adjustment plate. The spacing adjustment plate (2402) is locked at both ends of the dust removal mounting base one (2404), and the brush roller (2403) is provided with baffles (2405) on both sides and fixed on the dust removal mounting base one (2404); the brush assembly two (2600) includes a dust removal fixing seat (2601), a dust removal mounting base two (2602), a rotating support seat (2401), a spacing adjustment plate (2402), a brush roller (2403), baffles (2405), and a bearing baffle. The components include a brush roller (2406), a dust removal plate (2318), and a dust removal pipe (2319). Both ends of the brush roller (2403) are connected to the bearings of the rotating support base (2401). The bearing baffle (2406) is locked onto the end face of the rotating support base (2401) and presses against the outer ring of the bearing. The rotating support base (2401) is mounted on a spacing adjustment plate (2402), which is fixed to a dust removal fixing base (2601). The dust removal fixing base (2601) is installed on the upper heat-composite... The discharge side of the component (2200); baffles (2405) are provided on both sides of the brush roller (2403), and the baffles (2405) are fixed on the dust removal mounting base (2602); the dust removal mounting base (2602) is fixed between two spacing adjustment plates (2402); a dust removal plate (2318) is provided on the back of the dust removal mounting base (2602), and the dust removal plate (2318) is connected to a dust removal pipe (2319), which is used to connect to an external vacuum source.
8. The battery electrode preheating and composite mechanism according to claim 1, characterized in that: The air knife assembly (2500) includes a second vertical plate (2501), an air knife fixing plate (2502), a rotating plate (2503), an air knife base plate (2504), an air pipe connector (2505), and an air knife (2506); the second vertical plate (2501) is bolted to the air knife base plate (2504); the second vertical plate (2501) is provided with an arc-shaped groove, and the rotating plate (2503) is installed between the second vertical plates (2501); the air knife base plate (2504) is located on the discharge side of the upper heating composite assembly (2200).
9. The battery electrode preheating and composite mechanism according to claim 2, characterized in that: The composite preheating assembly (2700) includes a pressure plate base plate two (2701), a heat insulation pad two (2702), a hot press plate mounting plate two (2703), a heating plate two (2704), a thermal resistor (1109), a thermal resistor pressure plate (1110), and a hot press plate two (2705); the pressure plate base plate two (2701) is bolted to the hot press plate mounting plate two (2703), and the heat insulation pad two (2702) is fixed between the bolt head and the pressure plate base plate two (2701), and between the pressure plate base plate two (2701) and the hot press plate mounting plate two (2703). Meanwhile, the bolts pass through the second heat insulation pad (2702), the second pressure plate base plate (2701), and the second heat insulation pad (2702) in sequence and are then locked to the second hot press plate mounting plate (2703); the second heating plate (2704) is fixed between the second hot press plate mounting plate (2703) and the second hot press plate (2705); the second hot press plate (2705) is bolted to the second hot press plate mounting plate (2703), and the thermal resistor (1109) is set in the hole on the back of the second hot press plate (2705), and the thermal resistor (1109) is fixed in the hole by the thermal resistor pressure plate (1110).
Citation Information
Patent Citations
Thermal composite lamination equipment and thermal composite lamination method
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Pole piece compounding mechanism
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