An environmentally friendly elbow spraying device and a method of using the same

By adopting a distance spray component and positioning attractive component in the elbow spray device to ensure that the spray head and the surface of the elbow wall are kept uniformly, solving the problem of uneven coating thickness and waste of coating in existing equipment, significantly increased the spraying coating. High efficiency and environmental protection.

CN119034983BActive Publication Date: 2025-01-24CHANGZHOU WUJIN POWER PIPE FITTINGS CO LTD
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Patent Information

Application Number
CN202411556626.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-01-24
Estimated Expiration
2044-11-04

AI Technical Summary

Technical Problem

When spraying the inner pipe wall of the existing elbow, the spacing between the nozzle and the inner pipe wall of the elbow changes due to the vertical layout of the nozzle, resulting in uneven coating thickness, wasted paint, and pollution to the processing environment, affecting the efficiency of the equipment. Sex and environmental protection.

Method used

An environmentally friendly elbow spraying equipment is designed, which uses equidistant spraying components and positioning suction components. The spraying head is driven to move along the inner and outer walls of the elbow by flipping the rotating shaft and linkage frame to ensure that the spraying head maintains a uniform distance from the elbow wall, and through compression Gas-driven internal and external extrusion top blocks position and spray the elbow.

Benefits of technology

The uniform spraying of the inside and outside tube wall of the elbow is realized, the waste of paint is reduced, and the efficiency and environmental protection of the spraying process is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an environmentally friendly spraying equipment for elbows and a method for using the same, wherein the environmentally friendly spraying equipment for elbows comprises: an equipment base, a protective cover shell, a partition, a clamping and positioning assembly, an equidistant spraying assembly, and a positioning and suction assembly. The clamping and positioning assembly comprises an inner tube positioning seat, a plurality of evenly distributed control cylinders are fixedly connected to the inner tube positioning seat, and the plurality of control cylinders are all slidably equipped with inner extrusion top blocks, an outer tube positioning seat is fixedly equipped in the inner ring spraying chamber, and the outer side of the outer tube positioning seat is fixedly equipped with a plurality of evenly distributed outer tube positioning cylinders, and the plurality of outer tube positioning cylinders are all slidably equipped with outer extrusion top blocks. The present invention can evenly spray the inner tube wall and the outer tube wall of the elbow through the setting of the corresponding structure, which greatly improves the quality of the spraying treatment of the elbow, and at the same time, reduces the waste of paint during the spraying process, and significantly improves the efficiency and environmental protection of the spraying treatment of the elbow.
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Description

Technical Field

[0001] The invention belongs to the technical field of elbow spraying processing, and specifically relates to an elbow environmentally friendly spraying equipment and a use method thereof. Background Art

[0002] Elbows are a type of pipe fittings that change the direction of the pipeline. According to different production processes, they can be divided into: welded elbows, stamped elbows, cast elbows, etc. During the production and processing of elbows, corresponding spraying equipment is required to spray the outer and inner walls of the elbows. Spraying improves the aesthetics, corrosion resistance and wear resistance of the elbows.

[0003] Currently, common elbow spraying equipment is mainly composed of a spraying system, a clamping structure and a control system. When in use, the elbow is clamped and positioned through the clamping structure, and the paint is guided through the spraying system to spray the inner and outer pipe walls of the elbow.

[0004] Since the inner tube wall of the elbow is curved, and the nozzles of most elbow spraying equipment in the prior art are arranged vertically, when the nozzle moves in the elbow, the distance around the nozzle and the inner tube wall of the elbow will continue to change. This will make the coating thickness of the inner tube wall of the elbow close to the nozzle thicker than the coating thickness of the inner tube wall of the elbow away from the nozzle, resulting in poor uniformity in the spraying treatment of the elbow and waste of some coating. The waste of coating will not only increase the production and processing cost of the elbow, but the escaped coating will pollute the processing environment, making the efficiency and environmental protection of the elbow spraying equipment poor.

[0005] The information disclosed in this background technology section is only intended to enhance the understanding of the overall background of the invention and should not be regarded as an acknowledgment or any form of suggestion that the information constitutes the prior art already known to a person skilled in the art. Summary of the invention

[0006] The object of the present invention is to provide an elbow environmentally friendly spraying equipment and a method of using the same, which can improve the uniformity and environmental protection of the elbow spraying equipment for the elbow.

[0007] In order to achieve the above object, a technical solution provided by a specific embodiment of the present invention is as follows:

[0008] An elbow environmental protection spraying equipment comprises: an equipment base, a protective cover shell, a partition, a clamping and positioning component, an equidistant spraying component, and a positioning and attracting component.

[0009] A protective cover shell is fixedly mounted above the equipment base, and a partition is fixedly connected inside the protective cover shell, and the partition separates the protective cover shell into an outer circle spraying chamber and an inner circle spraying chamber.

[0010] The clamping and positioning assembly is fixedly assembled above the equipment base, and the clamping and positioning assembly includes an inner tube positioning seat, and the inner tube positioning seat is assembled in the outer ring spray chamber. A plurality of evenly distributed control air cylinders are fixedly connected to the inner tube positioning seat, and inner extrusion top blocks are slidably assembled in the plurality of control air cylinders. An outer tube positioning seat is fixedly assembled in the inner ring spray chamber, and a plurality of evenly distributed outer tube positioning air cylinders are fixedly assembled on the outer side of the outer tube positioning seat, and outer extrusion top blocks are slidably assembled in the plurality of outer tube positioning air cylinders.

[0011] The equidistant spraying assembly is mounted on top of the equipment base, and the equidistant spraying assembly includes a flip shaft, which is rotatably mounted on top of the equipment base, an outer spray rack is fixedly mounted on the outer side of the flip shaft, and an outer tube spray ring is fixedly connected to the end of the outer spray rack away from the outer ring spray chamber, and the outer tube spray ring is mounted on the outer side of the inner tube positioning seat, and linkage frames are rotatably connected to both sides of the flip shaft, and an arc-shaped connecting rod is fixedly connected to one side of the linkage frame, and an inner spray disc is fixedly connected to the end of the arc-shaped connecting rod away from the linkage frame, and the inner spray disc is arranged between multiple groups of external extrusion top blocks.

[0012] The positioning and suction component is fixedly assembled above the equipment base, and the positioning and suction component is used for auxiliary clamping and waste gas and waste liquid recovery.

[0013] In one or more embodiments of the present invention, one end of the multiple groups of internal extrusion top blocks located inside the control air cylinder is fixedly connected to a connecting spring. The connecting spring serves to connect the internal extrusion top blocks to the control air cylinder, and the internal extrusion top blocks are pulled and reset by the contraction and reset of the connecting spring. One end of the multiple groups of internal extrusion top blocks located outside the control air cylinder is fixedly connected to an inner top pad. The deformation of the inner top pad allows the internal extrusion top blocks to fully contact the inner wall of the elbow, thereby ensuring the stability of the multiple groups of internal extrusion top blocks in supporting and positioning the elbow. A delivery air pipe is connected between the multiple groups of control air cylinders. Compressed gas is delivered to the multiple groups of control air cylinders through the delivery air pipe, thereby facilitating the movement control of the internal extrusion top blocks.

[0014] In one or more embodiments of the present invention, one end of the multiple groups of external extrusion top blocks located inside the outer tube positioning gas cylinder is fixedly connected to a support spring. The support spring serves to connect the external extrusion top block and the outer tube positioning gas cylinder, and the external extrusion top block is pulled and limited by the contraction and resetting of the support spring. One end of the multiple groups of external extrusion top blocks located outside the outer tube positioning gas cylinder is fixedly connected to an external extrusion pad. The deformation of the external extrusion pad allows the external extrusion top block to fully contact the outer wall of the elbow, thereby ensuring the stability of the multiple groups of external extrusion top blocks in clamping and fixing the elbow. The opposite sides of the multiple groups of outer tube positioning gas cylinders are connected to a control air pipe. The movement of the external extrusion top block is controlled by conveying compressed gas into the outer tube positioning gas cylinder through the control air pipe.

[0015] In one or more embodiments of the present invention, a plurality of groups of control air pipes are connected to one end away from the outer tube positioning air cylinder with a ventilation ring pipe. The ventilation ring pipe serves to connect the plurality of control air pipes. A guide air pipe is connected between the ventilation ring pipe and the delivery air pipe. The guide air pipe serves to connect the delivery air pipe and the ventilation ring pipe, so that the air in the delivery air pipe can be transported into the ventilation ring pipe along the guide air pipe, thereby facilitating the drive control of the plurality of groups of external extrusion top blocks. A compressed air pump is fixedly installed in the base of the equipment. The compressed air pump serves to provide compressed gas. An exhaust pipe is connected between the air outlet of the compressed air pump and the delivery air pipe. The compressed air pump and the delivery air pipe are connected and conducted through the exhaust pipe, so that the compressed gas in the compressed air pump can be transported into the delivery air pipe along the exhaust pipe.

[0016] In one or more embodiments of the present invention, a first drive motor is fixedly mounted on the top of the equipment base, and the transmission shaft of the first drive motor is fixedly connected to the flip shaft. The flip shaft is driven to rotate by controlling the operation of the first drive motor, so as to facilitate the outer tube spray ring to rotate and spray the outer wall of the elbow. A second drive motor is fixedly mounted on the side of the equipment base away from the first drive motor, and the transmission shaft of the second drive motor is fixedly connected to the linkage frame. The linkage frame is driven to rotate by controlling the operation of the second drive motor, so as to facilitate the driving of the inner spray disc to spray the inner wall of the elbow.

[0017] In one or more embodiments of the present invention, a plurality of evenly distributed conducting sleeves are fixedly mounted on the inner side of the outer tube spray ring and the outer side of the inner spray disc. The plurality of conducting sleeves serve as assembly limiters and liquid conduction for the threaded inner tube. The threaded inner tubes are threadedly connected inside the plurality of conducting sleeves. The threaded inner tube serves to connect the nozzle and the conducting sleeve, and the spraying position of the nozzle is adjusted by controlling the telescopic state of the conducting sleeve. A nozzle is fixedly connected to one end of the plurality of threaded inner tubes outside the conducting sleeve. The paint is sprayed and discharged through the nozzle.

[0018] In one or more embodiments of the present invention, a liquid storage tank is installed in the base of the equipment. The liquid storage tank plays the role of storing the paint. A liquid delivery pump is connected to one side of the liquid storage tank. The paint stored in the liquid storage tank is extracted and pressurized by controlling the operation of the liquid delivery pump. A liquid delivery pipe is connected to the liquid outlet of the liquid delivery pump. The liquid delivery pipe plays the role of connecting the liquid delivery pump and the conducting liquid pipe, so that the paint extracted by the liquid delivery pump is delivered to the conducting liquid pipe.

[0019] In one or more embodiments of the present invention, the end of the liquid delivery pipe away from the liquid delivery pump is connected to a conducting liquid pipe. The conducting liquid pipe serves to connect the liquid delivery pipe with the inner liquid discharge pipe, so as to facilitate the delivery of the paint transported in the conducting liquid pipe to the inner liquid discharge pipe. The end of the conducting liquid pipe located in the outer spray rack is fixedly connected to the inner liquid discharge pipe, and the inner liquid discharge pipe is connected to multiple groups of conducting sleeves in the outer tube spray ring. Paint is transported to the outer tube spray ring through the inner liquid discharge pipe.

[0020] In one or more embodiments of the present invention, one end of the conductive liquid pipe located in the arc connecting rod is fixedly connected to a flow guiding inner pipe, and the flow guiding inner pipe is connected to multiple groups of conductive sleeves located in the inner spray plate. The flow guiding inner pipe serves to connect the conductive liquid pipe and the inner spray plate, so as to facilitate the conveying of paint into multiple groups of conductive sleeves through the flow guiding inner pipe.

[0021] In one or more embodiments of the present invention, the positioning and suction assembly includes a negative pressure drainage tube, which is fixedly mounted in the partition. The negative pressure drainage tube serves to store, limit and control the movement of the piston rod. A pair of piston rods are slidably mounted in the negative pressure drainage tube. The pair of piston rods serves to support, fix and control the movement of the positioning block. One end of the pair of piston rods located outside the negative pressure drainage tube is fixedly connected to a positioning block. The elbow is squeezed and positioned by the interaction between the pair of positioning blocks and the elbow.

[0022] A method for using an elbow environmental protection spraying device comprises the following steps:

[0023] S1. Place the elbow that needs to be sprayed on the outer tube on the inner tube positioning seat, and place the elbow that needs to be sprayed on the inner tube on the outer tube positioning seat, generate compressed gas by controlling the operation of the compressed air pump, and transport the compressed gas to multiple groups of control air cylinders along the exhaust pipe and the delivery air pipe, so that the inner extrusion top block will pop out under the action of the compressed gas, and the inner wall of the elbow is supported and positioned by the movement of the multiple groups of inner extrusion top blocks;

[0024] S2. At the same time, compressed gas is transported along the guide air pipe, the ventilation ring pipe and the control air pipe to the multiple sets of outer tube positioning air cylinders, so that the outer extrusion top blocks extend out of the multiple sets of outer tube positioning air cylinders under the action of the compressed gas, and the outer wall of the elbow is clamped and positioned by the extension of the multiple sets of outer extrusion top blocks;

[0025] S3, and the compressed gas in the compressed air pump can be transported to the negative pressure drainage tube along the driving air pipe, so that a pair of driving piston blocks in the negative pressure drainage tube can slide in the negative pressure drainage tube under the action of the compressed gas, and the sliding of the driving piston blocks drives the positioning blocks to move, thereby squeezing and positioning the elbow;

[0026] S4. The paint stored in the liquid storage tank is extracted and pressurized by controlling the operation of the liquid delivery pump. The paint can be delivered to the outer tube spray ring along the liquid delivery pipe, the guide liquid pipe, and the drainage inner pipe. The outer tube of the elbow is sprayed by spraying the paint through multiple groups of nozzles. The paint is delivered to the inner spray plate along the liquid delivery pipe and the guide inner pipe, and is sprayed to the inner tube of the elbow through multiple groups of nozzles on the outer side of the inner spray plate;

[0027] S5. During operation, the compressed air pump can extract the air in the inner top pad through the air delivery pipe, so that the inner top pad is in a negative pressure state, and the waste liquid or waste gas generated by spraying on the inner wall of the elbow can be collected and diverted through the internal negative pressure diversion hole, and the waste liquid or waste gas generated by spraying on the outer wall of the elbow can be collected and diverted through the external negative pressure diversion hole. The collected waste liquid or waste gas can be transported to the collecting and purifying cylinder along the drainage pipe, and can be accumulated and collected in the collecting and purifying cylinder, and the waste gas can be discharged after being adsorbed and purified by the adsorption filter plate.

[0028] Compared with the prior art, the present invention can evenly spray the inner and outer pipe walls of the elbow through the setting of corresponding structures, which greatly improves the quality of the spraying treatment of the elbow. At the same time, it reduces the waste of paint during the spraying process and significantly improves the efficiency and environmental protection of the spraying treatment of the elbow. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 A three-dimensional diagram of an elbow environmental protection spraying device in one embodiment of the present invention;

[0031] Figure 2 It is a partial structural schematic diagram of an elbow environmental protection spraying equipment in one embodiment of the present invention;

[0032] Figure 3 for Figure 2 Schematic diagram of the structure at A in the middle;

[0033] Figure 4 It is a front view of an elbow environmental protection spraying device in one embodiment of the present invention;

[0034] Figure 5 This is a schematic diagram of the second part of the structure of the elbow environmental protection spraying equipment in one embodiment of the present invention;

[0035] Figure 6 It is a schematic structural diagram of the second part of the elbow environmental protection spraying equipment from another perspective in one embodiment of the present invention;

[0036] Figure 7 It is a front cross-sectional view of an elbow environmental protection spraying device in one embodiment of the present invention;

[0037] Figure 8 for Figure 7 Schematic diagram of the structure at B in the middle;

[0038] Fig. 9 for Figure 7 Schematic diagram of the structure at C in the middle;

[0039] Fig.10 It is a side sectional view of an elbow environmental protection spraying device in one embodiment of the present invention;

[0040] Fig.11 It is a rear cross-sectional view of an elbow environmental protection spraying device in one embodiment of the present invention;

[0041] Fig.12 for Fig.11 Schematic diagram of the structure at D in the middle;

[0042] Fig.13 This is a three-dimensional view from another angle of the elbow environmental protection spraying equipment in one embodiment of the present invention.

[0043] Description of main reference numerals:

[0044] 1- Equipment base, 101- Protective cover shell, 102- Partition, 2- Clamping positioning assembly, 201- Inner tube positioning seat, 202- Control air cylinder, 203- Inner extrusion top block, 204- Outer tube positioning seat, 205- Outer tube positioning air cylinder, 206- Outer extrusion top block, 207- Connecting spring, 208- Inner top pad, 209- Delivery air pipe, 210- Support spring, 211- Outer extrusion pad, 212- Control air pipe, 213- Ventilation ring pipe, 214- Guide air pipe, 215- Compressed air pump, 216- Exhaust pipe, 3- Equidistant spraying assembly, 301- Flip shaft, 302- Outer spray frame, 303- Outer tube spray ring, 304- Linkage frame, 305- Arc shaped connecting rod, 306-inner spray disc, 307-first drive motor, 308-second drive motor, 309-conducting sleeve, 310-threaded inner tube, 311-nozzle, 312-liquid storage tank, 313-liquid delivery pump, 314-liquid delivery pipe, 315-conducting liquid pipe, 316-liquid discharge inner tube, 317-guiding inner tube, 4-positioning suction component, 401-negative pressure drainage tube, 402-piston rod, 403-positioning block, 404-driving piston block, 405-extrusion spring, 406-driving air pipe, 407-drainage pipe, 408-collecting purification cylinder, 409-exhaust pipe, 410-air guide, 411-rotating shaft, 412-adsorption filter plate. DETAILED DESCRIPTION

[0045] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0046] like Figures 1 to 13 As shown, an elbow environmental protection spraying equipment in one embodiment of the present invention includes: an equipment base 1, a protective cover shell 101, a partition 102, a clamping and positioning component 2, an equidistant spraying component 3, and a positioning and suction component 4.

[0047] like Figure 1 As shown, a protective cover 101 is fixedly mounted on the upper part of the equipment base 1. The protective cover 101 is used to limit the elbow spraying process.

[0048] like Figure 1 As shown, a partition plate 102 is fixedly connected inside the protective cover shell 101. The partition plate 102 is used to separate the inner spraying and the outer spraying of the elbow.

[0049] Specifically, the partition 102 divides the protective cover shell 101 into an outer circle spraying chamber and an inner circle spraying chamber.

[0050] like Figures 2 to 3 As shown, the clamping and positioning assembly 2 is fixedly assembled on the upper part of the equipment base 1, and the clamping and positioning assembly 2 includes an inner tube positioning seat 201, and the inner tube positioning seat 201 is assembled in the outer ring spraying room. The inner tube positioning seat 201 is used to support and internally position the elbow.

[0051] like Figures 7 and 8 As shown, a plurality of evenly distributed control cylinders 202 are fixedly connected in the inner tube positioning seat 201. The control cylinders 202 play the role of receiving and driving the inner extrusion top block 203.

[0052] like Figures 7 and 8 As shown, multiple control cylinders 202 are all slidably equipped with inner extrusion top blocks 203. By controlling the movement of the inner extrusion top blocks 203, the inner tube of the elbow is extruded and positioned.

[0053] like Figures 7 and 8 As shown, one end of the multiple groups of internal extrusion top blocks 203 located in the control cylinder 202 is fixedly connected to a connecting spring 207. The connecting spring 207 serves to connect the internal extrusion top block 203 and the control cylinder 202, and the internal extrusion top block 203 is pulled and reset by the contraction and reset of the connecting spring 207.

[0054] like Figures 7 and 8As shown, one end of the multiple groups of inner extrusion top blocks 203 outside the control cylinder 202 is fixedly connected with an inner top pad 208. The deformation of the inner top pad 208 allows the inner extrusion top blocks 203 to fully contact the inner wall of the elbow, thereby ensuring the stability of the multiple groups of inner extrusion top blocks 203 in supporting and positioning the elbow.

[0055] like Figures 7 and 8 As shown, a delivery air pipe 209 is connected between the multiple control air cylinders 202. Compressed air is delivered into the multiple control air cylinders 202 through the delivery air pipe 209, so as to facilitate the movement control of the internal extrusion top block 203.

[0056] like Figures 7 to 9 As shown, the inner ring spraying room is fixedly equipped with an outer tube positioning seat 204. The outer tube positioning seat 204 supports and limits the elbow.

[0057] like Figures 5 to 9 As shown, a plurality of evenly distributed outer tube positioning cylinders 205 are fixedly mounted on the outer side of the outer tube positioning seat 204. The outer tube positioning cylinders 205 squeeze the top block 206 to receive and limit the movement.

[0058] like Figures 7 to 9 As shown, multiple outer tube positioning cylinders 205 are all slidably equipped with external extrusion top blocks 206. The elbow is clamped and positioned by the movement of multiple external extrusion top blocks 206.

[0059] like Figures 7 to 9 As shown, one end of the multiple groups of external extrusion top blocks 206 located in the outer tube positioning cylinder 205 is fixedly connected to a support spring 210. The support spring 210 serves to connect the external extrusion top block 206 with the outer tube positioning cylinder 205, and the external extrusion top block 206 is pulled and limited by the contraction and reset of the support spring 210.

[0060] like Figures 7 to 9 As shown, one end of the multiple groups of external extrusion top blocks 206 located outside the outer tube positioning cylinder 205 is fixedly connected to an external extrusion pad 211. The deformation of the external extrusion pad 211 allows the external extrusion top blocks 206 to fully contact the outer wall of the elbow, ensuring the stability of the multiple groups of external extrusion top blocks 206 in clamping and fixing the elbow.

[0061] like Figures 7 to 9 As shown, the opposite sides of the multiple groups of outer tube positioning cylinders 205 are connected to the control air pipe 212. The control air pipe 212 delivers compressed gas into the outer tube positioning cylinder 205 to control the movement of the external extrusion top block 206.

[0062] like Figure 5As shown, one end of the multiple control air pipes 212 away from the outer tube positioning air cylinder 205 is connected to a ventilation ring pipe 213. The ventilation ring pipe 213 plays the role of connecting the multiple control air pipes 212.

[0063] like Figure 5 As shown, a guide air pipe 214 is connected between the ventilation ring pipe 213 and the delivery air pipe 209. The guide air pipe 214 serves to connect the delivery air pipe 209 with the ventilation ring pipe 213, so that the air in the delivery air pipe 209 can be transported to the ventilation ring pipe 213 along the guide air pipe 214, thereby facilitating the driving control of the multiple groups of external extrusion top blocks 206.

[0064] like Figure 5 As shown, a compressed air pump 215 is fixedly installed in the equipment base 1. The compressed air pump 215 plays the role of providing compressed air. An exhaust pipe 216 is connected between the air outlet of the compressed air pump 215 and the delivery air pipe 209. The compressed air pump 215 and the delivery air pipe 209 are connected and communicated through the exhaust pipe 216, so that the compressed air in the compressed air pump 215 is conveniently delivered to the delivery air pipe 209 along the exhaust pipe 216.

[0065] like Figures 2 to 3 As shown, the equidistant spraying assembly 3 is assembled on the upper part of the equipment base 1, and the equidistant spraying assembly 3 includes a flip shaft 301, and the flip shaft 301 is rotatably assembled on the upper part of the equipment base 1. The flip shaft 301 plays the role of assembling, fixing and rotating control for the external spray frame 302.

[0066] like Figure 2 As shown, a first drive motor 307 is fixedly mounted above the equipment base 1, and a transmission shaft of the first drive motor 307 is fixedly connected to the flip shaft 301. The flip shaft 301 is driven to rotate by controlling the operation of the first drive motor 307, thereby driving the outer tube spray ring 303 to rotate and spray the outer wall of the elbow.

[0067] like Figures 2 to 3 As shown, the outer fixed sleeve of the flip shaft 301 is provided with an outer spray frame 302. The outer spray frame 302 plays the role of connecting the flip shaft 301 and the outer tube spray ring 303, so that the outer tube spray ring 303 can rotate synchronously with the rotation of the flip shaft 301.

[0068] like Figures 2 to 3 As shown, the outer spray rack 302 is fixedly connected to an outer tube spray ring 303 at one end away from the outer ring spray chamber, and the outer tube spray ring 303 is sleeved on the outer side of the inner tube positioning seat 201. The outer tube spray ring 303 is used to assemble, fix and synchronously move multiple groups of conductive sleeves 309, so as to facilitate spraying of the outer wall of the elbow.

[0069] like Figures 4 to 5As shown, both sides of the flip shaft 301 are rotatably connected with linkage frames 304. The linkage frames 304 play the role of supporting, fixing and driving control for the arc-shaped connecting rod 305.

[0070] like Fig.10 As shown, a second drive motor 308 is fixedly mounted on one side of the equipment base 1 away from the first drive motor 307, and a transmission shaft of the second drive motor 308 is fixedly connected to the linkage frame 304. The linkage frame 304 is driven to rotate by controlling the operation of the second drive motor 308, so as to facilitate driving the inner spray disc 306 to spray the inner wall of the elbow.

[0071] like Figures 4 to 5 As shown, one side of the linkage frame 304 is fixedly connected with an arc-shaped connecting rod 305. The arc-shaped connecting rod 305 plays the role of assembling, fixing and moving control for the inner spray disc 306.

[0072] like Figures 4 to 5 As shown, one end of the arc connecting rod 305 away from the linkage frame 304 is fixedly connected to an inner spraying disc 306, and the inner spraying disc 306 is arranged between multiple groups of outer extrusion top blocks 206. The inner wall of the elbow is sprayed by the movement of the inner spraying disc 306.

[0073] like Figures 8 to 9 As shown, the inner side of the outer tube spray ring 303 and the outer side of the inner spray disc 306 are fixedly equipped with multiple evenly distributed conducting sleeves 309. The multiple conducting sleeves 309 play the role of assembly limit and liquid conduction for the threaded inner tube 310.

[0074] like Figures 8 to 9 As shown, a plurality of conducting sleeves 309 are threadedly connected with threaded inner tubes 310. The threaded inner tubes 310 connect the nozzles 311 and the conducting sleeves 309, and the spraying position of the nozzles 311 is adjusted by controlling the telescopic state of the conducting sleeves 309.

[0075] like Figures 8 to 9 As shown, a plurality of threaded inner tubes 310 are fixedly connected to one end outside the guide sleeve 309 with a nozzle 311. The coating is sprayed and guided out through the nozzle 311.

[0076] like Figure 4 As shown, a liquid storage tank 312 is installed in the equipment base 1. The liquid storage tank 312 plays a role in storing the paint.

[0077] like Figure 4 As shown, one side of the liquid storage tank 312 is connected to a liquid delivery pump 313. The paint stored in the liquid storage tank 312 is extracted and pressurized and delivered by controlling the operation of the liquid delivery pump 313.

[0078] like Figure 4As shown, a delivery liquid pipe 314 is connected to the liquid outlet of the delivery liquid pump 313. The delivery liquid pipe 314 serves to connect the delivery liquid pump 313 with the conductive liquid pipe 315, so as to facilitate the delivery of the paint extracted by the delivery liquid pump 313 to the conductive liquid pipe 315.

[0079] like Figure 4 As shown, one end of the delivery liquid pipe 314 away from the delivery liquid pump 313 is connected to the conductive liquid pipe 315. The conductive liquid pipe 315 serves to connect the delivery liquid pipe 314 with the inner discharge pipe 316, so as to facilitate the coating material transported in the conductive liquid pipe 315 to be transported to the inner discharge pipe 316.

[0080] like Figures 7 to 9 As shown, one end of the conducting liquid pipe 315 located in the outer spray frame 302 is fixedly connected to the inner drainage pipe 316, and the inner drainage pipe 316 is connected to the multiple groups of conducting sleeves 309 in the outer tube spray ring 303. Paint is transported to the outer tube spray ring 303 through the inner drainage pipe 316.

[0081] like Figures 7 to 9 As shown, one end of the conducting liquid pipe 315 located in the arc connecting rod 305 is fixedly connected to the guiding inner pipe 317, and the guiding inner pipe 317 is connected to the multiple groups of conducting sleeves 309 located in the inner spray plate 306. The guiding inner pipe 317 serves to connect the conducting liquid pipe 315 and the inner spray plate 306, so as to facilitate the conveying of paint into the multiple groups of conducting sleeves 309 through the guiding inner pipe 317.

[0082] like Figure 4 As shown, the positioning and attraction component 4 is fixedly assembled above the equipment base 1, and the positioning and attraction component 4 is used for auxiliary clamping and waste gas and waste liquid recovery.

[0083] like Figure 2 As shown, the positioning and suction assembly 4 includes a negative pressure drainage tube 401, which is fixedly assembled in the partition 102. The negative pressure drainage tube 401 plays the role of accommodating and limiting the piston rod 402 and controlling its movement.

[0084] like Figure 2 As shown, a pair of piston rods 402 are slidably mounted in the negative pressure drainage tube 401. The pair of piston rods 402 play the role of supporting, fixing and moving control for the positioning block 403.

[0085] like Figure 2 As shown, one end of a pair of piston rods 402 located outside the negative pressure drainage tube 401 is fixedly connected with a positioning block 403. The elbow is squeezed and positioned through the interaction between the pair of positioning blocks 403 and the elbow.

[0086] like Figure 7As shown, one end of a pair of piston rods 402 located in the negative pressure drainage tube 401 is fixedly connected to a driving piston block 404. The driving piston block 404 plays the role of assembly limit and movement control for the piston rods 402.

[0087] like Figure 7 As shown, a pair of driving piston blocks 404 are fixedly connected with a compression spring 405. The driving piston block 404 is supported and reset by the contraction and reset of the compression spring 405.

[0088] like Fig.10 As shown, a driving air pipe 406 is fixedly connected to one side of the negative pressure drainage pipe 401, and the driving air pipe 406 is arranged between a pair of extrusion springs 405. One end of the driving air pipe 406 located in the equipment base 1 is connected to the delivery air pipe 209. Compressed gas is delivered to the negative pressure drainage pipe 401 through the driving air pipe 406, so as to facilitate the driving control of the driving piston block 404.

[0089] It is worth noting that an inner negative pressure guide hole is provided on one side of the positioning block 403 close to the outer tube positioning seat 204. The waste liquid and waste gas generated by spraying on the inner wall of the elbow are collected and guided through the inner negative pressure guide hole.

[0090] Specifically, an external negative pressure guide hole is provided on one side of the positioning block 403 close to the inner tube positioning seat 201. The waste liquid or waste gas generated by spraying on the outer wall of the elbow is collected and guided through the external negative pressure guide hole.

[0091] like Figure 2 As shown, both sides of the negative pressure drainage tube 401 are fixedly connected with drainage tubes 407. The drainage tubes 407 collect and guide the waste liquid or waste gas collected by the positioning block 403.

[0092] like Figure 11 to Figure 12 As shown, one end of the drainage pipe 407 outside the protective cover shell 101 is fixedly connected to a collecting and purifying cartridge 408. The collecting and purifying cartridge 408 provides a basis for the collection and purification of waste liquid or waste gas.

[0093] like Figure 11 to Figure 12 As shown, one side of the collecting and purifying cylinder 408 is connected to an exhaust pipe 409, and the exhaust pipe 409 is connected to the air inlet of the compressed air pump 215. The air in the collecting and purifying cylinder 408 is extracted through the exhaust pipe 409, so that the collecting and purifying cylinder 408 is in a negative pressure state.

[0094] like Figure 11 to Figure 12 As shown, an air guide 410 is fixedly connected inside the collecting and purifying cylinder 408. The air guide 410 guides and limits the waste liquid or waste gas transported by the drainage pipe 407.

[0095] like Figure 11 to Figure 12As shown, the air guide 410 is rotatably connected to a rotating shaft 411 on one side close to the air extraction pipe 409. The rotating shaft 411 plays a role of fixing and limiting the plurality of adsorption filter plates 412.

[0096] like Figure 11 to Figure 12 As shown, multiple groups of uniformly distributed adsorption filter plates 412 are fixedly connected to the outer side of the rotating shaft 411. The exhaust gas in the collecting and purifying cylinder 408 can be adsorbed and purified by the rotation of the multiple groups of adsorption filter plates 412. At the same time, the waste liquid or exhaust gas in the collecting and purifying cylinder 408 can be diverted by the rotation of the multiple groups of adsorption filter plates 412.

[0097] A method for using an elbow environmental protection spraying device comprises the following steps:

[0098] S1. Place the elbow that needs to be sprayed on the outer tube on the inner tube positioning seat 201, and place the elbow that needs to be sprayed on the inner tube on the outer tube positioning seat 204. Control the operation of the compressed air pump 215 to generate compressed gas, and the compressed gas is transported to the multiple groups of control cylinders 202 along the exhaust pipe 216 and the delivery pipe 209. By transporting compressed gas to the multiple groups of control cylinders 202, the inner extrusion top block 203 will pop out under the action of the compressed gas, and the inner wall of the elbow is supported and positioned by the movement of the multiple groups of inner extrusion top blocks 203;

[0099] S2. At the same time, the compressed gas is transported to the multiple sets of outer tube positioning gas cylinders 205 along the guide gas pipe 214, the ventilation ring pipe 213 and the control gas pipe 212, so that the outer extrusion top blocks 206 extend out of the multiple sets of outer tube positioning gas cylinders 205 under the action of the compressed gas, and the outer wall of the elbow is clamped and positioned by the extension of the multiple sets of outer extrusion top blocks 206;

[0100] S3. In addition, the compressed gas in the compressed air pump 215 can be transported to the negative pressure drainage tube 401 along the driving air pipe 406, so that a pair of driving piston blocks 404 in the negative pressure drainage tube 401 can slide in the negative pressure drainage tube 401 under the action of the compressed gas, and the sliding of the driving piston blocks 404 drives the positioning blocks 403 to move, thereby squeezing and positioning the elbow;

[0101] S4. Subsequently, the paint stored in the liquid storage tank 312 can be extracted and pressurized by controlling the operation of the liquid delivery pump 313. The paint can be delivered to the outer tube spray ring 303 along the liquid delivery pipe 314, the guide liquid pipe 315, and the drainage inner pipe 316. The outer tube of the elbow is sprayed by spraying the paint through multiple groups of nozzles 311. The paint is delivered to the inner spray plate 306 along the liquid delivery pipe 314 and the guide inner pipe 317, and sprayed to the inner tube of the elbow through multiple groups of nozzles 311 outside the inner spray plate 306.

[0102] S5. Furthermore, the first drive motor 307 can be controlled to drive the flip shaft 301 to rotate, and the outer tube spray ring 303 can be driven to move around the outer tube of the elbow by the rotation of the flip shaft 301, so as to spray the outer tube of the elbow. The second drive motor 308 can be controlled to drive the linkage frame 304 to rotate, so as to push the inner spray disc 306 to move along the inner tube of the elbow, and the inner tube of the elbow can be sprayed by the movement of the inner spray disc 306, so as to achieve uniform spraying of the inner tube and the outer tube of the elbow;

[0103] S6. In addition, during operation, the compressed air pump 215 can extract the air in the inner top pad 208 through the delivery air pipe 209, so that the inner top pad 208 is in a negative pressure state, and the waste liquid or waste gas generated by the spraying of the inner wall of the elbow is collected and diverted through the inner negative pressure diversion hole, and the waste liquid or waste gas generated by the spraying of the outer wall of the elbow is collected and diverted through the outer negative pressure diversion hole. The collected waste liquid or waste gas can be transported to the collection and purification cylinder 408 along the drainage pipe 407, and can be accumulated and collected in the collection and purification cylinder 408, and the waste gas is discharged after being adsorbed and purified by the adsorption filter plate 412.

[0104] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0105] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An elbow environmental protection spraying equipment, characterized in that: include: An equipment base, wherein a protective cover shell is fixedly mounted on the upper part of the equipment base, a partition is fixedly connected inside the protective cover shell, and the partition shell separates the protective cover shell into an outer circle spraying chamber and an inner circle spraying chamber; A clamping and positioning assembly is fixedly mounted above the equipment base, the clamping and positioning assembly comprises an inner tube positioning seat, the inner tube positioning seat is mounted in the outer ring spray chamber, a plurality of uniformly distributed control air cylinders are fixedly connected to the inner tube positioning seat, the plurality of control air cylinders are all slidably mounted with inner extrusion top blocks, an outer tube positioning seat is fixedly mounted in the inner ring spray chamber, a plurality of uniformly distributed outer tube positioning air cylinders are fixedly mounted on the outer side of the outer tube positioning seat, the plurality of outer tube positioning air cylinders are all slidably mounted with outer extrusion top blocks; The ends of the multiple groups of inner extrusion top blocks located in the control air cylinder are fixedly connected with a connecting spring, the ends of the multiple groups of inner extrusion top blocks located outside the control air cylinder are fixedly connected with an inner top pad, the multiple groups of control air cylinders are connected with a delivery air pipe, the ends of the multiple groups of outer extrusion top blocks located in the outer tube positioning air cylinder are fixedly connected with a supporting spring, the ends of the multiple groups of outer extrusion top blocks located outside the outer tube positioning air cylinder are fixedly connected with an outer extrusion pad, the opposite sides of the multiple groups of outer tube positioning air cylinders are connected with a control air pipe, the ends of the multiple groups of control air pipes away from the outer tube positioning air cylinder are connected with a ventilation ring pipe, the ventilation ring pipe and the delivery air pipe are connected with a guide air pipe, a compressed air pump is fixedly installed in the equipment base, and an exhaust pipe is connected between the air outlet of the compressed air pump and the delivery air pipe; An equidistant spraying assembly is mounted above the equipment base, and the equidistant spraying assembly includes a flip shaft, which is rotatably mounted above the equipment base, an outer spray rack is fixedly sleeved on the outer side of the flip shaft, an outer tube spray ring is fixedly connected to the end of the outer spray rack away from the outer ring spray chamber, and the outer tube spray ring is sleeved on the outer side of the inner tube positioning seat, and linkage frames are rotatably connected to both sides of the flip shaft, an arc-shaped connecting rod is fixedly connected to one side of the linkage frame, and an inner spray disc is fixedly connected to the end of the arc-shaped connecting rod away from the linkage frame, and the inner spray disc is arranged between multiple groups of outer extrusion top blocks; A positioning and suction component is fixedly assembled above the equipment base, and the positioning and suction component is used for auxiliary clamping and waste gas and waste liquid recovery.

2. The elbow environmental protection spraying equipment according to claim 1 is characterized in that: A first drive motor is fixedly mounted above the equipment base, a transmission shaft of the first drive motor is fixedly connected to the flip shaft, a second drive motor is fixedly mounted on a side of the equipment base away from the first drive motor, and a transmission shaft of the second drive motor is fixedly connected to the linkage frame.

3. The elbow environmental protection spraying equipment according to claim 1 is characterized in that: The inner side of the outer tube spray ring and the outer side of the inner spray disc are fixedly equipped with a plurality of evenly distributed conducting sleeves, a plurality of the conducting sleeves are threadedly connected with a threaded inner tube, and a nozzle is fixedly connected at one end of the plurality of threaded inner tubes located outside the conducting sleeve.

4. The elbow environmental protection spraying equipment according to claim 1 is characterized in that: A liquid storage tank is installed in the equipment base, one side of the liquid storage tank is connected to a liquid delivery pump, and a liquid delivery pipe is connected to the liquid outlet of the liquid delivery pump.

5. The elbow environmental protection spraying equipment according to claim 4 is characterized in that: One end of the liquid delivery pipe away from the liquid delivery pump is connected to a conducting liquid pipe, one end of the conducting liquid pipe located in the outer spray frame is fixedly connected to an inner liquid discharge pipe, and the inner liquid discharge pipe is connected to multiple groups of conducting sleeves in the outer pipe spray ring.

6. The elbow environmental protection spraying equipment according to claim 5 is characterized in that: One end of the conductive liquid pipe located in the arc-shaped connecting rod is fixedly connected to a flow guiding inner pipe, and the flow guiding inner pipe is communicated with a plurality of groups of conductive sleeves located in the inner spray disc.

7. A method for using the elbow environmental protection spraying equipment according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1. Place the elbow that needs to be sprayed on the outer tube on the inner tube positioning seat, and place the elbow that needs to be sprayed on the inner tube on the outer tube positioning seat, generate compressed gas by controlling the operation of the compressed air pump, and transport the compressed gas to multiple groups of control air cylinders along the exhaust pipe and the delivery air pipe, so that the inner extrusion top block will pop out under the action of the compressed gas, and the inner wall of the elbow is supported and positioned by the movement of the multiple groups of inner extrusion top blocks; S2. At the same time, compressed gas is transported along the guide air pipe, the ventilation ring pipe and the control air pipe to the multiple sets of outer tube positioning air cylinders, so that the outer extrusion top blocks extend out of the multiple sets of outer tube positioning air cylinders under the action of the compressed gas, and the outer wall of the elbow is clamped and positioned by the extension of the multiple sets of outer extrusion top blocks; S3, and the compressed gas in the compressed air pump can be transported to the negative pressure drainage tube along the driving air pipe, so that a pair of driving piston blocks in the negative pressure drainage tube can slide in the negative pressure drainage tube under the action of the compressed gas, and the sliding of the driving piston blocks drives the positioning blocks to move, thereby squeezing and positioning the elbow; S4. The paint stored in the liquid storage tank is extracted and pressurized by controlling the operation of the liquid delivery pump. The paint can be delivered to the outer tube spray ring along the liquid delivery pipe, the guide liquid pipe, and the drainage inner pipe. The outer tube of the elbow is sprayed by spraying the paint through multiple groups of nozzles. The paint is delivered to the inner spray plate along the liquid delivery pipe and the guide inner pipe, and is sprayed to the inner tube of the elbow through multiple groups of nozzles on the outer side of the inner spray plate; S5. During operation, the compressed air pump can extract the air in the inner top pad through the air delivery pipe, so that the inner top pad is in a negative pressure state, and the waste liquid or waste gas generated by spraying on the inner wall of the elbow can be collected and diverted through the internal negative pressure diversion hole, and the waste liquid or waste gas generated by spraying on the outer wall of the elbow can be collected and diverted through the external negative pressure diversion hole. The collected waste liquid or waste gas can be transported to the collecting and purifying cylinder along the drainage pipe, and can be accumulated and collected in the collecting and purifying cylinder, and the waste gas can be discharged after being adsorbed and purified by the adsorption filter plate.

Citation Information

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