A mica tape performance testing device
By designing a mica belt performance test device that can simulate the entangled state of mica belt and different temperature conditions, the problem that existing devices cannot truly reflect the performance of mica belts and cannot be tested in complex environments is solved, and more accurate and efficient performance testing is achieved.
Patent Information
- Application Number
- CN202411556278.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2044-11-04
AI Technical Summary
The existing mica belt performance testing device cannot simulate the situation where mica belt is wrapped around wire or board in actual applications, resulting in the test results that cannot truly reflect its performance. In addition, existing devices cannot be tested under different temperature conditions and cannot reflect the performance of mica belts in complex environments.
A mica belt performance test device is designed, using cylinder and motor-driven fixtures and test pieces, which can simulate the entanglement of mica belts in cylindrical and square plate parts, and can achieve tests under different temperature conditions through heaters and insulated glass plates.
The device can simulate practical application scenarios while conducting tests under different temperature conditions, providing more accurate and comprehensive mica belt performance data, reducing testing costs and improving testing efficiency.
Smart Images

Figure CN119043877B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mica tape performance testing, in particular to a mica tape performance testing device. Background Art
[0002] The tensile and breaking strength performance test device of mica tape has an important role and purpose. Its role is to accurately measure the physical performance parameters such as tensile and breaking strength of mica tape, and provide a standardized platform for testing. On the one hand, its purpose is to ensure that product quality meets the standards, help manufacturers control quality and improve customer satisfaction. On the other hand, it can guide product development and optimization, help researchers select the best formula and process, and at the same time, ensure the safety and reliability of products in application, provide reliable data support for industries such as wires and cables, and ensure the normal operation and safe use of equipment.
[0003] However, in the prior art, the fracture and tensile strength tests of mica tapes are generally carried out at the same temperature in a horizontal state. However, if the winding of cylindrical parts and square plates cannot be simulated in the fracture and tensile strength tests of mica tapes, the test results will not be able to truly reflect the performance of the mica tape in actual application scenarios. Because in actual use, the mica tape is mostly wound around wires or square plates, the effects of different hardness, flexibility, surface roughness and materials on the winding of the mica tape cannot be detected. The effectiveness of the test results is low but the limitations are high. Considering the diversity of actual application environments, mica tapes will face different temperature conditions in the fields of wires and cables, motors and electrical appliances. If only tested at room temperature, its performance in an actual complex temperature environment cannot be reflected, which may bring safety hazards.
[0004] Therefore, a mica tape performance testing device is needed to solve the problem of low data validity and inability to perform testing under different temperature conditions due to the inability to simulate the actual situation of wire and plate winding during mica tape fracture and tensile strength testing. Summary of the invention
[0005] In order to solve the problem that it is impossible to simulate the actual situation when testing the fracture and tensile strength of mica tape, the present application provides a mica tape performance testing device.
[0006] The technical solution of the present invention is: a mica tape performance testing device, including a chassis, a controller is fixed on one side of the chassis, an electric door is fixed through one side of the chassis, a partition is fixed on the inside of the chassis, a longitudinal member is arranged on the top of the partition, two bases are arranged on the top of the longitudinal member, cylinder 2 is fixed on the inside of the two bases, a base is fixed on the outside of the output end of each cylinder 2, a motor 3 is fixed on the inside of each base, a pad is fixed on the outside of the output end of each motor 3, a cylinder 1 is fixed on the top of each pad through a connecting component, a clamp is fixed on the side where the two cylinders 1 are close to each other, a transverse member is arranged on the bottom of the longitudinal member, and the top of the bottom wall of the chassis is fixed There is a motor one, a test piece is arranged at the bottom of the top wall of the chassis, and a cylindrical piece and a square plate piece are arranged on the inner side of the test piece; a longitudinal piece is assembled to drive the base to move longitudinally through a motor two fixed to the top of the bottom plate; a transverse piece is assembled to drive the longitudinal piece to move transversely through motor one; a test piece is assembled to provide support for the cylindrical piece and the square plate piece; two cylinders one are assembled to cooperate with the fixture to adjust the tightness of the sample; two cylinders two are configured to cooperate with the test piece to perform performance testing by changing the height of the fixture; two motors three are configured so that the output ends of the two motors three rotate in reverse to change the angle of the mica tape through the pad and the fixture.
[0007] Specifically, the electric door, cylinder two, motor three, cylinder one, and motor one are all electrically connected to the controller. The electric door is located on one side of the controller. A heater is fixed on the inner side of the chassis. The heater is located on the side of the fixture away from the electric door. The heater is electrically connected to the controller. Two insulating glass panels are fixed through the top of the chassis.
[0008] Specifically, the transverse member includes a lead screw, which is fixed to the outside of the output end of motor one, and the other end of the lead screw is rotatably fixed to the top of the bottom wall of the chassis. Two limiting rods are fixed to the top of the bottom wall of the chassis through a connecting component, and the two limiting rods are located on the outside of the lead screw. The outside of the lead screw is connected to one of the connecting blocks through a thread, and the outsides of the two limiting rods are respectively slidably connected to the connecting blocks.
[0009] Specifically, the longitudinal member also includes a threaded rod, which is fixed to the outer side of the output end of motor 2, and motor 2 is electrically connected to the controller. The other end of the threaded rod is rotatably installed on the bottom of the base plate, and the base plate is fixed to the top of the three connecting blocks. An engaging block is threadedly installed on the outer side of the threaded rod, and another engaging block is rotatably connected to the outer side of the threaded rod. The bottom of the other engaging block is fixedly connected to the top of the base plate, and the two bases are respectively fixed to the top of the two engaging blocks. Two recessed plates are fixed on the side of the base plate close to the electric door, and the two recessed plates are located on the top of the partition.
[0010] Specifically, the clamp includes two side-opening plates, which are respectively fixed on one side of the output ends of the two cylinders close to each other, and connecting plates are fixed on the inner sides of the two side-opening plates. A center rod is fixedly installed through the top of each connecting plate, and a fixed plate is fixed on the top and bottom of each center rod. A spring is fixed on the side of each fixed plate close to the connecting plate, and two clamping plates are slidably connected to the outside of each center rod, and the two clamping plates located on the outside of the same center rod are respectively located at the top and bottom of the connecting plate fixedly connected to the center rod, and one end of each spring close to the connecting plate is fixedly connected to the clamping plate.
[0011] Specifically, a fixed seat is fixed on one side of the electric door, a placement block is fixed on the top of the bottom wall of the fixed seat, two electric slide rails are fixed on the top of the bottom wall of the fixed seat, two guide plates are fixed on one side of the two electric slide rails, and a pulling plate is fixed on the side of each clamping plate away from the link plate.
[0012] Specifically, two hollow columns are fixed to the bottom of the top wall of the chassis, and two other springs are fixed to the bottom of the top wall of the chassis, and the other two springs are located on the inner sides of the two hollow columns respectively. A movable column is fixed to the other end of the two springs, and the top of each movable column is located on the inner side of the hollow column. A side panel is fixed to the side where the two movable columns are close to each other, and the side where the two side panels are close to each other is fixedly connected to the movable cover.
[0013] Specifically, the test piece includes two support plates and a movable plate, the two support plates are fixedly connected to the bottom of the top wall of the chassis, the movable plate is detachably installed on the bottom of the top wall of the chassis, and the two support plates are symmetrically arranged about the movable plate, a central axis is fixed on the inner side of the movable plate, a cylindrical part and a square plate part are slidably clamped on the outer side of the central axis, and the cylindrical part and the square plate part are respectively located on both sides of the movable plate, cross plates are respectively installed on the outer sides of both ends of the central axis through threads, and the top of the cross plate is located on the inner side of the bottom of the support plate.
[0014] The beneficial effects of the present invention are as follows:
[0015] (1) The mica tape performance testing device described in the present invention adopts a second cylinder to drive the clamp to move, so that the surfaces of the two clamps are aligned with the bottom of the cylindrical part or the square plate, and the two motors rotate at the same angle in opposite directions. When simulating the mica tape breaking strength test, it can simulate the state of the cylindrical part and the square plate when they are wound. Compared with the prior art, it can perform simple horizontal tensile strength and single and double-sided tests, and can also simulate the winding of cylindrical parts and square plates in the mica tape breaking strength test. It can be close to the actual application scenario, consider the influence of different physical states (including hardness, roughness, thermal expansion coefficient, etc.) of different substrates (such as copper, aluminum and other different metal materials), optimize the winding process parameters and evaluate the adaptability and stability of the mica tape, so as to provide an accurate and comprehensive test basis for the reliability of the mica tape in various applications.
[0016] (2) The mica tape performance testing device described in the present invention adopts the combination of a concave plate and a side plate, so that the two movable columns push the two side plates under the elastic force of the spring so that the movable cover returns to its original position and closes the fixed seat, thereby avoiding heat loss caused by the temperature difference between the external environment and the inside of the chassis, thereby affecting the accuracy of the mica tape breaking strength test result.
[0017] (3) The mica tape performance testing device described in the present invention adopts a test piece in combination with a cylindrical piece and a square plate piece. The cylindrical pieces and square plates of different sizes can be replaced. In the mica tape breaking strength test, different cylindrical pieces and square plates are used for winding simulation, which can effectively simulate the actual application scenario, detect the influence of different winding methods, evaluate the adaptability of the mica tape in different environments and the reliability of long-term use, and at the same time reduce the test cost, improve the test efficiency, and provide an accurate and reliable basis for the reasonable application and performance optimization of the mica tape. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0019] Figure 1 A schematic diagram of the overall structure of a mica tape performance testing device provided by the present invention;
[0020] Figure 2 A schematic cross-sectional view of the overall structure of a mica tape performance testing device provided by the present invention;
[0021] Figure 3 A schematic diagram of the three-dimensional structure of a movable cover of a mica tape performance testing device provided by the present invention;
[0022] Figure 4 A schematic diagram of the three-dimensional structure of a heater of a mica tape performance testing device provided by the present invention;
[0023] Figure 5 A schematic diagram of the three-dimensional structure of a lead screw of a mica tape performance testing device provided by the present invention;
[0024] Figure 6 A schematic diagram of the three-dimensional structure of a movable plate of a mica tape performance testing device provided by the present invention;
[0025] Figure 7 A schematic diagram of the three-dimensional structure of a bottom plate of a mica tape performance testing device provided by the present invention;
[0026] Figure 8 A cross-sectional schematic diagram of a placement block of a mica tape performance testing device provided by the present invention;
[0027] Fig. 9 A schematic cross-sectional view of a movable plate of a mica tape performance testing device provided by the present invention.
[0028] In the figure: 11, chassis; 12, controller; 13, heat-insulating glass plate; 14, electric door; 15, partition; 2, heater; 31, hollow column; 32, movable column; 33, side plate; 41, fixed seat; 42, movable cover; 43, placement block; 51, support plate; 52, movable plate; 53, central axis; 54, cylindrical part; 55, square plate; 56, cross plate; 61, clamping plate; 62, cylinder 1; 63. Side opening plate; 64. Linking plate; 65. Center rod; 67. Fixed plate; 68. Pull plate; 69. Lead plate; 691. Electric slide rail; 7. Motor 1; 81. Bottom plate; 82. Motor 2; 83. Threaded rod; 84. Engaging block; 85. Base; 86. Cylinder 2; 87. Base; 88. Motor 3; 89. Pad; 91. Lead screw; 92. Limiting rod; 93. Connecting block; 94. Concave plate. DETAILED DESCRIPTION
[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the present invention will be briefly introduced below in combination with the drawings and the description of the embodiments or the prior art. Obviously, the following description of the structure of the drawings is only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention.
[0030] Example: Figure 1-Figure 9As shown, a mica tape performance testing device includes a chassis 11, a controller 12 is fixed to one side of the chassis 11, an electric door 14 is fixed through one side of the chassis 11, a partition 15 is fixed to the inside of the chassis 11, a longitudinal member is arranged on the top of the partition 15, two bases 85 are arranged on the top of the longitudinal member, a cylinder 2 86 is fixed to the inside of the two bases 85, a base 87 is fixed to the outside of the output end of each cylinder 2 86, a motor 3 88 is fixed to the inside of each base 87, a pad 89 is fixed to the outside of the output end of each motor 3 88, a cylinder 1 62 is fixed to the top of each pad 89 through a connecting component, a fixture for clamping and releasing a sample is fixed to the side where the two cylinders 1 62 are close to each other, a transverse member is arranged at the bottom of the longitudinal member, and the machine A motor 7 is fixed to the top of the bottom wall of the box 11, a test piece is arranged at the bottom of the top wall of the box 11, and a cylindrical piece 54 and a square plate piece 55 are arranged on the inner side of the test piece; a longitudinal piece is assembled to drive the base 85 to move longitudinally through a motor 2 82 fixed to the top of the bottom plate 81; a transverse piece is assembled to drive the longitudinal piece to move transversely through a motor 1 7; the test piece is assembled to provide support for the cylindrical piece 54 and the square plate piece 55; two cylinders 1 62 are assembled to cooperate with the fixture to adjust the tightness of the sample; two cylinders 2 86 are configured to cooperate with the test piece to perform performance testing by changing the height of the fixture; two motors 3 88 are configured so that the output ends of the two motors 3 88 rotate in reverse to change the angle of the mica tape through the pad 89 and the fixture.
[0031] In this embodiment, when testing the tensile strength of the cylindrical member 54, when the sample is moved to the tensile test position of the cylindrical member 54 (the bottom of the cylindrical member 54), and the side of the cylindrical member 54 close to the electric door 14 is aligned with the side of the sample close to the electric door 14, the staff controls the output ends of the two cylinders 86 to extend, and the base 87 and the pad 89 of the cylinder 86 drive the clamp to move to the side close to the top of the chassis 11, so that the surfaces of the two clamps 61 are aligned with the bottom of the cylindrical member 54, and then the left side (such as Figure 7 The motor 388 on the right side rotates forward, and the motor 388 on the right side rotates reversely, and the rotation angles of the two motors 388 are consistent, and then the motor 388 on the left side (as shown) is controlled. Figure 7 The cylinder 2 86 shown in the figure continues to extend to stretch the sample, simulating the state of winding the sample. When the sample breaks, the data is recorded;
[0032] When the tensile strength of the square plate 55 is tested, when the sample is moved to the tensile test position of the square plate 55 (the bottom of the square plate 55), and the side of the square plate 55 close to the electric door 14 is aligned with the side of the sample close to the electric door 14, the staff controls the output ends of the two cylinders 86 to extend, and the base 87 and the pad 89 of the cylinder 86 drive the clamp to move to the side close to the top of the chassis 11, so that the contact surface of the two clamps 61 is aligned with the bottom of the square plate 55, and then controls the left side (such as Figure 7 The motor 388 on the right side rotates forward, and the motor 388 on the right side rotates reversely, and the rotation angles of the two motors 388 are consistent, and then the motor 388 on the left side (as shown) is controlled. Figure 7 The cylinder 2 86 shown in the figure continues to extend to stretch the sample, simulating the state of the wrapped square plate 55 at the corner. When the sample breaks, the data is recorded;
[0033] In the mica tape breaking strength test, the winding of the cylindrical part 54 and the square plate part 55 is simulated, which can be close to the actual application scenario, consider the influence of different substrates, optimize the winding process parameters, and evaluate the adaptability and stability of the mica tape, providing an accurate and comprehensive test basis for the reliability of the mica tape in various applications.
[0034] Furthermore, the electric door 14, cylinder 2 86, motor 3 88, cylinder 1 62, and motor 1 7 are all electrically connected to the controller 12. The electric door 14 is located on one side of the controller 12. A heater 2 is fixed on the inner side of the chassis 11. The heater 2 is located on the side of the fixture away from the electric door 14. The heater 2 is electrically connected to the controller 12. Two insulating glass plates 13 are fixed through the top of the chassis 11.
[0035] In this embodiment, when it is necessary to test samples at different temperatures, it is necessary to use the controller 12 to make the heater 2 heat the temperature inside the chassis 11 after loading is completed. After reaching the target temperature, various tests are performed on the samples. The insulating glass allows the staff to implement the test throughout.
[0036] Furthermore, the transverse member includes a lead screw 91, which is fixed to the outer side of the output end of the motor 7, and the other end of the lead screw 91 is rotatably fixed to the top of the bottom wall of the chassis 11. Two limiting rods 92 are fixed to the top of the bottom wall of the chassis 11 through a connecting component, and the two limiting rods 92 are located on the outer side of the lead screw 91, and one of the connecting blocks 93 is connected to the outer side of the lead screw through a thread, and the outer sides of the two limiting rods 92 are respectively slidably connected to the connecting blocks 93.
[0037] In this embodiment, when the horizontal tensile strength is tested, the staff starts the motor 7 through the controller 12, the motor 7 drives the screw 91 to rotate forward, the screw 91 drives the motor, the screw 91 drives the bottom plate 81 to move to the side away from the electric door 14 through the connecting block 93, the bottom plate 81 drives the longitudinal member, the base 85, the base 87 and the clamp to move to the side away from the electric door 14, the bottom plate 81 drives the concave plate to move to the side close to the electric door 14, after the two side plates 33 move out from the inner side of the two concave plates, the two movable columns 32 push the two side plates 33 under the elastic force of the spring so that the movable cover 42 returns to its original position to close the fixed seat 41, so as to avoid heat loss caused by the temperature difference between the external environment and the inner side of the chassis 11, thereby affecting the accuracy of the mica tape breaking strength test result.
[0038] When the sample moves to the horizontal tensile test position, the staff controls the motor 2 82 to drive the threaded rod 83 to rotate forward, and the threaded rod 83 drives the meshing block 84 on the outside thereof to move to the side away from the motor 2 82, thereby causing the clamping plate 61 to drive the sample to change from bending to horizontal. When the sample is horizontal, the staff turns off the motor 2 82 through the controller 12, and when the pressure test is applied on one side, the left side (such as Figure 7 The output end of the cylinder 1 62 (as shown) is contracted, and the output end of the cylinder 1 62 stretches the sample on one side through the side opening plate 63, the link plate 64, the center rod 65 and the clamping plate 61; when the bilateral pressure test is applied, the output ends of the two cylinders 1 62 are controlled to contract according to the specified working strength, and the output ends of the two cylinders 1 62 stretch the sample on both sides through the side opening plate 63, the link plate 64, the center rod 65 and the clamping plate 61. If the sample does not break when the specified strength is reached, it is qualified, and if it breaks, it is unqualified;
[0039] When testing horizontal breaking strength, the same procedure as horizontal tensile testing is followed. The sample is stretched and the data is recorded when the sample breaks.
[0040] Furthermore, the longitudinal member also includes a threaded rod 83, which is fixed to the outer side of the output end of the motor 2 82, and the motor 2 82 is electrically connected to the controller 12. The other end of the threaded rod 83 is rotatably mounted on the bottom of the base plate 81, and the base plate 81 is fixed to the top of the three connecting blocks 93. An engaging block 84 is threadedly mounted on the outer side of the threaded rod 83, and another engaging block 84 is rotatably connected to the outer side of the threaded rod 83. The bottom of the other engaging block 84 is fixedly connected to the top of the base plate 81, and two bases 85 are respectively fixed to the tops of the two engaging blocks 84. Two recessed plates are fixed on one side of the base plate 81 close to the electric door 14, and the two recessed plates are located on the top of the partition 15.
[0041] Furthermore, the clamp includes two side opening plates 63, which are respectively fixed on one side of the output ends of the two cylinders 62 that are close to each other, and a linking plate 64 is fixed on the inner side of the two side opening plates 63. A center rod 65 is fixedly installed on the top of each linking plate 64, and a fixed plate 67 is fixed on the top and bottom of each center rod 65. A spring is fixed on the side of each fixed plate 67 close to the linking plate 64, and two clamping plates 61 are slidably connected to the outer side of each center rod 65, and the two clamping plates 61 located on the outer side of the same center rod 65 are respectively located on the top and bottom of the linking plate 64 fixedly connected to the center rod 65, and one end of each spring close to the linking plate 64 is fixedly connected to the clamping plate 61.
[0042] Furthermore, a fixing seat 41 is fixed on one side of the electric door 14, a placement block 43 is fixed on the top of the bottom wall of the fixing seat 41, two support rods are fixed on the top of the bottom wall of the fixing seat 41, two guide plates 69 are fixed on one side of the two support rods, and a pulling plate 68 is fixed on the side of each clamping plate 61 away from the link plate 64.
[0043] Furthermore, two hollow columns 31 are fixed to the bottom of the top wall of the chassis 11, and two other springs are fixed to the bottom of the top wall of the chassis 11, and the other two springs are located on the inner sides of the two hollow columns 31 respectively, and movable columns 32 are fixed to the other ends of the two springs, and the top end of each movable column 32 is located on the inner side of the hollow column 31, and side panels 33 are fixed to the sides where the two movable columns 32 are close to each other, and the sides where the two side panels 33 are close to each other are fixedly connected to the movable cover 42.
[0044] In this embodiment, before using the device, the staff prepares the mica tape sample required for the test (the sample length is 3 to 6 cm and the width is less than 8 cm), then opens the electric door 14 through the controller 12, and then places the prepared sample on the top of the placement block 43, and aligns the side of the placement block 43 close to the electric door 14 with the side of the sample close to the electric door 14, then controls the electric door 14 to close, and then starts the motor 7 through the controller 12, the motor 7 drives the lead screw 91 to rotate forward, the lead screw 91 drives the bottom plate 81 to move toward the side close to the electric door 14 through the connecting block 93, the limiting rod 92 provides support for the bottom plate 81 through the connecting block 93 while preventing the bottom plate 81 from shaking, the bottom plate 81 drives the longitudinal member, the base 85, the base 87 and the clamp to move toward the side close to the electric door 14, the bottom plate 81 drives the concave plate to move toward the side close to the electric door 14, and the inner sides of the two concave plates contact the bottom inclined surfaces of the two side plates 33 The two concave plates push the two side plates 33 to move toward the side close to the top of the chassis 11, and the two side plates 33 drive the movable cover 42 to move toward the side close to the top of the chassis 11. The two side plates 33 are squeezed by the two movable columns 32 to move along the inner sides of the two hollow columns 31 toward the side close to the top of the chassis 11. In this process, the four guide plates 69 will be moved toward the side away from the clamping plate 61 through the four pulling plates 68, thereby separating the fitted clamping plates 61. When the side of the concave plate close to the electric door 14 is fitted with the inner wall of the chassis 11, the movable cover 42 releases the closure of the top of the fixed seat 41, and the four pulling plates 68 move out from the outside of the four guide plates 69. The four clamping plates 61 are squeezed by the elastic force of the springs to clamp the sample, and then the controller 12 controls the two electric slide rails 691 to move the two guide plates 69 to the side away from each other, so as to avoid collision between the clamping plates 61 and the clamping plates 61 when moving, and the loading is completed.
[0045] Furthermore, the test piece includes two support plates 51 and a movable plate 52, the two support plates 51 are fixedly connected to the bottom of the top wall of the chassis 11, the movable plate 52 is detachably installed on the bottom of the top wall of the chassis 11, and the two support plates 51 are symmetrically arranged about the movable plate 52, a central axis 53 is fixed on the inner side of the movable plate 52, a cylindrical member 54 and a square plate member 55 are slidably engaged with the outer side of the central axis 53, and the cylindrical member 54 and the square plate member 55 are respectively located on both sides of the movable plate 52, and cross plates 56 are threadedly installed on the outer sides of both ends of the central axis 53, and the top of the cross plate 56 is located on the inner side of the bottom of the support plate 51.
[0046] In this embodiment, the staff can use tools (such as screwdrivers, wrenches) to disassemble the movable plate 52, and then rotate the cross plate 56 by hand to move the cross plate 56 out from the outside of the central axis 53, and replace the cylindrical member 54 and the square plate member 55 to simulate the tensile strength of specimens of different sizes. In the mica tape breaking strength test, different cylindrical members 54 and square plate members 55 are used for winding simulation, which can effectively simulate the actual application scenarios, detect the influence of different winding methods, evaluate the adaptability of the mica tape in different environments and the reliability of long-term use, and at the same time reduce the test cost, improve the test efficiency, and provide an accurate and reliable basis for the reasonable application and performance optimization of the mica tape.
[0047] Working principle: The initial state is as follows Figure 1-Figure 9 As shown, before using the device, the staff prepares the mica tape sample required for the test (the sample length is 3 to 6 cm and the width is less than 8 cm), then opens the electric door 14 through the controller 12, and then places the prepared sample on the top of the placement block 43, and aligns the side of the placement block 43 close to the electric door 14 with the side of the sample close to the electric door 14, then controls the electric door 14 to close, and then starts the motor 7 through the controller 12, so that the movable cover 42 releases the closure of the top of the fixed seat 41, and the four clamping plates 61 clamp the sample;
[0048] During the horizontal tensile strength test, the staff starts the motor 7 through the controller 12. When the sample moves to the horizontal tensile test position, the staff drives the threaded rod 83 to rotate forward by controlling the motor 82. When the sample is horizontal, the staff turns off the motor 82 through the controller 12. When the pressure is applied on one side, the left side (such as Figure 7 The output end of the cylinder 1 (as shown) is contracted, and the output end of the cylinder 1 (62) stretches the sample on one side; when the pressure is applied on both sides, the output ends of the two cylinders 1 (62) are controlled to contract according to the specified working strength, and the output ends of the two cylinders 1 (62) stretch the sample on both sides. If the sample does not break when the specified strength is reached, it is qualified, and if it breaks, it is unqualified;
[0049] When testing horizontal breaking strength, the same procedure as horizontal tensile testing is followed. The sample is stretched and the data is recorded when the sample breaks.
[0050] During the test of the tensile strength of the cylindrical member 54, when the sample is moved to the tensile test position of the cylindrical member 54 (the bottom of the cylindrical member 54), and the side of the cylindrical member 54 close to the electric door 14 is aligned with the side of the sample close to the electric door 14, the staff controls the output ends of the two cylinders 86 to extend, so that the surfaces of the two clamping plates 61 are aligned with the bottom of the cylindrical member 54, and then controls the left side (such as Figure 7The motor 388 on the right side rotates forward, and then the motor 388 on the left side (as shown) rotates forward. Figure 7 The cylinder 2 86 shown in the figure continues to extend to stretch the sample, simulating the state of winding the sample. When the sample breaks, the data is recorded;
[0051] When the square plate 55 is wound around the tensile strength test, when the sample is moved to the tensile test position of the square plate 55 (the bottom of the square plate 55), and the side of the square plate 55 close to the electric door 14 is aligned with the side of the sample close to the electric door 14, the staff controls the output ends of the two cylinders 86 to extend, so that the surfaces of the two clamping plates 61 are aligned with the bottom of the square plate 55, and then controls the left side (such as Figure 7 The motor 3 88 of the right side is controlled to rotate forward, and the motor 3 88 of the right side is controlled to rotate reversely, and then the cylinder 2 86 of the left side is controlled to continue to extend, so as to stretch the sample, and simulate the state of the wrapped square plate 55 at the corner. When the sample breaks, the data is recorded;
[0052] When it is necessary to test samples at different temperatures, after loading, the controller 12 is used to make the heater 2 heat the temperature inside the chassis 11. After reaching the target temperature, various tests are performed on the samples.
[0053] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A mica tape performance testing device, comprising a chassis (11), a controller (12) being fixed to one side of the chassis (11), and an electric door (14) being fixed through one side of the chassis (11), characterized in that: A partition (15) is fixed on the inner side of the chassis (11), a longitudinal member is provided on the top of the partition (15), two bases (85) are provided on the top of the longitudinal member, a cylinder 2 (86) is fixed on the inner side of the two bases (85), a base (87) is fixed on the outer side of the output end of each cylinder 2 (86), a motor 3 (88) is fixed on the inner side of each base (87), a pad (89) is fixed on the outer side of the output end of each motor 3 (88), a cylinder 1 (62) is fixed on the top of each pad (89) via a connecting component, a clamp for clamping and releasing a sample is fixed on the side where the two cylinders 1 (62) are close to each other, a transverse member is provided on the bottom of the longitudinal member, a motor 1 (7) is fixed on the top of the bottom wall of the chassis (11), a test piece is provided on the bottom of the top wall of the chassis (11), and a cylindrical member (54) and a square plate member (55) are provided on the inner side of the test piece; A longitudinal member, which is configured to drive the base (85) to move longitudinally via a second motor (82) fixed to the top of the bottom plate (81); A transverse member, which is configured to drive the longitudinal member to move transversely via a motor (7); A test piece, which is assembled to provide support for the cylindrical member (54) and the square plate member (55); Two air cylinders (62) are configured to cooperate with the clamp to adjust the tightness of the specimen; Two cylinders (86) configured to perform performance testing by changing the height of the fixture to fit the test piece; Two motors three (88), which are configured such that the output ends of the two motors three (88) rotate in opposite directions to change the angle of the mica tape via a backing plate (89) and a clamp; The test piece comprises two support plates (51) and a movable plate (52), the two support plates (51) being fixedly connected to the bottom of the top wall of the chassis (11), the movable plate (52) being detachably mounted on the bottom of the top wall of the chassis (11), and the two support plates (51) being symmetrically arranged with respect to the movable plate (52), a central axis (53) being fixed on the inner side of the movable plate (52), a cylindrical member (54) and a square plate member (55) being slidably engaged with the outer side of the central axis (53), and the cylindrical member (54) and the square plate member (55) being respectively located on both sides of the movable plate (52), and cross plates (56) being threadedly mounted on the outer sides of both ends of the central axis (53), and the top of the cross plate (56) being located on the inner side of the bottom of the support plates (51).
2. The mica tape performance testing device according to claim 1, characterized in that: The electric door (14), cylinder 2 (86), motor 3 (88), cylinder 1 (62), and motor 1 (7) are all electrically connected to the controller (12). The electric door (14) is located on one side of the controller (12). A heater (2) is fixed on the inner side of the chassis (11). The heater (2) is located on a side of the fixture away from the electric door (14). The heater (2) is electrically connected to the controller (12). Two heat-insulating glass plates (13) are fixed through the top of the chassis (11).
3. The mica tape performance testing device according to claim 1, characterized in that: The transverse member comprises a lead screw (91), the lead screw being fixed to the outside of the output end of the motor 1 (7), the other end of the lead screw (91) being rotatably fixed to the top of the bottom wall of the chassis (11), two limiting rods (92) being fixed to the top of the bottom wall of the chassis (11) via a connecting component, and the two limiting rods (92) are located on the outside of the lead screw (91), the outside of the lead screw is connected to one of the connecting blocks (93) via a thread, and the outsides of the two limiting rods (92) are respectively slidably connected to the connecting blocks (93).
4. The mica tape performance testing device according to claim 3, characterized in that: The longitudinal member also includes a threaded rod (83), the threaded rod (83) is fixed to the outer side of the output end of the second motor (82), the second motor (82) and the controller (12) are electrically connected, the other end of the threaded rod (83) is rotatably mounted on the bottom of the base plate (81), the base plate (81) is fixed to the top of three connecting blocks (93), an engaging block (84) is threadedly mounted on the outer side of the threaded rod (83), another engaging block (84) is rotatably connected to the outer side of the threaded rod (83), the bottom of the other engaging block (84) is fixedly connected to the top of the base plate (81), two bases (85) are respectively fixed to the top of the two engaging blocks (84), and two concave plates (94) are fixed on one side of the base plate (81) close to the electric door (14), and the two concave plates (94) are located on the top of the partition (15).
5. The mica tape performance testing device according to claim 1, characterized in that: The clamp comprises two side opening plates (63), the two side opening plates (63) are respectively fixed to the sides of the output ends of the two cylinders (62) close to each other, a link plate (64) is fixed to the inner side of the two side opening plates (63), a center rod (65) is fixedly installed through the top of each link plate (64), a fixed plate (67) is fixed to the top and bottom of each center rod (65), a spring is fixed to the side of each fixed plate (67) close to the link plate (64), the outer side of each center rod (65) is slidably connected to two clamping plates (61), and the two clamping plates (61) located on the outer side of the same center rod (65) are respectively located at the top and bottom of the link plate (64) fixedly connected to the center rod (65), and one end of each spring close to the link plate (64) is fixedly connected to the clamping plate (61).
6. The mica tape performance testing device according to claim 5, characterized in that: A fixing seat (41) is fixed on one side of the electric door (14); a placement block (43) is fixed on the top of the bottom wall of the fixing seat (41); two electric slide rails (691) are fixed on the top of the bottom wall of the fixing seat (41); two guide plates (69) are fixed on one side of the two electric slide rails (691); and a pulling plate (68) is fixed on the side of each clamping plate (61) away from the link plate (64).
7. The mica tape performance testing device according to claim 4, characterized in that: Two hollow columns (31) are fixed to the bottom of the top wall of the chassis (11), and two other springs are fixed to the bottom of the top wall of the chassis (11), and the other two springs are located on the inner sides of the two hollow columns (31), respectively; movable columns (32) are fixed to the other ends of the two springs, and the top end of each movable column (32) is located on the inner side of the hollow column (31); a side plate (33) is fixed to the sides of the two movable columns (32) that are close to each other, and the sides of the two side plates (33) that are close to each other are fixedly connected to the movable cover (42).
Citation Information
Patent Citations
Mica tape tensile strength testing device
CN105115823A
Device for testing tensile strength of textile fabric
CN117147325A