A device and method for removing dust from electric heater

By designing a dust accumulation removal device for the electric heater and using the coordinated work of the lifting mechanism and the cleaning mechanism, the problem of strong dust adhesion on the electric heater heating pipe is solved, achieving efficient dust cleaning and improving heating performance.

CN119056809BActive Publication Date: 2025-05-06YANCHENG SUXIN ELECTRIC HEATING EQUIPMENT CO LTD
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Patent Information

Application Number
CN202411347085.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-05-06
Estimated Expiration
2044-09-26

AI Technical Summary

Technical Problem

After the electric heater is used for a long time, too much dust will accumulate on the heating pipe, resulting in strong adhesion of the dust and difficulty in cleaning, affecting the heating performance.

Method used

An electric heater ash accumulation removal device is designed, including a lifting mechanism and a cleaning mechanism. The lifting mechanism drives the threaded rod to rotate through the motor, driving the placement groove and fixing ring downward. The cleaning mechanism uses high-pressure gas to spray out through the curved tube, driving the tooth plate and hollow ring to rotate, generating tangential force to clean up stubborn dust.

Benefits of technology

It effectively cleans up the dust on the heating pipe to avoid dust adhering for a long time, improves heating performance, and reduces damage to the surface of the heating pipe.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of electric heater cleaning, and discloses an electric heater dust removal device and a removal method thereof, comprising a main body, the left and right sides of the main body are fixedly connected to a limit tube, the top of the main body is fixedly connected to a heater, the bottom of the heater is fixedly connected to a plurality of heating tubes, and the ends of the plurality of heating tubes away from the heater penetrate the top inner wall of the main body and extend to the inside. When the rubber shaft of the present invention rotates, a twisting and shortening deformation will occur, and when the rubber shaft shortens, the hollow ring 2 will be pulled downward, and when the hollow ring 2 moves downward, it will slide on the surface of the heating tube, and at this time, the sliding hollow ring 2 will push and peel off the stubborn dust on the heating tube. At the same time, when the curved tube rotates and sprays gas, the sprayed gas has a stronger tangential force on the surface of the heating tube, so that the stubborn dust can be better cleaned, and the dust accumulation is prevented from adhering to the surface of the heating tube for a long time and affecting the heating performance.
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Description

Technical Field

[0001] The invention relates to the technical field of electric heater cleaning, in particular to an electric heater dust removal device and a dust removal method thereof. Background Art

[0002] Electric heaters are widely used in many fields. In industrial production, electric heaters are often used in chemical, metallurgical, mechanical and other industries to heat various fluids, gases or solid materials;

[0003] When using an electric heater, the dust on the heating tube needs to be cleaned. Since there are many tubes on the electric heater, a brush and vibration method is basically used for cleaning. The vibration of the brush is transmitted to the surface of the electric heater, which weakens the adhesion between the dust and the heater surface, thereby causing the dust to fall off. When the heater is used for a long time, too much dust will accumulate on the heating tube. When too much dust accumulates, stubborn dust will form on the heating tube. When using a brush to clean the dust, it is difficult to clean the dust with strong adhesion, causing the dust to adhere to the heating tube for a long time and affect the heating performance of the heater. Summary of the invention

[0004] The object of the present invention is to provide a device and method for removing dust from an electric heater to solve the problems raised in the above-mentioned background technology.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is an electric heater dust removal device, comprising a main body, the left side and the right side of the main body are fixedly connected to the limit tube, the top of the main body is fixedly connected to the heater, the bottom of the heater is fixedly connected to a plurality of heating tubes, the ends of the plurality of heating tubes away from the heater penetrate the top inner wall of the main body and extend to the inside, the front of the main body is fixedly connected to an air pump, the output end of the air pump is fixedly connected to a connecting tube, the end of the connecting tube away from the air pump penetrates the inside of the main body and extends to the inside, the bottom of the main body is slidably connected to a collection frame, the heating tube is made of fluororubber, and further comprises;

[0007] The lifting mechanism includes a motor fixedly connected to the top of the main body, the output end of the motor is fixedly connected to a threaded rod, the end of the threaded rod away from the main body penetrates the inner wall of the main body and extends to the inside, the outer surface of the threaded rod is threadedly connected to a lifting plate, the side wall of the lifting plate is slidably connected to two fixed rails, the ends of the two fixed rails away from the lifting plate are fixedly connected to the back inner wall of the main body, and a placement groove is opened on the top of the lifting plate;

[0008] Wherein, the connecting pipe is placed inside the placement groove;

[0009] The cleaning mechanism comprises a plurality of fixing rings fixedly connected to the side wall of the placement groove, the plurality of fixing rings are distributed at equal distances, the bottom of the fixing ring is opened, and a grille ring is rotatably connected to the opening of the fixing ring.

[0010] Furthermore, the fixed ring is connected to the connecting pipe, the bottom of the grille ring is rotatably connected to a plurality of curved tubes, one end of the curved tube away from the grille ring is rotatably connected to a connecting rod, the side wall of the curved tube is fixedly connected to a plurality of air outlet pipes, and one end of the plurality of connecting rods away from the curved tube is rotatably connected to a gear disk.

[0011] Furthermore, a rotating mechanism is provided on the inner wall of the gear disc, and the rotating mechanism includes several bidirectional threaded sleeves fixedly connected to the side of the gear disc close to the connecting rod, the inside of the bidirectional threaded sleeves is slidably connected to a gear shaft, the outer surfaces of the several gear shafts are rotatably connected to hollow rings, the inside of the hollow rings is rotatably connected to gear rings, the gear rings are meshingly connected to the gear shafts, and one end of the gear ring away from the gear shaft is fixedly connected to several square plates, and the top inner wall of the gear ring is serrated.

[0012] Furthermore, an auxiliary mechanism is arranged inside the hollow ring, which includes a plurality of bidirectional threaded sleeves rotatably connected to the inner wall of the hollow ring, the side wall of the bidirectional threaded sleeve is rotatably connected to a connecting plate, and one end of the plurality of connecting plates away from the conical plate is rotatably connected to the hollow ring 2.

[0013] Furthermore, an L-rod is rotatably connected inside the connecting plate, and an end of the L-rod away from the connecting plate is rotatably connected to a connecting frame. A plurality of rectangular grooves are provided at the bottom of the hollow ring 2, and the top of the connecting frame passes through the top of the rectangular groove and extends to the interior of the hollow ring 2.

[0014] Furthermore, a protective mechanism is provided inside the hollow ring 2, and the protective mechanism includes two intermediate plates rotatably connected to the extended end of the connecting frame, an arc plate is rotatably connected between the two intermediate plates, a rubber shaft is provided on the side wall of the arc plate, the left end of the rubber shaft is fixedly connected to the arc plate, the right end of the rubber shaft penetrates through the side wall of the arc plate and extends to the interior of the hollow ring, and the extended end of the rubber shaft contacts the top inner wall of the gear ring.

[0015] Furthermore, an adsorption mechanism is provided on the outer surface of the fixed ring, and the adsorption mechanism includes a plurality of air intake frames fixedly connected to the outer surface of the fixed ring, the air intake frames are connected to the fixed ring, a spiral sleeve is fixedly connected to the bottom of the air intake frame, a plurality of square grooves are provided on the outer surface of the spiral sleeve, an auger is rotatably connected to the inside of the spiral sleeve, a plurality of inclined plates are fixedly connected to the middle part of the auger, a gear is fixedly connected to the bottom of the auger, and the outer surface of the gear is meshingly connected to the gear disk.

[0016] Furthermore, a method for using an electric heater dust removal device, an electric heater dust removal device, the method comprising the following steps:

[0017] S1: First, connect the limit tubes at both ends of the main body to the air inlet device and the air outlet device respectively, then start the motor and the air pump. The motor will drive the threaded rod to rotate when working;

[0018] S2: When the threaded rod rotates, it drives the placement slot to move downward, and when the placement slot moves downward, it drives the fixing ring to move downward, and when the fixing ring moves downward, the auxiliary mechanism moves the surface of the heating tube;

[0019] S3: The dust on the heating tube will be cleaned off during the movement, and the cleaned dust will fall into the collection box at the bottom of the main body, completing the cleaning work.

[0020] The present invention has the following beneficial effects:

[0021] 1. In the present invention, when the motor moves downward, the air pump is started. When the air pump is working, high-pressure gas is generated and enters into a plurality of fixed rings through connecting pipes. When the high-pressure gas enters the interior of the fixed ring, the gas impacts the grille ring. After the grille ring is impacted by the high-pressure gas, it drives the toothed disc to rotate through the curved pipe. At the same time, when the gas impacts the grille ring, the gas also enters the curved pipe and is ejected through the air outlet pipe on the side wall of the curved pipe. At this time, when the gas is ejected through the curved pipe, the gas is ejected toward the surface of the heating pipe in a spiral motion under the rotation of the curved pipe. At the same time, when the curved pipe ejects gas, the reverse impact force generated by the gas ejection causes the curved pipe to rotate at the bottom of the grille ring. When the curved pipe rotates, the angle at which the curved pipe is ejected can be changed, thereby increasing the ejection area of ​​the gas ejected onto the heating pipe. At the same time, when the gas is ejected through the curved pipe, part The high-pressure airflow ejected separately will spray onto the surface of the square plate on the top of the gear ring. When the square plate is impacted, it will rotate inside the hollow ring. When the gear ring rotates, it will drive multiple gear shafts to rotate. When the gear shaft rotates, the plug rod on its surface will slide inside the two-way threaded sleeve. When the plug rod slides, it will drive the hollow ring to move up and down through the gear shaft. When the gear ring rotates, the rotation of the gear ring will drive one end of the rubber shaft to rotate through friction. When the rubber shaft rotates, it will produce a twisting and shortening deformation. When the rubber shaft becomes shorter, it will pull the hollow ring 2 downward, and when the hollow ring 2 moves downward, it will slide on the surface of the heating tube. At this time, the sliding hollow ring 2 will push and peel off the stubborn dust on the heating tube. At the same time, when the curved tube rotates and ejects gas, the ejected gas has a stronger tangential force on the surface of the heating tube, which can better clean the stubborn dust and avoid the accumulation of dust adhering to the surface of the heating tube for a long time and affecting the heating performance.

[0022] 2. In the present invention, when the rubber shaft pulls the hollow ring 2 downward, the downward movement of the hollow ring 2 will drive the connecting plate to move downward. When the connecting plate moves downward, it will pull the L rod to slide backward in the rectangular groove at the bottom of the hollow ring 2. When the L rod slides backward, the L rod will drive the middle plate to rotate backward through the connecting frame. When the middle plate rotates backward, the middle plate squeezes the two ends of the arc plate. When the two ends of the arc plate are squeezed, the middle part of the arc plate will bulge outward. When the arc plate is deformed, it will press the rubber shaft to make it fit on the surface of the heating tube. Then, when the gear ring rotates through When the front end of the rubber shaft is driven to rotate by friction, since the rear end of the rubber shaft is fixed, the front end of the rubber shaft will form a spiral deformation when rotating. When the rubber shaft is deformed, it can play a buffering role on the surface of the heating tube, avoiding the hard contact of the hollow ring 2 with the surface of the heating tube when scraping dust, thereby greatly reducing the damage to the surface of the heating tube. At the same time, the spiral deformation of the rubber shaft can make the hollow ring 2 more evenly stressed when scraping dust, avoiding damage to the heating tube caused by excessive local pressure, improving the cleaning effect, and ensuring that the dust is completely removed.

[0023] 3. In the present invention, when the connecting rod drives the toothed disc to rotate, the rotation of the toothed disc will drive the gear to rotate, and the rotation of the gear will drive the auger to rotate. At the same time, when the high-pressure gas enters the interior of the fixed ring, part of the high-pressure gas inside the fixed ring will enter the spiral sleeve through the air intake frame. At this time, when the auger rotates, the rotation of the auger will drive the inclined plate to rotate synchronously. After that, when the high-pressure gas enters the interior of the spiral sleeve through the air intake frame, it will flow downward in a spiral motion inside the spiral sleeve along the spiral groove inside the spiral sleeve and the rotation of the auger. When the gas flows downward, the flow of the gas will form a pressure difference at the spiral groove opened on the surface of the spiral sleeve. At this time, the pressure difference is formed. The square grooves on the surface of the spiral sleeve will adsorb the dust cleaned from the outside. At the same time, when the auger drives the inclined plate to rotate, the rotation of the inclined plate will also generate adsorption force at the square groove. Combined with the downward flow of high-pressure airflow, the dust cleaned from the outside will be adsorbed into the spiral sleeve and the downward flow of high-pressure airflow will drive the cleaned dust to be discharged downward, reducing the dust flying when the spiral barrel is cleaning the dust, and reducing the dust flying on the heating tube caused by the high-pressure gas ejected from the curved tube when cleaning the heating tube. While reducing the dust residue in the surrounding environment, it also reduces the risk of secondary pollution, thereby improving the overall cleaning effect and the heat exchange efficiency of the heating tube.

[0024] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 It is a schematic diagram of the overall partial cross-sectional structure of the present invention;

[0028] Figure 3 It is a schematic diagram of the lifting mechanism structure of the present invention;

[0029] Figure 4 It is a schematic diagram of the internal parts structure of the present invention;

[0030] Figure 5 For the present invention Figure 4 Enlarged view of point A

[0031] Figure 6 It is a schematic diagram of the structure of the air pump of the present invention;

[0032] Figure 7 It is a schematic diagram of the cleaning mechanism structure of the present invention;

[0033] Figure 8 It is a schematic diagram of a partial cross-sectional structure of the cleaning mechanism of the present invention when viewed from above;

[0034] Fig. 9 It is a schematic diagram of the structure of the rotating mechanism of the present invention;

[0035] Fig.10 It is a schematic diagram of the auxiliary mechanism structure of the present invention;

[0036] Fig.11 For the present invention Fig.10 Enlarged view of point B in the middle;

[0037] Fig.12 It is a schematic diagram of the structure of the adsorption mechanism of the present invention;

[0038] Fig.13 The figure is a flow chart of the elimination method of the present invention.

[0039] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0040] In the figure: 1. main body; 101. stop tube; 102. heater; 103. heating tube; 104. air pump; 2. lifting mechanism; 201. motor; 202. fixed rail; 203. lifting plate; 204. placement slot; 3. cleaning mechanism; 301. fixing ring; 302. grille ring; 303. curve tube; 304. connecting rod; 305. toothed disc; 4. rotating mechanism; 401. two-way threaded sleeve; 40 2. Gear shaft; 403. Hollow ring; 404. Gear ring; 5. Auxiliary mechanism; 501. Conical plate; 502. Connecting plate; 503. Hollow ring II; 504. L rod; 505. Connecting frame; 601. Middle plate; 602. Arc plate; 603. Rubber shaft; 6. Protection mechanism; 7. Adsorption mechanism; 701. Intake frame; 702. Spiral sleeve; 703. Auger; 704. Inclined plate; 705. Gear. DETAILED DESCRIPTION

[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] See also Figure 1-Figure 12 As shown, the present invention is an electric heater dust removal device, comprising a main body 1, the left and right sides of the main body 1 are fixedly connected to a limiting tube 101, the top of the main body 1 is fixedly connected to a heater 102, the bottom of the heater 102 is fixedly connected to a plurality of heating tubes 103, one end of the plurality of heating tubes 103 away from the heater 102 penetrates the top inner wall of the main body 1 and extends to the inside, the front of the main body 1 is fixedly connected to an air pump 104, the output end of the air pump 104 is fixedly connected to a connecting tube, the end of the connecting tube away from the air pump 104 penetrates the inside of the main body 1 and extends to the inside, the bottom of the main body 1 is slidably connected to a collecting frame, the heating tube 103 is made of fluororubber, and further comprises;

[0043] The lifting mechanism 2 includes a motor 201 fixedly connected to the top of the main body 1, the output end of the motor 201 is fixedly connected to a threaded rod, the end of the threaded rod away from the main body 1 penetrates the inner wall of the main body 1 and extends to the inside, the outer surface of the threaded rod is threadedly connected to a lifting plate 203, the side wall of the lifting plate 203 is slidably connected to two fixed rails 202, the ends of the two fixed rails 202 away from the lifting plate 203 are fixedly connected to the back inner wall of the main body 1, and the top of the lifting plate 203 is provided with a placement groove 204;

[0044] Wherein, the connecting pipe is placed inside the placement groove 204;

[0045] The cleaning mechanism 3 includes a plurality of fixed rings 301 fixedly connected to the side wall of the placement groove 204, the plurality of fixed rings 301 are distributed at equal distances, the bottom of the fixed ring 301 is open, and the opening of the fixed ring 301 is rotatably connected to the grille ring 302. When the motor 201 operates to move the lifting plate 203 downward, the air pump 104 is started. The air pump 104 generates high-pressure gas during operation and enters the plurality of fixed rings 301 through the connecting pipes. When the high-pressure gas enters the interior of the fixed ring 301, the gas impacts the grille ring 302. After being impacted by the high-pressure gas, the grille ring 302 drives the toothed disc 305 to rotate through the curved tube 303. At the same time, when the gas impacts the grille ring 302, the gas also enters the curved tube 303.

[0046] The fixed ring 301 is connected to the connecting pipe, and the bottom of the grille ring 302 is rotatably connected to a plurality of curved tubes 303, and one end of the curved tube 303 away from the grille ring 302 is rotatably connected to a connecting rod 304, and the side wall of the curved tube 303 is fixedly connected to a plurality of air outlet pipes, and one end of the plurality of connecting rods 304 away from the curved tube 303 is rotatably connected to a gear plate 305, and the gas is ejected through the air outlet pipe on the side wall of the curved tube 303. At this time, when the gas is ejected through the curved tube 303, the gas will be sprayed toward the surface of the heating tube 103 in a spiral motion under the rotation of the curved tube 303.

[0047] A rotating mechanism 4 is provided on the inner wall of the gear disc 305, and the rotating mechanism 4 includes a plurality of bidirectional threaded sleeves 401 fixedly connected to the side of the gear disc 305 close to the connecting rod 304, a gear shaft 402 is slidably connected inside the bidirectional threaded sleeve 401, a hollow ring 403 is rotatably connected to the outer surfaces of the plurality of gear shafts 402, a gear ring 404 is rotatably connected inside the hollow ring 403, the gear ring 404 is meshed and connected with the gear shaft 402, a plurality of square plates are fixedly connected to one end of the gear ring 404 away from the gear shaft 402, the top inner wall of the gear ring 404 is serrated, and part of the ejected high-pressure airflow will be sprayed onto the surface of the square plate on the top of the gear ring 404, and when the square plate is impacted, it will rotate inside the hollow ring 403, and the gear ring 404 will drive the plurality of gear shafts 402 to rotate when rotating, and when the gear shaft 402 rotates, the rod inserted on its surface will slide inside the bidirectional threaded sleeve 401.

[0048] An auxiliary mechanism 5 is provided inside the hollow ring 403, and the auxiliary mechanism 5 includes a plurality of bidirectional threaded sleeves 401 rotatably connected to the inner wall of the hollow ring 403, and the side wall of the bidirectional threaded sleeve 401 is rotatably connected to a connecting plate 502, and one end of the plurality of connecting plates 502 away from the conical plate 501 is rotatably connected to a hollow ring 2 503. When the inserted rod slides, the hollow ring 403 is driven to move up and down through the gear shaft 402. When the gear ring 404 rotates, the rotation of the gear ring 404 drives one end of the rubber shaft 603 to rotate through friction, and the rubber shaft 603 will produce a deformation of being twisted and shortened when it rotates.

[0049] The inside of the connecting plate 502 is rotatably connected to an L-rod 504, and one end of the L-rod 504 away from the connecting plate 502 is rotatably connected to a connecting frame 505. A plurality of rectangular grooves are provided at the bottom of the hollow ring 503, and the top of the connecting frame 505 penetrates through the top of the rectangular groove and extends to the inside of the hollow ring 503. When the rubber shaft 603 becomes shorter, the hollow ring 503 will be pulled downward, and when the hollow ring 503 moves downward, it will slide on the surface of the heating tube 103. At this time, the sliding hollow ring 503 will push and peel off the stubborn dust on the heating tube 103.

[0050] The hollow ring 403 is provided with a protection mechanism 6, which includes two intermediate plates 601 rotatably connected to the extended end of the connecting frame 505, an arc plate 602 rotatably connected between the two intermediate plates 601, and a rubber shaft 603 is provided on the side wall of the arc plate 602. The left end of the rubber shaft 603 is fixedly connected to the arc plate 602, and the right end of the rubber shaft 603 penetrates the side wall of the arc plate 602 and extends to the inside of the hollow ring 403. The extended end of the rubber shaft 603 is connected to the gear ring 40 4, when the rubber shaft 603 pulls the hollow ring 2 503 to move downward, the downward movement of the hollow ring 2 503 will drive the connecting plate 502 to move downward, and the connecting plate 502 will pull the L rod 504 to slide backward in the rectangular groove at the bottom of the hollow ring 2 503 when moving downward. When the L rod 504 slides backward, the L rod 504 will drive the middle plate 601 to rotate backward through the connecting frame 505. When the middle plate 601 rotates backward, the middle plate 601 squeezes the two ends of the arc plate 602.

[0051] The outer surface of the fixed ring 301 is provided with an adsorption mechanism 7, which includes a plurality of air intake frames 701 fixedly connected to the outer surface of the fixed ring 301, the air intake frames 701 are connected to the fixed ring 301, a spiral sleeve 702 is fixedly connected to the bottom of the air intake frame 701, a plurality of square grooves are provided on the outer surface of the spiral sleeve 702, an auger 703 is rotatably connected to the inside of the spiral sleeve 702, a plurality of inclined plates 704 are fixedly connected to the middle of the auger 703, and a gear 7 is fixedly connected to the bottom of the auger 703. 05. The outer surface of the gear 705 is meshed with the toothed disc 305, and part of the high-pressure gas inside the fixed ring 301 enters the spiral sleeve 702 through the air intake frame 701. At this time, when the auger 703 rotates, the rotation of the auger 703 will drive the inclined plate 704 to rotate synchronously. After that, when the high-pressure gas enters the interior of the spiral sleeve 702 through the air intake frame 701, it will flow downward in a spiral motion inside the spiral sleeve 702 along the spiral groove inside the spiral sleeve 702 and the rotation of the auger 703.

[0052] A method for using an electric heater dust removal device, the electric heater dust removal device, the method comprising the following steps:

[0053] S1: First, the limiting tubes 101 at both ends of the main body 1 are connected to the air inlet device and the air outlet device respectively, and then the motor 201 and the air pump 104 are started. When the motor 201 is working, it will drive the threaded rod to rotate;

[0054] S2: When the threaded rod rotates, it drives the placement groove 204 to move downward, and when the placement groove 204 moves downward, it drives the fixing ring 301 to move downward, and when the fixing ring 301 moves downward, the auxiliary mechanism 5 moves the surface of the heating tube 103;

[0055] S3: During the movement, the dust on the heating tube 103 will be cleaned off, and the cleaned dust will fall into the collection frame at the bottom of the main body 1, thus completing the cleaning work.

[0056] When in use, first connect the limit tubes 101 at both ends of the main body 1 to the air intake device and the air outlet device respectively, then start the motor 201 and the air pump 104, the motor 201 will drive the threaded rod to rotate when working, and the threaded rod will drive the placement groove 204 to move downward when rotating, and the placement groove 204 will drive the fixing ring 301 to move downward when moving downward, and the fixing ring 301 will make the auxiliary mechanism 5 move the surface of the heating tube 103 when moving, and the dust on the heating tube 103 will be cleaned off during the movement, and the cleaned dust will fall into the collection frame at the bottom of the main body 1, completing the cleaning work.

[0057] When the motor 201 works to move the lifting plate 203 downward, the air pump 104 is started. When the air pump 104 works, it generates high-pressure gas and enters into the multiple fixed rings 301 through the connecting pipes. When the high-pressure gas enters the interior of the fixed ring 301, the gas will impact the grille ring 302. After the grille ring 302 is impacted by the high-pressure gas, it will drive the toothed disc 305 to rotate through the curved tube 303. At the same time, when the gas impacts the grille ring 302, the gas will also enter the curved tube 303 and pass through the curved tube 303. The gas is ejected through the outlet pipe on the side wall. At this time, when the gas is ejected through the curved pipe 303, the gas will be ejected toward the surface of the heating pipe 103 in a spiral motion under the rotation of the curved pipe 303. At the same time, when the gas is ejected from the curved pipe 303, the reverse impact force generated by the gas during the ejection will cause the curved pipe 303 to rotate at the bottom of the grille ring 302. When the curved pipe 303 rotates, the angle at which the curved pipe 303 is ejected can be changed, thereby increasing the ejection area of ​​the gas ejected onto the heating pipe 103. At the same time, when the gas is ejected through the curved pipe 303 Part of the ejected high-pressure airflow will be sprayed onto the surface of the square plate on the top of the gear ring 404. When the square plate is impacted, it will rotate inside the hollow ring 403. When the gear ring 404 rotates, it will drive multiple gear shafts 402 to rotate. When the gear shafts 402 rotate, the plug rods on their surfaces will slide inside the bidirectional threaded sleeve 401. When the plug rods slide, the hollow ring 403 will be driven to move up and down through the gear shafts 402. When the gear ring 404 rotates, the rotation of the gear ring 404 will drive one end of the rubber shaft 603 to rotate through friction, and the rubber shaft When 603 rotates, it will produce a twisting and shortening deformation. When the rubber shaft 603 becomes shorter, it will pull the hollow ring 2 503 downward. When the hollow ring 2 503 moves downward, it will slide on the surface of the heating tube 103. At this time, the sliding hollow ring 2 503 will push and peel off the stubborn dust on the heating tube 103. At the same time, when the curved tube 303 rotates and sprays gas, the sprayed gas has a stronger tangential force on the surface of the heating tube 103, which can better clean the stubborn dust and avoid dust accumulation adhering to the surface of the heating tube for a long time and affecting the heating performance.

[0058] When the rubber shaft 603 pulls the hollow ring 2 503 to move downward, the downward movement of the hollow ring 2 503 will drive the connecting plate 502 to move downward. When the connecting plate 502 moves downward, it will pull the L rod 504 to slide backward in the rectangular groove at the bottom of the hollow ring 2 503. When the L rod 504 slides backward, the L rod 504 will drive the middle plate 601 to rotate backward through the connecting frame 505. When the middle plate 601 rotates backward, the middle plate 601 squeezes the two ends of the arc plate 602. When the two ends of the arc plate 602 are squeezed, the middle part of the arc plate 602 will produce an outward bulging deformation. When the arc plate 602 is deformed, it will press the rubber shaft 603 to make it fit the heating tube 103. Surface, and then when the rotation of the gear ring 404 drives the front end of the rubber shaft 603 to rotate through friction, since the rear end of the rubber shaft 603 is fixed, the front end of the rubber shaft 603 will form a spiral deformation when rotating. When the rubber shaft 603 is deformed, it can play a buffering role on the surface of the heating tube 103, avoiding the hard contact of the hollow ring 2 503 with the surface of the heating tube when scraping dust, thereby greatly reducing the damage to the surface of the heating tube. At the same time, the spiral deformation of the rubber shaft 603 can make the hollow ring 2 503 more evenly stressed when scraping dust, avoiding damage to the heating tube caused by excessive local pressure, improving the cleaning effect, and ensuring that the dust is completely removed.

[0059] When the connecting rod 304 drives the toothed disc 305 to rotate, the rotation of the toothed disc 305 will drive the gear 705 to rotate, and the rotation of the gear 705 will drive the auger 703 to rotate. At the same time, when the high-pressure gas enters the interior of the fixed ring 301, part of the high-pressure gas inside the fixed ring 301 will enter the spiral sleeve 702 through the air intake frame 701. At this time, when the auger 703 rotates, the rotation of the auger 703 will drive the inclined plate 704 to rotate synchronously. Afterwards, when the high-pressure gas enters the interior of the spiral sleeve 702 through the air intake frame 701, it will flow downward in a spiral motion inside the spiral sleeve 702 along the spiral groove inside the spiral sleeve 702 and the rotation of the auger 703. When the gas flows downward, the flow of the gas will be in the spiral groove opened on the surface of the spiral sleeve 702 A pressure difference is formed at the spiral sleeve 702, and the formation of the pressure difference at this time will adsorb the dust cleaned from the outside through the square grooves on the surface of the spiral sleeve 702. At the same time, when the auger 703 drives the inclined plate 704 to rotate, the rotation of the inclined plate 704 will also generate an adsorption force at the square grooves. Combined with the downward flow of the high-pressure airflow, the dust cleaned from the outside is adsorbed into the spiral sleeve 702, and the downward flow of the high-pressure airflow drives the cleaned dust to be discharged downward, thereby reducing the dust flying when the spiral cylinder is cleaning the dust, and reducing the dust flying on the heating tube 103 caused by the high-pressure gas ejected from the curved tube 303 when cleaning the heating tube 103. While reducing the dust residue in the surrounding environment, the risk of secondary pollution is reduced, thereby improving the overall cleaning effect and the heat exchange efficiency of the heating tube 103.

[0060] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An electric heater dust removal device, comprising a main body (1), the left and right sides of the main body (1) are fixedly connected to a limiting tube (101), the top of the main body (1) is fixedly connected to a heater (102), the bottom of the heater (102) is fixedly connected to a plurality of heating tubes (103), one end of the plurality of heating tubes (103) away from the heater (102) penetrates the top inner wall of the main body (1) and extends to the inside, the front of the main body (1) is fixedly connected to an air pump (104), the output end of the air pump (104) is fixedly connected to a connecting tube, one end of the connecting tube away from the air pump (104) penetrates the inside of the main body (1) and extends to the inside, the bottom of the main body (1) is slidably connected to a collecting frame, the heating tubes (103) are made of fluororubber, and are characterized in that: Also includes; A lifting mechanism (2), the lifting mechanism (2) comprising a motor (201) fixedly connected to the top of a main body (1), the output end of the motor (201) being fixedly connected to a threaded rod, the end of the threaded rod away from the main body (1) passing through the inner wall of the main body (1) and extending to the inside, the outer surface of the threaded rod being threadedly connected to a lifting plate (203), the side wall of the lifting plate (203) being slidably connected to two fixed rails (202), the ends of the two fixed rails (202) away from the lifting plate (203) being fixedly connected to the back inner wall of the main body (1), and the top of the lifting plate (203) being provided with a placement groove (204); Wherein, the connecting pipe is placed inside the placement groove (204); A cleaning mechanism (3), the cleaning mechanism (3) comprising a plurality of fixing rings (301) fixedly connected to the side wall of the placement groove (204), the plurality of fixing rings (301) being distributed at equal distances, the bottom of the fixing ring (301) being open, and a grille ring (302) being rotatably connected to the opening of the fixing ring (301); The fixing ring (301) is connected to the connecting pipe, the bottom of the grille ring (302) is rotatably connected to a plurality of curved tubes (303), one end of the curved tube (303) away from the grille ring (302) is rotatably connected to a connecting rod (304), the side wall of the curved tube (303) is fixedly connected to a plurality of air outlet pipes, and one end of the plurality of connecting rods (304) away from the curved tube (303) is rotatably connected to a toothed disc (305); The inner wall of the toothed disc (305) is provided with a rotating mechanism (4), the rotating mechanism (4) comprising a plurality of bidirectional threaded sleeves (401) fixedly connected to a side of the toothed disc (305) close to the connecting rod (304), the interior of the bidirectional threaded sleeves (401) being slidably connected to a gear shaft (402), the outer surfaces of a plurality of the gear shafts (402) being rotatably connected to hollow rings (403), the interior of the hollow rings (403) being rotatably connected to a gear ring (404), the gear ring (404) being meshingly connected to the gear shaft (402), the end of the gear ring (404) away from the gear shaft (402) being fixedly connected to a plurality of square plates, the top inner wall of the gear ring (404) being sawtooth-shaped.

2. The dust removal device for an electric heater according to claim 1, characterized in that: An auxiliary mechanism (5) is arranged inside the hollow ring (403), and the auxiliary mechanism (5) comprises a plurality of bidirectional threaded sleeves (401) rotatably connected to the inner wall of the hollow ring (403), a connecting plate (502) being rotatably connected to the side wall of the bidirectional threaded sleeve (401), and a plurality of connecting plates (502) being rotatably connected to hollow ring 2 (503) at one end away from the conical plate (501).

3. The dust removal device for an electric heater according to claim 2, characterized in that: An L-rod (504) is rotatably connected inside the connecting plate (502), and an end of the L-rod (504) away from the connecting plate (502) is rotatably connected to a connecting frame (505). A plurality of rectangular grooves are formed at the bottom of the second hollow ring (503), and the top of the connecting frame (505) penetrates to the top of the rectangular groove and extends to the inside of the second hollow ring (503).

4. The dust removal device for an electric heater according to claim 3, characterized in that: A protective mechanism (6) is arranged inside the second hollow ring (503), and the protective mechanism (6) comprises two intermediate plates (601) rotatably connected to the extended end of the connecting frame (505), an arc plate (602) is rotatably connected between the two intermediate plates (601), a rubber shaft (603) is arranged on the side wall of the arc plate (602), the left end of the rubber shaft (603) is fixedly connected to the arc plate (602), the right end of the rubber shaft (603) penetrates the side wall of the arc plate (602) and extends to the inside of the hollow ring (403), and the extended end of the rubber shaft (603) contacts the top inner wall of the gear ring (404).

5. The dust removal device for an electric heater according to claim 4, characterized in that: The outer surface of the fixed ring (301) is provided with an adsorption mechanism (7), the adsorption mechanism (7) comprising a plurality of air intake frames (701) fixedly connected to the outer surface of the fixed ring (301), the air intake frames (701) being arranged in communication with the fixed ring (301), a spiral sleeve (702) being fixedly connected to the bottom of the air intake frame (701), a plurality of square grooves being provided on the outer surface of the spiral sleeve (702), an auger (703) being rotatably connected inside the spiral sleeve (702), a plurality of inclined plates (704) being fixedly connected to the middle of the auger (703), a gear (705) being fixedly connected to the bottom of the auger (703), the outer surface of the gear (705) being meshingly connected to the toothed disc (305).

6. A method for using an electric heater dust removal device, characterized in that: Using the electric heater dust removal device as claimed in claim 5, the method comprises the following steps: S1: First, the limiting tubes (101) at both ends of the main body (1) are connected to the air inlet device and the air outlet device respectively, and then the motor (201) and the air pump (104) are started. When the motor (201) is working, it drives the threaded rod to rotate; S2: When the threaded rod rotates, it drives the placement groove (204) to move downward, and when the placement groove (204) moves downward, it drives the fixing ring (301) to move downward, and when the fixing ring (301) moves downward, it causes the auxiliary mechanism (5) to move the surface of the heating tube (103); S3: During the movement, the dust on the heating tube (103) is cleaned off, and the cleaned dust falls into the collection frame at the bottom of the main body (1), thus completing the cleaning work.

Citation Information

Patent Citations

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    CN115155860A

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