Industrial RO membrane filter element processing equipment and processing method
Through the cooperation of rotary positioning and cutting mechanism, combined with peeling, airtightness detection, end cap installation and label sticking mechanism, the problems of unsatisfactory waste peeling and low processing efficiency in industrial RO membrane filter element processing are solved, and efficient and flat multi-station continuous processing is achieved.
Patent Information
- Application Number
- CN202411566599.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2044-11-05
AI Technical Summary
The existing industrial RO membrane filter element processing equipment has problems such as poor waste peeling, complex cutting equipment, poor connection of various processes, and low processing efficiency, and uneven ends of the filter element are prone to burrs.
The rotary positioning mechanism and the cutting mechanism are used to perform annular cutting. The stripping mechanism is used to peel the waste axially, and combined with airtightness detection, end cap installation and label sticking mechanism, the continuous processing of multiple stations is achieved, and the transfer between stations is carried out through the transfer mechanism to prevent the waste from being stripped and stuck.
It improves the efficiency of scrap peeling, ensures the flatness of the filter element end surface, prevents stuck, realizes continuous processing of multi-stations, and improves processing efficiency.
Smart Images

Figure CN119058116B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of filter element processing, and in particular to processing equipment and a processing method of an industrial RO membrane filter element. Background Art
[0002] like Figure 1 As shown, it is an industrial RO membrane filter element product in the prior art, the filter element 5 includes a central tube 51, a filter membrane layer 52 wrapped around the outside of the central tube 51, and end caps 6 welded and fixed to both ends of the central tube 51, wherein the filter membrane layer 52 is formed by winding the RO membrane around the outside of the central tube 51, and the end caps 6 are inserted and positioned with the ends of the central tube 51 through positioning holes 6a, and then the end caps 6 are welded and fixed to the central tube 51 by welding. However, after the RO membrane is wrapped around the central tube 51, due to the accuracy problem of the wrapping equipment, the adjacent wrapped layers of the filter membrane layer 52 will not be completely aligned, and the two ends of the filter element 5 are prone to unevenness, which not only affects the appearance, but also causes burrs to appear on both ends of the filter element 5. In addition, the length of the filter element 5 needs to be limited in production, so it is necessary to The two ends of the filter element 5 product need to be cut, and the cut waste materials need to be removed from both ends of the filter element 5. At the same time, the flatness of the two ends of the filter element 5 after cutting needs to be ensured. However, the filter element cutting equipment and waste stripping equipment in the existing technology are usually more complicated, and the waste cutting and stripping effects are not ideal. In addition, in the process of processing and producing the filter element, the factory also involves the air tightness detection process of the central tube 51, the welding process of installing and welding the end cover 6 to the end of the central tube 51, and the labeling process of sticking labels on the outer wall of the filter element 5. The various processes need to be better connected to improve the processing efficiency of the filter element. In order to meet the above requirements, the existing filter element processing and production equipment usually has insufficient connection between the various processes and requires manual intervention, resulting in insufficient processing efficiency of the filter element 5, which urgently needs to be improved. Summary of the Invention
[0003] The purpose of the present invention is to provide an industrial RO membrane filter element processing equipment and a processing method thereof, which has the effects of improving the efficiency of waste stripping, improving the flatness of the filter element end surface after the waste is cut off, preventing the waste from getting stuck during stripping, and enabling multi-station continuous processing to improve processing efficiency.
[0004] The above technical objectives of the present invention are achieved through the following technical solutions: A processing equipment for industrial RO membrane filter element, comprising:
[0005] Rotary positioning mechanism, used to position the filter element and drive it to rotate;
[0006] A cutting mechanism, comprising a cutting blade, the cutting mechanism cooperating with the rotation and positioning mechanism to drive the cutting blade to cut circumferentially at the end of the filter element to form a slit;
[0007] A stripping mechanism, comprising a stripping plate, which cooperates with the rotation positioning mechanism to drive the stripping plate to be inserted into the corresponding slit and to strip the waste material at the end of the filter element along the axial direction;
[0008] Air tightness testing mechanism, used to test the air tightness of the filter element;
[0009] An end cap feeding mechanism and an end cap installation mechanism, wherein the end cap installation mechanism includes a pressing device and a welding device. The end cap feeding mechanism cooperates with the pressing device to feed the end cap and press it onto the end of the central tube. The welding device is used to weld and fix the end cap to the filter element;
[0010] A labeling mechanism, used to stick labels on the outer wall of the filter element;
[0011] The transfer mechanism drives the filter element to be transported in sequence among the cutting mechanism, the stripping mechanism, the air tightness testing mechanism, the end cap installation mechanism and the labeling mechanism.
[0012] By adopting the above technical solution, the filter element to be processed is installed on the rotary positioning mechanism aligned with the cutting mechanism, the cutting mechanism drives the cutting blade to rotate at high speed, and at the same time the rotary positioning mechanism drives the filter element to rotate, and the cutting blade is used to cut the end of the filter element in an annular direction to form a slit, and then the rotary positioning mechanism releases the positioning of the filter element, and then the transfer mechanism is used to transport the filter element cut by the cutting mechanism as a whole to the stripping mechanism, so that the inner cavity of the central tube is aligned with the rotary positioning mechanism on one side of the stripping mechanism, and at this time the rotary positioning mechanism on the side of the stripping mechanism is used to position the filter element on the stripping mechanism. The stripping mechanism drives the stripping plate to be inserted into the corresponding slit, and then drives the stripping plate to strip the waste material at the end of the filter element axially outward. In the process of stripping the waste material outward, the rotary positioning mechanism is used to drive the filter element to rotate synchronously, so that the filter element is rotated and the waste material is stripped at the same time, so that the waste material can be separated from the end of the filter element more smoothly and completely. After that, the transfer mechanism transfers the filter element where the waste material stripping of the stripping mechanism has been completed to the position of the air tightness detection mechanism, and uses the air tightness detection mechanism to inflate the center tube of the filter element, and then uses the pressure holding test to detect the air tightness of the filter element. When the air tightness test is qualified, it is transported to the next station through the transfer mechanism. When the air tightness test is unqualified, the filter element is screened out, and the end cap is loaded through the cooperation of the end cap loading mechanism and the pressing device, and is pressed and installed to the end of the center tube that has passed the air tightness test. The end cap is then welded and fixed to the end of the center tube by the welding device. The transfer mechanism transfers the filter element with the welded end cap to the labeling mechanism, and the labeling mechanism is used to stick the label on the outer wall of the filter element. Finally, the product is discharged. It also has multiple stations for cutting, waste stripping, air tightness testing, end cap installation and label sticking. The continuous processing feature is conducive to industrial continuous processing and production; in addition, the present invention utilizes the rotation positioning mechanism and the cutting mechanism to cooperate with each other, so that the filter element can be cut in an annular direction while rotating, thereby improving the efficiency of waste cutting and the cutting flatness of the filter element end. In addition, the rotating filter element and the waste stripping are also carried out synchronously, which can effectively prevent the waste from getting stuck during stripping, and has the effects of improving the efficiency of waste stripping, improving the flatness of the filter element end face after the waste is cut off, preventing the waste from getting stuck during stripping, and enabling multi-station continuous processing to improve processing efficiency.
[0013] The present invention is further configured as follows: the air tightness detection mechanism includes a telescopic cylinder and a sealing assembly fixed to the output end of the telescopic cylinder, the sealing assembly includes a plug-in connector and a plurality of sealing rings, the plug-in connector includes a fixed portion and a plug-in portion, the fixed portion is provided with an inflation hole, the plug-in portion is provided with a plug-in hole connected to the inflation hole, and the sealing ring is provided on the inner wall of the plug-in hole and the outer wall of the plug-in portion corresponding to the inner wall of the plug-in hole.
[0014] By adopting the above technical solution, when the filter element after the waste stripping is transported to the position of the air tightness detection mechanism by the transfer mechanism, the piston rod of the telescopic cylinder extends, driving the plug-in part to be inserted into the corresponding central tube, and the sealing between the plug-in part and the central tube is achieved through the corresponding sealing ring. Thereafter, air is inflated from the inflation hole through the external pressurizing equipment, and the gas in the inflation hole is pumped into the central tube through the plug-in hole. Then, the air tightness of the central tube is recorded through the pressure maintaining test. The present invention can adapt to central tubes with different inner hole diameters for plugging and air sealing by arranging sealing rings on the outer wall of the plug-in part and the inner wall of the plug-in hole. The central tube with a larger diameter can be mounted on the outside of the plug-in part for fixation, while the central tube with a smaller diameter can be directly inserted into the plug-in hole for fixation.
[0015] The present invention is further configured as follows: the end cap feeding mechanism includes a feeding conveyor line, a feeding translation module, a feeding lifting module provided at the output end of the feeding translation module, and a flip clamping module provided at the output end of the feeding lifting module;
[0016] The pressing device includes a pressing cylinder and a positioning column arranged at the output end of the pressing cylinder. The end of the positioning column is coaxially provided with a plurality of positioning steps, and the diameters of the plurality of positioning steps increase in a step-like manner from the inside to the outside.
[0017] By adopting the above technical solution, the feeding translation module and the feeding lifting module cooperate with each other to drive the flip clamping module to clamp the end cap on the feeding conveyor line, and transport the clamped end cap to a position where the pressing device is aligned. Then, the flip clamping module flips 90° to align the end cap with the positioning column at the output end of the pressing cylinder. The pressing cylinder drives the positioning column to extend and insert into the positioning hole of the end cap. After that, the end cap feeding mechanism is reset, and the piston rod of the pressing cylinder continues to extend and drives the end cap to move toward the filter element through the positioning column until the side end of the center tube is inserted into the positioning hole of the end cap to realize the press installation of the end cap, and then the welding device is used to realize the welding fixation between the end cap and the center tube.
[0018] The present invention is further configured as follows: the end cover installation mechanism also includes a work station switching module, which can drive the pressing device or welding device to align the end of the filter element for processing, and the work station switching module includes a work station switching cylinder and a sliding seat fixed to the output end of the work station switching cylinder, and the pressing device and welding device are arranged on the sliding seat.
[0019] By adopting the above technical solution, the station switching cylinder drives the sliding seat to move horizontally, so that the pressing device and the welding device are switched correspondingly at the processing position of the filter element, which has the effect of making the station switching method more direct and simple, and the station switching position more precise.
[0020] The present invention is further configured as follows: the rotational positioning mechanism includes a tensioning positioning structure, a rotational drive device, and a guide drive device; the tensioning positioning structure includes a guide drive member, a plug sleeve, and a plurality of tensioning members; the rotational drive device can drive the plug sleeve to rotate; the plug sleeve is axially provided with an accommodating cavity, and a plurality of mounting holes communicating with the accommodating cavity are circumferentially spaced apart on a side wall of the plug sleeve; an end portion of the guide drive member is movably inserted into the accommodating cavity, and a plurality of the tensioning members are slidably provided in corresponding mounting holes;
[0021] An external support guide matching structure and an internal retraction guide matching structure are provided between the guide drive device and the tensioning member. Under the guiding action of the external support guide matching structure, several of the tensioning members can extend outward from the corresponding mounting holes relative to the plug-in sleeve to an expanded state, or retract into the corresponding mounting holes relative to the plug-in sleeve to a retracted state.
[0022] By adopting the above technical solution, when the plug-in sleeve is inserted into the center tube of the filter element, the guide driving component is pushed into the accommodating cavity. Under the guiding action of the external support guide matching structure, several tensioning parts extend outward from the mounting hole to the expanded state, so that the outer walls of multiple tensioning parts are pressed against the center tube of the filter element, thereby realizing the positioning and stopping of the filter element, which can effectively prevent the filter element from accidentally rotating during processing. When the filter element is processed in the corresponding work station, the guide driving component is pulled to move in the withdrawal direction in the accommodating cavity. Under the guiding action of the inward retracting guide matching structure, several tensioning parts are pulled back to the storage state in the mounting hole, thereby releasing the external support clamping effect of the tensioning parts on the center tube of the filter element, so that the tensioning parts and the filter element are separated from each other. In this way, the invention can utilize the tensioning positioning structure to fix or release the filter element, which has the effects of efficient and stable filter element positioning and faster conversion between fixing the filter element and releasing the filter element.
[0023] The present invention is further configured as follows: the guide drive device includes a first linear drive module, a second linear drive module, and a guide drive component arranged at the output end of the second linear drive module; the second linear drive module is fixed to the output end of the first linear drive module; the external support guide matching structure and the internal retracted guide matching structure are arranged between the guide drive component and the corresponding tensioning member.
[0024] By adopting the above technical solution, the first linear drive module can drive the second linear drive module to drive the guide drive component to translate as a whole, so that the plug-in sleeve is inserted into the inner cavity of the central tube or withdrawn from the inner cavity of the central tube. The second linear drive module can drive the guide drive component to move axially in the accommodating cavity, and drive the tensioning member to slide radially along the plug-in sleeve in the mounting hole through the external support guide matching structure and the internal retraction guide matching structure, thereby switching several tensioning members between the expanded state and the stored state.
[0025] The present invention is further configured as follows: the guide drive component includes a central drive rod, a guide sleeve and a guide cap, the guide sleeve is coaxially fixed to the outside of the central drive rod, the guide cap is coaxially fixed to the end of the central drive rod, the external support guide matching structure is arranged between the outer wall of the guide sleeve and the corresponding tensioning member, and the external support guide matching structure includes at least one external support guide inclined surface arranged on the guide sleeve and / or the tensioning member, the inward retracted guide matching structure is arranged between the inner wall of the guide cap and the corresponding tensioning member, and the inward retracted guide matching structure includes at least one inward retracted guide inclined surface arranged on the guide cap and / or the tensioning member.
[0026] By adopting the above technical solution, the rotary drive device can drive the plug-in sleeve to rotate, and the guide drive device can drive the central drive rod to drive the guide sleeve and the guide cap to slide axially in the accommodating cavity. When the driving end of the central drive rod extends into the accommodating cavity, under the guiding action of the external support guide matching structure, a number of tensioning parts extend outward from the corresponding mounting holes and press against the inner cavity of the central tube. When the central drive rod is pulled out of the accommodating cavity, under the guiding action of the inward retraction guide matching structure, a number of tensioning parts retract into the corresponding mounting holes and separate from the inner cavity of the central tube.
[0027] The present invention is further configured as follows: the external support guide matching structure includes a first external support guide bevel and a second external support guide bevel, the first external support guide bevel is arranged on the side wall of the guide sleeve, the second external support guide bevel is arranged on the side of the tensioning member close to the center drive rod, and the first external support guide bevel is guided and matched with the corresponding second external support guide bevel; the inward retracting guide matching structure includes a first inward retracting guide bevel and a second inward retracting guide bevel, the first inward retracting guide bevel is arranged on the inner wall of the guide cap, a guide portion is extended from the side of the tensioning member, and the second inward retracting guide bevel is arranged on the side of the guide portion away from the center drive rod, and the first inward retracting guide bevel is guided and matched with the corresponding second inward retracting guide bevel.
[0028] The present invention is further configured as follows: the transfer mechanism includes a lifting seat, a lifting drive device, a translation drive device and a plurality of support frames, wherein the plurality of support frames are symmetrically arranged on the lifting seat, the lifting drive device can drive the lifting seat to move up and down, and the translation drive device can drive the lifting seat to move horizontally; the support frame includes two mounting brackets arranged in a V shape and a smooth sleeve fixed on the corresponding mounting bracket.
[0029] By adopting the above technical solution, the translation drive device can drive the lifting seat to translate between the cutting mechanism and the peeling mechanism, and at the same time, the lifting drive device can be used to drive the lifting seat to move up and down, so that the support frame on the lifting seat carries the filter element to rise and fall synchronously. In addition, the support frame is set to a V shape, which can effectively improve the support stability and anti-shake performance of the support frame for the filter element. At the same time, the smooth contact surface of the smooth sleeve can prevent the outer surface of the filter element from being scratched.
[0030] Another technical object of the present invention is to provide a method for processing industrial RO membrane filter element processing equipment, comprising the following steps:
[0031] S1: Filter element loading and trimming: The filter element to be processed is mounted on the rotary positioning mechanism aligned with the cutting mechanism. The cutting mechanism drives the cutting blade to rotate at high speed, while the rotary positioning mechanism drives the filter element to rotate. The cutting blade is used to cut the end of the filter element in a circumferential direction to form a slit.
[0032] S2: Release and transfer: The rotary positioning mechanism releases the positioning of the filter element, and then the transfer mechanism transfers the filter element cut by the cutting mechanism to the stripping mechanism as a whole, so that the inner cavity of the central tube is aligned with the rotary positioning mechanism on one side of the stripping mechanism;
[0033] S3: Positioning and stripping: The filter element is positioned at the processing position of the stripping mechanism using the rotary positioning mechanism on the side of the stripping mechanism. The stripping mechanism drives the stripping plate to be inserted into the corresponding slit, and then drives the stripping plate to strip the waste material at the end of the filter element axially outward. During the process of stripping the waste material outward, the rotary drive device drives the plug-in sleeve to drive the filter element to rotate synchronously, so that the filter element is rotated and the waste material is stripped at the same time, so that the waste material can be separated from the end of the filter element more smoothly and completely;
[0034] S4: Air tightness test: The transfer mechanism is used to transfer the filter element after the waste stripping of the stripping mechanism to the air tightness test mechanism. The central tube of the filter element is inflated by the air tightness test mechanism, and then the air tightness of the filter element is tested by a pressure holding test. If the air tightness test is qualified, it is transported to the next station through the transfer mechanism. If the air tightness test is unqualified, the filter element is screened out;
[0035] S5: End cap loading and installation: The end cap is loaded through the cooperation of the end cap loading mechanism and the pressing device, and is pressed and installed to the end of the center tube;
[0036] S6: End cover welding: Use a welding device to weld and fix the end cover to the end of the central tube;
[0037] S7: Label pasting: The transfer mechanism transfers the filter element with the end cap welded to the labeling mechanism, and uses the labeling mechanism to paste the label on the outer wall of the filter element;
[0038] S8: Product discharge.
[0039] In summary, the present invention has the following beneficial effects:
[0040] A stripping mechanism, an airtightness detection mechanism, an end cap feeding mechanism, an end cap installation mechanism and a labeling mechanism are sequentially arranged downstream of the cutting mechanism, and a rotary positioning mechanism is arranged on the side of the cutting mechanism and the stripping mechanism to position the filter element and drive it to rotate. In addition, the filter element is transported between each station by a transport mechanism, so that the present invention has the multi-station continuous processing characteristics of cutting, waste stripping, airtightness detection, end cap installation and label pasting, which is conducive to industrial continuous processing production; in addition, the present invention utilizes the rotary positioning mechanism and the cutting mechanism to cooperate with each other, so that the filter element is circumferentially cut while rotating, thereby improving the efficiency of waste cutting and the flatness of the cutting end of the filter element. In addition, the rotating filter element and the waste stripping are also carried out synchronously, which can effectively prevent the waste from getting stuck during stripping, and has the effects of improving the efficiency of waste stripping, improving the flatness of the filter element end face after the waste is cut off, preventing the waste from getting stuck during stripping, and enabling multi-station continuous processing to improve processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 It is a longitudinal cross-sectional view of an RO membrane filter element product equipped with end caps in the prior art.
[0042] Figure 2 It is the overall structural diagram of the present invention.
[0043] Figure 3 It is a structural diagram of the cutting mechanism, peeling mechanism, transfer mechanism and rotation positioning mechanism of the present invention.
[0044] Figure 4 It is a structural diagram of the cutting mechanism of the present invention.
[0045] Figure 5 It is a structural diagram of the transfer mechanism of the present invention.
[0046] Figure 6 It is a structural diagram of the peeling mechanism, transfer mechanism and rotation positioning mechanism of the present invention.
[0047] Figure 7 This invention Figure 6 A partial enlarged view of area A in the middle.
[0048] Figure 8 It is a longitudinal sectional view of the rotary positioning mechanism of the present invention.
[0049] Figure 9 This invention Figure 8 A partial enlarged view of area B in the middle.
[0050] Figure 10It is a longitudinal sectional view of the tensioning and positioning structure and the guide drive component of the present invention located at the guide portion.
[0051] Figure 11 It is an exploded view of the plug sleeve, tensioning member and guide drive component of the present invention.
[0052] Figure 12 It is a longitudinal cross-sectional view of the tensioning member of the present invention when it is in an expanded state and pressed against the inner cavity of the central tube.
[0053] Figure 13 It is a structural diagram of the air tightness detection mechanism, end cover feeding mechanism, end cover installation mechanism and labeling mechanism of the present invention.
[0054] Figure 14 It is a longitudinal sectional view of the airtightness detection mechanism of the present invention.
[0055] Figure 15 It is a structural diagram of the end cover feeding mechanism and the end cover installation mechanism of the present invention.
[0056] Figure 16 It is a structural diagram of the end cover installation mechanism of the present invention.
[0057] Figure 17 This invention Figure 16 A partial enlarged view of the middle C area.
[0058] In the figure: 1. Peeling mechanism; 11. Lifting cylinder; 12. Mounting plate; 13. Linear adjustment module; 14. Peeling plate; 15. Baffle; 15a. Through hole; 16. Waste transport mechanism; 2. Transfer mechanism; 21. Lifting seat; 22. Lifting drive device; 23. Translation drive device; 231. Servo motor; 232. Linkage rod; 233. Sliding plate; 24. Support frame; 241. Mounting bracket; 242. Smooth sleeve; 3. Cutting mechanism; 31. Cutting device; 311. Cutting blade; 32. Spacing adjustment device; 33. Feed drive device; 34. Motor drive Dynamic module; 4. Rotational positioning mechanism; 41. Tensioning positioning structure; 411. Connecting sleeve; 411a. Accommodating cavity; 411b. Mounting hole; 411c. Air pressure balance hole; 412. Tensioning member; 412a. Second outer support guide slope; 4121. Guide portion; 4121a. Second inner retracted guide slope; 42. Rotational drive device; 421. Drive motor; 422. Driving pulley; 423. Driven pulley; 424. Transmission belt; 425. Rotational sleeve assembly; 43. Guide drive device; 430. First linear drive module; 431. Second linear drive module; 432 , guide drive component; 4321, center drive rod; 4322, guide sleeve; 4322a, first outer support guide slope; 4323, guide cap; 4323a, first inward retracted guide slope; 4323b, avoidance channel; 5, filter element; 5a, slit; 50, waste; 51, center tube; 51a, inner cavity; 52, filter membrane layer; 6, end cap; 6a, positioning hole; 7, airtightness detection mechanism; 71, telescopic cylinder; 72, sealing assembly; 721, connector; 7211, fixing part; 7211a, inflation hole; 7212, connector; 7212a, connector hole ;722, sealing ring;8, end cover feeding mechanism;81, feeding conveyor line;82, feeding translation module;83, feeding lifting module;84, flip clamping module;841, clamping claw;9, end cover mounting mechanism;91, pressing device;911, pressing cylinder;912, positioning column;9121, positioning step;92, welding device;921, welding feed adjustment module;9211, first micro cylinder;9212, second micro cylinder;922, laser welding gun;93, work station switching module;931, work station switching cylinder;932, sliding seat;10, labeling mechanism. DETAILED DESCRIPTION
[0059] The present invention will be further described below with reference to the accompanying drawings.
[0060] An industrial RO membrane filter processing equipment, such as Figure 2-Figure 4 、 Figure 6-Figure 7 、 Figure 13 and Figure 15-16As shown, it includes a rotation positioning mechanism 4, a cutting mechanism 3, a stripping mechanism 1, an airtightness detection mechanism 7, an end cover feeding mechanism 8, an end cover installation mechanism 9, a labeling mechanism 10 and a transfer mechanism 2, wherein the rotation positioning mechanism 4 is provided with two groups, and both have the effect of positioning the filter element 5 and driving it to rotate axially, the cutting mechanism 3 includes a cutting blade 311, the cutting mechanism 3 cooperates with a group of rotation positioning mechanisms 4 to drive the cutting blade 311 to cut circumferentially at the end of the filter element 5 to form a slit 5a, the stripping mechanism 1 includes a stripping plate 14, the stripping mechanism 1 cooperates with another group of rotation positioning mechanisms 4 to drive the stripping plate 14 to insert into the corresponding slit 5a and strip the waste material 50 at the end of the filter element 5 along the axial direction, the airtightness detection mechanism 7 is used to detect the airtightness of the filter element 5, the end cover installation mechanism 9 includes a pressing device 91, a welding device 92 and a station switching module 93, the station switching module 93 can drive the pressing device 9 1 or the welding device 92 is aligned with the end of the filter element 5 for processing. The work station switching module 93 includes a work station switching cylinder and a sliding seat 932 fixed at the output end of the work station switching cylinder. The pressing device 91 and the welding device 92 are arranged on the sliding seat 932. The work station switching cylinder drives the sliding seat 932 to move horizontally, so that the pressing device 91 and the welding device 92 are correspondingly switched in the processing position of the filter element 5, which has the effect of being more direct and simple in the work station switching method and more accurate in the work station switching position. The end cover feeding mechanism 8 cooperates with the pressing device 91 to feed the end cover 6 and press it to install it on the end of the center tube 51. The welding device 92 is used to weld the end cover 6 to the filter element 5. The labeling mechanism 10 is used to paste a label on the outer wall of the processed filter element 5, and the transfer mechanism 2 drives the filter element 5 to be transported between the cutting mechanism 3, the peeling mechanism 1, the air tightness detection mechanism 7, the end cover installation mechanism 9 and the labeling mechanism 10 in sequence.
[0061] like Figure 2-Figure 4 As shown, the cutting mechanism 3 includes two groups of symmetrically arranged cutting devices 31, a spacing adjustment device 32 and a feed drive device 33. The cutting blade 311 is arranged at the output end of the cutting device 31, and each cutting device 31 is individually driven and controlled by a group of motor drive modules 34. The feed drive device 33 is used to drive the cutting device 31 to feed and cut along the radial direction of the filter element 5 to form a slit 5a. The spacing adjustment device 32 is used to adjust the relative distance between the cutting blades 311 on both sides. Multiple groups of motor drive modules 34 can drive the cutting blades 311 of the corresponding cutting device 31 to rotate at high speed. The relative distance between the cutting blades 311 on both sides is adjusted by the spacing adjustment device 32 to adapt to different models of filter elements 5 to cut into different lengths. The feed drive device 33 can drive the cutting device 31 to approach or move away from the filter element 5, thereby adjusting the radial cutting feed amount of the cutting blade 311 to the filter element 5.
[0062] like Figure 2 and Figure 6-Figure 7As shown, the stripping mechanism 1 includes a lifting cylinder 11, a mounting plate 12 fixed to the end of the piston rod of the lifting cylinder 11, and a linear adjustment module 13 symmetrically arranged at both ends of the mounting plate 12. The stripping plate 14 is vertically arranged at the output end of the corresponding linear adjustment module 13. The lifting cylinder 11 can drive the mounting plate 12 to drive the linear adjustment module 13 to move up and down. The linear adjustment modules 13 on both sides are used to adjust the distance between the stripping plates 14 on both sides. The lifting cylinder 11 can drive the mounting plate 12 to move up and down, and then the mounting plate 12 drives the stripping plates 14 at the output end of the linear adjustment module 13 to move up and down synchronously, so that the stripping plates 14 are inserted into the slit 5a of the filter element 5. At the same time, the linear adjustment module 13 can drive the corresponding stripping plates 14 to move along the horizontal direction of the mounting plate 12. Not only can the waste 50 be stripped from the side end of the filter element 5 by the stripping plate 14, but the distance between the stripping plates 14 on both sides can also be adjusted to adapt to the processing requirements of filter elements 5 of different lengths.
[0063] like Figure 13-14 As shown, the airtightness detection mechanism 7 includes a telescopic cylinder 71 and a sealing component 72 fixedly arranged at the output end of the telescopic cylinder 71. The sealing component 72 includes a plug-in connector 721 and a plurality of sealing rings 722. The plug-in connector 721 includes a fixed portion 7211 and a plug-in connector 7212. The fixed portion 7211 is provided with an inflation hole 7211a, and the plug-in connector 7212 is provided with a plug-in hole 7212a connected to the inflation hole 7211a. The sealing ring 722 is provided on the inner wall of the corresponding plug-in hole 7212a and the outer wall of the plug-in connector 7212. When the filter element 5 after the waste 50 is stripped is transported to the position of the airtightness detection mechanism 7 by the transfer mechanism 2, the piston rods of the telescopic cylinders 71 on both sides extend to drive the plug-in connector 7212 to be inserted into the two sides of the central tube 51, and the sealing between the plug-in connector 7212 and the central tube 51 is achieved through the corresponding sealing rings 722. The airtightness of the central tube 51 is recorded by pressure maintaining detection. The present invention provides sealing rings 722 on the outer wall of the plug-in portion 7212 and the inner wall of the plug-in hole 7212a. The central tube 51 with a larger diameter can be mounted on the outside of the plug-in portion 7212 for fixation, while the central tube 51 with a smaller diameter can be directly inserted into the plug-in hole 7212a for fixation.
[0064] like Figure 13 and Figure 15-17As shown, the end cap feeding mechanism 8 includes a feeding conveyor line 81, a feeding translation module 82, a feeding lifting module 83 provided at the output end of the feeding translation module 82, and a flip clamping module 84 provided at the output end of the feeding lifting module 83. The pressing device 91 includes a pressing cylinder 911 and a positioning column 912 provided at the output end of the pressing cylinder 911. The end of the positioning column 912 is coaxially provided with a plurality of positioning steps 9121. The diameters of the plurality of positioning steps 9121 increase in a step-by-step manner from the inside to the outside along the radial direction of the positioning column 912. The feeding translation module 82 and the feeding lifting module 83 cooperate with each other to drive the flip clamping module 84 to clamp the end cap 6 on the feeding conveyor line 81, and transport the clamped end cap 6 to a position aligned with the pressing device 91. Then, the flip clamping module 84 flips 90° to align the end cap 6 with the positioning column 912 at the output end of the pressing cylinder 911. After alignment, the pressing cylinder 911 drives the positioning column 912 to extend and insert into the positioning hole 6a of the end cover 6, and then the end cover feeding mechanism 8 is reset, and the piston rod of the pressing cylinder 911 continues to extend and drives the end cover 6 to move toward the filter element 5 through the positioning column 912 until the side end of the center tube 51 is inserted and positioned with the positioning hole 6a of the end cover 6, thereby realizing the press installation of the end cover 6, and then the welding fixation between the end cover 6 and the center tube 51 is realized by the welding device 92; in this embodiment, the flip clamping module 84 includes a rotating cylinder and a clamping device provided at the output end of the rotating cylinder. The output end of the clamping device is provided with four clamping claws 841. When the end cover 6 with a larger diameter needs to be transported, the four clamping claws 841 are stretched outward and pressed against the inner ring of the end cover 6 for grabbing. When the end cover 6 with a smaller diameter needs to be transported, the four clamping claws 841 are retracted inward to realize the clamping of the end cover 6.
[0065] like Figure 15-16 As shown, the welding device 92 includes a welding feed adjustment module 921 and a laser welding gun 922 arranged at the output end of the welding feed adjustment module 921. The welding feed adjustment module 921 includes a first micro cylinder 9211 and a second micro cylinder 9212 arranged at the output end of the first micro cylinder 9211. The laser welding gun 922 is fixed to the piston rod end of the second micro cylinder 9212, and the first micro cylinder 9211 is fixed on the sliding seat 932.
[0066] like Figures 8-12As shown, the rotation positioning mechanism 4 includes a tensioning positioning structure 41, a rotation driving device 42 and a guide driving device 43. The tensioning positioning structure 41 includes a guide driving member 432, a plug sleeve 411 and a plurality of tensioning members 412. The rotation driving device 42 can drive the plug sleeve 411 to rotate. The plug sleeve 411 is axially provided with an accommodating cavity 411a, and the side wall of the plug sleeve 411 is circumferentially spaced with a plurality of mounting holes 411b communicating with the accommodating cavity 411a. The end of the guide driving member 432 is movably inserted into the accommodating cavity 411a, and the plurality of tensioning members 412 are slidably provided in the corresponding mounting holes 411b. , and the end of the plug sleeve 411 is provided with an air pressure balance hole 411c connected to the accommodating chamber 411a. The addition of the air pressure balance hole 411c allows the guide driving member 432 to slide in the accommodating chamber 411a. The interior of the accommodating chamber 411a and the external atmosphere can always be connected through the air pressure balance hole 411c, thereby allowing the guide driving member 432 to slide smoothly in the accommodating chamber 411a; an external support guide matching structure and an internal retraction guide matching structure are provided between the guide driving device 43 and the tensioning member 412. Under the guiding action of the external support guide matching structure, several tensioning members 412 The plug-in sleeve 411 can be extended outward from the corresponding mounting hole 411b to an expanded state, or retracted into the corresponding mounting hole 411b to a stored state relative to the plug-in sleeve 411. When the plug-in sleeve 411 is inserted into the central tube 51 of the filter element 5, the guide driving member 432 is pushed into the accommodating cavity 411a. Under the guidance of the external support guide matching structure, the plurality of tensioning members 412 extend outward from the mounting hole 411b to an expanded state, so that the outer walls of the plurality of tensioning members 412 are pressed against the central tube 51 of the filter element 5, thereby achieving the positioning and anti-rotation of the filter element 5, which can effectively prevent the filter element 5 from accidentally rotating during processing. In the case where the filter element 5 is processed at the corresponding station, the guide driving member 432 is pulled to move in the withdrawal direction in the accommodating cavity 411a. Under the guidance of the retracted guide matching structure, the plurality of tensioning members 412 are pulled back into the mounting holes 411b to the storage state, thereby releasing the external support and clamping effect of the tensioning members 412 on the central tube 51 of the filter element 5, so that the tensioning members 412 and the filter element 5 are separated from each other. In this way, the invention can use the tensioning positioning structure 41 to fix or release the filter element 5, thereby achieving the effects of efficient and stable positioning of the filter element 5 and faster switching between fixing and releasing the filter element 5.The guide drive device 43 includes a first linear drive module 430, a second linear drive module 431, and a guide drive member 432 provided at the output end of the second linear drive module 431. The second linear drive module 431 is fixed at the output end of the first linear drive module 430. The external support guide matching structure and the internal retraction guide matching structure are provided between the guide drive member 432 and the corresponding tensioning member 412. The first linear drive module 430 can drive the second linear drive module 431 to drive the guide drive member 432 to translate as a whole, so that the plug-in sleeve 411 is inserted into the inner cavity 51a of the central tube 51 or withdrawn from the inner cavity 51a of the central tube 51. The second linear drive module 431 can drive the guide drive member 432 to move axially in the accommodating cavity 411a, and through the external support guide matching structure and the internal retraction guide matching structure The guide matching structure drives the tensioning member 412 to slide radially along the plug sleeve 411 within the mounting hole 411b, thereby switching the tensioning members 412 between the expanded state and the stored state. In this embodiment, a waste transport mechanism 16 is provided directly below the stripping mechanism 1. The waste transport mechanism 16 is used to receive the waste 50 stripped from the end of the filter element 5 and transport the received waste 50 to the waste area. The waste transport mechanism 16 includes a baffle 15. The baffle 15 has a through hole 15a corresponding to the plug sleeve 411. The plug sleeve 411 can be inserted into the through hole 15a. When the plug sleeve 411 is withdrawn from the waste 50, the baffle 15 can be used to block the waste 50, allowing the waste 50 to fall downward by gravity onto the waste transport mechanism 16, thereby being transported out by the waste transport mechanism 16.
[0067] like Figures 9-12As shown, the guide drive component 432 includes a central drive rod 4321, a guide sleeve 4322 and a guide cap 4323. The guide sleeve 4322 is coaxially fixed to the outside of the central drive rod 4321, and the guide cap 4323 is coaxially fixed to the end of the central drive rod 4321. The outer support guide matching structure is provided between the outer wall of the guide sleeve 4322 and the corresponding tensioning member 412. The inner retracted guide matching structure is provided between the inner wall of the guide cap 4323 and the corresponding tensioning member 412. The rotary drive device 42 can drive the plug-in sleeve 411 to rotate. The rotary drive device 42 in this embodiment includes a driving motor 421, a driving wheel 422 and a driven wheel 423. The plug-in sleeve 411 is coaxially fixedly connected with a rotating sleeve assembly 425. The driven wheel 423 is coaxially fixedly connected to the outside of the rotating sleeve assembly 425, and the driving motor 421 drives the driving wheel 422 to rotate. The driving wheel 422 can drive the driven wheel 423 to rotate through the transmission belt 424, so that the driven wheel 423 drives the plug sleeve 411 to rotate through the rotating sleeve assembly 425; the guide drive device 43 can drive the central driving rod 4321 to drive the guide sleeve 4322 and the guide cap 4323 to slide axially in the accommodating cavity 411a. When the driving end of the central driving rod 4321 extends into the accommodating cavity 411a, under the guiding action of the external support guide matching structure, a plurality of tensioning members 412 extend outward from the corresponding mounting holes 411b and press against the inner cavity 51a of the central tube 51. When the central driving rod 432 During the process of being withdrawn from the accommodating cavity 411a, under the guidance of the inward-retracting guide matching structure, the plurality of tensioning members 412 retract into the corresponding mounting holes 411b and separate from the inner cavity 51a of the central tube 51; the outward-supporting guide matching structure includes a first outward-supporting guide inclined surface 4322a and a second outward-supporting guide inclined surface 412a. The first outward-supporting guide inclined surface 4322a is provided on the side wall of the guide sleeve 4322, and the second outward-supporting guide inclined surface 412a is provided on the side of the tensioning member 412 close to the central driving rod 4321. The first outward-supporting guide inclined surface 4322a guides and matches with the corresponding second outward-supporting guide inclined surface 412a; the inward-retracting guide matching structure includes a first inward-retracting guide inclined surface 4323a and a second inward-retracting guide inclined surface 412a. 21a, a first inwardly retracted guiding bevel 4323a is provided on the inner wall of the guide cap 4323, and guide portions 4121 are symmetrically provided on both sides of the tensioning member 412. The symmetrically arranged guide portions 4121 make the stress on both sides of the tensioning member 412 more uniform, which is conducive to improving the cooperation effect between the second inwardly retracted guiding bevel 4121a of the tensioning member 412 and the first inwardly retracted guiding bevel 4323a on the guide cap 4323, so that the guided sliding of the tensioning member 412 in the mounting hole 411b is smoother. The second inwardly retracted guiding bevel 4121a is provided on the side of the guide portion 4121 away from the central driving rod 4321, and the first inwardly retracted guiding bevel 4323a cooperates with the corresponding second inwardly retracted guiding bevel 4121a for guidance;In this embodiment, the end surface of the tensioning member 412 facing the outside of the mounting hole 411b is set as an arc surface, and the tensioning member 412 is provided with a plurality of pressing convex grooves along the length direction on the arc surface. The end surface of the tensioning member 412 is set as an arc surface, which can make the outer wall of the tensioning member 412 and the central tube 51 of the filter element 5 fit more closely. The addition of the pressing convex grooves can increase the pressing force of the tensioning member 412 on the central tube 51 of the filter element 5, thereby improving the anti-slip effect between the tensioning member 412 in the expanded state and the central tube 51 of the filter element 5; In addition, in this embodiment, the guide cap 4323 is provided with an avoidance groove 4323b corresponding to the tensioning member 412. When the guide cap 4323 is provided with a guide groove 4323b corresponding to the tensioning member 412, When the drive member 432 slides axially within the accommodating chamber 411a, the guide cap 4323 and the corresponding tensioning member 412 avoid and guide each other through the avoidance groove 4323b. This allows the guide drive member 432 to effectively avoid the tensioning member 412 when the guide drive member 432 slides axially within the accommodating chamber 411a, thereby preventing the guide cap 4323 and the tensioning member 412 from getting stuck. Furthermore, the avoidance groove 4323b can limit the sliding direction of the guide drive member 432, preventing the guide drive member 432 from rotating during the sliding process and improving the consistency of the translational direction of the guide drive member 432.
[0068] like Figure 2-Figure 3 and Figure 5-Figure 6 As shown, the transfer mechanism 2 includes a lifting seat 21, a lifting drive device 22, a translation drive device 23 and a plurality of support frames 24. The plurality of support frames 24 are symmetrically arranged on the lifting seat 21. The lifting drive device 22 can drive the lifting seat 21 to move up and down, and the translation drive device 23 can drive the lifting seat 21 to move horizontally. In this embodiment, the translation drive device 23 includes a servo motor 231, a linkage rod 232 and a sliding plate 233. The servo motor 231 drives the linkage rod 232 to rotate through a transmission assembly, and the linkage rod 232 then drives the sliding plate 233 to slide horizontally through a pulley assembly arranged at both ends of the sliding plate 233. ; The support frame 24 includes two mounting brackets 241 arranged in a V shape and a smooth sleeve 242 fixed on the corresponding mounting bracket 241. The translation drive device 23 can drive the lifting seat 21 to translate between the cutting mechanism 3 and the peeling mechanism 1. At the same time, the lifting drive device 22 is used to drive the lifting seat 21 to move up and down, so that the support frame 24 on the lifting seat 21 carries the filter element 5 to rise and fall synchronously. In addition, setting the support frame 24 in a V shape can effectively improve the support stability and anti-shake performance of the support frame 24 for the filter element 5. At the same time, the smooth contact surface of the smooth sleeve 242 can prevent the outer surface of the filter element 5 from being scratched.
[0069] The basic working principle of the present invention is as follows: a stripping mechanism 1, an airtightness detection mechanism 7, an end cap feeding mechanism 8, an end cap installation mechanism 9 and a labeling mechanism 10 are sequentially arranged downstream of the cutting mechanism 3, and a rotary positioning mechanism 4 is arranged on the side of the cutting mechanism 3 and the stripping mechanism 1 to position the filter element 5 and drive it to rotate axially. In addition, the filter element 5 is transported between each workstation by the transport mechanism 2. First, the filter element 5 to be processed is installed on the rotary positioning mechanism 4 aligned with the cutting mechanism 3. The cutting mechanism 3 drives the cutting blade 311 to rotate at high speed. At the same time, the rotary positioning mechanism 4 drives the filter element 5 to rotate, and the cutting blade 311 is used to cut circumferentially at the end of the filter element 5 to form a slit 5a. Then, the rotary positioning mechanism 4 releases the positioning of the filter element 5. Then, the transfer mechanism 2 is used to transport the filter element 5 cut by the cutting mechanism 3 to the stripping mechanism 1 as a whole, so that the inner cavity 51a of the central tube 51 is aligned with the rotary positioning mechanism 4 on one side of the stripping mechanism 1. At this time, the rotary positioning mechanism 4 on the side of the stripping mechanism 1 is used to position the filter element 5 in the processing position of the stripping mechanism 1, and the stripping plate 14 is driven by the stripping mechanism 1 to be inserted into the corresponding slit 5a, and then the stripping plate 14 is driven to strip the waste material 50 at the end of the filter element 5 axially outward. In the process of stripping the waste material 50 outward, the rotary positioning mechanism 4 is used to drive the filter element 5 to rotate synchronously, so that the rotation of the filter element 5 and the stripping of the waste material 50 are carried out at the same time, so that the waste material 50 can be separated from the end of the filter element 5 more smoothly and completely. The filter element 5 after the stripping of the waste material 50 from the mechanism 1 is transported to the position of the air tightness detection mechanism 7, and the central tube 51 of the filter element 5 is inflated by the air tightness detection mechanism 7, and then the air tightness of the filter element 5 is tested by the pressure holding test. When the air tightness test is qualified, it is transported to the next station through the transport mechanism 2. When the air tightness test is unqualified, the filter element 5 is screened out, and the end cap 6 is loaded by the end cap feeding mechanism 8 and the pressing device 91, and is pressed and installed to the end of the central tube 51 that has passed the air tightness test, and then the end cap 6 is welded and fixed to the end of the central tube 51 by the welding device 92. The transport mechanism 2 transports the filter element 5 with the end cap 6 welded to the labeling mechanism 10, and the labeling mechanism 10 is used to stick the label on the outer wall of the filter element 5 , and finally the product is discharged, and at the same time it has the multi-station continuous processing characteristics of cutting, waste stripping, airtightness detection, end cover installation and label pasting, which is conducive to industrial continuous processing and production; in addition, the present invention utilizes the rotary positioning mechanism 4 and the cutting mechanism 3 to cooperate with each other, so that the filter element 5 is circumferentially cut while rotating, thereby improving the efficiency of cutting the waste 50 and the cutting flatness of the end of the filter element 5, and the rotating filter element 5 and the waste 50 stripping are also carried out synchronously, which can effectively prevent the waste 50 from getting stuck when being stripped, and has the effects of improving the efficiency of waste stripping, improving the flatness of the filter element end face after the waste is cut off, preventing the waste from getting stuck when being stripped, and enabling multi-station continuous processing to improve processing efficiency.
[0070] The present invention provides a method for processing equipment for processing industrial RO membrane filter elements, comprising the following steps:
[0071] S1: Filter element loading and trimming: The filter element to be processed is mounted on the rotary positioning mechanism aligned with the cutting mechanism. The cutting mechanism drives the cutting blade to rotate at high speed, while the rotary positioning mechanism drives the filter element to rotate. The cutting blade is used to cut the end of the filter element in a circumferential direction to form a slit.
[0072] S2: Release and transfer: The rotary positioning mechanism releases the positioning of the filter element, and then the transfer mechanism transfers the filter element cut by the cutting mechanism to the stripping mechanism as a whole, so that the inner cavity of the central tube is aligned with the rotary positioning mechanism on one side of the stripping mechanism;
[0073] S3: Positioning and stripping: The filter element is positioned at the processing position of the stripping mechanism using the rotary positioning mechanism on the side of the stripping mechanism. The stripping mechanism drives the stripping plate to be inserted into the corresponding slit, and then drives the stripping plate to strip the waste material at the end of the filter element axially outward. During the process of stripping the waste material outward, the rotary drive device drives the plug-in sleeve to drive the filter element to rotate synchronously, so that the filter element is rotated and the waste material is stripped at the same time, so that the waste material can be separated from the end of the filter element more smoothly and completely;
[0074] S4: Air tightness test: The transfer mechanism is used to transfer the filter element after the waste stripping of the stripping mechanism to the air tightness test mechanism. The central tube of the filter element is inflated by the air tightness test mechanism, and then the air tightness of the filter element is tested by a pressure holding test. If the air tightness test is qualified, it is transported to the next station through the transfer mechanism. If the air tightness test is unqualified, the filter element is screened out;
[0075] S5: End cap loading and installation: The end cap is loaded through the cooperation of the end cap loading mechanism and the pressing device, and is pressed and installed to the end of the center tube;
[0076] S6: Station switching: Use the station switching module to drive the pressing device away from the filter element and move the welding device to a position aligned with the center tube of the filter element;
[0077] S7: End cover welding: Use a welding device to weld and fix the end cover to the end of the center tube;
[0078] S8: Label pasting: The transfer mechanism transfers the filter element with the end cap welded to the labeling mechanism, and uses the labeling mechanism to paste the label on the outer wall of the filter element;
[0079] S9: Product discharge.
[0080] The above description is only a preferred embodiment of the present invention. Therefore, any equivalent changes or modifications made according to the structure, characteristics and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
Claims
1. A processing equipment for industrial RO membrane filter element, characterized in that, Includes: A rotary positioning mechanism (4) is used to position the filter element (5) and drive it to rotate; A cutting mechanism (3) comprising a cutting blade (311), the cutting mechanism (3) cooperating with the rotation positioning mechanism (4) to drive the cutting blade (311) to circumferentially cut the end of the filter element (5) to form a slit (5a); A stripping mechanism (1) comprising a stripping plate (14), the stripping mechanism (1) cooperating with the rotation positioning mechanism (4) to drive the stripping plate (14) to be inserted into the corresponding slit (5a) and to strip the waste material (50) at the end of the filter element (5) in the axial direction; An airtightness detection mechanism (7) for detecting the airtightness of the filter element (5); An end cap feeding mechanism (8) and an end cap installation mechanism (9), wherein the end cap installation mechanism (9) comprises a pressing device (91) and a welding device (92), wherein the end cap feeding mechanism (8) cooperates with the pressing device (91) to feed the end cap (6) and press it to install it on the end of the central tube (51), and the welding device (92) is used to weld and fix the end cap (6) to the filter element (5); A labeling mechanism (10) for attaching a label to the outer wall of the filter element (5); The transport mechanism (2) drives the filter element (5) to be transported in sequence between the cutting mechanism (3), the stripping mechanism (1), the airtightness testing mechanism (7), the end cap installation mechanism (9) and the labeling mechanism (10); The rotation positioning mechanism (4) includes a tensioning positioning structure (41), a rotation driving device (42) and a guide driving device (43); the tensioning positioning structure (41) includes a guide driving component (432), a plug sleeve (411) and a plurality of tensioning members (412); the rotation driving device (42) can drive the plug sleeve (411) to rotate; the plug sleeve (411) is axially provided with an accommodating cavity (411a), and the side wall of the plug sleeve (411) is circumferentially spaced and provided with a plurality of mounting holes (411b) communicating with the accommodating cavity (411a); the end of the guide driving component (432) is movably inserted into the accommodating cavity (411a), and the plurality of tensioning members (412) are slidably provided in the corresponding mounting holes (411b); and the end of the plug sleeve 411 is provided with an air pressure balance hole 411c communicating with the accommodating cavity 411a; An outward-supporting guide matching structure and an inward-retracting guide matching structure are provided between the guide drive device (43) and the tensioning member (412). Under the guiding action of the outward-supporting guide matching structure, the tensioning members (412) can extend outward from the corresponding mounting holes (411b) relative to the plug-in sleeve (411) to an extended state, or retract into the corresponding mounting holes (411b) relative to the plug-in sleeve (411) to a stored state. The guide drive device (43) comprises a first linear drive module (430), a second linear drive module (431), and a guide drive component (432) provided at the output end of the second linear drive module (431); the second linear drive module (431) is fixedly provided at the output end of the first linear drive module (430); and the outward-supporting guide matching structure and the inward-retracting guide matching structure are provided between the guide drive component (432) and the corresponding tensioning member (412); The first linear drive module (430) can drive the second linear drive module (431) to drive the guide drive member (432) to translate as a whole, so that the plug sleeve (411) is inserted into the inner cavity (51a) of the central tube (51) or is withdrawn from the inner cavity (51a) of the central tube (51); the second linear drive module (431) can drive the guide drive member (432) to move axially in the accommodating cavity (411a), and drive the tensioning member (412) to slide radially along the plug sleeve (411) in the mounting hole (411b) through the external support guide matching structure and the internal retraction guide matching structure; The guide drive member (432) includes a central drive rod (4321), a guide sleeve (4322) and a guide cap (4323); the guide sleeve (4322) is coaxially fixed to the outside of the central drive rod (4321); the guide cap (4323) is coaxially fixed to the end of the central drive rod (4321); the external support guide matching structure is provided between the outer wall of the guide sleeve (4322) and the corresponding tensioning member (412); and the external support guide matching structure includes at least one external support guide inclined surface provided on the guide sleeve (4322) and / or the tensioning member (412); the internal retraction guide matching structure is provided between the inner wall of the guide cap (4323) and the corresponding tensioning member (412); and the internal retraction guide matching structure includes at least one internal retraction guide inclined surface provided on the guide cap (4323) and / or the tensioning member (412); The guide drive device (43) can drive the central drive rod (4321) to drive the guide sleeve (4322) and the guide cap (4323) to slide axially in the accommodating chamber (411a); when the driving end of the central drive rod (4321) extends into the accommodating chamber (411a), under the guiding action of the external support guide matching structure, the plurality of tensioning members (412) extend outward from the corresponding mounting holes (411b) and press against the inner chamber (51a) of the central tube (51); when the central drive rod (4321) is withdrawn from the accommodating chamber (411a), under the guiding action of the inward retraction guide matching structure, the plurality of tensioning members (412) retract into the corresponding mounting holes (411b) and separate from the inner chamber (51a) of the central tube (51); The external support guide matching structure includes a first external support guide bevel (4322a) and a second external support guide bevel (412a), wherein the first external support guide bevel (4322a) is provided on the side wall of the guide sleeve (4322), and the second external support guide bevel (412a) is provided on the side of the tensioning member (412) close to the central driving rod (4321), and the first external support guide bevel (4322a) is guided and matched with the corresponding second external support guide bevel (412a); the inward guide matching structure includes a first inner a retracting guide slope (4323a) and a second retracting guide slope (4121a), wherein the first retracting guide slope (4323a) is provided on the inner wall of the guide cap (4323), a guide portion (4121) is extended from the side of the tensioning member (412), and the second retracting guide slope (4121a) is provided on a side of the guide portion (4121) away from the central driving rod (4321), and the first retracting guide slope (4323a) is in guiding cooperation with the corresponding second retracting guide slope (4121a); The guide cap (4323) is provided with an avoidance groove (4323b) corresponding to the tensioning member (412). When the guide driving member (432) slides axially in the accommodating cavity (411a), the guide cap (4323) avoids and guides the corresponding tensioning member (412) through the avoidance groove (4323b).
2. The processing equipment of an industrial RO membrane filter element according to claim 1, characterized in that: The airtightness detection mechanism (7) comprises a telescopic cylinder (71), a sealing assembly (72) fixed to the output end of the telescopic cylinder (71), the sealing assembly (72) comprising a plug-in connector (721) and a plurality of sealing rings (722), the plug-in connector (721) comprising a fixed portion (7211) and a plug-in connector (7212), the fixed portion (7211) being provided with an inflation hole (7211a), the plug-in connector (7212) being provided with a plug-in hole (7212a) communicating with the inflation hole (7211a), and the sealing ring (722) being provided on the inner wall corresponding to the plug-in hole (7212a) and the outer wall of the plug-in connector (7212).
3. The processing equipment for an industrial RO membrane filter element according to claim 1, characterized in that: The end cap feeding mechanism (8) comprises a feeding conveyor line (81), a feeding translation module (82), a feeding lifting module (83) provided at the output end of the feeding translation module (82), and a flip clamping module (84) provided at the output end of the feeding lifting module (83); The pressing device (91) comprises a pressing cylinder (911) and a positioning column (912) provided at the output end of the pressing cylinder (911); the end of the positioning column (912) is coaxially provided with a plurality of positioning steps (9121); the diameters of the plurality of positioning steps (9121) increase in a step-like manner from the inside to the outside.
4. The processing equipment for an industrial RO membrane filter element according to claim 1, characterized in that: The end cap mounting mechanism (9) further includes a station switching module (93), which can drive the pressing device (91) or the welding device (92) to align the end of the filter element (5) for processing. The station switching module (93) includes a station switching cylinder and a sliding seat (932) fixed to the output end of the station switching cylinder. The pressing device (91) and the welding device (92) are arranged on the sliding seat (932).
5. The processing equipment for an industrial RO membrane filter element according to claim 1, characterized in that: The transfer mechanism (2) comprises a lifting seat (21), a lifting drive device (22), a translation drive device (23) and a plurality of support frames (24). The plurality of support frames (24) are symmetrically arranged on the lifting seat (21). The lifting drive device (22) can drive the lifting seat (21) to move up and down, and the translation drive device (23) can drive the lifting seat (21) to move horizontally. The support frame (24) comprises two mounting brackets (241) arranged in a V shape and a smooth sleeve (242) fixed on the corresponding mounting brackets (241).
6. A method for processing an industrial RO membrane filter element according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1: Filter element loading and trimming: The filter element to be processed is mounted on the rotary positioning mechanism aligned with the cutting mechanism. The cutting mechanism drives the cutting blade to rotate at high speed, while the rotary positioning mechanism drives the filter element to rotate. The cutting blade is used to cut the end of the filter element in a circumferential direction to form a slit. S2: Release and transfer: The rotary positioning mechanism releases the positioning of the filter element, and then the transfer mechanism transfers the filter element cut by the cutting mechanism to the stripping mechanism as a whole, so that the inner cavity of the central tube is aligned with the rotary positioning mechanism on one side of the stripping mechanism; S3: Positioning and stripping: The filter element is positioned at the processing position of the stripping mechanism using the rotary positioning mechanism on the side of the stripping mechanism. The stripping mechanism drives the stripping plate to be inserted into the corresponding slit, and then drives the stripping plate to strip the waste material at the end of the filter element axially outward. During the process of stripping the waste material outward, the rotary drive device drives the plug-in sleeve to drive the filter element to rotate synchronously, so that the filter element is rotated and the waste material is stripped at the same time, so that the waste material can be separated from the end of the filter element more smoothly and completely; S4: Air tightness test: The transfer mechanism is used to transfer the filter element after the waste stripping of the stripping mechanism to the air tightness test mechanism. The central tube of the filter element is inflated by the air tightness test mechanism, and then the air tightness of the filter element is tested by a pressure holding test. If the air tightness test is qualified, it is transported to the next station through the transfer mechanism. If the air tightness test is unqualified, the filter element is screened out; S5: End cap loading and installation: The end cap is loaded through the cooperation of the end cap loading mechanism and the pressing device, and is pressed and installed to the end of the center tube; S6: End cover welding: Use a welding device to weld and fix the end cover to the end of the central tube; S7: Label pasting: The transfer mechanism transfers the filter element with the end cap welded to the labeling mechanism, and uses the labeling mechanism to paste the label on the outer wall of the filter element; S8: Product discharge.
Citation Information
Patent Citations
Back-pass automatic processing equipment for reverse osmosis membrane element and processing method of back-pass automatic processing equipment
CN115256985A
RO (Reverse Osmosis) membrane trimming and assembling equipment
CN118456898A
Filter element end cover assembling equipment
CN212684753U
Automatic welding device for filter cotton sealing cover of purification column
CN215435065U