Glass insulator defect detection device and detection method

Abstract

The present invention relates to the technical field of defect detection devices, and specifically to a glass insulator defect detection device and detection method, comprising a base plate, a detection mechanism installed at one end of the bottom of the base plate, a feeding mechanism installed at the other end of the top of the base plate, a transmission mechanism installed on the detection mechanism, a discharge mechanism installed on the base plate, a cleaning mechanism installed on the feeding mechanism, and a control mechanism installed on the feeding mechanism; the detection mechanism facilitates the inspection of the appearance of the glass insulator, the cooperation of the feeding mechanism and the transmission mechanism realizes the rapid feeding control of the insulator, the operation of the feeding mechanism realizes the resistance of the discharge mechanism to the insulator, thereby facilitating the removal of the insulator after inspection, the cleaning mechanism facilitates the blowing and cleaning of the feeding mechanism, and the resistance of the discharge mechanism and the feeding mechanism enables the control mechanism to control the operation of the cleaning mechanism, and the operation is more orderly.

Description

Technical Field

[0001] The present invention relates to the technical field of defect detection devices, and in particular to a glass insulator defect detection device and a detection method. Background Art

[0002] Insulators are devices installed between conductors of different potentials or between conductors and ground potential components. They can withstand voltage and mechanical stress. Insulators are usually made of glass or ceramics. Insulators made of glass are called glass insulators. During the manufacturing process of glass insulators, due to many factors such as formulation, raw material preparation, equipment and tool conditions, and heat treatment of glass parts, glass parts sometimes produce defects such as bubbles, cracks, stones, roughness, breakage, and deformation. These defects must be strictly controlled, detected and screened to ensure the quality of the finished glass insulators and improve the reliability of glass insulators in power system operation.

[0003] After searching, patent publication (announcement) number CN211043190U is a glass insulator defect detection device that can effectively detect defects on the surface and inside of glass insulators, thereby preventing subsequent safety hazards. However, when inspecting glass insulators, this device requires frequent manual loading and unloading operations, which is very inconvenient to operate back and forth. It is also inconvenient to take and place the insulators well, and it is also inconvenient to determine the placement position. Improper operation can easily cause damage to internal components. At the same time, it is inconvenient to clean dust and debris on the insulators and the placement area before inspection, which affects the light transmittance during inspection and makes the inspection effect poor. Summary of the Invention

[0004] In view of the problems in the prior art, the present invention provides a glass insulator defect detection device and detection method.

[0005] The technical solution adopted by the present invention to solve its technical problems is: a glass insulator defect detection device, comprising a base plate, a detection mechanism is installed at one end of the bottom of the base plate, a feeding mechanism is installed at the other end of the top of the base plate, a transmission mechanism is installed on the detection mechanism, a feeding mechanism is installed on the base plate, a cleaning mechanism is installed on the feeding mechanism, and a control mechanism is installed on the feeding mechanism.

[0006] Specifically, the detection mechanism includes a box body, a box body is installed at one end of the top of the bottom plate, a first motor is installed at the center of the bottom side of the box body, a turntable is installed on the first motor, a light sensor is installed on the turntable, a power supply is installed at one end of the box body, a camera and a light source are installed on one side of the box body, the light source is located on the top of the camera, and the camera is located at the top edge of the turntable.

[0007] Specifically, the feeding mechanism includes a mounting seat, a mounting seat is installed on the top of the base plate, a second motor is installed on the inner side of the top of the mounting seat, the top output shaft of the second motor is slidably connected to a rotating plate, and connecting sleeves are respectively installed at both ends of the rotating plate. A plurality of electric push rods distributed in a ring are installed at the inner edge of the mounting seat, and the tops of the plurality of electric push rods are respectively connected with ball bearings in a rolling manner, and the plurality of ball bearings respectively contact the bottom of the rotating plate, and an arc-shaped and penetrating movable groove is provided on one side of the box body, one end of the rotating plate extends to the inside of the movable groove, and one end of the rotating plate is located on the top of the turntable.

[0008] Specifically, a return spring is connected between the top output shaft of the second motor and the inside of the rotating plate, and the top of the output shaft of the second motor is a hexagonal prism structure.

[0009] Specifically, symmetrically distributed protective covers are installed on the outside of both sides of the box body. The protective covers are arc-shaped structures. The two protective covers are respectively located outside the two ends of the movable groove, and the rotating plate is slidably connected to the inside of the protective cover.

[0010] Specifically, the transmission mechanism includes a second gear ring, and second gear rings are respectively installed at the bottom edges of the two connecting sleeves. The connecting sleeves are rotatably connected to the rotating plate. A first gear ring is provided on the top of the rotating plate. The bottom of the first gear ring is vertically connected to multiple telescopic springs, and the bottoms of the multiple telescopic springs are respectively connected to the top of the turntable. The first gear ring is slidably connected to the top of the turntable through multiple telescopic springs.

[0011] Specifically, the second gear ring has the same diameter as the first gear ring, and a plurality of guide rods equidistantly distributed in a ring shape are vertically connected to the bottom of the first gear ring. The plurality of guide rods respectively pass through the telescopic spring and are slidably connected to the inside of the turntable.

[0012] Specifically, the unloading mechanism includes a support plate, a support plate is installed on the top of the base plate, a top plate is installed on the top of the support plate, the top plate is located at the bottom of the connecting sleeve, the top plate is a circular ring structure, the diameter of the top plate is smaller than the inner diameter of the connecting sleeve, and the top plate is concentric with the connecting sleeve.

[0013] Specifically, a slide plate is provided inside each of the two connecting sleeves. The slide plate is a circular ring structure. The slide plate is slidably connected to the inner side of the connecting sleeve through a plurality of sliding grooves. A glass plate is installed on the slide plate. The glass plate is a disc-shaped structure.

[0014] Specifically, the cleaning mechanism includes an air inlet pipe, an air inlet pipe is rotatably connected to the top center of the rotating plate through a connecting rod, an annular air guide groove is provided inside both ends of the rotating plate, and air inlet grooves are provided inside both ends of the rotating plate, one end of the two air inlet grooves is respectively connected to the bottom of the air inlet pipe, and the other end of the two air inlet grooves is respectively connected to the air guide groove, the air guide groove is located on the outside of the connecting sleeve, the side wall of the connecting sleeve is provided with multiple connecting grooves, one end of the connecting groove is connected to the air guide groove, and the inner side wall of the connecting sleeve is installed with multiple mounting blocks distributed in a ring, multiple nozzles are respectively installed on one side of the multiple mounting blocks, and multiple mounting blocks are respectively located on the top side of the glass plate, and an air outlet groove is provided inside the mounting block, one end of the air outlet groove is connected to multiple nozzles, and the other end of the air outlet groove is connected to the connecting groove.

[0015] Specifically, the control mechanism includes a leather plug, and a plurality of leather plugs are respectively installed inside the mounting blocks. The leather plugs are vertically slidably connected to the inside of the air outlet groove through a compression spring. A through groove is provided at the bottom of the leather plug. A push rod is installed at the bottom of the leather plug. The bottom of the push rod is slidably connected to the mounting block, and the bottom of the push rod extends to the inside of the slide groove.

[0016] A method for detecting defects in a glass insulator comprises the following steps:

[0017] S1: First, place the insulator at one end of the feeding mechanism. The feeding mechanism rotates to send the insulator into the detection mechanism. With the cooperation of the transmission mechanism, the insulator is inspected for defects inside the detection mechanism.

[0018] S2: Then, during the insulator inspection process, another insulator to be inspected is placed at the other end of the loading mechanism. After the inspection is completed, the loading mechanism operates to guide the inspected insulator out, while the other insulator enters the inspection mechanism for inspection.

[0019] S3: After the tested insulator is led out, the loading mechanism and the unloading mechanism come into conflict, causing the unloading mechanism to push out the insulator, making it easier to store and retrieve the insulator.

[0020] S4: When the unloading mechanism conflicts with the loading mechanism, the control mechanism is driven to control the cleaning mechanism to blow air to clean the loading mechanism, thereby reducing detection errors.

[0021] The beneficial effects of the present invention are:

[0022] (1) The glass insulator defect detection device and detection method described in the present invention, through the installation of the detection mechanism, are conducive to the accurate detection of the appearance of the glass insulator, thereby preventing subsequent safety hazards.

[0023] (2) The glass insulator defect detection device and detection method described in the present invention realizes rapid feeding control of insulators through the cooperation of the feeding mechanism and the transmission mechanism, is easy to operate, and improves the detection efficiency.

[0024] (3) The glass insulator defect detection device and detection method described in the present invention realizes that the unloading mechanism resists the insulator through the operation of the loading mechanism, thereby facilitating the removal of the unloading insulator after detection.

[0025] (4) The glass insulator defect detection device and detection method described in the present invention facilitates the air blowing cleaning of the feeding mechanism through the installation of the cleaning mechanism, thereby preventing dust and debris from sticking and affecting the accuracy of subsequent detection.

[0026] (5) The glass insulator defect detection device and detection method described in the present invention realizes control of the control mechanism through the interference between the unloading mechanism and the loading mechanism, thereby enabling the control mechanism to control the work of the cleaning mechanism, and the operation is more orderly. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The present invention will be further described below with reference to the accompanying drawings and examples.

[0028] Figure 1 A schematic structural diagram of the overall structure provided by the present invention;

[0029] Figure 2 Schematic diagram of the connection structure between the box body and the bottom plate of the present invention;

[0030] Figure 3 This is a schematic diagram of the connection structure between the first motor and the box body of the present invention;

[0031] Figure 4 Schematic diagram of the connection structure between the turntable and the first motor of the present invention;

[0032] Figure 5 This is a schematic diagram of the connection structure between the connecting sleeve and the rotating plate of the present invention;

[0033] Figure 6 This is a schematic diagram of the connection structure between the electric push rod and the mounting base of the present invention;

[0034] Figure 7 This is a schematic diagram of the connection structure between the second gear ring and the connecting sleeve of the present invention;

[0035] Figure 8 Schematic diagram of the connection structure between the first gear ring and the telescopic spring of the present invention;

[0036] Figure 9 Schematic diagram of the connection structure between the nozzle and the mounting block of the present invention;

[0037] Figure 10 Schematic diagram of the connection structure between the guide wall groove and the connection groove of the present invention;

[0038] Figure 11 Schematic diagram of the connection structure between the leather plug and the mounting block of the present invention.

[0039] In the figure: 1. bottom plate; 2. detection mechanism; 201. box; 202. turntable; 203. first motor; 204. light sensor; 205. power supply; 206. camera; 207. light source; 3. feeding mechanism; 301. mounting base; 302. turntable; 303. connecting sleeve; 304. protective cover; 305. movable groove; 306. second motor; 307. return spring; 308. electric push rod; 309. ball bearing; 4. transmission mechanism; 401. first gear ring; 402. Second gear ring; 403, telescopic spring; 404, guide rod; 5, unloading mechanism; 501, support plate; 502, top plate; 503, slide plate; 504, glass plate; 505, slide groove; 6, cleaning mechanism; 601, connecting rod; 602, air pipe; 603, mounting block; 604, nozzle; 605, air inlet groove; 606, air guide groove; 607, connecting groove; 608, air outlet groove; 7, control mechanism; 701, push rod; 702, through groove; 703, leather plug; 704, compression spring. DETAILED DESCRIPTION

[0040] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0041] like Figure 1 、 Figure 3 、 Figure 5 、 Figure 8 and Figure 11 As shown, a glass insulator defect detection device described in the present invention includes a base plate 1, a detection mechanism 2 is installed at one end of the bottom of the base plate 1, a feeding mechanism 3 is installed at the other end of the top of the base plate 1, a transmission mechanism 4 is installed on the detection mechanism 2, a feeding mechanism 5 is installed on the base plate 1, a cleaning mechanism 6 is installed on the feeding mechanism 3, and a control mechanism 7 is installed on the feeding mechanism 3.

[0042] Specifically, such as Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, the detection mechanism 2 includes a box 201, a box 201 is installed at one end of the top of the base plate 1, a first motor 203 is installed at the center of the bottom side of the box 201, a turntable 202 is installed on the first motor 203, a light sensor 204 is installed on the turntable 202, a power supply 205 is installed at one end of the box 201, a camera 206 and a light source 207 are installed on one side of the box 201, the light source 207 is located on the top of the camera 206, and the camera 206 is located at the top edge of the turntable 202. By installing the base plate 1, The box body 201 is supported and placed. The installation of the box body 201 facilitates the installation of the first motor 203. The installation of the power supply 205 facilitates the power supply to the first motor 203, the light source 207, the camera 206, etc. The operation of the first motor 203 realizes the rotation control of the turntable 202, so that the insulator on the turntable 202 can rotate. Through the illumination of the light source 207, the internal defects of the insulator are detected with the cooperation of the light sensor 204, and the camera 206 is used to take pictures at the same time to achieve better detection effect.

[0043] Specifically, such as Figure 1 、 Figure 2 、 Figure 5 、 Figure 6 and Figure 7306 is mounted on the top of the rotary table 302, and the rotary table 302 is supported by a plurality of connecting sleeves 303. 3 installation, convenient for placing insulators, through the push of the multiple electric push rods 308, the rotating plate 302 is raised to a certain height, and the rotating plate 302 is driven by the second motor 306 to rotate with the cooperation of the multiple balls 309, so that the rotating plate 302 rotates, and the rotating plate 302 drives the insulators into the interior of the box 201, and the insulators are on the top of the turntable 202. Through the contraction of the electric push rods 308, the rotating plate 302 is lowered, and the insulators on the connecting sleeve 303 are placed on the rotating plate 302, thereby realizing the detection work of the insulator rotation driven by the turntable 202. During the detection process, an insulator for testing can be placed on the connecting sleeve 303 at the other end of the rotating plate 302. After the detection is completed, the rotating plate 302 is raised and rotated to guide the tested insulators out, and the insulators at the other end of the rotating plate 302 enter the interior of the box 201 for testing. Similarly, the rotation of the rotating plate 302 is used to realize the insulator loading work.

[0044] Specifically, such as Figure 6 As shown, a reset spring 307 is connected between the top output shaft of the second motor 306 and the inside of the rotating plate 302. The top of the output shaft of the second motor 306 is a hexagonal prism structure. Through the installation of the reset spring 307, the rotating plate 302 can be well reset, and the rotating plate 302 and the output shaft of the second motor 306 slide smoothly.

[0045] Specifically, such as Figure 1 and Figure 2As shown, symmetrically distributed protective covers 304 are respectively installed on the outside of both sides of the box body 201. The protective covers 304 are arc-shaped structures. The two protective covers 304 are respectively located on the outside of the two ends of the movable groove 305. The rotating plate 302 is slidably connected to the inside of the protective cover 304. Through the installation of the protective cover 304, the outside of the movable groove 305 is blocked to block light, so that the light sensor 204 has a better detection effect.

[0046] Specifically, such as Figure 3 、 Figure 4 、 Figure 7 and Figure 8 As shown, the transmission mechanism 4 includes a second gear ring 402, and the second gear ring 402 is respectively installed at the bottom edge of the two connecting sleeves 303. The connecting sleeve 303 is rotatably connected to the rotating plate 302. The top of the rotating plate 302 is provided with a first gear ring 401. The bottom of the first gear ring 401 is vertically connected to a plurality of telescopic springs 403. The bottoms of the plurality of telescopic springs 403 are respectively connected to the top of the rotating disk 202. The first gear ring 401 is slidably connected to the top of the rotating disk 202 through the plurality of telescopic springs 403. The installation of the ring 402 enables the connecting sleeve 303 to move to the top of the turntable 202, and the first gear ring 401 and the second gear ring 402 to be concentric. By lowering the rotating plate 302, the second gear ring 402 engages with the first gear ring 401. With the cooperation of the telescopic spring 403, the first gear ring 401 and the second gear ring 402 are firmly engaged, so that the turntable 202 drives the connecting sleeve 303 to rotate, and the insulator follows the rotation of the connecting sleeve 303, thereby reducing the wear on the insulator.

[0047] Specifically, such as Figure 8 As shown, the second gear ring 402 has the same diameter as the first gear ring 401, and a plurality of guide rods 404 equidistantly distributed in a ring shape are vertically connected to the bottom of the first gear ring 401. The plurality of guide rods 404 respectively pass through the telescopic spring 403 and are slidably connected to the inside of the turntable 202. Through the installation of the plurality of guide rods 404, the first gear ring 401 is stably installed and will not loosen and affect the meshing effect with the second gear ring 402.

[0048] Specifically, such as Figure 1 and Figure 5As shown, the unloading mechanism 5 includes a support plate 501, a support plate 501 is installed on the top of the base plate 1, and a top plate 502 is installed on the top of the support plate 501. The top plate 502 is located at the bottom of the connecting sleeve 303, and the top plate 502 is a circular ring structure. The diameter of the top plate 502 is smaller than the inner diameter of the connecting sleeve 303. The top plate 502 is concentric with the connecting sleeve 303. When the rotating plate 302 is lowered to a certain height, the connecting sleeve 303 slides with the outer side of the top plate 502, so that the top plate 502 lifts the insulator inside the connecting sleeve 303, thereby facilitating the removal of the insulator.

[0049] Specifically, such as Figure 7 As shown, a slide plate 503 is provided inside each of the two connecting sleeves 303. The slide plate 503 is a circular ring structure. The slide plate 503 is slidably connected to the inner side of the connecting sleeve 303 through a plurality of slide grooves 505. A glass plate 504 is installed on the slide plate 503. The glass plate 504 is a disc-shaped structure. The installation of the slide plate 503 facilitates the connection of the glass plate 504, thereby facilitating the stable placement of the insulator. The installation of the glass plate 504 achieves the effect of light transmission, so that the light sensor 204 can perform detection work. The sliding of the slide plate 503 facilitates the lifting and removal of the insulator, thereby achieving better material removal.

[0050] Specifically, such as Figure 1 、 Figure 2 、 Figure 5 、 Figure 7 、 Figure 9 and Figure 10As shown, the cleaning mechanism 6 includes an air inlet pipe 602, and the air inlet pipe 602 is rotatably connected to the center of the top of the rotating plate 302 through a connecting rod 601. Annular air guide grooves 606 are provided inside the two ends of the rotating plate 302, and air inlet grooves 605 are provided inside the two ends of the rotating plate 302. One end of the two air inlet grooves 605 is respectively connected to the bottom of the air inlet pipe 602, and the other end of the two air inlet grooves 605 is respectively connected to the air guide groove 606. The air guide groove 606 is located on the outside of the connecting sleeve 303, and the side wall of the connecting sleeve 303 is provided with a plurality of connecting grooves 607, and one end of the connecting groove 607 is connected to the air guide groove 606. A plurality of mounting blocks 603 distributed in an annular manner are installed on the inner wall of the connecting sleeve 303, and a plurality of nozzles 604 are respectively installed on one side of the plurality of mounting blocks 603. The plurality of mounting blocks 603 are respectively located on the glass plate 50 On the top side, an air outlet groove 608 is provided on the inner side of the mounting block 603, one end of the air outlet groove 608 is connected to a plurality of nozzles 604, and the other end of the air outlet groove 608 is connected to a connecting groove 607. The nozzles 604 are connected by installing the mounting block 603. The air inlet pipe 602 is installed to allow external air to enter the air inlet groove 605 and the air guide groove 606. The connecting groove 607 is provided on the side wall of the connecting sleeve 303 to allow the air in the air guide groove 606 to enter the air outlet groove 608. Since the air guide groove 606 is an annular structure, no matter which position the connecting sleeve 303 is rotated to, the connecting groove 607 can be connected to the air guide groove 606, so that the gas is ejected through the plurality of nozzles 604, thereby cleaning the debris on the glass plate 504.

[0051] Specifically, such as Figure 9 、 Figure 10 and Figure 11 As shown, the control mechanism 7 includes a plug 703, and a plurality of plugs 703 are installed inside the mounting blocks 603. The plugs 703 are vertically slidably connected to the inside of the air outlet groove 608 through compression springs 704. A through slot 702 is provided at the bottom of the plug 703. A push rod 701 is installed at the bottom of the plug 703. The bottom of the push rod 701 is slidably connected to the mounting block 603. The bottom of the push rod 701 extends to the inside of the slide groove 505. The plug 703 is abutted by the compression spring 704, so that the plug 703 The air outlet groove 608 is blocked, and the gas cannot pass through, and the push rod 701 extends to the inside of the slide groove 505. The top plate 502 contacts and discharges the slide plate 503, and the slide plate 503 slides inside the slide groove 505 to contact the push rod 701, so that the push rod 701 drives the plug 703 to slide. The plug 703 breaks away from the compression spring 704 and slides to a certain position, so that the through groove 702 is connected to the air outlet groove 608, so that the gas is ejected and the glass plate 504 on the slide plate 503 is cleaned.

[0052] A method for detecting defects in a glass insulator comprises the following steps:

[0053] S1: First, place the insulator at one end of the feeding mechanism 3. The feeding mechanism 3 rotates to send the insulator into the detection mechanism 2. With the cooperation of the transmission mechanism 4, the insulator is inspected for defects inside the detection mechanism 2.

[0054] S2: Then, during the insulator inspection process, another insulator to be inspected is placed at the other end of the loading mechanism 3. After the inspection is completed, the loading mechanism 3 operates to lead out the inspected insulator, while the other insulator enters the interior of the inspection mechanism 2 for inspection.

[0055] S3: After the tested insulator is led out, the loading mechanism 3 contacts the unloading mechanism 5, causing the unloading mechanism 5 to push out the insulator, making it easier to store and retrieve the insulator.

[0056] S4: When the unloading mechanism 5 conflicts with the loading mechanism 3, the control mechanism 7 is driven to control the cleaning mechanism 6 to blow air to clean the loading mechanism 3, thereby reducing the detection error.

[0057] When the present invention is in use, first, the installation of the bottom plate 1 facilitates the support and placement of the box body 201, and the installation of the box body 201 facilitates the installation of the first motor 203. The installation of the power supply 205 facilitates the power supply to the first motor 203, the light source 207, the camera 206, etc. The operation of the first motor 203 realizes the rotation control of the turntable 202, so that the insulator on the turntable 202 can rotate. Through the illumination of the light source 207, the internal defects of the insulator are detected with the cooperation of the light sensor 204, and the camera 206 is used to take pictures to achieve better detection results. The installation of the mounting base 301 facilitates the connection of the second motor 306. The installation of the second motor 306 facilitates the support and rotation control of the turntable 302. The connecting sleeves 303 at both ends of the rotating plate 302 are installed to facilitate the placement of the insulators. The rotating plate 302 is raised to a certain height by the push of multiple electric push rods 308. The rotating plate 302 is driven by the second motor 306 to rotate with the cooperation of multiple balls 309, so that the rotating plate 302 rotates. The rotating plate 302 drives the insulator to enter the interior of the box body 201, and the insulator is at the top of the turntable 202. The rotating plate 302 is lowered by the contraction of the electric push rod 308, and the insulator on the connecting sleeve 303 is placed on the rotating plate 302, thereby realizing the detection work of the insulator rotation driven by the turntable 202. During the detection process, an insulator can be placed on the connecting sleeve 303 at the other end of the rotating plate 302 for testing. After the detection is completed, the rotating plate 302 rises and rotates, so that the insulator after detection is The insulator at the other end of the rotating plate 302 enters the box body 201 for testing. Similarly, the rotating plate 302 is rotated to realize the feeding of the insulator. The rotating plate 302 is well reset by the installation of the reset spring 307, and the rotating plate 302 and the output shaft of the second motor 306 slide smoothly. The protective cover 304 is installed to block the outer side of the movable groove 305 to block the light, so that the light sensor 204 has a better detection effect. The second gear ring 402 is installed to make the connecting sleeve 303 move to the top of the turntable 202, and the first gear ring 401 is concentric with the second gear ring 402. The rotating plate 302 is lowered, and the second gear ring 402 is meshed with the first gear ring 401. With the cooperation of the telescopic spring 403, the The first gear ring 401 is firmly engaged with the second gear ring 402, so that the turntable 202 drives the connecting sleeve 303 to rotate, so that the insulator follows the connecting sleeve 303 to rotate, reducing the wear on the insulator. By installing multiple guide rods 404, the first gear ring 401 is stably installed and will not loosen and affect the meshing effect with the second gear ring 402. When the rotating plate 302 is lowered to a certain height, the connecting sleeve 303 slides with the outer side of the top plate 502, so that the top plate 502 lifts the insulator inside the connecting sleeve 303, thereby facilitating the removal of the insulator. The installation of the slide plate 503 is conducive to the connection of the glass plate 504, thereby facilitating the stable placement of the insulator. The installation of the glass plate 504 realizes the light transmission effect, so that the light sensor 204 can perform detection work.By sliding the slide plate 503, it is convenient to lift and remove the insulator, so as to achieve better material removal. By installing the mounting block 603, the nozzle 604 is connected. By installing the air inlet pipe 602, the external gas enters the air inlet groove 605 and the air guide groove 606. The connecting groove 607 on the side wall of the connecting sleeve 303 is opened so that the gas inside the air guide groove 606 can enter the air outlet groove 608. Since the air guide groove 606 is an annular structure, no matter which position the connecting sleeve 303 is rotated to, the connecting groove 607 can be connected to the air guide groove 606, so that the gas is ejected through multiple nozzles 604, so as to achieve To clean debris from the glass plate 504, the compression spring 704 resists the plug 703, blocking the gas outlet slot 608 and preventing gas from passing through. Furthermore, the push rod 701 extends into the chute 505, allowing the top plate 502 to resist the slide plate 503. The slide plate 503 slides inside the chute 505, resisting the push rod 701. This forces the push rod 701 to drive the plug 703 to slide. The plug 703 is freed from the compression spring 704 and slides to a certain position, allowing the through slot 702 to connect to the gas outlet slot 608, allowing gas to be ejected, thus cleaning the glass plate 504 on the slide plate 503.

[0058] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0059] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A glass insulator defect detection device, characterized in that: It comprises a base plate (1), a detection mechanism (2) is installed at one end of the bottom of the base plate (1), a feeding mechanism (3) is installed at the other end of the top of the base plate (1), a transmission mechanism (4) is installed on the detection mechanism (2), a feeding mechanism (5) is installed on the base plate (1), a cleaning mechanism (6) is installed on the feeding mechanism (3), and a control mechanism (7) is installed on the feeding mechanism (3); The detection mechanism (2) comprises a box (201), the box (201) is mounted on one end of the top of the bottom plate (1), a first motor (203) is mounted at the center of the bottom side of the box (201), a turntable (202) is mounted on the first motor (203), a light sensor (204) is mounted on the turntable (202), a power supply (205) is mounted on one end of the box (201), a camera (206) and a light source (207) are mounted on one side of the box (201), the light source (207) is located on the top of the camera (206), and the camera (206) is located at the top edge of the turntable (202); The feeding mechanism (3) includes a mounting seat (301), a mounting seat (301) is mounted on the top of the bottom plate (1), a second motor (306) is mounted on the inner side of the top of the mounting seat (301), the output shaft of the top of the second motor (306) is slidably connected to the rotating plate (302), and connecting sleeves (303) are respectively mounted on both ends of the rotating plate (302), a plurality of electric push rods (308) distributed in an annular shape are mounted on the inner edge of the mounting seat (301), and the tops of the plurality of electric push rods (308) are respectively rollingly connected to balls (309), and the plurality of balls (309) respectively contact the bottom of the rotating plate (302), and an arc-shaped and penetrating movable groove (305) is provided on one side of the box body (201), one end of the rotating plate (302) extends into the inside of the movable groove (305), and one end of the rotating plate (302) is located on the top of the turntable (202); The cleaning mechanism (6) includes an air inlet pipe (602), the top center of the rotating plate (302) is rotatably connected to the air inlet pipe (602) via a connecting rod (601), an annular air guide groove (606) is provided inside both ends of the rotating plate (302), and an air inlet groove (605) is provided inside both ends of the rotating plate (302), one end of the two air inlet grooves (605) is respectively connected to the bottom of the air inlet pipe (602), and the other end of the two air inlet grooves (605) is respectively connected to the air guide groove (606), and the air guide groove (606) is located outside the connecting sleeve (303), and the connecting sleeve (303) The side wall is provided with a plurality of connecting grooves (607), one end of the connecting grooves (607) is connected to the air guide groove (606), the inner side wall of the connecting sleeve (303) is provided with a plurality of mounting blocks (603) distributed in an annular shape, one side of the plurality of mounting blocks (603) is respectively provided with a plurality of nozzles (604), the plurality of mounting blocks (603) are respectively located on the top side of the glass plate (504), an air outlet groove (608) is provided on the inner side of the mounting block (603), one end of the air outlet groove (608) is connected to the plurality of nozzles (604), and the other end of the air outlet groove (608) is connected to the connecting groove (607); The control mechanism (7) includes a leather plug (703), and the plurality of mounting blocks (603) are respectively installed with leather plugs (703), and the leather plugs (703) are vertically slidably connected to the inside of the air outlet groove (608) through a compression spring (704), and a through groove (702) is provided at the bottom of the leather plug (703), and a push rod (701) is installed at the bottom of the leather plug (703), and the bottom of the push rod (701) is slidably connected to the mounting block (603), and the bottom of the push rod (701) extends to the inside of the slide groove (505).

2. The glass insulator defect detection device according to claim 1, characterized in that: A return spring (307) is connected between the output shaft at the top of the second motor (306) and the interior of the rotating plate (302), and the top of the output shaft of the second motor (306) is a hexagonal prism structure.

3. The glass insulator defect detection device according to claim 1, characterized in that: Symmetrically distributed protective covers (304) are respectively installed on the outside of both sides of the box body (201). The protective covers (304) are arc-shaped structures. The two protective covers (304) are respectively located outside the two ends of the movable groove (305). The rotating plate (302) is slidably connected to the inside of the protective covers (304).

4. The glass insulator defect detection device according to claim 1, characterized in that: The transmission mechanism (4) includes a second gear ring (402), and the second gear ring (402) is respectively installed at the bottom edge of the two connecting sleeves (303). The connecting sleeves (303) are rotatably connected to the rotating plate (302). The top of the rotating plate (302) is provided with a first gear ring (401). The bottom of the first gear ring (401) is vertically connected to a plurality of telescopic springs (403). The bottoms of the plurality of telescopic springs (403) are respectively connected to the top of the rotating disk (202). The first gear ring (401) is slidably connected to the top of the rotating disk (202) through the plurality of telescopic springs (403).

5. The glass insulator defect detection device according to claim 4, characterized in that: The second gear ring (402) has the same diameter as the first gear ring (401), and a plurality of guide rods (404) distributed in an annular shape and at equal intervals are vertically connected to the bottom of the first gear ring (401). The plurality of guide rods (404) respectively penetrate the telescopic spring (403) and are slidably connected to the inside of the turntable (202).

6. The glass insulator defect detection device according to claim 1, characterized in that: The blanking mechanism (5) comprises a support plate (501), the support plate (501) is mounted on the top of the bottom plate (1), a top plate (502) is mounted on the top of the support plate (501), the top plate (502) is located at the bottom of the connecting sleeve (303), the top plate (502) is a circular ring structure, the diameter of the top plate (502) is smaller than the inner diameter of the connecting sleeve (303), and the top plate (502) is concentric with the connecting sleeve (303).

7. The glass insulator defect detection device according to claim 6, characterized in that: A slide plate (503) is provided inside each of the two connecting sleeves (303), wherein the slide plate (503) is a circular ring structure, and the slide plate (503) is slidably connected to the inner side of the connecting sleeve (303) via a plurality of sliding grooves (505). A glass plate (504) is mounted on the slide plate (503), and the glass plate (504) is a disc-shaped structure.

8. The method for detecting defects in a glass insulator according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1: First, the insulator is placed at one end of the feeding mechanism (3), and the feeding mechanism (3) rotates to feed the insulator into the detection mechanism (2). With the cooperation of the transmission mechanism (4), the insulator is inspected for defects inside the detection mechanism (2); S2: Then, during the insulator inspection process, another insulator to be inspected is placed at the other end of the loading mechanism (3). After the inspection is completed, the loading mechanism (3) operates to guide the inspected insulator out, while the other insulator enters the inspection mechanism (2) for inspection. S3: After the tested insulator is led out, the loading mechanism (3) and the unloading mechanism (5) come into conflict, causing the unloading mechanism (5) to push out the insulator, making it easier to store and retrieve the insulator; S4: When the unloading mechanism (5) contacts the feeding mechanism (3), the control mechanism (7) is driven, so that the control mechanism (7) controls the cleaning mechanism (6) to blow air to clean the feeding mechanism (3), thereby reducing the error of the detection.

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