A stomach webbing oil separation device and method for a slaughter line

Abstract

The application discloses a pig stomach net oil separation device and method for a slaughtering line, which comprises a conveying belt, four groups of supports are fixedly installed on the top of the conveying belt at both sides, sensors are arranged around the bottom of a control box and at the center, arc-shaped blades are rotatably connected between the two sides of the conveying belt, shaft rods are fixedly installed at both ends of the arc-shaped blades, four groups of rotary cutting transmission assemblies are arranged on the outer side of the conveying belt corresponding to each group of arc-shaped blades, and a suction and pulling assembly is arranged at the bottom of the control box; when the pig stomach moves to a working position along the conveying belt, the suction and pulling assembly is controlled to work, if the sensor senses the net oil after being pulled, the corresponding rotary cutting transmission assembly is controlled to work, the corresponding arc-shaped blade is driven to move to cut off the net oil on the pig stomach, so that the net oil at different positions of the pig stomach can be separated instead of manual separation.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of live pig slaughtering, and particularly relates to a stomach web oil separation device and method for a slaughtering line. BACKGROUND

[0002] A live pig slaughtering line usually integrates multiple sets of automatic equipment, and can complete live pig slaughtering, processing, cutting and packaging, and has the advantages of high production efficiency and convenient use.

[0003] In one of the processes of live pig slaughtering, the web oil on the outer surface of the pig stomach needs to be separated (the web oil is connected to one side of the pig stomach and has a sheet structure), but this process is currently not automated. The existing method mainly uses manual processing. The specific operation steps are as follows: first, the operator unfolds the web oil, and then uses scissors to cut and separate the connection between the web oil and the pig stomach. The disadvantages include: low processing efficiency, usually about three minutes are needed to process the web oil on the outer surface of the pig stomach, and it is easy to hurt the hand, and more importantly, because the web oil is soft, slippery and irregular in shape, it is not convenient for the operator to unfold the web oil. SUMMARY

[0004] To solve the technical problems proposed in the background art, the present application provides the following technical solutions.

[0005] A stomach web oil separation device for a slaughtering line, comprising a conveying belt, four groups of supports are fixedly installed on both sides of the conveying belt along the top, a control box is fixedly installed on the top of the support, sensors are arranged around the bottom of the control box and in the center, a controller connected to the sensor signal is arranged in the control box, arc-shaped blades are rotatably connected between the supports corresponding to the two sides of the conveying belt, shaft rods penetrating through the two side edges of the conveying belt are fixedly installed at both ends of the arc-shaped blades, four groups of rotary cutting transmission assemblies are arranged on the outside of the conveying belt corresponding to each group of arc-shaped blades, and a suction lifting assembly is arranged at the bottom of the control box.

[0006] Further, the four groups of suction lifting assemblies are sequentially located at the left side, the middle, the right side and the front and back of the corresponding arc-shaped blades, and the stations of the four groups of suction lifting assemblies according to different positions are sequentially divided into a first station, a second station, a third station and a fourth station. The sensor detects the pig stomach on the conveying belt, and when the pig stomach moves to the station, the suction lifting assembly at the corresponding station is started to work.

[0007] Further, the rotary cutting transmission assembly comprises an electric telescopic rod fixedly installed on the outer wall of the conveying belt and a sliding rail, the inside of the sliding rail is slidably connected with a sliding block, the top side of the sliding block is fixedly installed with a push-pull plate, the top side of the push-pull plate is fixedly installed with a rack plate, the telescopic end of the electric telescopic rod is fixedly installed on the end of the push-pull plate, the end of the shaft is fixedly installed with a gear, and the gear is meshingly connected with the push-pull plate. By starting the electric telescopic rod, the push-pull plate can be pushed and pulled, and the gear meshingly connected with the rack plate drives the rotation of the arc-shaped blade, so that the cutting along the outer surface of the pig stomach can be realized.

[0008] Further, the electric telescopic rod is signal-connected with the controller, and the initial position angle of the arc-shaped blade is 60 degrees. This specific angle arrangement is to not affect the normal transmission of the pig stomach.

[0009] Further, the adsorption and pulling assembly comprises an air pipe, a suction cup fixedly installed at the bottom end of the air pipe, a connecting plate fixedly installed at the bottom outer side of the air pipe, an electric push rod fixedly installed between the bottom side of the control box and the connecting plate, and the electric push rod is located on both sides of the air pipe; the other end of the air pipe is connected with a negative pressure adsorption equipment, and the electric push rod is signal-connected with the controller. By controlling the controller to start the electric push rod at the corresponding position, the suction cup is pushed downward to make the suction cup close to and contact the net oil below, and then the negative pressure adsorption equipment is controlled to be turned on to adsorb the net oil and lift it upward.

[0010] As a preferred solution, the air pipe is a corrugated pipe.

[0011] A net oil separation method using the aforementioned pig stomach net oil separation device, the steps comprising:

[0012] Step 1: when the pig stomach moves to the first station along the conveying belt, the first group of adsorption and pulling assemblies are controlled to work, if the first photoelectric sensor senses the net oil after being pulled, the corresponding rotary cutting transmission assembly is controlled to work to drive the corresponding arc-shaped blade to act to cut off the net oil on the pig stomach; if the first photoelectric sensor does not sense the net oil after being pulled, step 2 is directly performed;

[0013] Step 2: when the pig stomach moves to the second station along the conveying belt, the second group of adsorption and pulling assemblies are controlled to work, if the second photoelectric sensor senses the net oil after being pulled, the corresponding rotary cutting transmission assembly is controlled to work to drive the corresponding arc-shaped blade to act to cut off the net oil on the pig stomach; if the second photoelectric sensor does not sense the net oil after being pulled, step 3 is performed;

[0014] Step 3: when the pig stomach moves to the third station along the conveying belt, the third group of adsorption and pulling assemblies are controlled to work, if the third photoelectric sensor senses the net oil after being pulled, the corresponding rotary cutting transmission assembly is controlled to work to drive the corresponding arc-shaped blade to act to cut off the net oil on the pig stomach; if the third photoelectric sensor does not sense the net oil after being pulled, step 4 is performed;

[0015] Step 4, when the pig stomach moves to the fourth station along the conveying belt, the fourth group of adsorption lifting components are controlled to work, if the fourth photoelectric sensor senses the net oil after being lifted, the corresponding rotary cutting transmission assembly is controlled to work, and the corresponding arc-shaped blade is driven to act to cut off the net oil on the pig stomach.

[0016] As a preferred solution, the first photoelectric sensor, the second photoelectric sensor, the third photoelectric sensor, and the fourth photoelectric sensor are respectively installed at the lower end of the corresponding air pipe, and the net oil is sensed by the photoelectric sensor when the net oil is adsorbed into the air pipe.

[0017] As a preferred solution, after the net oil on the pig stomach is cut off, the net oil enters the corresponding collection chamber from the air pipe.

[0018] As a preferred solution, during the working process of the adsorption lifting component, the adsorption force generated is less than the gravity of the pig stomach.

[0019] Beneficial effects: by adopting the present application, the net oil on the pig stomach can be quickly separated, the net oil processing efficiency is significantly improved, and the net oil on the pig stomach can be separated in an average of only half a minute, the problem of damaging the hands of the operator is fundamentally avoided, and the net oil is not affected by the soft and slippery characteristics during the processing process, and the net oil does not need to be spread for operation. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a structure schematic view of the net oil separation device for the pig stomach in the embodiment;

[0021] Figure 2 It is a rotary cutting transmission structure schematic view of the net oil separation device for the pig stomach in the embodiment;

[0022] Figure 3 It is a slide rail structure end surface schematic view of the net oil separation device for the pig stomach in the embodiment;

[0023] Figure 4 It is an adsorption lifting structure schematic view of the net oil separation device for the pig stomach in the embodiment.

[0024] In the figure: 1, conveying belt; 2, support; 3, control box; 4, arc-shaped blade; 5, rotary cutting transmission assembly; 6, adsorption lifting component; 7, electric telescopic rod; 8, slide rail; 9, sliding block; 10, push-pull plate; 11, rack plate; 12, gear; 13, air pipe; 14, suction cup; 15, connecting plate; 16, electric push rod. DETAILED DESCRIPTION

[0025] The technical solutions are clearly and completely described below with reference to the drawings. Obviously, the described embodiments are only some of the embodiments of the present application, but not all of them. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of the present application. Embodiment 1

[0026] Referring to Figure 1 A stomach oil separation device of a slaughtering line, comprising a conveying belt 1, four groups of supports 2 are fixedly installed on the top of both sides of the conveying belt 1, a control box 3 is fixedly installed on the top of the supports 2, sensors are arranged around the bottom of the control box 3 and in the center of the control box 3, a controller connected with the signals of the sensors is arranged in the control box 3, arc-shaped blades 4 are rotationally connected between the supports 2 on both sides of the conveying belt 1, shaft rods penetrating through both sides of the conveying belt 1 are arranged at both ends of the arc-shaped blades 4, four groups of rotary cutting driving assemblies 5 are arranged on the outside of the conveying belt 1 corresponding to each group of arc-shaped blades 4, and an adsorption and lifting assembly 6 is arranged at the bottom of the control box 3;

[0027] Referring to Figure 1 The four groups of adsorption and lifting assemblies 6 are sequentially arranged at the left side, the middle, the right side and the front and back sides of the corresponding arc-shaped blades 4, and the stations of the four groups of adsorption and lifting assemblies 6 are sequentially divided into a first station 31, a second station 32, a third station 33 and a fourth station 34 according to different positions. After the sensors detect the pig stomach 20 on the conveying belt 1, the adsorption and lifting assemblies 6 at the corresponding stations are started to work, so that the oil net can be adsorbed and lifted upwards. In the embodiment, the sensors are divided into two parts, both of which are common photoelectric sensors. The first part of the sensors is arranged around the bottom or in the center of the control box 3, and is used for detecting whether the pig stomach reaches the corresponding station. The second part of the sensors (shown as No. 17 in the drawing) is radially or obliquely installed in the through hole at the lower end of each air pipe 13, and is used for detecting whether the oil net is lifted into the air pipe 13. In the embodiment, the adsorption force generated by the adsorption and lifting assembly during work is less than the gravity of the pig stomach 20 (the pig stomach of a conventional 7-month-old fattening pig), which can be calculated by those skilled in the art.

[0028] Referring to Figures 2-3, the rotary cutting transmission assembly 5 includes a motorized telescopic rod 7 fixedly installed on the outer wall of the conveying belt 1 and a sliding rail 8, the motorized telescopic rod 7 is signal connected with the controller, the initial position angle of the arc-shaped blade 4 is 60 degrees (i.e. the angle between the initial position of the arc-shaped blade 4 and the conveying belt 1 is 60 degrees), so that the normal transmission of the pig stomach is not hindered, the sliding rail 8 is slidably connected with a sliding block 9, the top side of the sliding block 9 is fixedly installed with a push-pull plate 10, the corresponding motorized telescopic rod 7 is started by the controller, and then the push-pull plate 10 is pulled to move, so that the arc-shaped blade 4 rotates, when the push-pull plate 10 is pushed by the motorized telescopic rod 7, the arc-shaped blade 4 is driven to rotate along the pig stomach for a half turn, so that the net oil on the outside of the pig stomach is slitting cut;

[0029] Please refer to Figures 2-3 , the top side of the push-pull plate 10 is fixedly installed with a rack plate 11, the telescopic end of the motorized telescopic rod 7 is fixedly installed at the end of the push-pull plate 10, the end of the shaft is fixedly installed with a gear 12, and the gear 12 is meshingly connected with the push-pull plate 10, the push-pull plate 10 is pushed and pulled by starting the motorized telescopic rod 7, so that the arc-shaped blade 4 is driven to rotate by the gear 12 meshingly connected with the rack plate 11, and then the arc-shaped blade 4 can be cut along the outer surface of the pig stomach;

[0030] Please refer to Figure 4 , the adsorption lifting assembly 6 includes an air pipe 13, the other end of the air pipe 13 is communicated with a negative pressure adsorption device, the bottom end of the air pipe 13 is fixedly installed with a suction cup 14, and the air pipe 13 is a corrugated pipe, which is convenient for telescopic following the lifting of the suction cup 14, the bottom outer side of the air pipe 13 is fixedly installed with a connecting plate 15, the bottom side of the control box 3 and the connecting plate 15 are fixedly installed with a motorized push rod 16, and the motorized push rod 16 is located on both sides of the air pipe 13, the motorized push rod 16 is signal connected with the controller, the motorized push rod 16 in the corresponding position is started by the controller, so that the suction cup 14 is pushed to move downward, and then the suction cup 14 approaches the net oil below, and then the net oil is adsorbed.

[0031] Please refer to Figures 1-4In use, first, the pig stomach is placed on the conveying belt 1 and conveyed forward, and the position / position of the pig stomach is detected by the sensor. When the oil net is on the upper surface of the pig stomach, the suction lifting assembly 6 at the first, third and fourth positions does not react, the electric telescopic rod 7 at the second position is started to pull the push-pull plate 10 to slide, and the arc-shaped blade 4 is controlled to rotate, and the electric push rod 16 is controlled to be started to push the connecting plate 15 to move downward, so that the trachea 13 is stretched to drive the suction cup 14 to approach and contact the oil net, and then the oil net can be sucked and lifted upward. At the same time, the push-pull plate 10 is pushed by the electric telescopic rod 7, which drives the arc-shaped blade 4 to rotate half a turn along the pig stomach, so as to cut the oil net on the outer side of the pig stomach. Similarly, when the oil net is on the right side of the pig stomach, the pig stomach is controlled to stop at the first position, and the oil net is separated. In this way, the oil net in different positions of the pig stomach can be separated by the rotary cutting transmission assembly 5 and the suction lifting assembly 6 at different positions.

[0032] An oil net separation method using the pig stomach oil net separation device in the embodiment, the steps comprising:

[0033] Step 1, when the pig stomach 20 moves along the conveying belt 1 to the first position 31, the first group of suction lifting assemblies (suction lifting assemblies located at the first position 31) are controlled to work. If the first photoelectric sensor (sensor located at the lower end of the trachea 13 above the first position 31) senses the lifted oil net, the corresponding rotary cutting transmission assembly 5 (rotary cutting transmission assembly located at the first position 31) is controlled to work, and the corresponding arc-shaped blade 4 is driven to act to cut the oil net on the pig stomach 20. After the oil net on the pig stomach 20 is cut, the oil net enters the corresponding collection chamber (the same below) from the trachea 13. If the first photoelectric sensor does not sense the lifted oil net, step 2 is directly performed.

[0034] Step 2, when the pig stomach 20 moves along the conveying belt 1 to the second position 32, the second group of suction lifting assemblies (suction lifting assemblies located at the second position 32) are controlled to work. If the second photoelectric sensor (sensor located at the lower end of the trachea 13 above the second position 32) senses the lifted oil net, the corresponding rotary cutting transmission assembly 5 (rotary cutting transmission assembly located at the second position 32) is controlled to work, and the corresponding arc-shaped blade 4 is driven to act to cut the oil net on the pig stomach 20. If the second photoelectric sensor does not sense the lifted oil net, step 3 is performed.

[0035] Step 3, according to the foregoing method, when the pig stomach 20 moves along the conveying belt 1 to the third position 33, the third group of suction lifting assemblies are controlled to work. If the third photoelectric sensor senses the lifted oil net, the corresponding rotary cutting transmission assembly 5 is controlled to work, and the corresponding arc-shaped blade 4 is driven to act to cut the oil net on the pig stomach 20. If the third photoelectric sensor does not sense the lifted oil net, step 4 is performed.

[0036] Step 4, when the stomach 20 moves along the conveying belt 1 to the fourth station 34, the fourth group of suction and pulling assemblies are controlled to work, if the fourth photoelectric sensor senses the net oil after being pulled, the corresponding rotary cutting transmission assembly 5 is controlled to work to drive the corresponding arc-shaped blade 4 to act to cut off the net oil on the stomach 20.

[0037] The technical key point in the scheme: ingeniously use the characteristics that the net oil on the outer surface of the stomach is soft and slippery and can be sucked into the trachea 13 by negative pressure, but the stomach cannot enter the trachea 13, as long as the net oil is sucked into the trachea 13, the posture of the suction and pulling assembly after sucking the net oil is similar to the posture of pulling the net oil with hands, and the stomach is located directly below the trachea 13, at this time, only need to rotate the arc-shaped blade 4 to cut off the net oil; using four groups of suction and pulling assemblies at different positions to match the stomach in different postures, can realize omnidirectional accurate capture and suction of the net oil, because the postures of the stomach entering the conveying belt 1 are different, the net oil will be located at one or two positions of front, rear, top, left side and right side of the stomach.

[0038] By using the scheme, the net oil on the outer surface of the stomach can be quickly separated, the processing efficiency of the net oil is significantly improved, and on average only half a minute is needed to separate the net oil on the outer surface of a stomach, the problem of damaging the hands of the operator is fundamentally avoided, and the net oil will not be affected by the soft and slippery characteristics during the processing process, and there is no need to spread the net oil for operation.

Claims

1. A kind of network oil separation device with pig stomach part network oil separation method, it is characterized in that, The network oil separation device with pig stomach part includes conveying belt (1), four groups of supports (2) are fixedly installed along top in the both sides of conveying belt (1), control box (3) is fixedly installed at the top of support (2), sensor is set at the bottom of control box (3) four around and center, controller connected with sensor signal is arranged in the inside of control box (3), arc blade (4) is rotatably connected between the both sides of conveying belt (1) along the corresponding support (2) between edge, the shaft rod that penetrates the both sides edge of conveying belt (1) is fixedly installed at the both ends of arc blade (4), four groups of rotary cutting transmission assemblies (5) are set at the outside of conveying belt (1) corresponding each group of arc blade (4), suction lifting assembly (6) is set at the bottom of control box (3); Four groups of suction lifting assembly (6) are located at the left side, middle, right side and front and back two sides of corresponding arc blade (4) in turn, and the workstations of four groups of suction lifting assembly (6) are divided into first workstation, second workstation, third workstation and fourth workstation in turn according to different positions; Suction lifting assembly (6) includes air pipe (13), suction disc (14) is fixedly installed at the bottom end of air pipe (13), connecting plate (15) is fixedly installed at the bottom outside of air pipe (13), electric push rod (16) is fixedly installed between the bottom side of control box (3) and connecting plate (15), and electric push rod (16) is located at the both sides of air pipe (13);The other end of air pipe (13) is connected with negative pressure suction equipment, and electric push rod (16) is signal connected with controller; The steps of the network oil separation method include: Step 1, when pig stomach (20) moves to first workstation along conveying belt (1), control the first group of suction lifting assembly to work, if the first photoelectric sensor senses the network oil after being lifted, then control the corresponding rotary cutting transmission assembly (5) to work, drive the corresponding arc blade (4) to act to cut the network oil on pig stomach (20);If the first photoelectric sensor does not sense the network oil after being lifted, then directly proceed to step 2; Step 2, when pig stomach (20) moves to second workstation along conveying belt (1), control the second group of suction lifting assembly to work, if the second photoelectric sensor senses the network oil after being lifted, then control the corresponding rotary cutting transmission assembly (5) to work, drive the corresponding arc blade (4) to act to cut the network oil on pig stomach (20);If the second photoelectric sensor does not sense the network oil after being lifted, then proceed to step 3; Step 3, when pig stomach (20) moves to third workstation along conveying belt (1), control the third group of suction lifting assembly to work, if the third photoelectric sensor senses the network oil after being lifted, then control the corresponding rotary cutting transmission assembly (5) to work, drive the corresponding arc blade (4) to act to cut the network oil on pig stomach (20);If the third photoelectric sensor does not sense the network oil after being lifted, then proceed to step 4; Step 4, when pig stomach (20) moves to fourth workstation along conveying belt (1), control the fourth group of suction lifting assembly to work, if the fourth photoelectric sensor senses the network oil after being lifted, then control the corresponding rotary cutting transmission assembly (5) to work, drive the corresponding arc blade (4) to act to cut the network oil on pig stomach (20);If the fourth photoelectric sensor does not sense the network oil after being lifted, then the network oil separation method is completed. Step 4, when the stomach (20) moves along the conveying belt (1) to the fourth station, the fourth group of adsorption lifting assembly is controlled to work, if the fourth photoelectric sensor senses the net oil after being lifted, the corresponding rotary cutting transmission assembly (5) is controlled to work, drives the corresponding arc-shaped blade (4) to act to cut off the net oil on the stomach (20).

2. The web oil separation method according to claim 1, characterized by: The rotary cutting transmission assembly (5) comprises an electric telescopic rod (7) and a sliding rail (8) fixedly installed on the outer wall of the conveying belt (1), the inside of the sliding rail (8) is slidably connected with a sliding block (9), the top side of the sliding block (9) is fixedly installed with a push-pull plate (10), the top side of the push-pull plate (10) is fixedly installed with a rack plate (11), the telescopic end of the electric telescopic rod (7) is fixedly installed at the end of the push-pull plate (10), the end of the shaft rod is fixedly installed with a gear (12), and the gear (12) is meshingly connected with the push-pull plate (10).

3. The web oil separation method according to claim 2, characterized by: The electric telescopic rod (7) is signal-connected with the controller, and the initial position angle of the arc-shaped blade (4) is 60 degrees.

4. The web oil separation method according to claim 3, characterized by: The air pipe (13) is a corrugated pipe.

5. The web oil separation method of claim 1, wherein: The first photoelectric sensor, the second photoelectric sensor, the third photoelectric sensor and the fourth photoelectric sensor are respectively installed at the lower end of the corresponding air pipe (13), and the net oil is sensed / detected by the photoelectric sensor when the net oil is adsorbed into the air pipe (13).

6. The web oil separation method according to claim 5, characterized by: After the net oil on the stomach (20) is cut off, the net oil enters the corresponding collecting chamber from the air pipe (13).

7. The web oil separation method according to claim 6, characterized by: During the working process of the adsorption lifting assembly, the adsorption force generated is less than the gravity of the stomach (20).

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