A soaking treatment process for instant fish maw raw materials

Abstract

This invention belongs to the field of food processing technology and discloses a soaking process for ready-to-eat fish maw raw materials, including the following steps: S1: Material selection: The core raw material of ready-to-eat fish maw is fish maw, which comes from fish; S2: Cleaning: Thoroughly clean the selected fish maw with clean water; This facilitates the dehydration treatment of fish maw during the screening process, changing the existing method of placing fish maw directly in a water storage basin for screening. In this method, the liquid on the surface of the fish maw falls to the bottom of the water storage basin, causing the fish maw at the bottom to be disturbed by the water, resulting in difficulty in drying. It also changes the method of transferring and placing the fish maw inside the frame, which causes water stains from the fish maw inside the frame to fall onto the screening table during screening, resulting in water stains disturbing the surface of the screening table. By separating the placement components, the two problems in the existing methods can be effectively solved, thereby achieving the purpose of facilitating the dehydration and screening of the soaked fish maw.

Description

Technical Field

[0001] This invention belongs to the field of food processing technology, and in particular relates to a soaking process for ready-to-eat fish maw raw materials. Background Technology

[0002] Fish maw is a sticky biological dermis or gelatinous substance extracted from sea cucumbers. It has the effects of nourishing and strengthening the body, beautifying the skin, etc., and has always been favored by consumers. Fish maw needs to be soaked during the processing.

[0003] In existing technology, the fish maw is directly soaked in a water storage basin. This makes it difficult for personnel to separate the soaked fish maw from the water later. As a result, after separation, the fish maw needs to be put back into the water storage basin. At this time, the fish maw at the bottom of the water storage basin is soaked again due to the water stains remaining in the fish maw at the top. This makes it difficult for the fish maw at the bottom to dehydrate, thus increasing the dehydration time. Summary of the Invention

[0004] This invention addresses the problem in existing technologies where it is inconvenient for personnel to separate the soaked fish maw from the water, requiring the fish maw to be placed back into the water storage basin after separation. However, the fish maw at the bottom of the basin is soaked again due to residual water from the top, making dehydration difficult and increasing the dehydration time. The invention proposes the following technical solution:

[0005] A soaking process for ready-to-eat fish maw raw materials includes the following steps:

[0006] S1: Material Selection: The core ingredient of ready-to-eat fish maw is fish maw, which comes from fish;

[0007] S2: Cleaning: Thoroughly clean the selected fish maw with clean water;

[0008] S3: Soaking: Place the fish maw into the separate placement component of the water storage basin and soak it in clean water;

[0009] S4: Screening: Place the soaked fish maw inside the separation and placement component for dehydration and screening;

[0010] S5: Cooking: The soaked fish maw is further processed through cooking;

[0011] S6: Cooling: After cooking, remove the fish maw from the pot and place it in a ventilated area to cool.

[0012] S7: Packaging: After cooling is complete, proceed to the packaging step.

[0013] A soaking process for ready-to-eat fish maw raw materials, wherein the soaking structure in step S3 includes a water storage basin, a separation and placement component is fixedly installed at the bottom of the inner wall of the water storage basin, the separation and placement component includes a guide seat fixedly installed at the bottom of the inner wall of the water storage basin, a triangular plate is slidably connected inside the guide seat, a mesh frame is fixedly installed at the top of the triangular plate, a cover plate is fixedly installed at the top of the mesh frame, a rotating sleeve is rotatably connected inside the mesh frame, and triangular strips are welded at equal intervals on the outer side of the rotating sleeve.

[0014] Preferably, the top diameter of the triangular plate is larger than the bottom diameter, and the top of the triangular plate is symmetrically welded with columns, and the top of the columns and the bottom of the mesh frame are fixedly connected.

[0015] Preferably, a hollow column is fixedly installed in the middle of the inner wall of the mesh frame, a threaded ring is welded to the top of the hollow column, the cover plate is sleeved on the outside of the threaded ring and located at the top of the hollow column, and a nut is rotatably connected inside the cover plate and the nut and the threaded ring are connected by threads.

[0016] Preferably, guide strips are symmetrically slidably connected to both sides of the top of the cover plate, and an installation block is fixedly installed at one end of the guide strip, with a suction cup embedded inside the installation block.

[0017] Preferably, a spring rod is fixedly installed in the middle of the hollow column, a spiral rod is fixedly installed at the top of the spring rod, and an extrusion disc is fixedly installed at the top of the spiral rod.

[0018] Preferably, the threaded ring has symmetrically formed limiting grooves on both sides, and a rectangular strip is integrally formed inside the cover plate at the position of the limiting groove, with the bottom end of the rectangular strip and the top end of the extrusion plate fitting together.

[0019] Preferably, a rotating sleeve is connected to the outside of the spiral rod by screws, and the rotating sleeve is rotatably connected to the inside of the hollow column. A gear ring is fixedly installed on the outside of the rotating sleeve. A saw gear is meshed with the outside of the gear ring, and the saw gear is rotatably connected to the inside of the hollow column. A gear ring that is rotatably connected to the hollow column is meshed between the outside of several saw gears.

[0020] Preferably, the outer side of the gear ring and the inner wall of the rotating sleeve are welded together, a positioning groove is provided inside the hollow column at the position corresponding to the outer side of the saw gear, and a circular groove is provided on the outer side of the hollow column at the position corresponding to the gear ring.

[0021] The beneficial effects of this invention are as follows:

[0022] (1) It facilitates the dehydration of fish maw during the screening process, changing the existing method of placing fish maw directly in the water storage basin for screening. In this method, the liquid on the surface of the fish maw falls to the bottom of the water storage basin, causing the fish maw at the bottom to be disturbed by the water, resulting in difficulty in drying. It also changes the method of transporting and placing the fish maw inside the frame. In this method, the water stains of the fish maw inside the frame fall onto the screening table during screening, causing the surface of the screening table to be disturbed by the water stains. By separating the placement components, the two problems in the existing method can be effectively solved, thereby achieving the purpose of facilitating the dehydration and screening of soaked fish maw.

[0023] (2) The fish maw is turned over during the soaking process, which makes the soaking water more even. The automatic turning can significantly reduce the labor input, improve the processing efficiency, and reduce the impact of human factors on the food processing process, thereby reducing the risk of foodborne diseases.

[0024] (3) It can make the stacked water storage basins more stable, prevent the water storage basins from falling due to instability after stacking, further facilitate the dehydration treatment inside the water storage basin, and change the difficulty of dehydration treatment inside the water storage basin. Attached Figure Description

[0025] Figure 1 The diagram shown is a structural schematic of the water storage basin and the separate placement assembly in Embodiment 1;

[0026] Figure 2 The diagram shown is a cross-sectional view of the water storage basin in Embodiment 1;

[0027] Figure 3 The diagram shown is a structural schematic of the separately placed components in Embodiment 1;

[0028] Figure 4 The image shown is a bottom view of the separately placed components in Embodiment 1;

[0029] Figure 5 The diagram shown is a cross-sectional view of the separately placed components in Embodiment 1;

[0030] Figure 6 What is shown is Figure 5 Schematic diagram of the structure of region A in the middle;

[0031] Figure 7 The diagram shown is a schematic of the suction cup mounting structure in Embodiment 1;

[0032] Figure 8 The diagram shown is a schematic of the installation structure of the spring rod in Embodiment 1;

[0033] Figure 9 What is shown is Figure 8 A schematic diagram of the structure of region B in the middle.

[0034] In the diagram: 1. Water reservoir; 2. Separate placement component; 21. Frame; 22. Column; 23. Triangular plate; 24. Guide seat; 25. Hollow column; 26. Threaded ring; 27. Cover plate; 28. Nut; 29. ​​Guide strip; 210. Mounting block; 211. Suction cup; 212. Spring rod; 213. Helical rod; 214. Rotating sleeve; 215. Gear ring; 216. Saw gear; 217. Extrusion plate; 218. Rotating sleeve; 219. Gear ring; 220. Triangular strip. Detailed Implementation

[0035] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0036] Example 1

[0037] This invention provides a soaking process for ready-to-eat fish maw raw materials, such as... Figures 1 to 9 As shown, the process includes the following steps: S1: Material selection: The core ingredient of ready-to-eat fish maw is fish maw itself. Select fish maw that is translucent in color, has clear texture, is free of impurities, and originates from fish.

[0038] S2: Cleaning: Thoroughly clean the selected fish maw with clean water, using the flow of water to remove surface dirt and impurities;

[0039] S3: Soaking: Place the fish maw into the separation placement component 2 of the water storage basin 1 and soak it in clean water to improve the softening and extensibility of the fish maw.

[0040] S4: Screening: The soaked fish maw is placed inside the separation and placement component 2 for dehydration, and then manually screened to separate the unqualified fish maw from the qualified fish maw.

[0041] S5: Cooking: The soaked fish maw is further processed by cooking to fully cook it and make it ready to eat.

[0042] S6: Cooling: After cooking, remove the fish maw from the pot and place it in a ventilated area to cool.

[0043] S7: Packaging: After cooling, proceed to the packaging step to ensure that the fish maw remains fresh during storage and transportation.

[0044] A soaking process for ready-to-eat fish maw raw materials, wherein the soaking structure in step S3 includes a water storage basin 1, a separation placement component 2 is fixedly installed at the bottom of the inner wall of the water storage basin 1, the separation placement component 2 includes a guide seat 24 fixedly installed at the bottom of the inner wall of the water storage basin 1, a triangular plate 23 is slidably connected inside the guide seat 24, a mesh frame 21 is fixedly installed at the top of the triangular plate 23, a cover plate 27 is fixedly installed at the top of the mesh frame 21, a rotating sleeve 218 is rotatably connected inside the mesh frame 21, and triangular strips 220 are welded at equal intervals on the outer side of the rotating sleeve 218.

[0045] like Figure 2 and Figure 4 As shown, the top diameter of the triangle plate 23 is larger than the bottom diameter. The top of the triangle plate 23 is symmetrically welded with a column 22. The top of the column 22 is fixedly connected to the bottom of the mesh frame 21 for connecting the triangle plate 23 and the mesh frame 21. This changes the difficulty of connecting the triangle plate 23 and the mesh frame 21, and the triangle plate 23 is used to facilitate dehydration and prevent water stains from accumulating on the surface of the triangle plate 23.

[0046] like Figure 1 , Figure 3 and Figure 7 As shown, a hollow column 25 is fixedly installed in the middle of the inner wall of the mesh frame 21. A threaded ring 26 is welded to the top of the hollow column 25. The cover plate 27 is sleeved on the outside of the threaded ring 26 and located at the top of the hollow column 25. A nut 28 is rotatably connected inside the cover plate 27, and the nut 28 and the threaded ring 26 are connected by threads. This can be used to install the cover plate 27, which changes the installation difficulty of the cover plate 27 and makes it easier to squeeze and fix the cover plate 27, preventing the cover plate 27 from shaking.

[0047] like Figure 3 and Figure 7 As shown, guide strips 29 are symmetrically slidably connected to both sides of the top of the cover plate 27. An installation block 210 is fixedly installed at one end of the guide strip 29. A suction cup 211 is embedded inside the installation block 210 to increase the connection stability of the water storage basin 1 during the inverted stacking process and prevent the water storage basin 1 at the top from sliding along the surface of the water storage basin 1 at the bottom.

[0048] like Figure 6 , Figure 8 and Figure 9 As shown, a spring rod 212 is fixedly installed in the middle of the hollow column 25, a spiral rod 213 is fixedly installed at the top of the spring rod 212, and a pressing plate 217 is fixedly installed at the top of the spiral rod 213 for pressing the spiral rod 213, thereby pressing the spring rod 212, changing the pressing difficulty of the spring rod 212, and thus enabling the spiral rod 213 to move up and down.

[0049] like Figure 5 and Figure 6As shown, symmetrical limiting grooves are provided on both sides of the threaded ring 26. A rectangular strip is integrally formed inside the cover plate 27 at the position of the limiting groove. The bottom end of the rectangular strip and the top end of the extrusion plate 217 fit together and can be used to limit the extrusion plate 217 and the threaded ring 26, preventing the extrusion plate 217 from rotating around the outside of the threaded ring 26.

[0050] like Figure 6 , Figure 8 and Figure 9 As shown, a rotating sleeve 214 is connected to the outside of the spiral rod 213 by screws, and the rotating sleeve 214 is rotatably connected to the inside of the hollow column 25. A gear ring 215 is fixedly installed on the outside of the rotating sleeve 214. A sawing gear 216 is meshed on the outside of the gear ring 215, and the sawing gear 216 is rotatably connected to the inside of the hollow column 25. A gear ring 219 that is rotatably connected to the hollow column 25 is meshed between the outer sides of several sawing gears 216, which facilitates the rotation of the rotating sleeve 214. When the rotating sleeve 214 rotates, it drives the sawing gear 216 to rotate. When the sawing gear 216 rotates, it drives the gear ring 219 to rotate. When the gear ring 219 rotates, it drives the rotating sleeve 218 to rotate, which changes the difficulty of rotating the rotating sleeve 218.

[0051] like Figure 8 and Figure 9 As shown, the outer side of the gear ring 219 and the inner wall of the rotating sleeve 218 are welded together. A positioning groove is provided inside the hollow column 25 at the position corresponding to the outer side of the saw gear 216, and a circular groove is provided on the outer side of the hollow column 25 at the position corresponding to the gear ring 219. These grooves can be used to place the saw gear 216 and the gear ring 219 and limit their movement, preventing displacement of the saw gear 216 and the gear ring 219 when they rotate.

[0052] Working Principle: In actual use, the user places the fish maw into the mesh frame 21, then pours clean water into the water storage basin 1. Next, the user installs the cover plate 27 and the threaded ring 26. At this time, the user rotates the nut 28. As the nut 28 rotates, it causes the cover plate 27 to move along the outside of the threaded ring 26. During this process, the cover plate 27 compresses the extrusion disc 217. The extrusion disc 217, under pressure, compresses the spring rod 212 through the screw rod 213. Simultaneously, the downward displacement of the screw rod 213 causes the rotating sleeve 214 to rotate. When the rotating sleeve 214 rotates, it drives the gear ring 215 to rotate. When the gear ring 215 rotates, it drives the gear ring 219 to rotate. When the gear ring 219 rotates, it drives the rotating sleeve 218 to rotate. When the rotating sleeve 218 rotates, it drives the triangular strip 220 to move. When the triangular strip 220 moves, it flips the fish maw, so that the fish maw can be flipped during the soaking process. This allows the soaking water to be more even. The automatic flipping can significantly reduce the labor input, improve the processing efficiency, and reduce the impact of human factors on the food processing process, thereby reducing the risk of foodborne diseases.

[0053] When the cover plate 27 completely covers the surface of the wire mesh frame 21, the threaded ring 26 is pulled, and the threaded ring 26 drives the wire mesh frame 21 and the cover plate 27 to move up and down inside the water storage basin 1 through the hollow column 25. At this time, the fish maw inside the wire mesh frame 21 can be flipped up and down, which changes the method of manual flipping by personnel in the existing technology and further reduces the impact of human factors on the food processing process.

[0054] After the fish maw has been soaked inside the mesh frame 21, the water in the water storage basin 1 is emptied, and the cover plate 27 is removed. The fish maw is then manually screened. The mesh frame 21 is supported by the column 22, so that the mesh frame 21 is suspended inside the water storage basin 1. This allows the liquid on the surface of the fish maw to fall along the mesh frame 21 into the water storage basin 1, which facilitates the dehydration of the fish maw during the screening process. This method changes the existing method of directly screening the fish maw inside the water storage basin 1. In this method, the liquid on the surface of the fish maw falls to the bottom of the water storage basin 1, causing the fish maw at the bottom to be disturbed by the water, making it difficult to dry. It also changes the method of transferring and placing the fish maw inside the frame. In this method, the water stains of the fish maw inside the frame fall onto the screening table during screening, causing the surface of the screening table to be disturbed by water stains. By separating the placement component 2, the two problems in the existing method can be effectively solved.

[0055] Finally, when the water storage basin 1 is not in use, it needs to be screened. At this time, the cover plate 27 is installed so that the top of the cover plate 27 and the top surface of the threaded ring 26 fit together. Then, the guide strip 29 is pulled, and the guide strip 29 moves along the inside of the cover plate 27. When the guide strip 29 moves, it drives the position of the mounting block 210 to change, thereby adjusting the position of the mounting block 210, and then adjusting the position of the suction cup 211. Then, the water storage basin 1 is inverted on a flat surface. At this time, a row of water storage basins 1 are placed on the flat surface. Then, the water storage basin 1 is placed on top of the row of water storage basins 1. At this time, the water tanks are placed in the same direction and in the middle of two adjacent water tanks 1, forming a second row. Then they are stacked upwards, and in the process, the bottom row of water tanks 1 is reduced by one at a time from the bottom to the top, thus forming a cone-shaped stack. At this time, the suction cups 211 of the second row of water tanks 1 adhere to the top surface of the bottom row of water tanks 1, making the cone-shaped stack of water tanks 1 more stable and preventing the water tanks 1 from falling due to instability after stacking. This further facilitates the dehydration process inside the water tanks 1 and changes the difficulty of the dehydration process inside the water tanks 1.

[0056] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it.

Claims

1. A soaking and processing device for ready-to-eat fish maw raw materials, characterized in that, The system includes a water storage basin (1), with a separation placement component (2) fixedly installed at the bottom of the inner wall of the water storage basin (1). The separation placement component (2) includes a guide seat (24) fixedly installed at the bottom of the inner wall of the water storage basin (1). A triangular plate (23) is slidably connected inside the guide seat (24). A mesh frame (21) is fixedly installed at the top of the triangular plate (23). A cover plate (27) is fixedly installed at the top of the mesh frame (21). A rotating sleeve (218) is rotatably connected inside the mesh frame (21). Triangular strips (220) are welded at equal intervals on the outer side of the rotating sleeve (218). The top diameter of the triangular plate (23) is larger than the bottom diameter. The top of the triangular plate (23) is symmetrically welded with columns (22). The top of the columns (22) and the bottom of the mesh frame (21) are fixedly connected. A hollow column (25) is fixedly installed in the middle of the inner wall of the mesh frame (21). A threaded ring (26) is welded to the top of the hollow column (25). The cover plate (27) is sleeved on the outside of the threaded ring (26) and located at the top of the hollow column (25). A nut (28) is rotatably connected inside the cover plate (27), and the nut (28) and the threaded ring (26) are connected by threads. The top two sides of the cover plate (27) are symmetrically slidably connected with guide strips (29), and an installation block (210) is fixedly installed at one end of the guide strip (29). A suction cup (211) is embedded inside the installation block (210). A spring rod (212) is fixedly installed in the middle of the hollow column (25), a spiral rod (213) is fixedly installed at the top of the spring rod (212), and an extrusion plate (217) is fixedly installed at the top of the spiral rod (213). The outer side of the spiral rod (213) is connected to a rotating sleeve (214) by screws, and the rotating sleeve (214) is rotatably connected to the inside of the hollow column (25). A gear ring (215) is fixedly installed on the outer side of the rotating sleeve (214). A saw gear (216) is meshed on the outer side of the gear ring (215), and the saw gear (216) is rotatably connected to the inside of the hollow column (25). A gear ring (219) that is rotatably connected to the hollow column (25) is meshed between the outer sides of several saw gears (216). The threaded ring (26) has symmetrically provided limiting grooves on both sides. The cover plate (27) has an integrally formed rectangular strip at the position of the limiting groove. The bottom end of the rectangular strip and the top end of the extrusion plate (217) are in contact with each other. The gear ring (219) is welded to the outer side and the inner wall of the rotating sleeve (218). The hollow column (25) has a positioning groove at the position corresponding to the outer side of the saw gear (216). The hollow column (25) has a circular groove at the position corresponding to the gear ring (219).

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