A cooling device for casting aluminum alloy connecting parts
By designing a cooling device for casting of aluminum alloy connectors that utilizes heat circulation cooling during casting process, the problems of mold temperature drop and coolant recycling in aluminum alloy casting are solved, and efficient heat utilization and casting quality improvement are achieved.
Patent Information
- Application Number
- CN202411583392.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2044-11-07
AI Technical Summary
During the casting process of aluminum alloy, the temperature of the casting mold drops during the cooling process, which affects the quality of subsequent casting. The existing cooling device cannot use the heat during the casting process to circulate the coolant.
A cooling device for casting of aluminum alloy connectors is designed to generate steam using heat during casting, and the cooling liquid is circulated through the evaporation chamber and the bidirectional telescopic assembly, and the casting mold is preheated using the residual temperature of the outer mold.
The heat utilization rate is improved, the probability of subsequent casting is reduced due to the low mold temperature is affected, the recycle of coolant is realized, and the quality of aluminum alloy castings is improved.
Smart Images

Figure CN119076919B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum alloy casting, in particular to a cooling device for casting an aluminum alloy connecting piece. Background Art
[0002] The casting of aluminum alloy workpieces is to inject high-temperature and high-pressure liquid metal into a mold, and then cool the liquid metal through a cooling device to obtain a workpiece of the desired shape. Aluminum alloy castings have the advantages of stable quality and good mechanical properties. Most of the current cooling devices circulate the coolant through the mold through a circulating pump, and then take away the heat from the aluminum alloy casting to achieve a cooling effect. This cooling method not only consumes electricity, but also consumes water resources.
[0003] Chinese patent CN116833396B discloses a motor housing casting device and a casting method thereof, including a casting device, a demoulding assembly is installed on the side of the casting device, a liquid injection assembly is installed on the side of the demoulding assembly, a fixed mold assembly is installed on both sides of the casting device, a cooling assembly is installed on the top of the casting device, and a first hydraulic cylinder is installed on the top of the demoulding assembly. The motor housing casting device uses a first hydraulic cylinder to control the first telescopic rod to press down, thereby driving the first spring to be sleeved into the inner side of the upper mold, and to push out the cast motor housing, and the second hydraulic cylinder controls the second telescopic rod to rise at the bottom, driving the second sleeve to push out the housing part inside the lower mold, so that the motor housing can be quickly separated after production is completed through two-way pushing, and the rebound force of the first spring and the second spring can assist in improving the pushing effect, and at the same time facilitate the later reset processing.
[0004] The above-mentioned prior art discloses a motor casing casting device and a casting method thereof, wherein a cooling component is used to spray coolant on a casting mold, thereby efficiently cooling the casting mold and rapidly solidifying the casting liquid. However, after multiple castings and cooling, metal debris will remain in the inner cavity of the casting mold. If it is not cleaned, it will affect the next casting. In addition, during the casting process of aluminum alloys, the temperature of the casting mold is generally maintained within the range of 150°C-200°C. During the cooling process of the aluminum alloy casting, the temperature of the casting mold will also drop, which will affect the quality of the next casting. If the casting mold is preheated again, it will not only be time-consuming but also power-consuming. In addition, the general coolant circulation is pressurized by a circulating pump, and the heat generated during the casting process cannot be used to circulate the coolant.
[0005] In view of the above problems, a cooling device for casting aluminum alloy connecting parts is proposed. Summary of the invention
[0006] The object of the present invention is to provide a cooling device for casting aluminum alloy connectors. By adopting this device, the problem that metal debris will remain in the inner cavity of the casting mold during the cooling process, affecting the next casting, and the temperature of the casting mold will drop during the cooling process. If the casting mold is preheated again, it will not only be time-consuming but also power-consuming. In addition, the problem that the heat in the casting process cannot be used to circulate the coolant is solved.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a cooling device for casting an aluminum alloy connecting part, comprising a base and a support frame fixedly installed on the top surface of the base, a plurality of support columns are fixedly installed on the top surface of the base, a load-bearing plate is fixedly connected to the top surfaces of the plurality of support columns, a down-pressing component is fixedly installed through the middle of the top surface of the load-bearing plate, a moving end of the down-pressing component is slidably sleeved on the outer peripheral walls of the plurality of support columns, an upper mold is fixedly installed at the middle of the bottom surface of the down-pressing component, a first outer mold and a second outer mold are respectively slidably installed on the top surface of the support frame, the first outer mold and the second outer mold are arranged in symmetrical positions, a casting mold is also arranged on the top surface of the support frame, and the first outer mold and the second outer mold are respectively arranged on both sides of the casting mold, a pair of two-way telescopic components are fixedly installed on the top surface of the support frame, and the two telescopic components of the two-way telescopic components are fixedly installed The ends are fixedly mounted on the side walls of the first outer mold and the second outer mold respectively, a first evaporation chamber is fixedly mounted on the outer wall of the first outer mold, the first evaporation chamber and the two two-way telescopic components are connected through pipelines respectively, a second evaporation chamber is fixedly mounted on the outer wall of the second outer mold, a first electronic valve and a second electronic valve are fixedly mounted on the top surface of the support frame respectively, a first condenser, a second condenser, a first liquid storage chamber and a second liquid storage chamber are fixedly mounted on the top surface of the base respectively, the second evaporation chamber and the first liquid storage chamber and the second liquid storage chamber are connected through pipelines respectively, the two two-way telescopic components are connected to the first condenser and the second condenser correspondingly through pipelines, the first liquid storage chamber, the first condenser, the first electronic valve, the casting mold, the second electronic valve, the second condenser and the second liquid storage chamber are connected through pipelines in sequence;
[0008] The support frame includes a base fixedly mounted on the top surface of the base, a first slide groove and a second slide groove are respectively opened on the top surface of the base, the first slide groove and the second slide groove are symmetrically arranged, the first outer mold is embedded and slidably mounted in the inner cavity of the first slide groove, and the second outer mold is embedded and slidably mounted in the inner cavity of the second slide groove;
[0009] The base comprises a base body, and a through groove is formed on the base body;
[0010] The first evaporation chamber comprises an evaporation chamber body 1 fixedly mounted on the outer side wall of the first outer mold, and the side walls at both ends of the evaporation chamber body 1 are respectively connected with a first electronic gas valve and a second electronic gas valve, and the first electronic gas valve and the second electronic gas valve are respectively connected with two bidirectional telescopic components through pipelines;
[0011] The two-way telescopic assembly includes a shell fixedly mounted on the top surface of the base body, a first chamber and two second chambers are respectively arranged inside the shell, and the two second chambers are respectively arranged on both sides of the first chamber, sliding rods are respectively slidably mounted in the inner chambers of the two second chambers, and the sliding rods are elastically arranged with the corresponding second chambers through springs, and connecting rods are respectively fixedly mounted on the inner side walls of the two sliding rods, one of the two connecting rods is fixedly connected to the side wall of the first outer mold, and the other is fixedly connected to the side wall of the second outer mold, and air holes are respectively opened on the inner walls on both sides of the inner chamber of the first chamber, and the air holes are connected with the corresponding second chambers, and an air intake valve is arranged on the side wall of the shell, and the air intake valve is connected with the first chamber, and the air intake valves on the two two-way telescopic assemblies are connected with the first electronic gas valve and the second electronic gas valve through pipelines, respectively, and a pressure relief valve is arranged on the top surface of the shell, and the pressure relief valves on the two two-way telescopic assemblies are connected with the first condenser and the second condenser through pipelines.
[0012] Furthermore, the pressing assembly includes an electric telescopic column fixedly installed through the middle of the top surface of the load-bearing plate and a moving part fixedly installed at the lower end of the electric telescopic column, and the moving part is slidably sleeved on the outer peripheral walls of the plurality of support columns;
[0013] The upper mold comprises an upper mold body fixedly mounted at the middle of the bottom surface of the moving part, and a pouring port is provided on the upper mold body.
[0014] Furthermore, the first outer mold includes an outer mold body 1 embedded and slidably installed in the inner cavity of the first slide groove, a first rack is fixedly installed on the side wall of the outer mold body 1 opposite to the second outer mold, and a first plug hole is also opened on the side wall of the outer mold body 1 opposite to the second outer mold;
[0015] The second outer mold includes an outer mold body 2 embedded and slidably installed in the inner cavity of the second slide groove, a second rack is fixedly installed on the side wall opposite to the outer mold body 1, and a second plug hole is also opened on the side wall opposite to the outer mold body 1.
[0016] Furthermore, the casting mold includes a pair of fixed rods fixedly installed on the top surface of the base body, ratchet gears are fixedly installed on the inner side walls of the two fixed rods, and the inner side walls of the two ratchet gears are commonly fixedly connected with an inner mold, and the two ratchet gears are meshed with the first rack and the second rack respectively.
[0017] Furthermore, the second evaporation chamber includes an evaporation chamber main body 2 fixedly mounted on the outer side wall of the outer mold body 2, and a third electronic gas valve and a fourth electronic gas valve are respectively connected and arranged on the top surface of the evaporation chamber main body 2. The third electronic gas valve is connected to the first liquid storage chamber through a pipeline, and the fourth electronic gas valve is connected to the second liquid storage chamber through a pipeline.
[0018] Further, the second electronic valve includes a valve body fixedly mounted on the top surface of the base body, and the valve body is respectively provided with a first channel, a second channel and a third channel, the first channel is connected to the inner mold through a pipeline, the second channel is connected to the second condenser through a pipeline, and the third channel is connected to the second liquid storage chamber through a pipeline, and the composition structure and connection method of the first electronic valve and the second electronic valve are consistent;
[0019] The second liquid storage chamber includes a liquid storage tank fixedly installed on the top surface of the base and a one-way air valve connected and fixedly installed on the top surface of the liquid storage tank. The one-way air valve and the fourth electronic air valve are connected by a pipeline. A water valve is connected on the side wall of the liquid storage tank. The water valve and the third channel are connected by a pipeline. The composition structure and connection method of the second liquid storage chamber are consistent with those of the first liquid storage chamber.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] Under the premise of not affecting the cooling of the aluminum alloy casting, the residual heat on the first outer mold and the second outer mold can be used to preheat the casting mold, which not only improves the utilization rate of heat, but also is beneficial to subsequent casting operations and reduces the probability of affecting subsequent casting due to the low temperature of the casting mold; after the cooling work is completed, when the two-way telescopic component drives the outer mold body one and the outer mold body two to move synchronously in the direction close to the inner mold, the first rack and the second rack drive the ratchet gear to rotate, and then drive the inner mold to flip on the fixed rod, pour out the metal debris generated in the inner cavity of the inner mold, and prevent it from affecting the next casting; the heat in the casting process can be used to achieve circulating cooling; steam is used to heat water so that the temperature of the cooling water is higher than the room temperature, and further condensation will not appear on the casting mold and the aluminum alloy casting during the cooling process, which is beneficial to improving the quality of the aluminum alloy casting. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 for Figure 1 A magnified image of point A;
[0024] Figure 3It is another angle schematic diagram of the overall structure of the present invention;
[0025] Figure 4 for Figure 3 A magnified view of point B;
[0026] Figure 5 It is a schematic diagram of the installation positions of the first outer mold, the second outer mold and the casting mold of the present invention;
[0027] Figure 6 for Figure 5 Enlarged view of point C;
[0028] Figure 7 is a bottom schematic diagram of the support frame of the present invention;
[0029] Figure 8 It is a disassembly schematic diagram of the first outer mold, the second outer mold and the casting mold of the present invention;
[0030] Fig. 9 is a schematic cross-sectional view of the bidirectional telescopic assembly of the present invention;
[0031] Fig.10 A state diagram of the process of the first outer mold and the second outer mold approaching each other in the present invention;
[0032] Fig.11 for Fig.10 The enlarged view of point D;
[0033] Fig.12 A state diagram of the separation process of the first outer mold and the second outer mold of the present invention;
[0034] Fig.13 for Fig.12 Enlarged view of point E.
[0035] In the figure: 1, base; 2, support frame; 21, base; 211, base body; 212, through slot; 22, first slide slot; 23, second slide slot; 3, support column; 4, load-bearing plate; 5, pressing assembly; 51, electric telescopic column; 52, moving part; 6, upper mold; 61, upper mold body; 62, pouring port; 7, first outer mold; 71, outer mold body 1; 72, first rack; 73, first jack; 8, second outer mold; 81, outer mold body 2; 82, second rack; 83, second jack; 9, casting mold; 91, fixing rod; 92, ratchet gear; 93, inner mold; 10, first evaporation chamber; 101, evaporation chamber body 1; 102, first electronic gas valve; 103, second electronic valve Sub-gas valve; 20, second evaporation chamber; 201, evaporation chamber body two; 202, third electronic gas valve; 203, fourth electronic gas valve; 30, two-way telescopic component; 301, shell; 302, first chamber; 303, air inlet valve; 304, pressure relief valve; 305, air hole; 306, second chamber; 307, sliding rod; 308, connecting rod; 309, spring; 40, first electronic valve; 50, second electronic valve; 501, valve body; 502, first channel; 503, second channel; 504, third channel; 60, first condenser; 70, second condenser; 80, first liquid storage chamber; 90, second liquid storage chamber; 901, liquid storage tank; 902, one-way gas valve; 903, water valve; 100, pipeline. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] In order to solve the technical problem that the temperature of the casting mold 9 decreases during the cooling process of the aluminum alloy casting, which will affect the quality of the next casting workpiece, if the casting mold 9 is preheated again, it will not only be time-consuming but also power-consuming. Figure 1-Figure 5 , Figure 7-10 and Fig.12 As shown, the following preferred technical solutions are provided:
[0038] A cooling device for casting aluminum alloy connecting parts comprises a base 1 and a support frame 2 fixedly mounted on the top surface of the base 1. The base 1 is arranged to support and fix many parts. A plurality of support columns 3 are fixedly mounted on the top surface of the base 1. A load-bearing plate 4 is fixedly connected to the top surfaces of the plurality of support columns 3. A down-pressing component 5 is fixedly mounted through the middle of the top surface of the load-bearing plate 4. The purpose of the load-bearing plate 4 is to support and limit the down-pressing component 5. The moving end of the down-pressing component 5 is slidably sleeved on the outer peripheral walls of the plurality of support columns 3. An upper mold 6 is fixedly mounted on the middle of the bottom surface of the down-pressing component 5. Through such an arrangement, the down-pressing component 5 can slide stably in the vertical direction, and the upper mold 6 can further slide on a preset track, thereby reducing the probability of position displacement of the down-pressing component 5 and the upper mold 6 during sliding, which is beneficial to improving the casting quality of the aluminum alloy workpiece.
[0039] A first outer mold 7 and a second outer mold 8 are slidably mounted on the top surface of the support frame 2, respectively. The first outer mold 7 and the second outer mold 8 are symmetrically arranged. A casting mold 9 is also arranged on the top surface of the support frame 2, and the first outer mold 7 and the second outer mold 8 are respectively arranged on both sides of the casting mold 9. A pair of bidirectional telescopic components 30 are fixedly mounted on the top surface of the support frame 2, and the two telescopic ends of the bidirectional telescopic components 30 are respectively fixedly mounted on the side walls of the first outer mold 7 and the second outer mold 8. The bidirectional telescopic components 30 can drive the first outer mold 7 and the second outer mold 8 to slide synchronously in opposite directions. A first evaporation chamber 10 is fixedly mounted on the outer side wall of the first outer mold 7, and steam is generated by utilizing the heat during the casting process. The first evaporation chamber 10 and the two bidirectional telescopic components 30 are connected by pipelines 100, respectively. Steam enters the bidirectional telescopic components 30 through the pipelines 100, which can drive the bidirectional telescopic components 30 to operate. A second evaporation chamber 20 is fixedly mounted on the outer side wall of the second outer mold 8, and steam is also generated by utilizing the heat during the casting process.
[0040] The first electronic valve 40 and the second electronic valve 50 are fixedly installed on the top surface of the support frame 2, and the first condenser 60, the second condenser 70, the first liquid storage chamber 80 and the second liquid storage chamber 90 are fixedly installed on the top surface of the base 1, the second evaporation chamber 20 is connected to the first liquid storage chamber 80 and the second liquid storage chamber 90 through the pipeline 100, and the two two-way telescopic components 30 are connected to the first condenser 60 and the second condenser 70 through the pipeline 100 respectively, and the first liquid storage chamber 80, the first condenser 60, the first electronic valve 40, the casting mold 9, the second electronic valve 50, the second condenser 70 and the second liquid storage chamber 90 are connected in sequence through the pipeline 100.
[0041] The support frame 2 includes a base 21 fixedly mounted on the top surface of the base 1, and a first slide groove 22 and a second slide groove 23 are respectively opened on the top surface of the base 21. The first slide groove 22 and the second slide groove 23 are arranged in symmetrical positions. The first outer mold 7 is embedded and slidably installed in the inner cavity of the first slide groove 22, and the second outer mold 8 is embedded and slidably installed in the inner cavity of the second slide groove 23.
[0042] The base 21 includes a base body 211 , and a through slot 212 is formed in the base body 211 .
[0043] The pressing assembly 5 includes an electric telescopic column 51 which is fixedly installed through the middle of the top surface of the load-bearing plate 4 and a moving part 52 which is fixedly installed at the lower end of the electric telescopic column 51. The moving part 52 is slidably mounted on the outer peripheral walls of several support columns 3. Such an arrangement enables the moving part 52 to slide stably in the vertical direction.
[0044] The upper mold 6 includes an upper mold body 61 fixedly mounted at the middle of the bottom surface of the moving part 52. A pouring port 62 is provided on the upper mold body 61. During the casting process of the aluminum alloy workpiece, the electric telescopic column 51 drives the upper mold body 61 to press on the casting mold 9 through the moving part 52, and then the high-temperature liquid metal is poured into the casting mold 9 from the pouring port 62 for molding.
[0045] The first evaporation chamber 10 includes an evaporation chamber body 101 fixedly mounted on the outer side wall of the first outer mold 7, and a first electronic gas valve 102 and a second electronic gas valve 103 are respectively connected to the side walls at both ends of the evaporation chamber body 101. The first electronic gas valve 102 and the second electronic gas valve 103 are respectively connected to two two-way telescopic components 30 through pipelines 100. The steam in the evaporation chamber body 101 enters the inner cavities of the two two-way telescopic components 30 through pipelines 100, driving the two two-way telescopic components 30 to operate synchronously.
[0046] The bidirectional telescopic assembly 30 includes a shell 301 fixedly mounted on the top surface of the base body 211, wherein a first chamber 302 and two second chambers 306 are respectively arranged inside the shell 301, and the two second chambers 306 are respectively arranged on both sides of the first chamber 302, and sliding rods 307 are respectively slidably installed in the inner cavities of the two second chambers 306, and the sliding rods 307 and the corresponding second chambers 306 are elastically arranged by springs 309, and connecting rods 308 are respectively fixedly mounted on the inner side walls of the two sliding rods 307, and one of the two connecting rods 308 is fixedly connected to the side wall of the first outer mold 7, and the other is fixedly connected to the side wall of the second outer mold 8. Fixedly connected, air holes 305 are respectively opened on the inner walls on both sides of the inner cavity of the first chamber 302, and the air holes 305 are connected to the corresponding second chamber 306. An air intake valve 303 is arranged on the side wall of the shell 301, and the air intake valve 303 is connected to the first chamber 302, and the air intake valve 303 on the two two-way telescopic components 30 are connected to the first electronic gas valve 102 and the second electronic gas valve 103 respectively through the pipeline 100, and a pressure relief valve 304 is arranged on the top surface of the shell 301, and the pressure relief valves 304 on the two two-way telescopic components 30 are connected to the first condenser 60 and the second condenser 70 respectively through the pipeline 100.
[0047] Specifically, during the casting process, the electric telescopic column 51 is started, the upper mold body 61 is pressed onto the casting mold 9, and then liquid metal is injected into the casting mold 9 from the filling port 62. The heat of the liquid metal will be conducted to the inner cavities of the first evaporation chamber 10 and the second evaporation chamber 20 through the casting mold 9, the first outer mold 7 and the second outer mold 8, respectively, so that the water in the first evaporation chamber 10 and the second evaporation chamber 20 is converted into water vapor, and the generated steam is temporarily stored in the inner cavities of the first evaporation chamber 10 and the second evaporation chamber 20.
[0048] Furthermore, the steam in the evaporation chamber body 101 will pass through the first electronic gas valve 102, the second electronic gas valve 103, the pipeline 100 and the air inlet valve 303, and enter the inner cavity of the two first chambers 302 respectively, and then enter the inner cavity of the second chamber 306 respectively through the air hole 305. When the steam pressure is greater than the elastic force of the spring 309, it will push the two sliding rods 307 and the connecting rod 308 to slide in the opposite direction in the inner cavity of the two second chambers 306, so that the first outer mold 7 and the second outer mold 8 move in opposite directions on the top surface of the base 21 and separate from the casting mold 9. At this time, the high-temperature and high-pressure steam in the inner cavity of the second evaporation chamber 20 enters the inner cavity of the first liquid storage chamber 80 through the pipeline 100. The water in the inner cavity of the first liquid storage chamber 80 is heated and pressurized in the cavity. After the water in the inner cavity of the first liquid storage chamber 80 is pressurized, it will flow through the casting mold 9 through the pipe 100, take away the heat on the casting mold 9, and then enter the second condenser 70 through the pipe 100 for condensation. The condensed water will enter the second liquid storage chamber 90 through the pipe 100 for storage. When the cooling is completed, the steam in the inner cavity of the first chamber 302 and the second chamber 306 is released to the first condenser 60 and the second condenser 70 through the pipe 100 for condensation. The condensed water will flow into the first liquid storage chamber 80 and the second liquid storage chamber 90 through the pipe 100 for circulating cooling, thereby improving the utilization rate of water resources.
[0049] Furthermore, under the elastic force of the spring 309, the sliding rod 307 and the connecting rod 308 will respectively drive the first outer mold 7 and the second outer mold 8 to move synchronously in the direction close to the casting mold 9 until the first outer mold 7 and the second outer mold 8 are in contact with the casting mold 9, and then the electric telescopic column 51 drives the upper mold body 61 to reset upward, and the operator can take out the aluminum alloy casting in the casting mold 9. At this time, the first outer mold 7 and the second outer mold 8 still have a relatively high temperature, which can preheat the casting mold 9 to prevent affecting the quality of the next casting. Through the above-mentioned arrangement, without affecting the cooling of the aluminum alloy casting, the residual temperature of the first outer mold 7 and the second outer mold 8 can also be used to preheat the casting mold 9, which not only improves the utilization rate of heat, but also is beneficial to subsequent casting operations, and reduces the probability of affecting subsequent casting due to the excessively low temperature of the casting mold 9.
[0050] In order to solve the technical problem that metal debris will remain in the inner cavity of the casting mold 9 during the cooling process of the aluminum alloy casting, affecting the next casting, such as Figure 1 , Figure 3-Figure 5 , Figure 7-Figure 8 and Figure 10-13 As shown, the following preferred technical solutions are provided:
[0051] The first outer mold 7 includes an outer mold body 71 embedded and slidably installed in the inner cavity of the first slide groove 22, and a first rack 72 is fixedly installed on the side wall of the outer mold body 71 opposite to the second outer mold 8, and a first insertion hole 73 is also opened on the side wall of the outer mold body 71 opposite to the second outer mold 8.
[0052] The second outer mold 8 includes an outer mold body 81 embedded and slidably installed in the inner cavity of the second slide groove 23, and a second rack 82 is fixedly installed on the side wall of the outer mold body 81 opposite to the outer mold body 71. A second plug hole 83 is also provided on the side wall of the outer mold body 81 opposite to the outer mold body 71. The setting of the first plug hole 73 enables the second rack 82 to be inserted into the first plug hole 73 when the outer mold body 81 and the outer mold body 71 are close to each other, and thus will not cause obstruction to the relative movement of the outer mold body 81 and the outer mold body 71. The second plug hole 83 enables the first rack 72 to be inserted into the second plug hole 83, also to avoid obstructing the relative movement between the outer mold body 81 and the outer mold body 71.
[0053] The casting mold 9 includes a pair of fixed rods 91 fixedly installed on the top surface of the base body 211, and ratchet gears 92 are fixedly installed on the inner side walls of the two fixed rods 91 respectively. The inner side walls of the two ratchet gears 92 are commonly fixedly connected with an inner mold 93, and the two ratchet gears 92 are meshedly connected with the first rack 72 and the second rack 82 respectively.
[0054] Specifically, when the outer mold body 1 71 and the outer mold body 2 81 move in opposite directions on the top surface of the base body 211 and separate from the inner mold 93, due to the action of the ratchet gear 92, the first rack 72 and the second rack 82 will not drive the inner mold 93 to flip over, and thus will not overturn the aluminum alloy casting in the inner mold 93. When the cooling work is completed, when the two-way telescopic component 30 drives the outer mold body 1 71 and the outer mold body 2 81 to move synchronously in the direction close to the inner mold 93, the first rack 72 and the second rack 82 drive the ratchet gear 92 to rotate, thereby driving the inner mold 93 to flip over on the fixed rod 91, pouring out the metal debris generated in the inner cavity of the inner mold 93 to prevent affecting the next casting. When the outer mold body 1 71 and the outer mold body 2 81 are completely reset, the inner mold 93 is just opened upward, and the inner mold 93 is in contact with the outer mold body 1 71 and the outer mold body 2 81, which does not affect the subsequent casting and heat conduction.
[0055] In order to solve the technical problem that the heat in the casting process cannot be used for coolant circulation, such as Figure 1 , Figure 5-Figure 6 , Figure 8 , Fig.10 and Fig.12 As shown, the following preferred technical solutions are provided:
[0056] The second evaporation chamber 20 includes an evaporation chamber body 201 fixedly mounted on the outer side wall of the outer mold body 81, and a third electronic gas valve 202 and a fourth electronic gas valve 203 are respectively connected and arranged on the top surface of the evaporation chamber body 201. The third electronic gas valve 202 is connected to the first liquid storage chamber 80 via a pipeline 100, and the fourth electronic gas valve 203 is connected to the second liquid storage chamber 90 via a pipeline 100.
[0057] The second electronic valve 50 includes a valve body 501 fixedly mounted on the top surface of the base body 211, and a first channel 502, a second channel 503 and a third channel 504 are respectively arranged on the valve body 501. The first channel 502 is connected to the inner mold 93 through a pipe 100, the second channel 503 is connected to the second condenser 70 through a pipe 100, and the third channel 504 is connected to the second liquid storage chamber 90 through a pipe 100. The composition structure and connection method of the first electronic valve 40 and the second electronic valve 50 are consistent.
[0058] The second liquid storage chamber 90 includes a liquid storage tank 901 fixedly installed on the top surface of the base 1 and a one-way air valve 902 connected and fixedly installed on the top surface of the liquid storage tank 901. The one-way air valve 902 and the fourth electronic air valve 203 are connected by a pipeline 100. A water valve 903 is connected on the side wall of the liquid storage tank 901. The water valve 903 and the third channel 504 are connected by a pipeline 100. The composition structure and connection method of the second liquid storage chamber 90 are consistent with those of the first liquid storage chamber 80.
[0059] Specifically, when cooling the aluminum alloy casting, the high-temperature and high-pressure steam in the inner cavity of the evaporation chamber main body 201 enters the inner cavity of the first liquid storage chamber 80 through the third electronic gas valve 202 and the pipeline 100 to heat and pressurize the water in the inner cavity of the first liquid storage chamber 80. After the water in the inner cavity of the first liquid storage chamber 80 is pressurized, it will flow through the inner mold 93 through the pipeline 100, take away the heat on the inner mold 93, and then enter the valve body 501 through the pipeline 100 and the first channel 502, and then enter the second condenser 70 through the second channel 503 and the pipeline 100 for condensation. The condensed water will enter the liquid storage tank 901 through the pipeline 100 for the next cycle cooling.
[0060] Furthermore, when the next cooling is performed, the high-temperature and high-pressure steam in the inner cavity of the evaporation chamber main body 201 enters the liquid storage tank 901 through the fourth electronic gas valve 203, the pipeline 100 and the one-way gas valve 902, and the water in the inner cavity of the liquid storage tank 901 is heated and pressurized. The pressurized water will enter the inner cavity of the valve body 501 through the water valve 903, the pipeline 100 and the third channel 504, and then flow through the inner mold 93 through the first channel 502 and the pipeline 100, taking away the heat on the inner mold 93, and then enter the first condenser 60 through the pipeline 100 and the first electronic valve 40 for condensation. The condensed water will enter the first liquid storage chamber 80 through the pipeline 100 for storage, which is convenient for subsequent circulating cooling. In this way, circulating cooling can be formed, and circulating cooling can be achieved by utilizing the heat in the casting process. The purpose of heating water with steam is to make the temperature of the cooling water higher than the room temperature, so that no condensation will appear on the casting mold 9 and the aluminum alloy casting during the cooling process, which is beneficial to improving the quality of the aluminum alloy casting.
[0061] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0062] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cooling device for casting an aluminum alloy connector, comprising a base (1) and a support frame (2) fixedly mounted on the top surface of the base (1), a plurality of support columns (3) fixedly mounted on the top surface of the base (1), a load-bearing plate (4) fixedly connected to the top surfaces of the plurality of support columns (3), a pressing assembly (5) fixedly mounted through the middle of the top surface of the load-bearing plate (4), a movable end of the pressing assembly (5) slidingly sleeved on the outer peripheral walls of the plurality of support columns (3), an upper mold (6) fixedly mounted on the middle of the bottom surface of the pressing assembly (5), characterized in that: A first outer mold (7) and a second outer mold (8) are slidably mounted on the top surface of the support frame (2), and the first outer mold (7) and the second outer mold (8) are arranged in symmetrical positions. A casting mold (9) is also arranged on the top surface of the support frame (2), and the first outer mold (7) and the second outer mold (8) are arranged on both sides of the casting mold (9). A pair of bidirectional telescopic components (30) are fixedly mounted on the top surface of the support frame (2), and the two telescopic ends of the bidirectional telescopic components (30) are fixedly mounted on the side walls of the first outer mold (7) and the second outer mold (8), respectively. A first evaporation chamber (10) is fixedly mounted on the outer side wall of the first outer mold (7), and the first evaporation chamber (10) and the two bidirectional telescopic components (30) are connected to each other through pipes (100), and a second evaporation chamber (10) is fixedly mounted on the outer side wall of the second outer mold (8). 20), a first electronic valve (40) and a second electronic valve (50) are fixedly mounted on the top surface of the support frame (2), a first condenser (60), a second condenser (70), a first liquid storage chamber (80) and a second liquid storage chamber (90) are fixedly mounted on the top surface of the base (1), the second evaporation chamber (20) is connected to the first liquid storage chamber (80) and the second liquid storage chamber (90) via a pipe (100), the two bidirectional telescopic components (30) are connected to the first condenser (60) and the second condenser (70) via a pipe (100), and the first liquid storage chamber (80), the first condenser (60), the first electronic valve (40), the casting mold (9), the second electronic valve (50), the second condenser (70) and the second liquid storage chamber (90) are connected in sequence via the pipe (100); The support frame (2) comprises a base (21) fixedly mounted on the top surface of the base (1), a first slide groove (22) and a second slide groove (23) are respectively provided on the top surface of the base (21), the first slide groove (22) and the second slide groove (23) are symmetrically arranged, the first outer mold (7) is embedded and slidably mounted in the inner cavity of the first slide groove (22), and the second outer mold (8) is embedded and slidably mounted in the inner cavity of the second slide groove (23); The base (21) comprises a base body (211), and a through groove (212) is formed on the base body (211); The first evaporation chamber (10) comprises an evaporation chamber body (101) fixedly mounted on the outer side wall of the first outer mold (7); a first electronic gas valve (102) and a second electronic gas valve (103) are respectively connected and arranged on the side walls at both ends of the evaporation chamber body (101); the first electronic gas valve (102) and the second electronic gas valve (103) are respectively connected and arranged with two bidirectional telescopic components (30) through a pipeline (100); The bidirectional telescopic assembly (30) comprises a shell (301) fixedly mounted on the top surface of the base body (211), wherein a first chamber (302) and two second chambers (306) are respectively arranged inside the shell (301), and the two second chambers (306) are respectively arranged on both sides of the first chamber (302), and sliding rods (307) are respectively slidably mounted in the inner cavities of the two second chambers (306), and the sliding rods (307) and the corresponding second chambers (306) are elastically arranged by springs (309), and connecting rods (308) are respectively fixedly mounted on the inner side walls of the two sliding rods (307), and one of the two connecting rods (308) is fixedly connected to the side wall of the first outer mold (7), and the other is fixedly connected to the side wall of the second outer mold (8). The first chamber (302) is connected to the housing (301). The inner walls on both sides of the inner cavity of the first chamber (302) are respectively provided with air holes (305), and the air holes (305) are connected to the corresponding second chamber (306). An air intake valve (303) is provided on the side wall of the housing (301), and the air intake valve (303) is connected to the first chamber (302). The air intake valve (303) on the two bidirectional telescopic components (30) is connected to the first electronic gas valve (102) and the second electronic gas valve (103) through the pipeline (100). A pressure relief valve (304) is provided on the top surface of the housing (301), and the pressure relief valve (304) on the two bidirectional telescopic components (30) is connected to the first condenser (60) and the second condenser (70) through the pipeline (100).
2. The cooling device for casting an aluminum alloy connecting piece according to claim 1, characterized in that: The pressing assembly (5) comprises an electric telescopic column (51) which penetrates and is fixedly mounted at the middle of the top surface of the load-bearing plate (4) and a moving member (52) which is fixedly mounted at the lower end of the electric telescopic column (51); the moving member (52) is slidably sleeved on the outer peripheral walls of the plurality of support columns (3); The upper mold (6) comprises an upper mold body (61) fixedly mounted at the middle of the bottom surface of the moving part (52), and a pouring port (62) is provided on the upper mold body (61).
3. The cooling device for casting an aluminum alloy connecting piece according to claim 1, characterized in that: The first outer mold (7) comprises an outer mold body (71) embedded and slidably mounted in the inner cavity of the first slide groove (22); a first rack (72) is fixedly mounted on the side wall of the outer mold body (71) opposite to the second outer mold (8); and a first insertion hole (73) is also provided on the side wall of the outer mold body (71) opposite to the second outer mold (8); The second outer mold (8) comprises an outer mold body 2 (81) embedded and slidably mounted in the inner cavity of the second slide groove (23); a second rack (82) is fixedly mounted on the side wall of the outer mold body 2 (81) opposite to the outer mold body 1 (71); and a second insertion hole (83) is also provided on the side wall of the outer mold body 2 (81) opposite to the outer mold body 1 (71).
4. A cooling device for casting an aluminum alloy connecting piece according to claim 3, characterized in that: The casting mold (9) comprises a pair of fixed rods (91) fixedly mounted on the top surface of the base body (211), ratchet gears (92) being fixedly mounted on the inner side walls of the two fixed rods (91), an inner mold (93) being fixedly connected to the inner side walls of the two ratchet gears (92), and the two ratchet gears (92) being meshedly connected to the first rack (72) and the second rack (82) respectively.
5. A cooling device for casting an aluminum alloy connecting piece according to claim 4, characterized in that: The second evaporation chamber (20) comprises an evaporation chamber body (201) fixedly mounted on the outer side wall of the second outer mold body (81); a third electronic gas valve (202) and a fourth electronic gas valve (203) are respectively connected and arranged on the top surface of the evaporation chamber body (201); the third electronic gas valve (202) and the first liquid storage chamber (80) are connected via a pipeline (100); and the fourth electronic gas valve (203) and the second liquid storage chamber (90) are connected via a pipeline (100).
6. A cooling device for casting an aluminum alloy connecting piece according to claim 5, characterized in that: The second electronic valve (50) comprises a valve body (501) fixedly mounted on the top surface of the base body (211); the valve body (501) is respectively provided with a first channel (502), a second channel (503) and a third channel (504); the first channel (502) is connected to the inner mold (93) via a pipe (100); the second channel (503) is connected to the second condenser (70) via a pipe (100); the third channel (504) is connected to the second liquid storage chamber (90) via a pipe (100); the first electronic valve (40) and the second electronic valve (50) have the same composition structure and connection method; The second liquid storage chamber (90) comprises a liquid storage tank (901) fixedly mounted on the top surface of the base (1) and a one-way air valve (902) connected and fixedly mounted on the top surface of the liquid storage tank (901); the one-way air valve (902) and the fourth electronic air valve (203) are connected via a pipe (100); a water valve (903) is connected on the side wall of the liquid storage tank (901); the water valve (903) and the third channel (504) are connected via a pipe (100); the second liquid storage chamber (90) and the first liquid storage chamber (80) have the same composition structure and connection method.
Citation Information
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