A rubber automatic vulcanizing machine

By designing a rubber automatic vulcanization machine containing hydraulic support columns, guide rails, electric-thermal vulcanized flap and linkage transfer components, the shortcomings in the adjustment and parameter control of traditional vulcanization machines are solved, and automated production and high-quality vulcanization effects are achieved.

CN119078055BActive Publication Date: 2025-04-04HANGZHOU LIXIANG SEAL TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202411367060.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-04-04
Estimated Expiration
2044-09-29

AI Technical Summary

Technical Problem

Traditional rubber vulcanizers have shortcomings in equipment adjustment, parameter adjustment and production control, resulting in high labor intensity, low efficiency, unstable product quality, and safety hazards.

Method used

A rubber automatic vulcanization machine was designed, using hydraulic support columns, guide slide rails, electric-thermal vulcanized flap and linkage transfer components to achieve automated production and precise control and reduce manual intervention.

Benefits of technology

It realizes automated and continuous production of rubber vulcanization, improves production efficiency and product quality stability, and reduces labor intensity and safety hazards.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119078055B_ABST
    Figure CN119078055B_ABST
Patent Text Reader

Abstract

The present invention relates to the technical field of rubber vulcanization, and discloses an automatic rubber vulcanizer, comprising: a hydraulic support column, which is arranged as an inverted T-shaped frame, guide rails are symmetrically arranged on both sides of the hydraulic support column, and the upper ends of the guide rails are slidably connected to an electric vulcanization flap, the aggregate released by the feeding assembly of the electric vulcanization flap skeleton and the rubber produced by the rubber cutting assembly are vulcanized, and a descending hydraulic plate body is arranged on the upper end of the hydraulic support column, and the hydraulic plate body of the hydraulic support column is against the upper plate body of the electric vulcanization flap. In the automatic rubber vulcanizer, a linkage transfer assembly is located between the mounting frame and the electric vulcanization flap and moves, and is used to cooperate with the production rhythm changes between different production equipment during the rubber vulcanization process, so that the rubber vulcanization operation does not require frequent manual intervention, and continuous production can be achieved, which greatly shortens the production cycle, thereby realizing the continuous operation of automatic feeding, vulcanization and discharging of aggregates in the device.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of rubber vulcanization, in particular to an automatic rubber vulcanizing machine. Background Art

[0002] With the continuous development of industrial technology and the continuous improvement of market requirements for the quality and output of rubber products, vulcanization is a key process in the field of rubber product production.

[0003] In addition, the safety of traditional vulcanizers needs to be improved. During operation, operators may face dangerous factors such as high temperature and high pressure, which are prone to safety accidents. The maintenance and maintenance of traditional equipment is also cumbersome and requires a lot of time and energy. Traditional vulcanizers are insufficient in control accuracy, and different operators have different settings and adjustments of parameters, which further reduces the consistency of products. So far, traditional rubber vulcanization methods can no longer meet the needs of modern production. Traditional rubber vulcanization methods usually use manual operation or semi-automatic equipment, and there are some defects in the production process, such as:

[0004] The equipment adjustment between traditional vulcanizers lacks the corresponding transfer, installation, disassembly and adjustment equipment for vulcanization parameters, which makes the work labor-intensive and inefficient. In addition, during long-term repetitive operations, the production rhythm between each device is different, which increases the risk of operational errors and affects product quality. In addition, due to the imprecise control of vulcanization parameters such as temperature, pressure and time, the vulcanization degree of rubber products is inconsistent. At the same time, temperature fluctuations may cause some products to be over-vulcanized or under-vulcanized, affecting the performance and service life of the product.

[0005] In view of the above problems, it is urgent to carry out innovative design based on the original rubber vulcanization device. Summary of the invention

[0006] The object of the present invention is to provide an automatic rubber vulcanizer to solve the problem mentioned in the above background technology that the equipment adjustment between traditional vulcanizers lacks corresponding transfer, installation, disassembly and adjustment equipment for vulcanization parameters, which makes the work labor-intensive and inefficient. In addition, during long-term repeated operations, the production rhythm between each device is different, which increases the risk of operational errors and further affects product quality. In addition, due to the imprecise control of vulcanization parameters such as temperature, pressure and time, the vulcanization degree of rubber products is inconsistent.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a rubber automatic vulcanizer, comprising a hydraulic support column, which is arranged as an inverted T-shaped frame, guide rails are symmetrically arranged on both sides of the hydraulic support column, and the upper end of the guide rail is slidably connected to an electric heating vulcanization flap, and the aggregate released by the feeding assembly of the electric heating vulcanization flap skeleton and the rubber produced by the rubber cutting assembly are vulcanized;

[0008] The upper end of the hydraulic support column is provided with a descending hydraulic plate body, and the hydraulic plate body of the hydraulic support column is against the upper plate body of the electric thermal vulcanization flap. The electric thermal vulcanization flap is a two-layer flip-connected plate body structure, and the bottom end of the electric thermal vulcanization flap is provided with a plate body slidably connected to the guide rail;

[0009] The upper plate body of the two-layer flip plate body structure of the electric heat vulcanization flap is provided with a heating wire, and the surface of the lower plate body of the two-layer flip plate body structure of the electric heat vulcanization flap is provided with annular grooves at equal intervals;

[0010] The mounting frame is mounted on one side of the hydraulic support column, and the mounting frame is penetrated by a linkage transfer component on the side close to the hydraulic support column, and the working port of the linkage transfer component is located on the surface of the electric heating vulcanization flap and contacts with the aggregate of the skeleton feeding component and the rubber output by the rubber array component. The electric heating vulcanization flap, the linkage transfer component, the skeleton feeding component, the rubber array component and the rubber cutting component constitute an automatic vulcanization component to accurately control the rubber vulcanization;

[0011] The skeleton feeding assembly and the rubber array assembly are installed on the surface of the internal table of the mounting frame, and a rubber cutting assembly is arranged on one side of the mounting frame. The rubber cutting assembly and the linkage transfer assembly are arranged in a vertical direction, and the rubber sheet output end of the rubber cutting assembly is operatively connected to the rubber array assembly.

[0012] By adopting the above technical solution and coordinating the production rhythm between the equipments, the automatic vulcanization operation of rubber can be realized.

[0013] Preferably, the linkage transfer assembly includes: an electric drive slide rail installed on the mounting frame plate, a displacement slider slidably connected to the electric drive slide rail, an electric drive push column 1 installed on one side of the displacement slider, a rubber displacement plate installed at the output end of the electric drive push column 1, an electric drive push column 2 installed on the other side of the displacement slider, and an aggregate adsorption plate located at the output end of the electric drive push column 2.

[0014] By adopting the above technical solution, the linkage transfer component is used to work in coordination with the rhythm of each production equipment.

[0015] Preferably, one side of the upper end of the displacement sliding block is connected to one end of the auxiliary sliding belt, and the other end of the auxiliary sliding belt is installed on the inner plate structure of the mounting frame.

[0016] By adopting the above technical solution, the auxiliary sliding belt cooperates with the displacement slider to maintain stable operation.

[0017] Preferably, the rubber displacement plate is a double-layer plate structure, and the upper plate of the rubber displacement plate is evenly provided with a needle rod structure, and the lower plate of the rubber displacement plate is penetrated by the needle rod, and the upper plate and the lower plate of the rubber displacement plate are connected by a hydraulic column.

[0018] By adopting the above technical solution, the upper plate body and the lower plate body of the electric drive push column 1 are pushed by the hydraulic column to separate the rubber for easy placement.

[0019] Preferably, the skeleton loading assembly includes: a support frame installed inside the mounting frame, a mounting plate installed at the top of the support frame, an electric drive push frame installed inside the mounting frame, a guide rail symmetrically installed on the output end surface of the electric drive push frame, a push spring plate installed on the surface of the mounting plate, and aggregate positioning columns evenly arranged on the surface of the mounting plate.

[0020] By adopting the above technical solution, the skeleton loading assembly is used to evenly place the aggregates on the surface of the aggregate positioning column.

[0021] Preferably, the rod body at the output end of the electric drive push frame is installed on the bottom end of the mounting plate, and two sides of the bottom end of the mounting plate are slidably connected inside the guide rail.

[0022] By adopting the above technical solution, an electrically driven push frame is used to assist the mounting plate in loading aggregate.

[0023] Preferably, the rubber array assembly includes: a slitting table installed inside the mounting frame, an auxiliary roller installed on the top of the slitting table, an electric-driven cutting tool holder installed on the upper end of the slitting table, a displacement frame slidably connected to the inside of the mounting frame, a positioning pin installed on one side of the upper end of the displacement frame, a positioning track installed inside the mounting frame, and a weighing table installed on the upper end of the positioning track.

[0024] By adopting the above technical solution, the rubber strips that have been cut can be evenly placed on the surface of the weighing table through the rubber array assembly.

[0025] Preferably, the electric-driven cutting blade holder is installed on one side of the auxiliary roller, and the electric-driven cutting blade holder is composed of a vertically lifting frame and a blade, one side of the electric-driven cutting blade holder is arranged parallel to the positioning pin, and the positioning pin is slidably connected to the displacement frame at the upper end of the positioning track, and the bottom end of the positioning pin is slidably connected to one side of the displacement frame through a hydraulic rod with a strip plate structure.

[0026] By adopting the above technical solution, the vertically lifting frame and the blade enable the electric-driven cutting tool holder to achieve stable cutting of rubber.

[0027] Preferably, the rubber slitting assembly includes: a mounting platform arranged on one side of the mounting frame, a limiting slide rail slidably connected to the middle layer of the mounting platform, a rubber raw material roller connected to the surface of the limiting slide rail, a guide roller rod installed on the top of the mounting platform, an extension roller rod installed on one side of the upper end of the mounting platform through an L-shaped frame, and an anti-slip roller rod installed at the opening of the outer wall of the mounting frame.

[0028] By adopting the above technical solution, the rubber cutting component is used to cut and produce the raw materials of rubber products.

[0029] Preferably, the extension roller rod and the anti-slip roller rod are arranged in parallel, and the surface of the anti-slip roller rod is evenly provided with groove structures.

[0030] By adopting the above technical solution, the rubber belt is unfolded through the cooperation of the extension roller rod and the anti-skid roller rod, so that the rubber strips can be cut stably.

[0031] Compared with the prior art, the invention has the following beneficial effects: the rubber automatic vulcanizing machine:

[0032] 1. When in use, the linkage transfer component is located between the mounting frame and the electric heating vulcanization flap and moves to coordinate the production rhythm changes between different production equipment during the rubber vulcanization process, so that the rubber vulcanization operation does not require frequent manual intervention, and can achieve continuous production, greatly shortening the production cycle, thereby realizing the automatic feeding, vulcanization and discharging of the device aggregate in one go, reducing the waiting time. At the same time, through the setting of the corresponding control equipment, by accurately controlling the vulcanization parameters such as temperature, pressure and time, the vulcanization speed can be accelerated, and the output per unit time can be increased, thereby ensuring the stability of the quality of rubber products. In addition, small temperature fluctuations can make the rubber vulcanization more uniform, and improve the physical properties and service life of the product;

[0033] 2. The auxiliary sliding belt and the electric drive rail set on one side of the mounting frame cooperate to enable the displacement slider to drive the electric drive push column 1 and the electric drive push column 2 to move, so that the linkage transfer component moves between the electric hot vulcanization flap, the skeleton feeding component, the rubber array component and the rubber cutting component. After calculation by the control chip, the linkage transfer component adjusts the production rhythm in each production unit to realize automation within the device, so that the operator only needs to monitor the equipment and perform simple maintenance work, which greatly reduces the labor intensity. No more heavy physical labor is required, making the rubber vulcanization automatic production, reducing the contact of workers with harsh environments such as high temperature and high pressure, improving the safety and comfort of work, and cooperating with the precise control of the central control device and the stable production process can reduce the scrap rate and reduce the waste of raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a schematic diagram of the overall external three-dimensional structure of the present invention;

[0035] Figure 2 It is a schematic diagram of the three-dimensional structure of the installation frame and the linkage transfer assembly of the present invention;

[0036] Figure 3 It is a schematic diagram of the three-dimensional structure of the installation frame, the skeleton feeding assembly and the rubber array assembly of the present invention;

[0037] Figure 4 It is a schematic diagram of the three-dimensional structure of the hydraulic support column and the guide rail installation of the present invention;

[0038] Figure 5 It is a schematic diagram of the overall three-dimensional structure of the linkage transfer assembly of the present invention;

[0039] Figure 6 It is a schematic diagram of a three-dimensional structure of an electric drive slide rail and an electric drive push column installed in the present invention;

[0040] Figure 7 This is a schematic diagram of the overall three-dimensional structure of the skeleton loading assembly of the present invention;

[0041] Figure 8 It is a schematic diagram of the three-dimensional structure of the rubber array assembly and the rubber cutting assembly of the present invention;

[0042] Fig. 9 This is a schematic diagram of the overall three-dimensional structure of the rubber array assembly of the present invention;

[0043] Fig.10 It is an overall three-dimensional schematic diagram of the rubber cutting assembly of the present invention.

[0044] In the figure: 1. Hydraulic support column; 2. Guide rail; 3. Electric heat vulcanization flap; 4. Mounting frame; 5. Linkage transfer assembly; 501. Electric drive rail; 502. Displacement slider; 503. Auxiliary slide belt; 504. Electric drive push column 1; 505. Rubber displacement plate; 506. Electric drive push column 2; 507. Aggregate adsorption plate; 6. Skeleton loading assembly; 601. Support frame; 602. Mounting plate; 603. Electric drive push frame; 604. Guide rail; 6 05. Push spring plate; 606. Aggregate positioning column; 7. Rubber array assembly; 701. Cutting table; 702. Auxiliary roller; 703. Electric drive cutting tool holder; 704. Displacement frame; 705. Positioning pin; 706. Positioning rail; 707. Weighing table; 8. Rubber cutting assembly; 801. Mounting table; 802. Limiting slide rail; 803. Rubber raw material roller; 804. Guide roller rod; 805. Extension roller rod; 806. Anti-slip roller rod. DETAILED DESCRIPTION

[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0046] See also Figure 1-Figure 10 , the present invention provides a technical solution: a rubber automatic vulcanizing machine;

[0047] Among them, the hydraulic support column 1 is set as an inverted T-shaped frame, and the guide rails 2 are symmetrically arranged on both sides of the hydraulic support column 1, and the upper end of the guide rail 2 is slidably connected to the electric heating vulcanization flap 3, and the electric heating vulcanization flap 3 performs vulcanization operation on the aggregate released by the skeleton feeding component 6 and the rubber produced by the rubber cutting component 8;

[0048] A descending hydraulic plate is provided at the upper end of the hydraulic support column 1, and the hydraulic plate of the hydraulic support column 1 is against the upper plate of the electric thermal vulcanization flap 3. The electric thermal vulcanization flap 3 is a two-layer flip-connected plate structure, and a plate slidably connected to the guide rail 2 is provided at the bottom end of the electric thermal vulcanization flap 3;

[0049] A heating wire is arranged inside the upper plate body of the two-layer flip plate body structure of the electric heat vulcanization flap 3, and annular grooves are arranged equidistantly on the surface of the lower plate body of the two-layer flip plate body structure of the electric heat vulcanization flap 3;

[0050] The mounting frame 4 is mounted on one side of the hydraulic support column 1. The mounting frame 4 is penetrated by the linkage transfer component 5 on the side close to the hydraulic support column 1. The working port of the linkage transfer component 5 is located on the surface of the electric heating vulcanization flap 3 and contacts with the aggregate of the skeleton feeding component 6 and the rubber produced by the rubber array component 7. The electric heating vulcanization flap 3, the linkage transfer component 5, the skeleton feeding component 6, the rubber array component 7 and the rubber cutting component 8 form an automatic vulcanization component to accurately control the rubber vulcanization;

[0051] The skeleton feeding assembly 6 and the rubber array assembly 7 are installed on the surface of the inner table of the mounting frame 4, and a rubber cutting assembly 8 is arranged on one side of the mounting frame 4. The rubber cutting assembly 8 is arranged in a vertical direction with the linkage transfer assembly 5, and the rubber sheet output end of the rubber cutting assembly 8 is operatively connected with the rubber array assembly 7;

[0052] In conjunction with the accompanying drawings Figure 1-Figure 10As shown, when in use, the hydraulic support column 1 provides an installation space for the guide rail 2, and the guide rail 2 moves outward for the electric heat vulcanization flap 3 after vulcanization is completed. The upper plate body and the lower plate body of the electric heat vulcanization flap 3 are opened with the hydraulic plate rising with the hydraulic support column 1, so that the vulcanized rubber can be taken out. The linkage transfer component 5 installed on one side of the mounting frame 4 is as shown in FIG. Figure 1 As shown, the linkage transfer component 5 is installed in parallel with the hydraulic support column 1, the linkage transfer component 5 is located above one end of the guide slide rail 2, and is installed and set for the skeleton feeding component 6, the rubber array component 7 and the rubber cutting component 8 through the mounting frame 4, the guide slide rail 2 provides assistance for the movement of the electric hot vulcanization flap 3, the skeleton feeding component 6 is used to place the aggregate raw material, and is transferred to the lower plate surface of the electric hot vulcanization flap 3 through the cooperation of the skeleton feeding component 6 and the linkage transfer component 5, when in use, the rubber cutting component 8 is used to stretch the rubber roll raw material for cutting, and the cut rubber strip enters the rubber array component 7 for weighing and arrangement, and then the rubber strip completed by the rubber array component 7 is put into the lower plate surface of the electric hot vulcanization flap 3 along with the linkage transfer component 5, so that the aggregate and the rubber strip are pressed by the double-layer flap of the electric hot vulcanization flap 3 and the hydraulic plate at the top of the hydraulic support column 1, and with the cooperation of the upper plate heating wire of the electric hot vulcanization flap 3, the aggregate and the rubber strip are fully heated and vulcanized inside the electric hot vulcanization flap 3 for output;

[0053] The linkage transfer assembly 5 includes: an electric drive rail 501 installed on the plate body of the mounting frame 4, a displacement slider 502 slidably connected in the electric drive rail 501, an electric drive push column 1 504 installed on one side of the displacement slider 502, a rubber displacement plate 505 installed at the output end of the electric drive push column 1 504, an electric drive push column 2 506 installed on the other side of the displacement slider 502, and an aggregate adsorption plate 507 located at the output end of the electric drive push column 2 506;

[0054] One side of the upper end of the displacement slider 502 is connected to one end of the auxiliary sliding belt 503, and the other end of the auxiliary sliding belt 503 is installed on the inner plate structure of the mounting frame 4;

[0055] The rubber displacement plate 505 is a double-layer plate structure, and the upper plate of the rubber displacement plate 505 is evenly provided with a needle rod structure, and the lower plate of the rubber displacement plate 505 is penetrated by the needle rod, and the upper plate and the lower plate of the rubber displacement plate 505 are connected by a hydraulic column;

[0056] In conjunction with the accompanying drawings Figure 1-Figure 10 As shown, when in use, the electric drive slide rail 501 and the auxiliary slide belt 503 are installed on one side of the mounting frame 4, as shown in FIG. Figure 1-Figure 6As shown, as the displacement slider 502 slides and displaces on the electric drive slide rail 501, the displacement slider 502 drives the electric drive push column 1 504 and the electric drive push column 2 506 to move, and the electric drive push column 1 504 drives the rubber displacement plate 505 to move up and down, so that the rubber displacement plate 505 obtains the completed rubber material in the rubber array assembly 7 through the internal needle rod. The double-layer structure of the rubber displacement plate 505, when the rubber strip is placed on the surface of the lower plate body of the electric heat vulcanization flap 3, pushes the lower plate body of the rubber displacement plate 505 to retain the rubber strip On the surface of the lower plate of the electric heat vulcanization flap 3, the auxiliary slide belt 503 located at the top of the electric drive slide rail 501 is used to assist the displacement slider 502 in moving and displacing. The electric drive push column 2 506 arranged on one side of the displacement slider 502 and the aggregate adsorption plate 507 are connected with the corresponding negative pressure adsorption pump body and pipeline, so that the aggregate adsorption plate 507 adsorbs the aggregate sent by the skeleton feeding component 6, and is transported by the aggregate adsorption plate 507 and placed on the surface of the lower plate of the electric heat vulcanization flap 3, which reduces the difficulty of the operator's work and greatly reduces the labor intensity;

[0057] The skeleton loading assembly 6 includes: a support frame 601 installed inside the mounting frame 4, a mounting plate 602 installed at the top of the support frame 601, an electric drive push frame 603 installed inside the mounting frame 4, a guide rail 604 symmetrically installed on the output end surface of the electric drive push frame 603, a push spring plate 605 installed on the surface of the mounting plate 602, and aggregate positioning columns 606 evenly arranged on the surface of the mounting plate 602;

[0058] The rod body at the output end of the electric drive push frame 603 is installed at the bottom end of the mounting plate 602, and the two sides of the bottom end of the mounting plate 602 are located inside the guide rail 604 for sliding connection;

[0059] In conjunction with the accompanying drawings Figure 1-Figure 10As shown, the support frame 601 is installed in the mounting frame 4, so that the support frame 601, in cooperation with the hydraulic equipment, provides assistance for the mounting plate 602 and the aggregate positioning column 606. When in use, the aggregate positioning column 606 and the mounting plate 602 are pushed by the electric drive push frame 603 driven by the control panel, and are pushed out as a whole. The staff puts the corresponding aggregate on the surface of the aggregate positioning column 606, so that the aggregate on the surface of the aggregate positioning column 606 is in a balanced state, and then the electric drive push frame 603 drives the aggregate positioning column 606 and the mounting plate 602 to reset, and the aggregate adsorption plate 507 is controlled by the control system to move to the aggregate positioning column 60 6, the aggregate positioning column 606 moves upward to push the pushing spring plate 605 to drive the aggregate to move upward as a whole. At this time, the aggregate adsorption plate 507 descends and abuts against the convex structure at the top of the aggregate positioning column 606, so that the negative pressure adsorption device of the aggregate positioning column 606 is adsorbed on one side of the top of the raised aggregate. As the aggregate adsorption plate 507 is lifted, the aggregate is evenly taken out and sent to the idle surface of the electric heat vulcanization flap 3. When the aggregate adsorption plate 507 is lifted, the hydraulic system of the support frame 601 is reset, so that the pushing spring plate 605 drives the aggregate to descend along the aggregate positioning column 606, wherein the aggregate positioning column 606 penetrates the pushing spring plate 605, as shown in FIG. Figure 7-Figure 8 As shown, a spring structure is provided between the push spring plate 605 and the mounting plate 602 to assist the whole to work, so that the aggregate can be continuously loaded and fed, and assist the automatic production of the vulcanized electric heating vulcanizing flap 3. At this time, the enterprise with the automatic vulcanizing machine has more technical advantages and can attract more customers and orders;

[0060] The rubber array assembly 7 includes: a slitting table 701 installed inside the mounting frame 4, an auxiliary roller 702 installed on the top of the slitting table 701, an electric-driven cutting knife holder 703 installed on the upper end of the slitting table 701, a displacement frame 704 slidably connected inside the mounting frame 4, a positioning pin 705 installed on one side of the upper end of the displacement frame 704, a positioning track 706 installed inside the mounting frame 4, and a weighing table 707 installed on the upper end of the positioning track 706 through a turntable;

[0061] The electric-driven cutting blade holder 703 is installed on one side of the auxiliary roller 702, and the electric-driven cutting blade holder 703 is composed of a vertically lifting frame and a blade. One side of the electric-driven cutting blade holder 703 is arranged parallel to the positioning pin 705, and the positioning pin 705 is slidably connected to the displacement frame 704 at the upper end of the positioning rail 706, and the bottom end of the positioning pin 705 is slidably connected to one side of the displacement frame 704 through a hydraulic rod to form a strip plate structure;

[0062] In conjunction with the accompanying drawings Figure 1-Figure 10 As shown, the rubber array assembly 7 is installed on one side of the mounting frame 4 and is parallel to the skeleton loading assembly 6, wherein the positioning track 706 is installed on one side of the cutting table 701, as shown in FIG. Figure 8-Figure 9As shown, the positioning track 706 provides assistance for the sliding of the displacement frame 704. When in use, the auxiliary roller 702 installed on the top of the cutting table 701 provides restriction for the transportation of the rubber raw material, so that the rubber raw material is located under the roller of the auxiliary roller 702 and moves to the side of the electric-driven cutting knife frame 703. The electric-driven cutting knife frame 703 is driven by the control system to cut the rubber raw material entering under the blade of the electric-driven cutting knife frame 703, so that the electric-driven cutting knife frame 703 is pushed into the rubber garden and cut into rubber strips. Since the electric-driven cutting knife frame 703 is arranged in parallel with the positioning pin 705, after the rubber strip is cut, the positioning pin 705 descends and is inserted into the rubber strip, so that the positioning pin 705 slides into the top of the weighing table 707 with the displacement frame 704, and then moves to the top of the weighing table 707. After the strip plate on one side of the displacement rack 704 descends with the hydraulic rod and the liquid device of the positioning pin 705 rises, the rubber strip is placed on the surface of the weighing platform 707 at the moving position of the displacement rack 704. At this time, the weighing platform 707 weighs and records the rubber strip. The turntable arranged below the weighing platform 707 turns after the surface of the weighing platform 707 is longitudinally covered with rubber strips, so as to facilitate the distribution of the rubber strips in a well shape, and facilitate the amorphous polymer inside the rubber strip to be in a plastic deformation state under the action of high temperature and large external force for a long time after being pressed by the electric heat vulcanization flap 3. The placement distance of the rubber strip by the displacement rack 704 is calculated by the control chip, which eliminates the difference in manual operation and makes the quality of each product highly consistent.

[0063] The rubber slitting assembly 8 comprises: a mounting platform 801 arranged on one side of the mounting frame 4, a limiting slide rail 802 slidably connected to the middle layer of the mounting platform 801, a rubber raw material roller 803 connected to the surface of the limiting slide rail 802, a guide roller rod 804 installed on the top of the mounting platform 801, an extension roller rod 805 installed on one side of the upper end of the mounting platform 801 through an L-shaped frame, and an anti-slip roller rod 806 installed at the opening of the outer wall of the mounting frame 4;

[0064] The extension roller rod 805 is arranged in parallel with the anti-skid roller rod 806, and the surface of the anti-skid roller rod 806 is evenly provided with groove structures;

[0065] In conjunction with the accompanying drawings Figure 1-Figure 10 As shown, when in use, the anti-skid roller rod 806 is installed in an opening on one side of the mounting frame 4 so that the anti-skid roller rod 806 and the auxiliary roller 702 remain parallel, as shown in FIG. Figure 2 , Figure 8 and Fig.10As shown, the mounting platform 801 is a rectangular frame structure composed of steel pipes and steel plates, and a universal wheel is arranged at the bottom of the mounting platform 801 to facilitate the displacement of the entire device. When in use, the height of the limit slide rail 802 is adjusted to cooperate with the rubber raw material roller 803 to converge and adjust the height of the raw material. The guide roller rods 804 are symmetrically arranged at the top of the mounting platform 801. The guide roller rods 804 on the outside are in contact and connected with the plastic cloth on the surface of the rubber raw material. The guide roller rods 804 are all electrically driven and rotated online. The guide roller rods 804 on the side of the extension roller rod 805 assist the rubber raw material in moving and displacing the rubber raw material to move the rubber raw material toward the anti-skid roller rod 806. The extension roller rod 805 and the anti-skid roller rod 806 cooperate to suppress the rubber raw material to keep the stability of the rubber raw material. The auxiliary roller 702 is driven by electricity to push the rubber raw material for slitting operation, so as to achieve precise control and a stable production process, which can reduce the scrap rate and reduce the waste of raw materials.

[0066] Working principle: When using the rubber automatic vulcanizer, firstly, the rubber raw material to be vulcanized is sleeved on the surface of the rubber raw material roller 803, and the rubber sheet is pulled through the guide roller rod 804, the extension roller rod 805 and the anti-slip roller rod 806 to enter the auxiliary roller 702. The rubber belt is pressed by the auxiliary roller 702 and sent to the electric drive cutting knife frame 703 for cutting. After each cutting is completed, the positioning pin 705 is lowered and inserted into the cut rubber strip. The rubber strip is moved to the top of the weighing platform 707 along with the displacement frame 704. The scraper at the bottom of the displacement frame 704 separates the rubber strip inserted into the positioning pin 705 and is located on the weighing table 707. At the same time, the aggregate located on the surface of the aggregate positioning column 606 is pushed upward by the support frame 601 to push the push spring plate 605 to push the aggregate upward and evenly adsorb the negative pressure plate at the bottom of the aggregate adsorption plate 507, so that the aggregate adsorption plate 507 can quickly obtain the aggregate under the cooperation of the electric drive push column 506. After that, the aggregate adsorption plate 507 is obtained through the coordinated activities of the electric drive slide rail 501 and the displacement slider 502. The taken aggregate is moved to the upper part of the lower plate of the electric heat vulcanization flap 3, and the aggregate adsorption plate 507 is pushed by the electric drive push column 2 506 to put the aggregate into the lower plate surface of the electric heat vulcanization flap 3. At this time, the weighing platform 707 is rotated by the turntable, so that the rubber strip on the surface of the weighing platform 707 is in a well-shaped structure. When the rubber displacement plate 505 moves to the upper part of the weighing platform 707, as the electric drive push column 1 504 pushes the rubber displacement plate 505 down, the needle rod of the rubber displacement plate 505 is inserted into the rubber strip. 505 moves to the surface of the lower plate of the electric hot vulcanization flap 3 where the aggregate is placed. The lower plate of the rubber displacement plate 505 covers the rubber strip on the surface of the aggregate during the descent of the hydraulic rod. Then the upper plate and the lower plate of the electric hot vulcanization flap 3 are closed. As the hydraulic plate at the upper end of the hydraulic support column 1 descends to assist the closing of the electric hot vulcanization flap 3, the internal heating wire of the electric hot vulcanization flap 3 is heated to cause the internal aggregate and the rubber strip to react by vulcanization. Finally, the guide slide rail 2 pushes the electric hot vulcanization flap 3 to open and take out the finished rubber product.

[0067] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A rubber automatic vulcanizing machine, comprising: A hydraulic support column (1) is arranged as an inverted T-shaped frame, guide rails (2) are symmetrically arranged on both sides of the hydraulic support column (1), and the upper ends of the guide rails (2) are slidably connected to an electric heating vulcanization flap (3), and the electric heating vulcanization flap (3) performs a vulcanization operation on the aggregate released by the skeleton feeding component (6) and the rubber produced by the rubber cutting component (8); The invention is characterized in that: a descending hydraulic plate is arranged at the upper end of the hydraulic support column (1), and the hydraulic plate of the hydraulic support column (1) abuts against the upper plate of the electric thermal vulcanizing flap (3), the electric thermal vulcanizing flap (3) is a two-layer plate structure connected by flipping, and a plate slidably connected to the guide rail (2) is arranged at the bottom end of the electric thermal vulcanizing flap (3); The upper plate body of the two-layer flipping plate body structure of the electric heat vulcanization flap (3) is provided with a heating wire, and the surface of the lower plate body of the two-layer flipping plate body structure of the electric heat vulcanization flap (3) is provided with annular grooves at equal intervals; A mounting frame (4) is mounted on one side of the hydraulic support column (1), and a linkage transfer component (5) is arranged through the mounting frame (4) on the side close to the hydraulic support column (1), and a working port of the linkage transfer component (5) is located on the surface of the electric heating vulcanization flap (3) and is in contact with the aggregate of the skeleton feeding component (6) and the rubber produced by the rubber array component (7). The electric heating vulcanization flap (3), the linkage transfer component (5), the skeleton feeding component (6), the rubber array component (7) and the rubber cutting component (8) constitute an automatic vulcanization component to accurately control the vulcanization of the rubber; The skeleton feeding assembly (6) and the rubber array assembly (7) are installed on the surface of the internal table of the mounting frame (4), and a rubber slitting assembly (8) is arranged on one side of the mounting frame (4). The rubber slitting assembly (8) and the linkage transfer assembly (5) are arranged in a vertical direction, and the rubber sheet output end of the rubber slitting assembly (8) is operatively connected to the rubber array assembly (7); The linkage transfer assembly (5) comprises: an electric drive slide rail (501) mounted on the plate body of the mounting frame (4), a displacement slider (502) slidably connected to the electric drive slide rail (501), an electric drive push column 1 (504) mounted on one side of the displacement slider (502), a rubber displacement plate (505) mounted on the output end of the electric drive push column 1 (504), an electric drive push column 2 (506) mounted on the other side of the displacement slider (502), and an aggregate adsorption plate (507) located at the output end of the electric drive push column 2 (506); The rubber array assembly (7) comprises: a slitting table (701) installed inside the mounting frame (4), an auxiliary roller (702) installed at the top of the slitting table (701), an electric-driven cutting blade holder (703) installed at the upper end of the slitting table (701), a displacement frame (704) slidably connected inside the mounting frame (4), a positioning pin (705) installed on one side of the upper end of the displacement frame (704), a positioning track (706) installed inside the mounting frame (4), and a weighing table (707) installed at the upper end of the positioning track (706).

2. The automatic rubber vulcanizing machine according to claim 1, characterized in that: One side of the upper end of the displacement slider (502) is connected to one end of the auxiliary sliding belt (503), and the other end of the auxiliary sliding belt (503) is installed on the inner plate structure of the mounting frame (4).

3. The rubber automatic vulcanizing machine according to claim 1, characterized in that: The rubber displacement plate (505) is a double-layer plate structure, and the upper plate of the rubber displacement plate (505) is evenly provided with a needle rod structure, and the lower plate of the rubber displacement plate (505) is penetrated by the needle rod, and the upper plate and the lower plate of the rubber displacement plate (505) are connected by a hydraulic column.

4. The automatic rubber vulcanizing machine according to claim 1, characterized in that: The skeleton loading assembly (6) comprises: a support frame (601) installed inside the mounting frame (4), a mounting plate (602) installed at the top of the support frame (601), an electric drive push frame (603) installed inside the mounting frame (4), a guide rail (604) symmetrically installed on the output end surface of the electric drive push frame (603), a push spring plate (605) installed on the surface of the mounting plate (602), and aggregate positioning columns (606) evenly arranged on the surface of the mounting plate (602).

5. The automatic rubber vulcanizing machine according to claim 4, characterized in that: The rod body at the output end of the electric drive push frame (603) is installed on the bottom end of the mounting plate (602), and the two sides of the bottom end of the mounting plate (602) are located inside the guide rail (604) for sliding connection.

6. The rubber automatic vulcanizing machine according to claim 1, characterized in that: The electric-driven cutting blade holder (703) is installed on one side of the auxiliary roller (702), and the electric-driven cutting blade holder (703) is composed of a vertically lifting frame and a blade. One side of the electric-driven cutting blade holder (703) is arranged parallel to the positioning pin (705), and the positioning pin (705) is slidably connected to the displacement frame (704) at the upper end of the positioning rail (706), and the bottom end of the positioning pin (705) is slidably connected to one side of the displacement frame (704) through a hydraulic rod and has a strip plate structure.

7. The automatic rubber vulcanizing machine according to claim 1, characterized in that: The rubber slitting assembly (8) comprises: a mounting platform (801) arranged on one side of the mounting frame (4), a limiting slide rail (802) slidably connected to the middle layer of the mounting platform (801), a rubber raw material roller (803) connected to the surface of the limiting slide rail (802), a guide roller rod (804) installed on the top of the mounting platform (801), an extension roller rod (805) installed on one side of the upper end of the mounting platform (801) through an L-shaped frame, and an anti-slip roller rod (806) installed at an opening on the outer wall of the mounting frame (4).

8. The automatic rubber vulcanizing machine according to claim 7, characterized in that: The extension roller rod (805) and the anti-skid roller rod (806) are arranged in parallel, and the surface of the anti-skid roller rod (806) is evenly provided with groove structures.

Citation Information

Patent Citations

  • Single-station automatic vulcanizing device for rubber processing

    CN215282932U