A sampling device for detecting emulsified oil composite agent for hydraulic support
By designing a hydraulic support emulsified oil detection and sampling device including a support frame, roller, connecting table, telescopic rod and multi-layer sampling tube, the problem of the inability to sample emulsified oil at different liquid levels in the prior art is solved, and higher sampling accuracy and operational convenience are achieved.
Patent Information
- Application Number
- CN202411225644.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2044-09-03
AI Technical Summary
The prior art cannot sample different liquid levels of the hydraulic bracket emulsified oil at the same time. The sampling process will disturb the liquid, affect the sampling accuracy, and be cumbersome to operate.
A detection and sampling device including a support frame, a roller, a connecting stage, a telescopic rod and a multi-layer sampling tube is designed. Multi-layer sampling tubes are installed on the telescopic rod. Through the control of the electric push rod, the telescopic rod and the sampling tube can move horizontally inside the oil tank, achieving uniform collection of emulsified oil at different liquid levels.
Simultaneous sampling of emulsified oils at different liquid levels is achieved, reducing the impact of temperature changes and sampling tube insertion on the quality of emulsified oils, improving the scientificity and accuracy of sampling data, and simplifying the operation process.
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Figure CN119086177B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sampling detection, and in particular to a sampling device for detecting emulsified oil composite agents used for hydraulic supports. Background Art
[0002] Hydraulic support emulsified oil is suitable for the power transmission medium of coal mine hydraulic support, single hydraulic support, hydraulic electric furnace and other systems. It can effectively protect the hydraulic system and extend its service life.
[0003] Enterprises usually use oil tanks to store emulsified oil for hydraulic supports. According to sampling requirements, it is necessary to extract emulsified oil at different liquid levels from the tank containing the emulsified oil for sampling and testing to comprehensively judge the quality of the emulsified oil. Usually, a sampling tube is inserted into different liquid levels of the emulsified oil in the tank for multiple times according to usage requirements to achieve sampling of different liquid levels of the emulsified oil. However, the emulsified oil will show different qualities under the influence of temperature changes or internal liquid flow. The existing method of sampling at different liquid levels of the emulsified oil using multiple insertions will cause changes in the temperature of the emulsified oil each time it is inserted due to the time difference, and the insertion of the sampling tube will cause fluctuations in the emulsified oil, thereby affecting the accuracy of the data when the sampled emulsified oil is subsequently tested. On the other hand, the emulsified oil has viscosity, so a sampling tube needs to be replaced each time the emulsified oil is taken, which is not only cumbersome to operate, but the emulsified oil sample obtained cannot accurately reflect the quality of the emulsified oil at that time.
[0004] Therefore, we have made improvements to this problem and proposed a sampling device for detecting emulsified oil composite agents for hydraulic supports. Summary of the invention
[0005] The technical problem to be solved by the present invention is that: emulsions at different liquid levels cannot be sampled simultaneously, the sampling process generates disturbances in the upper and lower layers of the liquid, which affects the sampling accuracy and the operation is cumbersome.
[0006] In order to achieve the above-mentioned purpose of the invention, the present invention provides an emulsified oil composite agent detection sampling device for hydraulic supports, including a support frame, a roller is installed at the bottom end of the support frame, a connecting platform is mounted on the upper end of the support frame, a telescopic rod is connected to the bottom of the connecting platform, and multiple layers of sampling tubes are installed at intervals on the telescopic rod.
[0007] As a further solution of the present invention, the connecting platform includes a fixed block, and four sides of the fixed block are each installed with connecting rods, and a telescopic rod is slidably installed on each of the connecting rods.
[0008] As a further solution of the present invention, the telescopic rod includes a first telescopic frame, a slider is connected to the upper end of the first telescopic frame, and a first electric push rod is connected between the slider and the first electric push rod, a slide groove is provided on the upper end surface of the slider, and the slide groove is slidably installed on the connecting rod, a second electric push rod is connected between the slider and the fixed block, and a connecting sleeve is installed at the intersection node of the first telescopic frame.
[0009] As a further solution of the present invention, the sampling tube includes a barrel, a plurality of liquid inlet holes are installed around the waist of the barrel, fixing rings are installed at the upper and lower ends of the barrel, two piston plates are symmetrically sleeved inside the barrel, and the fixing ring and piston plate on the upper side and the fixing ring and third electric push rod on the lower side are all connected to the third electric push rod.
[0010] As a further solution of the present invention, the bobbin is in the shape of a tube with upper and lower openings, and a connecting column is installed on one side of the bobbin, and the connecting column is fixedly connected to the connecting sleeve.
[0011] As a further solution of the present invention, the number of the telescopic rods is four, each of the telescopic rods is installed with no less than three sampling tubes, and the outer sides of the sampling tubes located at the same layer are connected to a connecting frame.
[0012] As a further solution of the present invention, the connecting frame includes a second telescopic frame, both ends of the second telescopic frame are connected with fixing ears, and the two fixing ears are respectively connected to two adjacent sampling tubes.
[0013] As a further solution of the present invention, the edge of the piston plate is a rubber plug, and the piston plate is slidably sleeved with the inner wall of the barrel.
[0014] The present invention provides a sampling device for detecting emulsified oil composites for hydraulic supports, which has the following beneficial effects:
[0015] 1. A telescopic rod is connected to the bottom of the connecting platform, and several sampling tubes of different heights are installed on the telescopic rod at equal intervals, so that the bottom of the telescopic rod automatically folds after touching the bottom of the oil tank, and the spacing between the multiple sampling tubes of different heights installed on the telescopic rod is automatically adjusted, so that the sampling tubes at different positions can sample and collect liquids at different heights inside the oil tank, making the sampling data more scientific.
[0016] 2. A connecting frame is connected between the sampling tube and the middle part of the sampling tube, and a telescopic rod connected to the sampling tube is slidably installed on the connecting rod. The telescopic rod and the sampling tube are moved horizontally along the connecting rod inside the oil tank by the extension and retraction of the second electric push rod, and the position of the device inside the oil tank is adjusted, so that the sampling can be more evenly distributed throughout the emulsified oil in the oil tank.
[0017] 3. By installing the piston plate and the third electric push rod symmetrically inside the barrel, and setting a circle of liquid inlet holes at the waist of the barrel, the piston plate can suck the emulsified oil into the barrel from the liquid inlet holes during pumping for sampling, and a telescopic and foldable telescopic rod is designed to transport the sampling tube, so that the telescopic rod and the sampling tube can be conveniently disassembled and stored before and after use, making the use of the device more convenient and improving the utilization rate of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 A schematic diagram of the structure of a sampling device for detecting emulsified oil composites for hydraulic supports provided in this application;
[0020] Figure 2 A schematic diagram of the structure of a connecting platform, a telescopic rod, and a sampling tube for a detection and sampling device for an emulsified oil composite agent for a hydraulic support provided in the present application;
[0021] Figure 3 A schematic diagram of the structure of a connecting platform and a telescopic rod for a detection and sampling device for an emulsified oil composite agent for a hydraulic support provided in this application;
[0022] Figure 4 A schematic diagram of the structure of a connecting platform for a detection and sampling device for an emulsified oil composite agent for a hydraulic support provided in this application;
[0023] Figure 5 A schematic diagram of a telescopic rod structure of a device for detecting and sampling emulsified oil composites for hydraulic supports provided in the present application;
[0024] Figure 6 A schematic diagram of the structure of a telescopic rod and a sampling tube for a detection and sampling device of an emulsified oil composite agent for a hydraulic support provided in the present application;
[0025] Figure 7 A schematic diagram of the structure of a sampling tube and a connecting frame for a sampling device for detecting emulsified oil composite agents for hydraulic supports provided in this application;
[0026] Figure 8 A cross-sectional view of a sampling tube of a sampling device for detecting an emulsified oil composite agent for a hydraulic support provided in the present application.
[0027] In the figure: 1. support frame; 2. roller; 3. connecting platform; 31. fixed block; 32. connecting rod; 4. telescopic rod; 41. first telescopic frame; 42. connecting sleeve; 43. first electric push rod; 44. sliding block; 45. second electric push rod; 46. slide groove; 5. sampling tube; 51. bobbin; 52. connecting column; 53. liquid inlet hole; 54. piston plate; 55. fixing ring; 56. third electric push rod; 6. connecting frame; 61. second telescopic frame; 62. fixing ear. DETAILED DESCRIPTION
[0028] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples of the specification. The following examples are only used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0029] like Figure 1-Figure 8 As shown, this embodiment proposes a sampling device for detecting emulsified oil composites for hydraulic supports, including a support frame 1, a roller 2 is installed at the bottom end of the support frame 1, a connecting platform 3 is mounted on the upper end of the support frame 1, a telescopic rod 4 is connected to the bottom of the connecting platform 3, and multiple layers of sampling tubes 5 are installed on the telescopic rod 4 at intervals.
[0030] The connecting platform 3 includes a fixed block 31, and connecting rods 32 are installed on four sides of the fixed block 31. A telescopic rod 4 is slidably installed on each connecting rod 32. The connecting platform 3 is connected to the support frame 1 and the telescopic rod 4, and the connecting platform 3 is supported as a whole above the oil tank. The sampling tube 5 is sent into the oil tank through the extension and retraction of the telescopic rod 4, so that the sampling tube 5 can take samples inside the oil tank, which is convenient for the use of the device.
[0031] The telescopic rod 4 includes a first telescopic frame 41, a slider 44 is connected to the upper end of the first telescopic frame 41, and the first electric push rod 43 is connected between the slider 44 and the first electric push rod 43, a slide groove 46 is provided on the upper end surface of the slider 44, and the slide groove 46 is slidably installed on the connecting rod 32, and a second electric push rod 45 is connected between the slider 44 and the fixed block 31, and a connecting sleeve 42 is installed at the intersection node of the first telescopic frame 41. The first telescopic frame 41 is cross-folded in an X shape, and the first telescopic frame 41 is unfolded downward by the first electric push rod 43, so that the sampling tube 5 installed on the connecting sleeve 42 is parked at different depths inside the oil tank for sampling at different depths, and the sliding installation of the slider 44 and the connecting rod 32 allows the telescopic rod 4 and the sampling tube 5 to slide on the connecting rod 32, and the distance between the sampling tubes 5 on the same layer is adjusted, so that the sampling tubes 5 are evenly distributed inside the oil tank for uniform and scientific sampling.
[0032] The sampling tube 5 includes a barrel 51, and a plurality of liquid inlet holes 53 are installed around the waist of the barrel 51. Fixed rings 55 are installed at the upper and lower ends of the barrel 51. Two piston plates 54 are symmetrically sleeved inside the barrel 51, and the upper fixed ring 55 and the piston plate 54, the lower fixed ring 55 and the third electric push rod 56 are all connected to the third electric push rod 56. The plurality of sampling tubes 5 are automatically and adaptively separated at equal intervals according to the height of the barrel body, and layered sampling is performed after separation, thereby improving the convenience of use of the device and the sampling accuracy.
[0033] The barrel 51 is in the shape of a barrel with openings at the top and bottom, and a connecting column 52 is installed on one side of the barrel 51. The connecting column 52 is fixedly connected to the connecting sleeve 42. The connecting column 52 and the connecting sleeve 42 are threaded or snap-connected, so that the sampling tube 5 can be quickly and conveniently removed after sampling, which is convenient for rapid transfer and detection of samples.
[0034] There are four telescopic rods 4, and each telescopic rod 4 is installed with no less than three sampling tubes 5. The outer sides of the sampling tubes 5 located on the same layer are connected with connecting frames 6. The telescopic rods 4 at different angles drive the sampling tubes 5 to perform sampling and detection of samples at different depths, thereby improving the sample diversity of the device during the sampling process, and facilitating more accurate judgment of the quality of the emulsified oil.
[0035] The connecting frame 6 includes a second telescopic frame 61, both ends of the second telescopic frame 61 are connected to fixed ears 62, the two fixed ears 62 are respectively connected to two adjacent sampling tubes 5, the second telescopic frame 61 and the fixed ears 62 are connected to the sampling tubes 5, and the four sampling tubes 5 are connected. The spacing between the nails of the sampling tubes 5 is adjusted by the extension and retraction of the connecting frame 6, so that the sampling tubes 5 can continue to sample inside the oil tank.
[0036] The edge of the piston plate 54 is a rubber plug, and the piston plate 54 is slidably connected to the inner wall of the barrel 51. The piston plate 54 is slidably installed inside the barrel 51. Through the piston movement of the upper and lower piston plates 54, the emulsified oil inside the oil tank is drawn into the barrel 51 to complete the sampling of the emulsified oil, which is convenient for the use of the device.
[0037] Specifically, when the present emulsified oil composite agent detection sampling device for hydraulic supports is used: multiple sampling tubes 5 of different depths are installed inside the telescopic rod 4, the telescopic rod 4 is connected to the bottom of the connecting platform 3, the device is moved as a whole to the top of the oil tank, the second electric push rod 45 adjusts the diameter width between the telescopic rods 4, and the first telescopic frame 41 is unfolded by the first electric push rod 43, the first telescopic frame 41 and the sampling tube 5 are deeply inserted into the oil tank, the bottom of the telescopic rod 4 automatically stops after touching the bottom of the oil tank, and the first telescopic frame 41 is in a folded state, so that the spacing between the multiple sampling tubes 5 of different heights installed on the telescopic rod 4 is automatically adjusted, the piston plate 54 and the third electric push rod 56 are symmetrically installed inside the barrel 51, and a circle of liquid inlet holes 53 are set at the waist of the barrel 51, and the piston movement of the upper and lower piston plates 54 , the emulsified oil inside the oil tank is pumped into the barrel 51 to complete the sampling of the emulsified oil, which is convenient for the use of the device. The piston plate 54 sucks the emulsified oil from the liquid inlet hole 53 into the barrel 51 during pumping for sampling, and the telescopic and foldable telescopic rod 4 is designed to be used to transport the sampling tube 5, so that the telescopic rod 4 and the sampling tube 5 can be conveniently disassembled and stored before and after use, making the use of the device more convenient and improving the utilization rate of the device. The sampling tubes 5 at different positions are used to sample and collect liquids at different heights inside the oil tank, making the sampling data more scientific. The connecting column 52 is threaded or snap-connected to the connecting sleeve 42, so that the sampling tube 5 can be quickly and conveniently removed after sampling, which is convenient for the rapid transfer and detection of samples. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.
[0038] The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Although the present invention is described in detail with reference to the embodiments, it should be understood by those skilled in the art that various combinations, modifications or equivalent substitutions of the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and should be included in the scope of the claims of the present invention.
Claims
1. A sampling device for detecting emulsified oil composites for hydraulic supports, comprising a support frame (1), characterized in that: A roller (2) is installed at the bottom end of the support frame (1), a connecting platform (3) is installed at the upper end of the support frame (1), a telescopic rod (4) is connected to the bottom of the connecting platform (3), and multiple layers of sampling tubes (5) are installed at intervals on the telescopic rod (4); The connecting platform (3) comprises a fixed block (31), four sides of which are each provided with connecting rods (32), and each of the connecting rods (32) is slidably provided with a telescopic rod (4); The telescopic rod (4) comprises a first telescopic frame (41), the upper end of the first telescopic frame (41) is connected to a slider (44), and a first electric push rod (43) is connected between the slider (44) and the first telescopic frame (41), the upper end surface of the slider (44) is provided with a slide groove (46), the slide groove (46) is slidably mounted on the connecting rod (32), a second electric push rod (45) is connected between the slider (44) and the fixed block (31), and a connecting sleeve (42) is installed at the intersection node of the first telescopic frame (41); The sampling tube (5) comprises a tube (51), a plurality of liquid inlet holes (53) are installed around the waist of the tube (51), fixing rings (55) are installed at the upper and lower ends of the tube (51), two piston plates (54) are symmetrically sleeved inside the tube (51), and the fixing ring (55) and the piston plate (54) on the upper side and the fixing ring (55) and the piston plate (54) on the lower side are both connected to a third electric push rod (56); The bobbin (51) is in the shape of a tube with openings at the top and bottom, and a connecting column (52) is installed on one side of the bobbin (51), wherein the connecting column (52) is fixedly connected to the connecting sleeve (42).
2. The device for detecting and sampling emulsified oil composite agent for hydraulic support according to claim 1, characterized in that: The number of the telescopic rods (4) is four, and each of the telescopic rods (4) is mounted with no less than three sampling tubes (5), and the outer sides of the sampling tubes (5) located at the same layer are connected to a connecting frame (6).
3. The device for detecting and sampling emulsified oil composite agent for hydraulic support according to claim 2, characterized in that: The connecting frame (6) comprises a second telescopic frame (61), both ends of the second telescopic frame (61) are connected to fixing ears (62), and the two fixing ears (62) are respectively connected to two adjacent sampling tubes (5).
4. The device for detecting and sampling emulsified oil composite agent for hydraulic support according to claim 1, characterized in that: The edge of the piston plate (54) is a rubber plug, and the piston plate (54) is slidably sleeved with the inner wall of the barrel (51).
Citation Information
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