Intelligent driving vibration reduction balancing device of non-road diesel engine and control method
By installing an intelligent drive vibration-absorbing balance device at the bottom of the main oil sump of the engine, and using a DC motor to drive the balance shaft to adjust the speed according to the engine status, the problem of poor vibration damping effect of traditional engines is solved, and more efficient vibration control and engine Extended lifespan.
Patent Information
- Application Number
- CN202411363832.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-28
- Publication Date
- 2024-12-10
AI Technical Summary
The synchronous rotation of the crankshaft in traditional engines leads to poor vibration damping effect and cannot be adjusted according to the engine operating state, resulting in high power consumption and shortened engine life.
Design a non-road diesel engine intelligent driving vibration-absorbing balance device, including a balance mechanism at the bottom of the main oil sump of the engine, and an electrical connection is made to the driving mechanism, and the balance shaft is driven by a DC motor to adjust the rotation speed according to the engine state, so as to achieve reverse rotation to reduce vibration .
It realizes dynamic adjustment of vibration damping effect according to the engine operating status, reduces mechanical power loss during low-speed and low-load operation, reduces engine volume, improves vibration control accuracy and reliability, and extends engine life.
Smart Images

Figure CN119103313A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of agricultural machinery engines, and in particular relates to an intelligent drive vibration reduction balancing device and a control method for a non-road diesel engine. Background Art
[0002] In order to pursue high thermal efficiency of diesel engines, it is necessary to reduce the power loss caused by various accessories; the crankshaft in traditional engines drives the balance shaft to rotate at the same frequency, which is an important power loss item. The traditional mechanical dual-axis balancing mechanism has a simple structure and reliable performance, but it cannot adjust the balance shaft speed according to the needs of different engine operating conditions. It is easy for the crankshaft and the balance shaft to rotate synchronously. When the value of the spectrum diagram (a three-dimensional graph of the engine vibration intensity changing with speed and oil volume) does not exceed the calibration threshold, the engine vibration is almost negligible, and the balance shaft is not needed to reduce vibration at this time; when the spectrum diagram value exceeds the calibration threshold, the balance shaft needs to rotate at the vibration reduction rate required by the current engine operating state to achieve a better shock absorption effect.
[0003] The traditional mechanical dual-axis balancing mechanism is prone to poor vibration reduction effect and high power consumption; the active balancing shaft technology is to install a balancing shaft parallel to the crankshaft, and offset the unbalanced force caused by the piston movement through high-speed rotation, but this solution cannot be adjusted with the vibration and speed of the engine; and the advanced vibration isolation system, such as hydraulic or electronically controlled engine brackets, is used to reduce the impact of engine vibration transmitted to the car body; however, this solution can only improve the riding experience, but cannot reduce the vibration of the engine itself, which will affect the life of the engine.
[0004] Therefore, the present application designs an intelligent drive vibration reduction balancing device and control method for a non-road diesel engine to solve the above-mentioned technical problems. Summary of the invention
[0005] In order to solve the above technical problems, the present invention proposes a non-road diesel engine intelligent drive vibration reduction balancing device and a control method.
[0006] To achieve the above object, the present invention provides an intelligent drive vibration reduction balancing device for a non-road diesel engine, comprising a balancing mechanism installed at the bottom end of a main oil sump of the engine, wherein the balancing mechanism is electrically connected to a drive mechanism installed on the engine;
[0007] The balancing mechanism comprises a first balancing component and a second balancing component arranged at the bottom end of the main oil sump, the first balancing component is transmission-connected with the second balancing component, and the first balancing component is electrically connected with the driving mechanism;
[0008] The first balancing assembly comprises a first balancing shaft drivingly connected to the driving mechanism, and a first balancing block is arranged on the first balancing shaft;
[0009] The second balancing assembly includes a second balancing shaft drivingly connected to the first balancing shaft, the second balancing shaft is arranged parallel to the first balancing shaft, and a second balancing block is arranged on the second balancing shaft.
[0010] Preferably, a first transmission gear is disposed on the first balancing shaft, and a second transmission gear is disposed on the second balancing shaft, and the first transmission gear and the second transmission gear are meshed for transmission.
[0011] Preferably, the first transmission gear and the second transmission gear have the same specifications.
[0012] Preferably, a base is installed at the bottom end of the main oil pan, and a first fixed block and a second fixed block arranged in parallel are arranged on the base, the first balancing shaft is rotatably connected to the base via the first fixed block, and the second balancing shaft is rotatably connected to the base via the second fixed block.
[0013] Preferably, the driving mechanism comprises a DC motor electrically connected to the vibration sensor on the engine, the output shaft of the DC motor is transmission-connected with a rotating drive shaft, and the rotating drive shaft is transmission-connected to the first balancing shaft via a sliding bearing.
[0014] Preferably, the first balancing block is arranged between the first fixing block and the sliding bearing.
[0015] Preferably, the outer diameter of the rotary drive shaft is not larger than the inner ring of the sliding bearing, and the output shaft of the DC motor is interference fit with the rotary drive shaft.
[0016] Preferably, a subsidiary oil pan is provided at the bottom end of the main oil pan, the subsidiary oil pan cover is provided at the bottom end of the base, the subsidiary oil pan is filled with lubricating oil, and the first balancing shaft and the second balancing shaft are immersed in the lubricating oil.
[0017] Preferably, a motor box is fixedly mounted on the side wall of the auxiliary oil pan, and the motor box cover is disposed on the DC motor and the rotating drive shaft.
[0018] A non-road diesel engine intelligent drive vibration reduction balance control method, comprising the following steps:
[0019] Measure the speed, fuel injection volume and vibration intensity parameters of the target engine in working state, and select the driving mechanism and balancing mechanism of appropriate specifications and models according to the obtained parameters;
[0020] A first balancing assembly and a second balancing assembly are installed in parallel at the bottom end of the main oil pan of the engine, and normal transmission of the first balancing assembly and the second balancing assembly is ensured;
[0021] Install the driving mechanism and connect the driving mechanism to the first balancing assembly;
[0022] The engine is started, and the output of the driving mechanism is controlled according to the vibration of the engine. The first balance shaft and the second balance shaft rotate in opposite directions to balance the vibration of the engine.
[0023] Compared with the prior art, the present invention has the following advantages and technical effects: the present invention discloses an intelligent drive vibration reduction balancing device and a control method for a non-road diesel engine, in which a balancing mechanism is installed outside the engine and operates independently, and a driving mechanism drives the balancing mechanism to adjust the rotation speed at any time according to the engine state, so as to achieve an ideal vibration reduction effect, and reduce the loss of mechanical work caused by the crankshaft driving the balancing shaft to operate the engine under low-speed and low-load operation conditions; the balancing mechanism is arranged at the bottom of the main oil pan, which reduces the engine volume, makes the engine structure more compact, and reduces the load on the agricultural machinery; the balancing mechanism installed outside can provide additional vibration control without increasing the internal complexity of the engine, and is very useful for applications with limited space but requiring a high degree of vibration control. ; At the same time, the first balancing component and the second balancing component are independently arranged, and maintenance and replacement are also more convenient. There is no need to disassemble the entire engine, and it is more convenient to use; the power output of the driving mechanism is adjusted according to the engine speed and vibration information, with rapid feedback, more precise control, higher reliability and stronger durability, so that the engine can maintain the best vibration reduction performance in any operating state, which not only reduces power consumption but also improves the vibration reduction effect; when in use, the driving mechanism drives the first balancing shaft and the second balancing shaft to rotate at an equal speed in opposite directions, so that the eccentrically arranged first balancing block and the second balancing block rotate in the opposite direction, and the resonance motion of the first balancing block and the second balancing block during rotation is used to reduce the engine vibration and keep the engine running stably.
[0024] The present invention has a simple structure and is easy to use. It can be adjusted according to the engine operating state and whether the spectrum value exceeds the calibration threshold. The balance shaft is driven by a DC motor to improve the thermal efficiency of the diesel engine while ensuring that the comprehensive performance of the diesel engine's vibration and noise remains unchanged. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0026] Figure 1 It is a side view of the main oil pan of the present invention;
[0027] Figure 2 It is a side view of the balancing mechanism of the present invention;
[0028] Figure 3 For the present invention Figure 2Sectional view of AA in the middle;
[0029] Figure 4 A bottom view of the balancing mechanism of the present invention;
[0030] Figure 5 For the present invention Figure 4 Cross-sectional view of the middle BB;
[0031] Figure 6 is a cross-sectional schematic diagram of a first balancing weight of the present invention;
[0032] Figure 7 This is a control flow chart of the present invention;
[0033] Figure 8 This is the MAP spectrum diagram of the present invention.
[0034] In the figure: 1. main oil pan; 2. auxiliary oil pan; 3. motor box; 4. balancing mechanism; 5. first balancing shaft; 6. first balancing block; 7. second balancing shaft; 8. second balancing block; 9. first transmission gear; 10. second transmission gear; 11. base; 12. first fixed block; 13. second fixed block; 14. DC motor; 15. rotating drive shaft; 16. sliding bearing; 17. mounting screw hole; 18. reinforcing rib. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0037] Reference Figure 1-Figure 8 As shown, this embodiment provides an intelligent drive vibration reduction balancing device for a non-road diesel engine, comprising a balancing mechanism 4 installed at the bottom end of a main oil pan 1 of the engine, and the balancing mechanism 4 is electrically connected to a drive mechanism installed on the engine;
[0038] The balancing mechanism 4 includes a first balancing component and a second balancing component arranged at the bottom end of the main oil pan 1, the first balancing component is transmission-connected with the second balancing component, and the first balancing component is electrically connected with the driving mechanism;
[0039] The first balancing assembly comprises a first balancing shaft 5 which is transmission-connected to the driving mechanism, and a first balancing block 6 is arranged on the first balancing shaft 5;
[0040] The second balancing assembly includes a second balancing shaft 7 drivingly connected to the first balancing shaft 5 . The second balancing shaft 7 is arranged parallel to the first balancing shaft 5 . A second balancing block 8 is arranged on the second balancing shaft 7 .
[0041] The present invention discloses an intelligent drive vibration reduction balancing device and control method for a non-road diesel engine. A balancing mechanism 4 is installed outside the engine and operates independently. The driving mechanism drives the balancing mechanism 4 to adjust the rotation speed at any time according to the engine state to achieve an ideal vibration reduction effect, and reduces the loss of mechanical work caused by the crankshaft driving the balancing shaft to operate in the engine under low-speed and low-load operating conditions; the balancing mechanism 4 is arranged at the bottom end of the main oil pan 1, which reduces the engine volume, makes the engine structure more compact, and reduces the load of the agricultural machinery. The balancing mechanism 4 installed outside can provide additional vibration control without increasing the internal complexity of the engine, which is very useful for applications with limited space but requiring high vibration control; at the same time, the first balancing component and the second The balancing components are all independently arranged, and maintenance and replacement are more convenient. It is not necessary to disassemble the entire engine, and it is more convenient to use. The power output of the driving mechanism is adjusted according to the engine speed and vibration information, with rapid feedback, more precise control, higher reliability and stronger durability, so that the engine can maintain the best vibration reduction performance in any operating state, which not only reduces power consumption but also improves the vibration reduction effect. When in use, the driving mechanism drives the first balancing shaft 5 and the second balancing shaft 7 to rotate at the same speed in the opposite direction, so that the eccentrically arranged first balancing block 6 and the second balancing block 8 rotate in the opposite direction, and the first balancing block 6 and the second balancing block 8 are used to reduce the engine vibration through the resonant motion during rotation, so as to keep the engine running stably. The present invention has a simple structure and is easy to use. It can be adjusted according to the engine operating state and whether the pulse spectrum value exceeds the calibration threshold. The balancing shaft is driven by a DC motor, and the thermal efficiency of the diesel engine is improved on the basis of ensuring that the comprehensive performance of diesel engine vibration and noise remains unchanged.
[0042] Furthermore, the pulse map mentioned in this embodiment refers to a three-dimensional graph showing the changes in engine vibration intensity with speed and oil volume.
[0043] Further optimization scheme, the first balancing shaft 5 is provided with a first transmission gear 9, the second balancing shaft 7 is provided with a second transmission gear 10, the first transmission gear 9 and the second transmission gear 10 are meshed for transmission; the first transmission gear 9 and the second transmission gear 10 have the same specifications. The first transmission gear 9 and the second transmission gear 10 have the same specifications, the two are meshed and rotate in opposite directions; the driving mechanism drives the first transmission gear 9 to rotate through the first balancing shaft 5, and then drives the second balancing shaft 7 to rotate in the opposite direction through the meshed first transmission gear 9 and the second transmission gear 10, so that the first balancing block 6 and the second balancing block 8 rotate in the opposite direction, which plays a role in absorbing vibration.
[0044] Further optimization scheme, the bottom end of the main oil pan 1 is installed with a base 11, and the two increase the strength of the joint surface through the reinforcing rib 18, and the base 11 is provided with a first fixed block 12 and a second fixed block 13 arranged in parallel, and the first balancing shaft 5 is rotatably connected to the base 11 through the first fixed block 12, and the second balancing shaft 7 is rotatably connected to the base 11 through the second fixed block 13. The base 11 is installed at the bottom end of the main oil pan 1 through the mounting screw hole 17 as a mounting base; the first fixed block 12 and the second fixed block 13 are fixedly installed with the first balancing shaft 5 and the second balancing shaft 7, so that the first balancing shaft 5 and the second balancing shaft 7 are fixedly installed at the bottom end of the main oil pan 1 while being able to rotate freely.
[0045] Furthermore, the first balancing shaft 5 and the second balancing shaft 7 are respectively provided with step grooves adapted to the first fixing block 12 and the second fixing block 13 , and the first fixing block 12 and the second fixing block 13 are respectively clamped on the step grooves to prevent the first balancing shaft 5 and the second balancing shaft 7 from shaking.
[0046] Furthermore, the first balancing mass 6 and the second balancing mass 8 are respectively formed integrally with the first balancing shaft 5 and the second balancing shaft 7 and are eccentrically arranged.
[0047] Furthermore, the first fixing block 12 and the second fixing block 13 of the present embodiment are both detachable in design, with one portion being fixed to the base 11 and the other portion being detachable, so as to facilitate installation of the first balancing shaft 5 and the second balancing shaft 7 .
[0048] In a further optimized solution, the driving mechanism includes a DC motor 14 electrically connected to the vibration sensor on the engine, and the output shaft of the DC motor 14 is transmission-connected with a rotating drive shaft 15, and the rotating drive shaft 15 is transmission-connected to the first balance shaft 5 through a sliding bearing 16; the outer diameter of the rotating drive shaft 15 is not larger than the inner ring of the sliding bearing 16, and the output shaft of the DC motor 14 is interference-fitted with the rotating drive shaft 15. The output shaft of the DC motor 14 can drive the inner ring of the sliding bearing 16 to rotate through the rotating drive shaft 15, thereby driving the first balance shaft 5 to rotate; the DC motor 14 is electrically connected to a sensor for detecting the engine speed and vibration parameters, and the speed of the DC motor 14 can be adjusted according to the running state of the engine.
[0049] In a further optimized solution, the first balancing block 6 is arranged between the first fixed block 12 and the sliding bearing 16. The first balancing block 6 is located between the first fixed block 12 and the sliding bearing 16, and the first balancing block 6 and the first transmission gear 9 are located at both ends of the first fixed block 12, which is convenient for improving the stability of the first balancing shaft 5.
[0050] Furthermore, the second balancing block 8 is arranged to correspond to the position of the first balancing block 6 , and the second balancing block 8 and the second transmission gear 10 are located at both ends of the second fixed block 13 , thereby improving the stability of the second balancing shaft 7 .
[0051] Further optimization scheme, the bottom end of the main oil pan 1 is provided with a sub-oil pan 2, and the sub-oil pan 2 is covered at the bottom end of the base 11, and the sub-oil pan 2 is filled with lubricating oil, and the first balancing shaft 5 and the second balancing shaft 7 are immersed in the lubricating oil. The sub-oil pan 2 is installed at the bottom end of the main oil pan 1, and its installation position corresponds to the base 11, and the first balancing assembly and the second balancing assembly are covered, so that the first transmission gear 9 and the second transmission gear 10 are partially immersed in the lubricating oil in the sub-oil pan 2, lubricating the friction caused by the rotation of the gears on the first balancing shaft 5 and the second balancing shaft 7; at the same time, it provides protection for the rotating parts and improves safety; the driving rotating shaft extends out of the sub-oil pan 2 to facilitate the provision of driving force.
[0052] In a further optimized solution, a motor box 3 is fixedly mounted on the side wall of the auxiliary oil pan 2, and the motor box 3 covers the DC motor 14 and the rotating drive shaft 15. The motor box 3 is covered on the side wall of the auxiliary oil pan 2, and covers the DC motor 14 and the rotating drive shaft 15 extending out of the auxiliary oil pan 2, providing protection for the DC motor 14 and the rotating drive shaft 15.
[0053] A non-road diesel engine intelligent drive vibration reduction balance control method, comprising the following steps:
[0054] The speed, fuel injection amount and vibration intensity parameters of the target engine in the working state are measured, and the driving mechanism and the balancing mechanism 4 of appropriate specifications and models are selected according to the obtained parameters; the operating parameters of the engine are obtained according to the speed of the engine to be damped and the vibration conditions during the operation process, and then the model of the DC motor 14 is selected according to the model and size of the engine, and the first balancing shaft 5 and the second balancing shaft 7 are designed according to the design requirements;
[0055] Furthermore, when obtaining the engine operating parameters, the speed sensor is used to measure the speed signal, the electronic control system controls the injection amount, and the vibration sensor measures the vibration intensity, and all the parameter signals are transmitted to the ECU to obtain the corresponding data; according to the obtained speed and injection amount parameter data and the known model size, maximum speed torque of the engine, the drive mechanism and the balancing mechanism 4 of appropriate specifications and models are selected. Since the balancing mechanism 4 is installed under the main oil pan 1, it is necessary to select a suitable drive mechanism and balancing mechanism 4 according to the overall size of the engine; and then the model of the DC motor 14 is determined by the maximum speed of the engine. The DC motor 14 serves as the rotational power of the drive mechanism, so that the speed of the first balance shaft 5 and the second balance shaft 7 is the same as the engine speed or twice the engine speed. This results in the DC motor 14 to select a model according to the maximum speed of the engine. If the maximum speed of the engine is small, the power of the DC motor 14 can be selected to be small.
[0056] The first balancing assembly and the second balancing assembly are installed in parallel at the bottom end of the main oil pan 1 of the engine, and the normal transmission of the first balancing assembly and the second balancing assembly is ensured; the base 11 is installed at the bottom end of the main oil pan 1 through the mounting screw hole 17, and then the movable parts of the first fixing block 12 and the second fixing block 13 are removed, and then the step grooves on the first balancing shaft 5 and the second balancing shaft 7 respectively installed with the first transmission gear 9 and the second transmission gear 10 are clamped on the first fixing block 12 and the second fixing block 13, so that the first transmission gear 9 and the second transmission gear 10 are meshed, and the orientation of the first balancing block 6 and the second balancing block 8 is designed as required;
[0057] Install the drive mechanism and connect the drive mechanism to the first balancing assembly; connect the DC motor 14 to the first balancing shaft 5; finally install the auxiliary oil pan 2 and the motor box 3, and finally inject a proper amount of lubricating oil into the auxiliary oil pan 2;
[0058] The engine is started, and the output of the driving mechanism is controlled according to the vibration of the engine. The first balance shaft 5 and the second balance shaft 7 rotate in opposite directions to balance the vibration of the engine. The engine includes four working states during operation:
[0059] The first working state: when the engine is in working state, the speed sensor measures the speed, the electronic control system controls the fuel injection amount, and the vibration sensor measures the engine vibration intensity, and all transmit signals to the ECU. The ECU forms a spectrum diagram (a three-dimensional graph of engine vibration intensity changing with speed and fuel amount) according to the speed, fuel injection amount and vibration intensity data, and processes the data; according to the needs of the driver, the comfort level is selected, and the calibration threshold is set to 1. When the value does not exceed the calibration threshold, the engine vibration is ignored, and the ECU controls the DC motor 14 not to work;
[0060] The second working state: when the engine is in working state, the speed sensor measures the speed, the electronic control system controls the injection amount, and the vibration sensor measures the engine vibration intensity, and all transmit signals to the ECU. The ECU forms a spectrum diagram (a three-dimensional graph of engine vibration intensity changing with speed and oil amount) according to the speed, injection amount and vibration intensity data, and processes the data; according to the needs of the driver, the comfort level is selected, and the calibration threshold is set to 1. When the value exceeds the calibration threshold, the second-order inertia force inside the engine is large and unstable, then the ECU controls the DC motor 14 to make the first balance shaft 5 start to accelerate and work, to ensure that the working speed of the first balance shaft 5 and the second balance shaft 7 is twice the crankshaft speed, which is used to eliminate the imbalance caused by the second-order inertia force;
[0061] The third working state: when the engine is in working state, the speed sensor measures the speed, the electronic control system controls the injection amount, and the vibration sensor measures the engine vibration intensity, and all transmit signals to the ECU. The ECU forms a spectrum diagram (a three-dimensional graph of engine vibration intensity changing with speed and oil amount) according to the speed, injection amount and vibration intensity data, and processes the data; according to the needs of the driver, select fuel saving, set the calibration threshold to 5, when the value does not exceed the calibration threshold, the engine vibration is ignored, and the ECU controls the DC motor 14 not to work;
[0062] The fourth working state: when the engine is in working state, the speed sensor measures the speed, the electronic control system controls the injection amount, and the vibration sensor measures the engine vibration intensity, and all of them transmit signals to the ECU. The ECU forms a spectrum diagram (a three-dimensional graph of engine vibration intensity changing with speed and oil amount) according to the speed, injection amount and vibration intensity data, and processes the data; according to the needs of the driver, choose to save fuel consumption, set the calibration threshold to 5, when the value exceeds the calibration threshold, the second-order inertia force inside the engine is large and unstable, then the ECU controls the DC motor 14 to make the first balance shaft 5 start to accelerate and work, to ensure that the working speed of the first balance shaft 5 and the second balance shaft 7 is twice the crankshaft speed, which is used to eliminate the imbalance caused by the second-order inertia force.
[0063] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0064] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.
Claims
1. An intelligent drive vibration reduction balancing device for a non-road diesel engine, characterized in that: It comprises a balancing mechanism (4) installed at the bottom end of a main oil sump (1) of an engine, wherein the balancing mechanism (4) is electrically connected to a driving mechanism installed on the engine; The balancing mechanism (4) comprises a first balancing component and a second balancing component arranged at the bottom end of the main oil sump (1), the first balancing component being transmission-connected to the second balancing component, and the first balancing component being electrically connected to the driving mechanism; The first balancing assembly comprises a first balancing shaft (5) drivingly connected to the driving mechanism, and a first balancing block (6) is arranged on the first balancing shaft (5); The second balancing assembly comprises a second balancing shaft (7) drivingly connected to the first balancing shaft (5); the second balancing shaft (7) is arranged parallel to the first balancing shaft (5); and a second balancing block (8) is arranged on the second balancing shaft (7).
2. The non-road diesel engine intelligent drive vibration reduction balancing device according to claim 1, characterized in that: The first balancing shaft (5) is provided with a first transmission gear (9), the second balancing shaft (7) is provided with a second transmission gear (10), and the first transmission gear (9) and the second transmission gear (10) are meshed for transmission.
3. The non-road diesel engine intelligent drive vibration reduction balancing device according to claim 2 is characterized in that: The first transmission gear (9) and the second transmission gear (10) have the same specifications.
4. The non-road diesel engine intelligent drive vibration reduction balancing device according to claim 1, characterized in that: A base (11) is installed at the bottom end of the main oil pan (1), and a first fixing block (12) and a second fixing block (13) are arranged on the base (11) in parallel. The first balancing shaft (5) is rotatably connected to the base (11) via the first fixing block (12), and the second balancing shaft (7) is rotatably connected to the base (11) via the second fixing block (13).
5. The non-road diesel engine intelligent drive vibration reduction balancing device according to claim 4 is characterized in that: The driving mechanism comprises a DC motor (14) electrically connected to a vibration sensor on an engine, the output shaft of the DC motor (14) being transmission-connected to a rotating drive shaft (15), and the rotating drive shaft (15) being transmission-connected to the first balancing shaft (5) via a sliding bearing (16).
6. The non-road diesel engine intelligent drive vibration reduction balancing device according to claim 5, characterized in that: The first balancing block (6) is arranged between the first fixing block (12) and the sliding bearing (16).
7. The non-road diesel engine intelligent drive vibration reduction balancing device according to claim 5, characterized in that: The outer diameter of the rotating drive shaft (15) is no larger than the inner ring of the sliding bearing (16), and the output shaft of the DC motor (14) is interference-fitted with the rotating drive shaft (15).
8. The non-road diesel engine intelligent drive vibration reduction balancing device according to claim 5, characterized in that: A secondary oil pan (2) is arranged at the bottom end of the main oil pan (1), and the secondary oil pan (2) is covered at the bottom end of the base (11). The secondary oil pan (2) is filled with lubricating oil, and the first balancing shaft (5) and the second balancing shaft (7) are immersed in the lubricating oil.
9. The non-road diesel engine intelligent drive vibration reduction balancing device according to claim 8, characterized in that: A motor box (3) is fixedly mounted on the side wall of the auxiliary oil pan (2), and the motor box (3) is covered on the DC motor (14) and the rotating drive shaft (15).
10. A non-road diesel engine intelligent drive vibration reduction and balancing control method, according to the non-road diesel engine intelligent drive vibration reduction and balancing device according to any one of claims 1 to 9, characterized in that The following steps are involved: Measuring the speed, fuel injection volume and vibration intensity parameters of the target engine in its working state, and selecting a driving mechanism and a balancing mechanism of appropriate specifications and models according to the obtained parameters (4); A first balancing assembly and a second balancing assembly are installed in parallel at the bottom end of a main oil sump (1) of the engine, and normal transmission of the first balancing assembly and the second balancing assembly is ensured; Install the driving mechanism and connect the driving mechanism to the first balancing assembly; The engine is started, and the output of the driving mechanism is controlled according to the vibration of the engine, so that the first balancing shaft (5) and the second balancing shaft (7) rotate in opposite directions to balance the vibration of the engine.
Citation Information
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