A temperature-adjustable battery assembly and system

By using a double-sided linkage temperature regulating mechanism and a flow-directing temperature regulating linkage assembly in the battery pack, the displacement reciprocating movement and lateral displacement movement of the rectangular cooling tube are achieved, which solves the problem of dead angles of temperature adjustment in the prior art, and significantly improves the temperature adjustment effect of the battery pack.

CN119108709BActive Publication Date: 2025-02-28SHENZHEN RUINENG POWER TECH CO LTD
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Patent Information

Application Number
CN202411595141.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-02-28
Estimated Expiration
2044-11-11

AI Technical Summary

Technical Problem

The existing temperature adjustable battery components have a dead angle in temperature adjustment during cooling, resulting in poor temperature adjustment effect.

Method used

The double-sided linkage temperature regulating mechanism and the flow-guided temperature regulating linkage assembly are adopted to realize the reciprocating and lateral displacement of the rectangular cooling tube through sliding connection and articulation structure to ensure uniform cooling of all parts of the battery pack.

Benefits of technology

The displacement and temperature adjustment without dead angles are achieved to ensure that the temperature adjustment effect of the battery pack is better and avoid the temperature adjustment blind spots.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a temperature-adjustable battery assembly and system, which belongs to the technical field of battery packs, and includes a battery housing, an electric cylinder, a sleeve plate, and a double-sided linkage temperature regulating mechanism; wherein the double-sided linkage temperature regulating mechanism includes a concave plate, two linkage shafts, a linkage bar, two connecting columns, a hinge block, two hinge shafts, a sleeve rod, and a support shaft; and a sleeve slider is fixedly installed on the top of the support shaft, and a rectangular cooling tube is fixedly connected to the top of the sleeve slider; wherein a flow guide temperature regulating linkage assembly is provided on one side of the linkage bar; and an internal interval temperature regulating mechanism is installed on one side of the battery housing. The present invention realizes temperature regulation without dead angle displacement by setting a double-sided linkage temperature regulating mechanism, and the battery pack temperature self-regulation effect is better, thereby solving the problem that it is difficult to perform large-area flow cooling on the outside and interval parts of each battery cell, thereby having temperature regulation dead angles and resulting in poor temperature regulation effect.
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Description

Technical Field

[0001] The present invention relates to the technical field of battery packs, and in particular to a temperature-adjustable battery assembly and system. Background Art

[0002] Operating batteries at excessively high temperatures accelerates their aging process, affecting their performance and lifespan. Temperature-adjustable battery components and systems monitor the battery's operating temperature in real time and adjust it to ensure it operates within the optimal temperature range. This not only slows down battery aging but also significantly improves its service life. Furthermore, operating batteries at extreme temperatures can lead to safety issues such as thermal runaway, spontaneous combustion, and even explosion. Temperature-adjustable battery components and systems effectively prevent overheating by timely monitoring battery temperature and implementing appropriate cooling or heating measures.

[0003] Among the existing published technical documents, Chinese Patent Publication No. CN111682285A discloses a temperature-adjustable battery. The battery pack has a first channel that connects the heat dissipation channel and the inner cavity of the base through an insertion protrusion. The top cover has an inner cavity, a second air pump, and multiple holes communicating with the inner cavity. The top cover has a first external vent at one end and a second external vent at the other end. A cooling fan is fixed to the first external vent. Liquid is contained in the heat dissipation channel. This battery technology allows for adjustable heat dissipation mode, allowing the battery's operating temperature to be adjusted according to ambient temperature. However, this battery assembly still presents the following usage issues.

[0004] When the battery assembly is temperature-regulated, although temperature sensing can be used and a fan provides cooling when the set temperature is exceeded, during the cooling process, the air outlet position and the cooling liquid position are both fixed contact positions, which makes it difficult to synchronously perform flow contact cooling on the upper and lower surfaces of each battery cell of the battery assembly, and difficult to perform large-area flow cooling on the outside and interval parts of each battery cell, resulting in temperature regulation blind spots and poor temperature regulation effects. Therefore, a temperature-adjustable battery assembly and system are provided. Summary of the Invention

[0005] To this end, the present invention provides a temperature-adjustable battery assembly and system to solve the problems existing in the prior art.

[0006] In order to achieve the above-mentioned object, the present invention provides the following technical solution: a temperature-adjustable battery assembly, comprising a battery housing, an electric cylinder and a socket plate, wherein the electric cylinder is fixed to the outer wall of the battery housing, the socket plate is fixedly connected to the output end of the electric cylinder, the outer wall of the electric cylinder and the socket plate are slidably connected, and a double-sided linkage temperature adjustment mechanism is installed at one end of the socket plate; the double-sided linkage temperature adjustment mechanism comprises a concave plate fixedly mounted on one end of the socket plate, and one side of the concave plate is fixedly connected to two linkage shafts, both of the two linkage shafts are slidably connected to the battery housing, one end of each linkage shaft is fixedly connected to a linkage bar, and one side of the linkage bar is fixedly mounted with two connecting columns;

[0007] One end of each connecting column is fixedly connected to a hinge block, and two hinge shafts are welded to the inner wall of the hinge block. The outer wall of the hinge shaft is rotatably connected to a sleeve rod, and the inner wall of the sleeve rod is rotatably connected to a support shaft at a position away from the hinge shaft; a sleeve slider is fixedly installed on the top of the support shaft, and a rectangular cooling pipe is fixedly connected to the top of the sleeve slider; a diversion and temperature adjustment linkage component is provided on one side of the linkage bar; and an internal interval temperature adjustment mechanism is installed on one side of the battery shell. The cross-sectional shape of the hinge shaft and the support shaft is circular, the outer wall of the support shaft and the inner wall of the sleeve rod are both smooth surfaces, a sliding rod is installed on the inner wall of the sleeve slider, the two sleeve sliders are slidably connected to the slide rod, and one end of the slide rod is fixedly connected to a guide frame; the guide frame is fixedly connected to the battery shell, and the two sleeve sliders are slidably connected to the guide frame, a sleeve bracket is provided on one side of one of the hinge blocks, and one end of the sleeve bracket is fixedly connected to a proximity sensor, and the proximity sensor is fixedly installed between the battery shell; a distance sensor is fixedly installed on the inner wall of the sleeve bracket, and a sensing block fixedly connected to the rectangular cooling pipe is provided on one side of the distance sensor, and a gap is provided between the sensing block and the distance sensor.

[0008] When this technical solution is used, the electric cylinder pushes the socket plate to move right, the socket plate drives the concave plate to move right, the two linkage shafts move right along the inner wall of the battery housing, the linkage bar drives the two connecting columns to move right, and the hinge block drives the two hinge shafts to move right. At the same time, the two socket sliders respectively drive the distance between the two rectangular cooling tubes to increase. When the rectangular cooling tube moves backward, it will drive the sensing block to move backward synchronously. The distance sensor realizes distance sensing of the sensing block. When the sensing block approaches the proximity sensor, the controller drives the electric cylinder to drive the socket plate to move left. When the socket plate moves left, the socket plate will drive the concave plate to move left, the two linkage shafts will respectively drive the two linkage bars to move left, the two linkage bars will respectively drive the two connecting columns to move left, and the hinge block will drive the two hinge shafts to move left. At the same time, the two hinged shafts drive the two sleeve rods to move left respectively, and the two sleeve rods drive the two support shafts closer to each other respectively, and the two sleeve sliders drive the two rectangular cooling tubes closer to each other respectively. The multiple rectangular cooling tubes at the bottom of the battery cell are displaced and moved back and forth. At the same time, the multiple rectangular cooling tubes above the battery cell can also be displaced and moved back and forth laterally, realizing position adjustment without dead angles.

[0009] Preferably, the diversion and temperature control linkage assembly includes a plurality of output hoses arranged on one side of the linkage bar; the top end of the output hose is connected to an output rectangular tube, the output rectangular tube and the rectangular cooling tube are both fixedly connected to the output hose, one side of the output rectangular tube is welded to a diversion branch tube, and one end of the diversion branch tube is fixedly connected to an output collecting tube; one side of the output collecting tube is fixedly connected to a detection tube, and a temperature sensor is plugged into the outer wall of the detection tube, and the temperature sensor is used to sense temperature;

[0010] The bottom end of the rectangular cooling tube is fixedly connected to an injection hose at a position away from the output hose, and an injection diverter pipe is installed at the top of the injection hose. Multiple injection hoses are fixedly connected to the injection diverter pipe, and the injection diverter pipe and the output rectangular tube are fixedly connected to the battery housing. One side of the injection diverter pipe is fixedly connected to a guide pipe; one end of the guide pipe is fixedly connected to a boost pipe, and a boost pump is fixedly installed on one side of the boost pipe. The boost pump is used to boost air. Multiple output hoses are arranged equidistantly from front to back, and the output hose is made of rubber. The two guide pipes are symmetrically arranged about the middle of the boost pipe, and the guide pipe and the boost pipe are both made of carbon fiber.

[0011] When this technical solution is used, the boost pump delivers external cooling air to the boost pipe. Simultaneously, the boost pipe pumps the cooling air into the boost hose, which then pumps it into the rectangular frame pipe. The rectangular frame pipe then diverts the air into two rectangular spacer pipes, and the cooling air is pumped into the diversion connecting pipe. The hot air after heat exchange is then delivered to the connecting hose and then to the injection diversion pipe through the guide pipe. The cooling air is then diverted along the injection diversion pipe into multiple injection hoses, which are then diverted by the multiple injection hoses into multiple rectangular cooling pipes. The cooling air is then pumped into the output rectangular pipe through the output hose, diverted by the output rectangular pipe into the output rectangular pipe, diverted along the output rectangular pipe into the diversion branch pipe, and then collected along the output collection pipe and delivered to the detection pipe. The detection pipe then discharges the hot air. When the temperature value sensed by the temperature sensor is higher than the temperature value set by the controller, the electric cylinder is activated by the controller.

[0012] Preferably, the internal interval temperature regulating mechanism includes a swing motor fixedly mounted on one side of the battery housing; the output end of the swing motor is fixedly connected to a linkage rod, and the linkage rod is rotatably connected to the battery housing, a sliding frame is fixedly mounted on one side of the outer wall of the linkage rod, and the inner wall of the sliding frame is slidably connected to a limited sliding shaft at a position away from the linkage rod, and one end of the limited sliding shaft is fixedly mounted on a rectangular frame tube, and the battery housing and the rectangular frame tube are both slidably connected to the sliding frame; two rectangular spacer tubes are fixedly connected on one side of the inner wall of the rectangular frame tube, and a shunt connecting tube fixedly connected to the rectangular frame tube is provided between the two rectangular spacer tubes;

[0013] A connecting hose is fixedly connected to the inner wall of the rectangular frame tube, located on one side of the rectangular spacer tube. A boost hose is installed on one side of the shunt tube, and the boost hose is fixedly connected to the rectangular frame tube. Spacer sleeves are installed above and below the rectangular frame tube, and both of these spacer sleeves are fixedly connected to the battery housing. Multiple battery cells are fixedly connected to the inner walls of these spacer sleeves. The two rectangular spacer tubes are symmetrically arranged about the shunt tube, and both are fixedly connected to the shunt tube.

[0014] When this technical solution is used, the swing motor drives the linkage rod to rotate clockwise, and the sliding frame causes the limit slide to move downward. The limit slide will drive the rectangular frame tube to move downward, and the rectangular frame tube will cool and adjust the temperature along the outer parts of multiple battery cells. The two rectangular spacer tubes cool and adjust the temperature at the intervals between multiple battery cells, and the shunt connecting tube cools and adjusts the temperature along the intervals between multiple battery cells. The swing motor drives the linkage rod to rotate counterclockwise, and the sliding frame causes the limit slide to move upward, and the rectangular frame tube slides upward along the inner wall of the battery shell. The rectangular frame tube drives the two rectangular spacer tubes to move upward, and the two rectangular spacer tubes cool and adjust the temperature at the intervals between multiple battery cells.

[0015] A temperature-adjustable battery system comprises a controller fixedly arranged below a swing motor.

[0016] The present invention has the following advantages:

[0017] 1. The present invention provides a double-sided linkage temperature control mechanism. The electric cylinder pushes the sleeve plate to move right, and the two linkage shafts move right along the inner wall of the battery shell. The two hinged shafts push the two sleeve rods to move right, and the two sleeve sliders respectively drive the distance between the two rectangular cooling tubes to increase. When the sleeve plate moves to the left, the sleeve plate will drive the concave plate to move left, and the two sleeve rods respectively drive the two support shafts to approach each other. The two support shafts respectively drive the two sleeve sliders to approach each other, and the two sleeve sliders respectively drive the two rectangular cooling tubes to approach each other. The multiple rectangular cooling tubes at the bottom of the battery cell are displaced and moved back and forth, and the multiple rectangular cooling tubes above the battery cell can also be displaced and moved back and forth laterally, realizing displacement temperature control without dead angles, and the battery pack temperature self-regulation effect is better.

[0018] 2. The present invention uses a flow-guiding and temperature-regulating linkage assembly. The boost pump delivers external cooling air to the boost pipe, which then injects the cooling air into the boost hose. The boost hose then injects the cooling air into the rectangular frame pipe. The rectangular frame pipe, two rectangular spacer pipes, and the shunt connecting pipe all cool down multiple battery cells. The cooling air is diverted along the injection shunt pipe into multiple injection hoses, injected into the output rectangular pipe through the output hose, and then guided by the output rectangular pipe to the inside of the output rectangular pipe. The detection pipe then discharges the hot air. At the same time, a temperature sensor is used to sense the temperature of the hot air discharged from the detection pipe. This allows for boosting and connecting operations, ensuring that multiple rectangular cooling pipes can move laterally and that the rectangular frame pipe can move vertically.

[0019] 3. The present invention sets an internal interval temperature control mechanism. The controller drives the swing motor to rotate clockwise, the linkage rod drives the sliding frame to rotate clockwise, and the rectangular frame tube slides downward along the inner wall of the battery shell. In this way, the rectangular frame tube cools and controls the temperature along the peripheral parts of multiple battery cells. The two rectangular spacer tubes and the shunt connecting tube cool and control the temperature at the intervals of multiple battery cells. At the same time, the rectangular frame tube cools and controls the temperature along the peripheral parts of multiple battery cells. The swing motor drives the linkage rod to rotate counterclockwise. The two rectangular spacer tubes, the rectangular frame tube and the shunt connecting tube realize reciprocating cooling and temperature control from bottom to top. The temperature control contact area is wider and the temperature control effect of the battery pack is better.

[0020] Based on the mutual influence of the above multiple functions, first, the multiple rectangular cooling tubes at the bottom of the battery cell are displaced and moved back and forth, and the multiple rectangular cooling tubes above the battery cell can also be displaced and moved laterally back and forth. Secondly, the rectangular frame tube, two rectangular spacer tubes, and shunt connecting tube all cool the multiple battery cells, and then the two rectangular spacer tubes, rectangular frame tube, and shunt connecting tube achieve bottom-up reciprocating cooling and temperature regulation. In summary, the upper and lower surfaces of each battery cell can be simultaneously subjected to flow contact cooling, and the exterior and spacing areas of each battery cell can be subjected to large-area flow cooling, avoiding temperature regulation blind spots and achieving better temperature regulation effects for the battery pack. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are merely exemplary, and those skilled in the art can derive other implementation drawings based on the provided drawings without inventive effort.

[0022] The structures, proportions, sizes, etc. illustrated in this specification are intended only to complement the contents disclosed herein and to facilitate understanding and reading by persons familiar with the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in sizes, without affecting the efficacy and objectives of the present invention, shall still fall within the scope of the technical contents disclosed herein.

[0023] Figure 1 This is a schematic diagram of the main structure of the temperature-adjustable battery assembly of the present invention;

[0024] Figure 2 This is a schematic diagram of the vertical cross-section structure of the temperature-adjustable battery assembly of the present invention;

[0025] Figure 3 This is a schematic diagram of the cross-section of the temperature-adjustable battery assembly of the present invention when viewed from above;

[0026] Figure 4 For the present invention Figure 3 A in the middle is an enlarged structural diagram;

[0027] Figure 5 This is a schematic diagram of the local structure of the connection between the hinge block and the hinge shaft of the present invention;

[0028] Figure 6 This is a schematic diagram of a partial structure of a cross section of a battery housing according to the present invention when viewed from above;

[0029] Figure 7This is a schematic diagram of a partial structure of a cross section of the connection between the rectangular cooling pipe and the injection hose of the present invention, viewed from above;

[0030] Figure 8 This is a schematic diagram of the partial structure of the internal interval temperature control mechanism of the present invention;

[0031] Figure 9 This is a schematic diagram of the partial structure of the connection between the rectangular frame tube and the limiting sliding shaft of the present invention;

[0032] Figure 10 This is a schematic diagram of a partial structure of the connection between the diversion connecting pipe and the rectangular frame pipe of the present invention;

[0033] Figure 11 This is a schematic diagram of the partial cross-sectional structure of the connection between the rectangular frame tube and the rectangular spacer tube of the present invention;

[0034] Figure: 1, battery housing; 2, electric cylinder; 3, socket plate; 4, concave plate; 5, linkage shaft; 6, linkage bar; 7, connecting column; 8, hinge block; 9, hinge shaft; 10, sleeve rod; 11, support shaft; 12, sleeve slider; 13, rectangular cooling pipe; 14, slide rod; 15, guide frame; 16, sleeve bracket; 17, proximity sensor; 18, distance sensor; 19, sensor block; 20, output hose; 21, output rectangular tube; 22, diversion branch pipe ; 23. Output collecting pipe; 24. Detection tube; 25. Temperature sensor; 26. Injection hose; 27. Injection diverter pipe; 28. Guide pipe; 29. ​​Booster pipe; 30. Booster pump; 31. Swing motor; 32. Linkage rod; 33. Slide frame; 34. Limit slide shaft; 35. Rectangular frame tube; 36. Rectangular spacer tube; 37. Diverter connecting pipe; 38. Connecting hose; 39. Booster hose; 40. Battery cell; 41. Spacer sleeve; 42. Controller. DETAILED DESCRIPTION

[0035] The following describes the implementation of the present invention using specific embodiments. Those skilled in the art will readily understand the other advantages and benefits of the present invention from the disclosure herein. Obviously, the embodiments described are only a portion of the present invention, not all of it. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are intended to fall within the scope of protection of the present invention.

[0036] As attached Figure 1 -Attached Figure 11A temperature-adjustable battery assembly is shown, and the temperature-adjustable battery assembly is provided with a double-sided linkage temperature control mechanism, a flow-guiding temperature control linkage component, and an internal interval temperature control mechanism. The settings of each mechanism and component can simultaneously perform flow contact cooling on the upper surface and the lower surface of each battery cell 40, and can perform large-area flow cooling on the outside and interval parts of each battery cell 40, avoiding the existence of temperature control dead corners, and the temperature control effect of the battery pack is better. The specific structural settings of each mechanism and component are as follows.

[0037] In this technical solution, as shown in the attached Figure 1 -Attached Figure 5 As shown, the double-sided linkage temperature control mechanism includes a concave plate 4 fixedly mounted on one end of the socket plate 3, and one side of the concave plate 4 is fixedly connected to two linkage shafts 5, and the two linkage shafts 5 are both slidably connected to the battery housing 1, and one end of each linkage shaft 5 is fixedly connected to a linkage bar 6, and one side of the linkage bar 6 is fixedly mounted with two connecting columns 7; one end of each connecting column 7 is fixedly connected to a hinge block 8, and the inner wall of the hinge block 8 is welded with two hinge shafts 9, and the outer wall of the hinge shaft 9 is rotatably connected to a sleeve rod 10, and the inner wall of the sleeve rod 10 is rotatably connected to a support shaft 11 at a position away from the hinge shaft 9; the top of the support shaft 11 is fixedly mounted with a socket slider 12, and the top of the socket slider 12 is fixedly connected with a rectangular cooling pipe 13; one side of the linkage bar 6 is provided with a diversion temperature control linkage assembly; one side of the battery housing 1 is installed with an internal interval temperature control mechanism.

[0038] In this technical solution, as shown in the attached Figure 4 As shown, a sliding rod 14 is installed on the inner wall of the sleeve slider 12, and the two sleeve sliders 12 are slidably connected to the sliding rod 14, and one end of the sliding rod 14 is fixedly connected to a guide frame 15; the guide frame 15 is fixedly connected to the battery housing 1, and the two sleeve sliders 12 are slidably connected to the guide frame 15, so that the sleeve slider 12 moves backward along the outer wall of the sliding rod 14, and the sleeve slider 12 moves backward along the inner wall of the guide frame 15, ensuring that the sleeve slider 12 can realize the guided movement operation according to the specified path.

[0039] A sleeve bracket 16 is provided on one side of one of the hinge blocks 8, and a proximity sensor 17 is fixedly connected to one end of the sleeve bracket 16, and the proximity sensor 17 is fixedly installed between the battery housing 1; a distance sensor 18 is fixedly installed on the inner wall of the sleeve bracket 16, and a sensing block 19 fixedly connected to the rectangular cooling pipe 13 is provided on one side of the distance sensor 18. A gap is provided between the sensing block 19 and the distance sensor 18 so that when the rectangular cooling pipe 13 moves backward, the sensing block 19 will be driven to move backward synchronously. The sleeve bracket 16 supports the distance sensor 18, and the distance sensor 18 realizes distance sensing of the sensing block 19. When the sensing block 19 approaches the proximity sensor 17, the controller 42 drives the electric cylinder 2 to drive the sleeve plate 3 to move left, thereby realizing precise control operation.

[0040] In this technical solution, as shown in the attached Figure 6 -Attached Figure 10 As shown, the diversion and temperature control linkage assembly includes a plurality of output hoses 20 arranged on one side of the linkage bar 6; the top end of the output hose 20 is connected to the output rectangular tube 21, and the output rectangular tube 21 and the rectangular cooling tube 13 are fixedly connected to the output hose 20; one side of the output rectangular tube 21 is welded to a diversion branch pipe 22, and one end of the diversion branch pipe 22 is fixedly connected to an output collecting pipe 23; one side of the output collecting pipe 23 is fixedly connected to a detection tube 24, and a temperature sensor 25 is inserted into the outer wall of the detection tube 24, and the temperature sensor 25 is used to sense temperature.

[0041] An injection hose 26 is fixedly connected to the bottom end of the rectangular cooling tube 13, away from the output hose 20. An injection shunt pipe 27 is installed at the top of the injection hose 26. Multiple injection hoses 26 are fixedly connected to the injection shunt pipe 27. The injection shunt pipe 27 and the output rectangular tube 21 are both fixedly connected to the battery housing 1. A guide pipe 28 is fixedly connected to one side of the injection shunt pipe 27; one end of the guide pipe 28 is fixedly connected to a boost pipe 29, and a boost pump 30 is fixedly installed on one side of the boost pipe 29. The boost pump 30 is used to pressurize the air. Multiple output hoses 20 are arranged in equal intervals from front to back, and the output hoses 20 are made of rubber. Two guide pipes 28 are symmetrically arranged about the middle of the boost pipe 29. Both the guide pipe 28 and the boost pipe 29 are made of carbon fiber.

[0042] In this technical solution, as shown in the attached Figure 6 -Attached Figure 11 As shown, the internal interval temperature control mechanism includes a swing motor 31 fixedly mounted on one side of the battery housing 1; the output end of the swing motor 31 is fixedly connected to a linkage rod 32, and the linkage rod 32 is rotatably connected to the battery housing 1, a sliding frame 33 is fixedly mounted on one side of the outer wall of the linkage rod 32, and a limiting sliding shaft 34 is slidably connected to the inner wall of the sliding frame 33 and away from the linkage rod 32, and a rectangular frame tube 35 is fixedly mounted on one end of the limiting sliding shaft 34, and the battery housing 1 and the rectangular frame tube 35 are both slidably connected to the sliding frame 33; two rectangular spacer tubes 36 are fixedly connected to one side of the inner wall of the rectangular frame tube 35, and a shunt connecting tube 37 fixedly connected to the rectangular frame tube 35 is provided between the two rectangular spacer tubes 36.

[0043] A connecting hose 38 is fixedly connected to the inner wall of the rectangular frame tube 35 and located on one side of the rectangular spacer tube 36. A boost hose 39 is provided on one side of the shunt connecting tube 37, and the boost hose 39 is fixedly connected to the rectangular frame tube 35. A spacer sleeve 41 is provided above and below the rectangular frame tube 35. Both spacer sleeves 41 are fixedly connected to the battery housing 1. Multiple battery cells 40 are fixedly connected to the inner wall of the spacer sleeve 41. The two rectangular spacer tubes 36 are symmetrically arranged about the shunt connecting tube 37 and are fixedly connected to the shunt connecting tube 37.

[0044] A temperature-adjustable battery system includes a controller 42 fixedly arranged below a swing motor 31, so as to sense the temperature of the hot air discharged from a detection tube 24 through a temperature sensor 25. When the temperature value sensed by the temperature sensor 25 is higher than the temperature value set by the controller 42, the electric cylinder 2 is started by the controller 42 to realize the driving operation of the electric cylinder 2.

[0045] The method for using the temperature-adjustable battery assembly of the present invention is as follows:

[0046] In step 1, when the flow diversion and temperature control are linked, the controller 42 activates the boost pump 30, which delivers external cooling air to the boost pipe 29. The boost pipe 29 then pumps the cooling air into the two diversion pipes 28. Simultaneously, the boost pipe 29 pumps the cooling air into the boost hose 39, which then flows into the rectangular frame pipe 35. The rectangular frame pipe 35 then diverts the cooling air into the two rectangular spacer pipes 36, and into the diversion connecting pipe 37. In this way, the rectangular frame pipe 35, the two rectangular spacer pipes 36, and the diversion connecting pipe 37 all cool the multiple battery cells 40. The hot air after heat exchange is then delivered to the connecting hose 38, where it is then collected into the output manifold 23. The air is then delivered through the diversion pipe 28 to the injection diversion pipe 27, where it is then diverted into the multiple injection hoses 26. The multiple injection hoses 26 then flow into the multiple rectangular cooling pipes 13.

[0047] After absorbing heat inside the rectangular cooling tube 13, the hot air is transported to the output hose 20, then poured into the output rectangular tube 21 through the output hose 20. The hot air is then diverted by the output rectangular tube 21 and collected inside the output rectangular tube 21. The hot air is then diverted along the output rectangular tube 21 to the inside of the diversion branch pipe 22. The hot air then enters the output collection pipe 23 through the diversion branch pipe 22. After being collected along the output collection pipe 23, the hot air is transported to the detection pipe 24 and discharged through the detection pipe 24. The detection pipe 24 discharges the hot air. Simultaneously, the hot air discharged from the detection pipe 24 is sensed by the temperature sensor 25. When the temperature value sensed by the temperature sensor 25 is higher than the temperature value set by the controller 42, the controller 42 activates the electric cylinder 2.

[0048] During step 2, double-sided linkage temperature adjustment, the electric cylinder 2 pushes the sleeve plate 3 to the right. This sleeve plate 3 moves right along the outer wall of the electric cylinder 2, simultaneously driving the concave plate 4 to the right. This concave plate 4 causes the two linkage shafts 5 to move right. Simultaneously, the two linkage shafts 5 move right along the inner wall of the battery housing 1, and the two linkage shafts 5 each drive the two linkage bars 6 to the right. The linkage bars 6 drive the two connecting columns 7 to the right. The connecting columns 7 cause the hinge block 8 to move right. The hinge block 8 drives the two hinge shafts 9 to the right. The two hinge shafts 9 cause the two sleeve rods 10 to move right. The sleeve rods 10 drive the support shaft 11 backward, and the support shaft 11 drives the sleeve slide 12 backward. The sleeve slide 12 moves backward along the outer wall of the slide bar 14 and the inner wall of the guide frame 15. Simultaneously, the two sleeve slides 12 cause the distance between the two rectangular cooling tubes 13 to increase. When rectangular cooling tube 13 moves backward, it drives sensing block 19 to move backward synchronously. Battery housing 1 supports sleeve bracket 16, which in turn supports distance sensor 18. Distance sensor 18 senses the distance of sensing block 19, and sensing block 19 approaches proximity sensor 17. When sensing block 19 approaches proximity sensor 17, controller 42 drives electric cylinder 2 to move sleeve plate 3 leftward.

[0049] When the socket plate 3 moves left, it drives the concave plate 4 leftward. The concave plate 4 causes the two linkage shafts 5 to move leftward. The two linkage shafts 5 respectively drive the two linkage bars 6 leftward. The two linkage bars 6 respectively drive the two connecting columns 7 leftward. The connecting columns 7 drive the hinge block 8 leftward. The hinge block 8 drives the two hinge shafts 9 leftward. Simultaneously, the two hinge shafts 9 respectively drive the two sleeve rods 10 leftward. The two sleeve rods 10 respectively drive the two support shafts 11 closer together. The two support shafts 11 respectively drive the two socket sliders 12 closer together. The two socket sliders 12 respectively drive the two rectangular cooling tubes 13 closer together. In this way, the multiple rectangular cooling tubes 13 at the bottom of the battery cell 40 are shifted and moved back and forth. The multiple rectangular cooling tubes 13 can increase the moving contact area. At the same time, the multiple rectangular cooling tubes 13 above the battery cell 40 can also be shifted and moved laterally back and forth, achieving no-dead-angle shifting and temperature adjustment, and rapidly cooling the upper and lower parts of the battery cell 40.

[0050] Step 3: During internal temperature adjustment, the controller 42 drives the swing motor 31 to rotate clockwise. The swing motor 31 drives the linkage rod 32 to rotate clockwise, which in turn drives the slide frame 33 to rotate clockwise. The slide frame 33 causes the limit slide shaft 34 to move downward. Simultaneously, the limit slide shaft 34 slides along the inner wall of the slide frame 33 and drives the rectangular frame tube 35 downward. The rectangular frame tube 35 slides downward along the inner wall of the battery housing 1, thereby cooling and regulating the temperature along the outer portions of the multiple battery cells 40. The rectangular frame tube 35 drives the two rectangular spacer tubes 36 downward. The two rectangular spacer tubes 36 cool and regulate the temperature of the spaces between the multiple battery cells 40. Simultaneously, the rectangular frame tube 35 drives the shunt connecting tube 37 downward. The shunt connecting tube 37 cools and regulates the temperature along the spaces between the multiple battery cells 40.

[0051] Then, the controller 42 drives the swing motor 31, and the swing motor 31 drives the linkage rod 32 to rotate counterclockwise, and the linkage rod 32 drives the slide frame 33 to rotate counterclockwise, and the slide frame 33 causes the limit slide shaft 34 to move upward, and the limit slide shaft 34 will drive the rectangular frame tube 35 to move upward, and the rectangular frame tube 35 slides upward along the inner wall of the battery shell 1, and the rectangular frame tube 35 drives the two rectangular spacer tubes 36 to move upward, and the two rectangular spacer tubes 36 cool and regulate the temperature at the intervals of multiple battery cells 40. As the swing motor 31 continuously rotates back and forth, the two rectangular spacer tubes 36, the rectangular frame tube 35, and the shunt connecting tube 37 can realize bottom-up reciprocating cooling and temperature regulation, and the temperature regulation contact area is wider, avoiding the existence of contact dead angles.

[0052] Step 4: When temperature control stops, the hot air output from the inside of the detection tube 24 is continuously sensed by the temperature sensor 25. When the temperature sensed by the temperature sensor 25 reaches the safe temperature set by the controller 42, the swing motor 31 and the electric cylinder 2 are turned off by the controller 42, thereby reducing energy loss.

[0053] The contents not described in detail in the specification belong to the existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned are not shown in the figure because they belong to the existing technology and are not described here.

[0054] While the present invention has been described in detail above using general descriptions and specific embodiments, it will be apparent to those skilled in the art that modifications and improvements may be made to the present invention. Therefore, such modifications and improvements, without departing from the spirit of the present invention, are intended to be within the scope of the present invention.

Claims

1. A temperature-adjustable battery assembly, comprising a battery housing (1), an electric cylinder (2) and a sleeve plate (3), wherein the electric cylinder (2) is fixed to the outer wall of the battery housing (1), the sleeve plate (3) is fixedly connected to the output end of the electric cylinder (2), and the outer wall of the electric cylinder (2) and the sleeve plate (3) are slidably connected, characterized in that: A double-sided linkage temperature regulating mechanism is installed at one end of the sleeve plate (3); The double-sided linkage temperature regulating mechanism comprises a concave plate (4) fixedly mounted on one end of the sleeve plate (3), and two linkage shafts (5) are fixedly connected to one side of the concave plate (4), and the two linkage shafts (5) are both slidably connected to the battery housing (1), and one end of each linkage shaft (5) is fixedly connected to a linkage bar (6), and one side of the linkage bar (6) is fixedly mounted with two connection columns (7); One end of each of the connecting columns (7) is fixedly connected to a hinge block (8), the inner wall of the hinge block (8) is welded with two hinge shafts (9), the outer wall of the hinge shaft (9) is rotatably connected to a sleeve rod (10), and the inner wall of the sleeve rod (10) is rotatably connected to a support shaft (11) at a position away from the hinge shaft (9); A sleeve sliding block (12) is fixedly mounted on the top end of the support shaft (11), and a rectangular cooling pipe (13) is fixedly connected to the top end of the sleeve sliding block (12); A flow guiding and temperature regulating linkage component is provided on one side of the linkage strip (6), and the flow guiding and temperature regulating linkage component comprises a plurality of output hoses (20) arranged on one side of the linkage strip (6); The top end of the output hose (20) is connected to an output rectangular tube (21), the output rectangular tube (21) and the rectangular cooling tube (13) are both fixedly connected to the output hose (20), one side of the output rectangular tube (21) is welded to a flow guide branch tube (22), and one end of the flow guide branch tube (22) is fixedly connected to an output collecting tube (23); One side of the output collecting pipe (23) is fixedly connected to a detection pipe (24), and a temperature sensor (25) is plugged into the outer wall of the detection pipe (24), wherein the temperature sensor (25) is used to sense temperature; An injection hose (26) is fixedly connected to the bottom end of the rectangular cooling tube (13) and at a position away from the output hose (20); an injection shunt pipe (27) is installed at the top end of the injection hose (26); a plurality of injection hoses (26) are fixedly connected to the injection shunt pipe (27); the injection shunt pipe (27) and the output rectangular tube (21) are fixedly connected to the battery housing (1); and a guide pipe (28) is fixedly connected to one side of the injection shunt pipe (27); One end of the flow guide pipe (28) is fixedly connected to a boost pipe (29), a boost pump (30) is fixedly installed on one side of the boost pipe (29), and the boost pump (30) is used to boost air. A plurality of output hoses (20) are arranged in equidistant order from front to back, and the output hoses (20) are made of rubber material. The two flow guide pipes (28) are symmetrically arranged about the middle of the boost pipe (29), and the flow guide pipe (28) and the boost pipe (29) are both made of carbon fiber material. An internal compartment temperature regulating mechanism is installed on one side of the battery housing (1), and the internal compartment temperature regulating mechanism comprises a swing motor (31) fixedly installed on one side of the battery housing (1); The output end of the swing motor (31) is fixedly connected to a linkage rod (32), and the linkage rod (32) is rotationally connected to the battery housing (1); a sliding frame (33) is fixedly mounted on one side of the outer wall of the linkage rod (32); a limiting sliding shaft (34) is slidably connected to the inner wall of the sliding frame (33) at a position away from the linkage rod (32); a rectangular frame tube (35) is fixedly mounted on one end of the limiting sliding shaft (34); and the battery housing (1) and the rectangular frame tube (35) are both slidably connected to the sliding frame (33); One side of the inner wall of the rectangular frame tube (35) is fixedly connected to two rectangular spacer tubes (36), and a flow dividing connecting tube (37) fixedly connected to the rectangular frame tube (35) is provided between the two rectangular spacer tubes (36); A connecting hose (38) is fixedly connected to the inner wall of the rectangular frame tube (35) and located at one side of the rectangular spacer tube (36); a boosting hose (39) is provided on one side of the flow-dividing connecting tube (37); and the boosting hose (39) is fixedly connected to the rectangular frame tube (35); A spacing sleeve (41) is provided above and below the rectangular frame tube (35); the two spacing sleeves (41) are fixedly connected to the battery housing (1); a plurality of battery cells (40) are fixedly connected to the inner wall of the spacing sleeve (41); the two rectangular spacing tubes (36) are symmetrically arranged with respect to the shunt connecting tube (37); and the two rectangular spacing tubes (36) are fixedly connected to the shunt connecting tube (37).

2. The temperature-adjustable battery assembly according to claim 1, characterized in that: The cross-sectional shapes of the hinge shaft (9) and the support shaft (11) are circular, and the outer wall of the support shaft (11) and the inner wall of the sleeve rod (10) are both smooth surfaces.

3. The temperature-adjustable battery assembly according to claim 1, characterized in that: A slide rod (14) is installed on the inner wall of the sleeve sliding block (12), the two sleeve sliding blocks (12) are slidably connected to the slide rod (14), and one end of the slide rod (14) is fixedly connected to a guide frame (15); The guide frame (15) is fixedly connected to the battery housing (1), and the two sleeve sliding blocks (12) are both slidably connected to the guide frame (15).

4. The temperature-adjustable battery assembly according to claim 1, characterized in that: A sleeve bracket (16) is provided on one side of one of the hinge blocks (8), and a proximity sensor (17) is fixedly connected to one end of the sleeve bracket (16), and the proximity sensor (17) is fixedly installed between the battery housing (1); A distance sensor (18) is fixedly mounted on the inner wall of the sleeve bracket (16), and a sensing block (19) fixedly connected to the rectangular cooling pipe (13) is provided on one side of the distance sensor (18), with a gap being provided between the sensing block (19) and the distance sensor (18).

5. A temperature-adjustable battery system, using the temperature-adjustable battery assembly according to claim 1, characterized in that: It comprises a controller (42) fixedly arranged below the swing motor (31).

Citation Information

Patent Citations

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    CN111682285A

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