A device for uniformly cutting polygonatum while fresh with screening and anti-sticking knife functions

By designing a uniform and oblique cutting device with screening and anti-adhesive knife functions, the problem of poor flakes and sheet shapes in Polygonum multiflorum slicing processing is solved, the uniformity of Polygonum multiflorum slicing and stability of drug effect is achieved, and the production cost is reduced.

CN119116039BActive Publication Date: 2025-03-11JIANGXI JINGDE TRADITIONAL CHINESE MEDICINE CO LTD
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Patent Information

Application Number
CN202411612116.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-03-11
Estimated Expiration
2044-11-13

AI Technical Summary

Technical Problem

The existing Polygonatum slice processing technology has the problem of poor flakes and sheet shapes, which leads to unstable efficacy and increases production costs.

Method used

A uniform and oblique cutting device with screening and anti-adhesive knife functions is designed. The screening mechanism is used to pre-screen Polygonum multiflorum to ensure that the cross-sectional size meets the preset requirements. Then, the second conveyor belt is used to drive the Polygonum multiflorum into the slice mechanism for oblique cutting, combining the limiting sheet and the peeling mechanism to ensure uniform slice thickness.

Benefits of technology

It effectively reduces the phenomenon of Polygonatum flakes, retains more ingredients, ensures the uniformity of Polygonatum slices and the stability of drug efficacy, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of Chinese medicine pharmaceutical equipment, and in particular to a device for uniformly beveling fresh polygonatum with screening and anti-sticking knife functions. The device comprises a screening mechanism installed on a main frame, which is used to screen out the target polygonatum; a single channel is provided between the partitions, and a limiter is provided on the partition and is located at the outlet of the single channel; a second conveyor belt is provided on the main frame and can drive the target polygonatum to move from the inlet end to the outlet end; a three-dimensional coordinate system is established with the plane where the second conveyor belt is located as the horizontal reference plane, wherein the X-axis is the traveling direction of the second conveyor belt, and the cutter of the slicing mechanism is perpendicular to the horizontal reference plane and is arranged at an angle to the X-axis, which is used to bevel the target polygonatum. The present invention bevels polygonatum, reduces the warping phenomenon of polygonatum, and retains more components. When slicing, the limiter provided at the outlet of the separation channel can limit the warping of the target polygonatum, so that the thickness of the slices is uniform, thereby ensuring that the polygonatum slices have good slice shape and stable efficacy.
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Description

Technical Field

[0001] The invention relates to the technical field of traditional Chinese medicine pharmaceutical equipment, and in particular to a device for uniformly obliquely cutting polygonatum while fresh with screening and anti-sticking knife functions. Background Art

[0002] Polygonatum sibiricum is the rhizome of the plant of the genus Polygonatum in the Liliaceae family. It has the effects of nourishing the spleen and moistening the lungs, nourishing yin and promoting body fluid, and strengthening the tendons and bones. It is a traditional tonic in my country. With the improvement of people's health awareness, the market demand for Polygonatum sibiricum has increased significantly, and people's requirements for the stability and uniformity of Polygonatum sibiricum's medicinal effects have also been continuously strengthened.

[0003] In the traditional processing technology of Polygonatum sibiricum slices, manufacturers will dry them before cutting to facilitate slicing, so as to prevent the knife from sticking and ensure the slicing efficiency of the slices. However, this operation will increase the processing steps, and cutting after drying will cause serious loss of Polygonatum sibiricum ingredients and low nutritional value. The added steps will increase costs.

[0004] Fresh processing is a technology for preparing Chinese medicinal materials. It has great potential in ensuring the quality of medicinal materials, reducing production costs and improving production efficiency. It mainly involves cutting the harvested fresh Chinese medicinal materials into slices, blocks, sections, etc.

[0005] At present, most of the fresh cutting of Polygonatum sibiricum is done by workers who wash the Polygonatum sibiricum, remove the beard, scald it in boiling water, and then cut it by a slicer. Due to the irregular shape of Polygonatum sibiricum, the existing slicer will cause the slices to warp and the slices to be poor in shape when cutting Polygonatum sibiricum. Summary of the invention

[0006] The present invention aims to at least improve one of the technical problems existing in the prior art. To this end, the present invention proposes a device for uniformly beveling fresh polygonatum with screening and anti-sticking knife functions.

[0007] According to the first aspect of the present invention, the device for uniformly cutting polygonatum while fresh with screening and anti-sticking knife functions comprises:

[0008] Main frame;

[0009] A screening mechanism, the screening mechanism is installed on the main frame and is used to screen out target polygonatum with a cross-sectional size that meets preset requirements;

[0010] At least two partitions are located below the screening mechanism, a single channel is provided between the at least two partitions, the target Polygonatum sibiricum is located in the single channel, and the single channel has an inlet and an outlet;

[0011] A limiting piece, arranged on the partition and located at the outlet end;

[0012] A second conveyor belt is arranged on the main frame and is located below the at least two partitions, and the second conveyor belt can drive the target polygonatum located in the single channel to move from the entry end to the exit end;

[0013] The slicing mechanism is installed on the main frame near the exit, and a three-dimensional coordinate system is established with the plane where the second conveyor belt is located as a horizontal reference plane, wherein the X-axis is the travel direction of the second conveyor belt, and the cutter of the slicing mechanism is perpendicular to the horizontal reference plane and the cutter is set at an angle to the X-axis, so as to slice the target polygonatum obliquely.

[0014] According to the device for uniformly beveling fresh Polygonatum with screening and anti-sticking knife functions of the embodiment of the present invention, irregular Polygonatum is pre-screened by a screening mechanism, and target Polygonatum that meets the preset cross-sectional size is screened and enters a single channel, and is transferred to a slicing mechanism for beveling under the action of a second conveyor belt, thereby reducing the warping of Polygonatum while retaining more ingredients. When slicing, the target Polygonatum can be limited from warping up by a limit piece set at the outlet of the single channel, so that the thickness of the slices is uniform, thereby ensuring that the Polygonatum slices have a good slice shape and stable medicinal efficacy.

[0015] In a possible implementation manner of the first aspect, the slicing mechanism includes:

[0016] A clamping bracket, the clamping bracket is fixedly mounted on the main frame at the outlet end, and the clamping bracket includes a first end surface;

[0017] Two gear adjustment slots, each gear adjustment slot having a first notch for multiple angle adjustments;

[0018] Two adjustment components are respectively arranged corresponding to the two gear adjustment slots, each adjustment component includes a guide rail and an adjustment knob, the guide rail located in the first notch is clamped and fixed by the clamping force between the elastic clips, the adjustment knob is fixedly connected to the guide rail, and the guide rail is switched between the elastic clips by toggling the adjustment knob, wherein the guide rail is perpendicular to the plane where the second conveyor belt is located;

[0019] A drive assembly is installed on the guide rail and can move along the guide rail after receiving a control instruction from the controller;

[0020] A tool holder, the tool holder is fixedly connected to the driving assembly;

[0021] The cutter is detachably mounted on the knife clamp. The adjustment assembly and the gear adjustment slot are used to ensure that the cutter is perpendicular to the horizontal reference plane and that the cutter is set at an angle to the X-axis, thereby being able to cut out Huangjing slices that meet different bevel angles.

[0022] In a possible implementation of the first aspect, a plurality of elastic clips are respectively provided on opposite groove walls in each gear adjustment groove, a first notch is provided between adjacent elastic clips on the same groove wall, and a gap is provided between two opposite elastic clips on different groove walls.

[0023] In a possible implementation manner of the first aspect, the slicing mechanism further includes a peeling mechanism, and the peeling mechanism includes:

[0024] Deck, the deck is fixedly installed between two rails;

[0025] The first scraper and the second scraper are respectively arranged on both sides of the cutter. The first scraper and the second scraper are respectively fixedly installed at the edges of the deck. The scraping mouths of the scrapers are facing and close to the cutter, so as to effectively scrape away the Polygonatum odoratum slices standing on the surface of the cutter when the slice is retracted, thereby improving the slicing efficiency and avoiding the occurrence of knife sticking.

[0026] In a possible implementation of the first aspect, every two partitions are arranged side by side to form a single channel;

[0027] Each of the partitions includes a first connecting piece, a second connecting piece and a third connecting piece formed in one piece.

[0028] The first contact piece is fixedly mounted on the main frame;

[0029] The third connecting piece has a limiting piece bent inwardly of the single channel.

[0030] In a possible implementation manner of the first aspect, the single channel further includes:

[0031] The extension kit is nested on the limit plate, and the distance between the extension kit and the cutter can be adjusted by sliding along the limit plate to avoid the situation where the cutter is too far away from the limit plate due to angle adjustment and cannot limit the tilting of the Polygonatum.

[0032] In a possible implementation of the first aspect, the screening mechanism includes:

[0033] A first driving device, the first driving device is fixedly mounted on a main frame located on one side of the second conveyor belt;

[0034] A connecting rod, the connecting rod is coaxially connected to the output shaft of the first driving device;

[0035] The side cover is a rectangular frame structure with upper and lower openings, and any side edge is fixedly connected to the connecting rod, which is used to remove the polygonatum that does not meet the preset requirements. The polygonatum that does not meet the preset requirements is discharged from the defective product discharge trough;

[0036] A second driving device, the second driving device is fixedly mounted on a main frame located on one side of the second conveyor belt and is vertically arranged with the first driving device, and the second driving device comprises a plurality of driving output shafts;

[0037] A plurality of roller brush rotating shafts, wherein the plurality of roller brush rotating shafts are respectively connected to the driving output shaft one by one;

[0038] Roller brush, each roller brush is sequentially mounted on the roller brush rotating shaft, each roller brush surface has bristles, wherein the rotation directions of two adjacent roller brushes are opposite, so that the polygonatum can fall vertically into the single channel of the lower layer, and the side cover is located at the outer edge of the roller brush, and is used to prevent the polygonatum from scattering and falling out of the working area of ​​the roller brush;

[0039] When the screening mechanism is operating, the Polygonatum odoratum falls between the roller brushes under the side cover. The target Polygonatum odoratum that meets the preset requirements will be brushed down to the single channel below by the roller brush rotating in the opposite direction, and will be transferred through the second conveyor belt. For the defective Polygonatum odoratum that does not meet the preset requirements, the first driving device will drive the side cover to push it out of the working area of ​​the roller brush.

[0040] In a possible implementation of the first aspect, the preset requirement standard of the target Polygonatum sibiricum refers to a cross-sectional size range of 0.8 cm to 1.5 cm. The calibration and replacement of the preset requirement can be achieved by changing the spacing between two roller brushes rotating in opposite directions.

[0041] In a possible implementation of the first aspect, each partition is located below the central axis of rotation of each roller brush, so that the Polygonatum sibiricum can fall between the two alternate partitions, and will not collide with the second conveyor belt below due to the fall, causing the cross-section to change when cut by the cutter, thereby ensuring the uniformity of the slice size and thickness.

[0042] In a possible implementation of the first aspect, the angle range is 15° to 40°, and the bevel angle is adjusted in steps of 5° to improve the warping phenomenon during slicing.

[0043] In a possible implementation of the first aspect, an outer shell is fixedly connected to the periphery of the main frame above the screening mechanism, parallel slide rails are provided on both sides of the inner wall of the outer shell, and a feed port is provided on the upper surface of the outer shell; further comprising:

[0044] The feeding mechanism includes a synchronous dual-output drive motor, two turntables, two drive rods, two feed connecting rods and a feed hopper. The synchronous dual-output drive motor is fixedly installed on the main frame. The output ends of the synchronous dual-output drive motor are respectively fixedly connected to the centers of the two turntables. The two drive rods are respectively fixedly connected to the outer edges of the two turntables. The ends of the drive rods away from the turntables are respectively rotatably connected to the feed connecting rods. The ends of the feed connecting rods away from the drive rods are respectively fixedly connected to the two sides of the outer wall of the feed hopper. The feed hopper is set up on parallel slide rails.

[0045] The first conveyor belt is arranged on the main frame on the side of the side cover. The transmission direction of the first conveyor belt is opposite to the transmission direction of the second conveyor belt, wherein the transmission path of the first conveyor belt includes the movement path of the feed hopper on the parallel slide rails.

[0046] In a possible implementation of the first aspect, the second conveyor belt and the slicing mechanism work alternately. The transmission speed of the second conveyor belt can be adjusted so that the transmission of the second conveyor belt and the cutting frequency of the cutter of the slicing mechanism move up and down are coordinated, which is beneficial to the uniform thickness of fresh Polygonatum sibiricum slices.

[0047] In a possible implementation of the first aspect, the first conveyor belt and the screening mechanism work alternately, and the polygonatum that does not meet the expected requirements can be screened out in batches, thereby preventing the polygonatum on the first conveyor belt from entering the roller brush during the screening process.

[0048] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0049] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0050] Figure 1 : is an overall appearance structural diagram of a device for uniformly beveling fresh polygonatum with screening and anti-sticking knife functions according to an embodiment of the present invention;

[0051] Figure 2 It is a side view of the overall appearance structure of a device for uniformly beveling fresh polygonatum with screening and anti-sticking blade functions according to an embodiment of the present invention;

[0052] Figure 3 2. It is a schematic diagram of the internal structure of a device for uniformly beveling fresh polygonatum with screening and anti-sticking knife functions according to an embodiment of the present invention;

[0053] Figure 4 2. It is a structural schematic diagram of a feeding mechanism of a device for uniformly beveling fresh polygonatum with screening and anti-sticking knife functions according to an embodiment of the present invention;

[0054] Figure 5 2. It is a structural schematic diagram of a screening mechanism and a partition of a device for uniformly beveling fresh polygonatum with screening and anti-sticking knife functions according to an embodiment of the present invention;

[0055] Figure 62. It is a schematic diagram of the bristle structure of a device for uniformly beveling fresh polygonatum with screening and anti-sticking knife functions according to an embodiment of the present invention;

[0056] Figure 7 2. It is a schematic diagram of a single-channel structure of a device for uniformly beveling fresh polygonatum with screening and anti-sticking knife functions according to an embodiment of the present invention;

[0057] Figure 8 2. It is a schematic diagram of a slicing mechanism of a device for uniformly beveling fresh polygonatum with screening and anti-sticking knife functions according to an embodiment of the present invention;

[0058] Fig. 9 2. It is a top view of a slicing mechanism clamping bracket of a device for uniformly beveling fresh polygonatum with screening and anti-sticking knife functions according to an embodiment of the present invention;

[0059] Fig.10 2 is a cross-sectional view of a feed hopper of a device for uniformly beveling fresh polygonatum with screening and anti-sticking blade functions according to an embodiment of the present invention.

[0060] Reference numerals:

[0061] Main frame 1, screening mechanism 2, second conveyor belt 3, separation channel 4, slicing mechanism 5, mounting bracket 6, controller 7, discharge plate 8, detection camera 9;

[0062] An outer shell 10, a feeding mechanism 11, and a first conveyor belt 12;

[0063] Feed inlet 100;

[0064] Synchronous dual-output drive motor 110, turntable 111, drive rod 112, feed connecting rod 113, feed hopper 114;

[0065] Baffle 1140;

[0066] A first driving device 21, a connecting rod 22, a side cover 23, a second driving device 24, a roller brush shaft 25, a roller brush 26, and a defective product discharge trough 27;

[0067] Brush 261;

[0068] Single channel 40, partition 41, extension kit 42;

[0069] A first contact piece 411, a second contact piece 412, and a third contact piece 413;

[0070] Limiting piece 4130;

[0071] A clamping bracket 50, a gear adjustment slot 51, an adjustment assembly 52, a driving assembly 53, a knife clamp 54, a cutter 55, a deck 56, a first scraper 57, and a second scraper 58;

[0072] A first end surface 501, a cutter replacement opening 502, an elastic clip 503, and a first notch 504;

[0073] Guide rail 520, adjustment knob 521;

[0074] Slider 531 , hydraulic pump 532 , and oil delivery pipe 533 .

[0075] The second notch 81 , the electromagnetic valve 82 , and the electric push rod 83 . DETAILED DESCRIPTION

[0076] The embodiments of the present invention are described in detail below. The embodiments described with reference to the accompanying drawings are exemplary. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0077] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0078] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0079] The terms "first", "second", "third", etc. in the specification and claims of the present application and the drawings are used to distinguish different objects rather than to describe a specific order. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. For example, a series of steps or units are included, or optionally, steps or units not listed are included, or optionally, other steps or units inherent to these processes, methods, products or devices are included.

[0080] Only the part relevant to the present application is shown in the accompanying drawings, but not all of the content. Before discussing the exemplary embodiments in more detail, it should be mentioned that some exemplary embodiments are described as processing or methods depicted as flow charts. Although the flow chart describes each operation (or step) as a sequential process, many of the operations therein can be implemented in parallel, concurrently or simultaneously. In addition, the order of each operation can be rearranged. When its operation is completed, the process can be terminated, but it can also have additional steps not included in the accompanying drawings. The process can correspond to a method, function, procedure, subroutine, subprogram, etc.

[0081] The terms "component", "module", "system", "unit", etc. used in this specification are used to represent computer-related entities, hardware, firmware, a combination of hardware and software, software, or software in execution. For example, a unit can be, but is not limited to, a process running on a processor, a processor, an object, an executable file, an execution thread, a program, and / or distributed between two or more computers. In addition, these units can be executed from various computer-readable media having various data structures stored thereon. Units can communicate through local and / or remote processes, for example, based on signals having one or more data packets (e.g., data from a second unit interacting with another unit in a local system, a distributed system, and / or a network. For example, the Internet interacts with other systems via signals).

[0082] Example 1

[0083] See also Figures 1 to 10 As shown, this embodiment provides a device for uniformly beveling fresh polygonatum with screening and anti-sticking knife functions, which includes:

[0084] Main frame 1;

[0085] A screening mechanism 2, the screening mechanism 2 is installed on the main frame 1, and is used to screen out target polygonatum with a cross-sectional size that meets preset requirements;

[0086] At least two partitions 41 are located below the screening mechanism 2, a single channel 40 is provided between the at least two partitions 41, the target Polygonatum sibiricum is located in the single channel 40, and the single channel 40 has an inlet and an outlet;

[0087] A limiting piece 4130 is provided on the partition plate 41 and is located at the outlet end;

[0088] A second conveyor belt 3 is arranged on the main frame 1 and is located below the at least two partitions 41. The second conveyor belt 3 can drive the target polygonatum located in the single channel 40 to move from the entry end to the exit end;

[0089] The slicing mechanism 5 is installed on the main frame 1 near the output end, and a three-dimensional coordinate system is established with the plane where the second conveyor belt 3 is located as a horizontal reference plane, wherein the X-axis is the travel direction of the second conveyor belt 3, and the cutter of the slicing mechanism 5 is perpendicular to the horizontal reference plane and the cutter is set at an angle to the X-axis, so as to obliquely slice the target Polygonatum sibiricum.

[0090] According to the device for uniformly beveling fresh Polygonatum with screening and anti-sticking knife functions of the embodiment of the present invention, irregular Polygonatum is pre-screened by a screening mechanism, and target Polygonatum that meets the preset cross-sectional size is screened and enters a single channel, and is transferred to a slicing mechanism for beveling under the action of a second conveyor belt, thereby reducing the warping of Polygonatum and retaining more ingredients. When slicing, the target Polygonatum can be limited from warping by a limit piece set at the outlet of the separation channel, so that the thickness of the slices is uniform, thereby ensuring that the Polygonatum slices have a good slice shape and stable medicinal efficacy.

[0091] It should be noted that in order to enable the slicing mechanism to have an angle adjustment function to meet the needs of bevel cutting at different angles, thereby retaining the effective ingredients to the greatest extent and improving the quality of the polygonatum slices, the slicing mechanism 5 includes:

[0092] A clamping bracket 50, the clamping bracket 50 is fixedly mounted on the main frame 1 at the outlet, and a plurality of single channels 40 are spaced apart to form a separation channel 4. The installation position of the clamping bracket 50 is perpendicular to the outlet of the separation channel 4. The clamping bracket 50 includes a first end face 501 and a cutter replacement opening 502 provided on the first end face 501. The design of the clamping bracket with the cutter replacement opening 502 greatly improves the convenience of cutter replacement.

[0093] Two gear adjustment slots 51, each gear adjustment slot 51 has a plurality of first notches 504 for adjusting angles, and a plurality of elastic clips 503 are respectively arranged on opposite slot walls in each gear adjustment slot 51, a first notch 504 is arranged between adjacent elastic clips on the same slot wall, and a gap is arranged between two opposite elastic clips on different slot walls;

[0094] The adjustment component 52 includes two guide rails 520 and adjustment knobs 521 respectively fixedly connected to the guide rails 520. The guide rails 520 located in the first notch 504 are clamped and fixed by the clamping force between the elastic clips 503. The angle adjustment is achieved by turning the adjustment knob 521 to make the guide rails 520 pass through the elastic clips 503 and switch between the first notch 504.

[0095] A driving assembly 53, wherein the driving assembly 53 is mounted on the guide rail 520 and can move along the guide rail 520 after receiving a control instruction sent by a controller;

[0096] A tool holder 54, wherein the tool holder 54 is fixedly connected to the driving assembly 53 by screws;

[0097] The cutter 55 is detachable and height-adjustable and is mounted on the knife holder 54 . The cutter 55 is perpendicular to the horizontal reference plane and is arranged at an angle to the X-axis.

[0098] It should be noted that the elastic clip 503 is fixedly installed in the groove of the side wall of the clamping bracket 50. When driven by external force, the elastic clip 503 can retract in the direction of the groove and extend when the external force is eliminated. Specifically, the bottom of the elastic clip 503 is connected to the bottom of the groove through a rigid spring. External force acting on the elastic clip 503 can cause the rigid spring to deform, thereby forming a limiting clamping mechanism that is convenient for adjusting the guide rail angle and fixed clamping.

[0099] It should be noted that the driving assembly 53 includes:

[0100] A slider 531, wherein the slider 531 is installed on each guide rail 520;

[0101] A hydraulic pump 532, wherein the hydraulic pump 532 is installed on the main frame 1;

[0102] The oil pipeline 533 is connected to the slider 531 and the hydraulic pump 532 respectively, and the slider 531 is driven to move up and down along the guide rail 520 by hydraulic driving. Specifically, the hydraulic pump 532 connected to the oil pipeline 533 is started to make the slider 531 move up and down. Since the tool clamp 54 is fixed to the slider 531 on the guide rail 520 of the clamping bracket 50, the slider 531 will drive the tool clamp 54 to move up and down, thereby making the cutting knife 55 fixed on the tool clamp 54 move up and down to achieve slicing.

[0103] It should be noted that the driving method of the driving assembly in this embodiment is not limited to hydraulic driving, but can also be cylinder driving, etc.

[0104] It should be noted that, as a further optimization of the above-mentioned slicing mechanism, it is ensured that there is no sticking of the polygonatum during the slicing process, thereby improving the slicing efficiency. The slicing mechanism 5 also includes a peeling mechanism, which includes:

[0105] A deck 56, the deck 56 is fixedly installed between the two guide rails 520, and the deck 56 is provided with a through hole matching the cutter replacement opening 502, so as to facilitate the replacement of the cutter 55;

[0106] The first scraper 57 and the second scraper 58 are respectively arranged on both sides of the cutter 55. The first scraper 57 and the second scraper 58 are respectively fixedly installed at the edges of the deck 56, and the scraping openings of the scrapers face and are close to the cutter 55, and are symmetrically distributed.

[0107] It should be noted that the distance between the blade of the first scraper 57 and the blade of the cutter 55 is in the range of 0 mm to 0.2 mm, which is convenient for the cutter 55 to scrape off the polygonatum slices stuck on the cutter during the withdrawal process after cutting the polygonatum once; the angle between the first scraper 57 and the cutter 55 is in the range of 5° to 30°, which is convenient for effectively scraping off the residual polygonatum slices.

[0108] It should be noted that the distance between the blade of the second scraper 58 and the blade of the cutter 55 is in the range of 0 mm to 0.2 mm, which is convenient for the cutter 55 to scrape off the tail flakes of the polygonatum during the process of retracting the cutter after cutting the polygonatum; the angle between the second scraper 58 and the cutter 55 is in the range of 5° to 30°, which is convenient for effectively scraping off the remaining tail flakes of the polygonatum.

[0109] In order to enable the target polygonatum to be stably conveyed on the second conveyor belt, every two partitions 41 are arranged side by side to form a single channel 40, and the separation channel 4 is spaced apart from the second conveyor belt 3. The single channel 40 has an inlet and an outlet, and the inlet is connected to the main frame 1. The target polygonatum is conveyed from the inlet to the outlet through the second conveyor belt 3. The outlet is provided with a limit piece 4130 to prevent the target polygonatum from tilting when it is beveled. At the same time, there is no need to manually load and place the polygonatum, which reduces the workload;

[0110] Each partition plate 41 includes a first connecting piece 411, a second connecting piece 412 and a third connecting piece 413 which are integrally formed. The first connecting piece 411 corresponds to the inlet end of the single channel 40, and the third connecting piece 413 corresponds to the outlet end of the single channel 40.

[0111] The first contact piece 411 is fixedly mounted on the main frame 1 close to the second conveyor belt 3;

[0112] The third connecting piece 413 has a limiting piece 4130 bent into the single channel 40, wherein the limiting piece 4130 is a tapered sheet metal part that is narrow at the top and wide at the bottom, and is used to prevent the Polygonatum sibiricum in the single channel 40 from warping up during slicing and causing uneven cutting.

[0113] It is worth mentioning that, as a further improvement of the present embodiment, the height of the second connecting piece 412 changes depending on the cross-sectional height of the Polygonatum sibiricum and is not limited to a single value. The first connecting piece 411 and the third connecting piece 413 are respectively arranged on both sides of the second connecting piece 412, and their heights are higher than the second connecting piece 412, which can ensure the stable slicing operation of the Polygonatum sibiricum.

[0114] It should be noted that the spacing within the single channel 40 ranges from 0.8 cm to 1.5 cm, which is convenient for separating a single polygonatum for oblique cutting.

[0115] In order to prevent the end of Polygonatum sibiricum from tilting up during slicing and to ensure that the distance between the cutter and the end of each single channel is appropriate during bevel cutting, the single channel 40 further includes:

[0116] The extension kit 42 is nested on the limiting plate 4130 and can slide along the limiting plate 4130 to adjust the distance between the extension kit 42 and the cutter 55, so as to avoid the situation that the cutter is too far away from the limiting plate due to angle adjustment and cannot limit the tilting of the Polygonatum sibiricum.

[0117] In order to reduce the workload by eliminating the need for manual loading, placement and selection of target polygonatum, the screening mechanism 2 comprises:

[0118] A first driving device 21, wherein the first driving device 21 is fixedly mounted on the main frame 1 located on one side of the second conveyor belt 3, and specifically, the first driving device 21 may be a driving motor or a driving cylinder;

[0119] A connecting rod 22, wherein the connecting rod 22 is coaxially connected to the output shaft of the first driving device 21;

[0120] The side cover 23 is a rectangular frame structure with upper and lower openings, and any side edge is fixedly connected to the connecting rod 22. By setting the interval time for starting the first driving device 21, the connecting rod 22 and the side cover 23 are driven to move, and the irregular polygonatum that cannot pass through the roller brush 26 is screened out and treated as defective products, so as to remove the polygonatum that does not meet the preset requirements, which is conducive to uniform cross-sectional size when the polygonatum is cut;

[0121] It is worth mentioning that the side cover 23 in this embodiment is not limited to the rectangular frame structure, but can also be replaced by other components, such as an I-shaped part composed of two rectangular plates fixed at an interval, the two rectangular plates are fixedly connected by two connecting straight rods, and one of the rectangular plates is fixedly connected to the connecting rod 22 for screening out defective products.

[0122] A second driving device 24, the second driving device 24 is fixedly mounted on the main frame 1 located on one side of the second conveyor belt 3, and is vertically arranged with respect to the first driving device 21, and the second driving device 24 includes a plurality of driving output shafts;

[0123] A plurality of roller brush shafts 25, wherein the plurality of roller brush shafts 25 are respectively connected to the drive output shaft one by one;

[0124] Roller brushes 26, each of which is sequentially mounted on the roller brush shaft 25, and each of which has bristles 261 on its surface. Specifically, the roller brushes 26 are fixed to the roller brush shaft 25 through a hole in the roller brush body, so that the roller brush shaft 25 drives the roller brushes 26 to rotate, and the directions of the roller brush shafts 25 are adjusted so that the directions of two adjacent roller brushes 26 are opposite, so that the polygonatum can fall vertically into the separation channel 4 of the lower layer. The side cover 23 is located at the outer edge of the roller brush 26, and is used to prevent the polygonatum from scattering and falling out of the working area of ​​the roller brush 26;

[0125] When the screening mechanism 2 is in operation, the polygonatum sibiricum falls between the roller brushes 26 below the side cover 23. The target polygonatum sibiricum that meets the preset requirements is brushed off to the separation channel 4 below by the roller brush 26 rotating in the opposite direction, and is transferred for displacement via the second conveyor belt 3. The defective polygonatum sibiricum that does not meet the preset requirements will be pushed out of the working area of ​​the roller brush 26 by the side cover 23 driven by the first driving device 21.

[0126] It should be noted that the first driving device 21 includes but is not limited to a hydraulic push rod or an electric push rod.

[0127] This embodiment provides the following specific experimental examples. Six groups of cut polygonatum samples are taken for comparison by using the present device and the existing slicer, and the following experimental statistical data are obtained, as shown in Table 1:

[0128] Table 1: Comparison table of appearance characteristics of Polygonatum sibiricum slices

[0129]

[0130] It is known from experimental tests that the slices of Polygonatum sibiricum cut by the present application can reduce the warping phenomenon of Polygonatum sibiricum slices while retaining more ingredients, so that the Polygonatum sibiricum slices have a good slice shape and stable medicinal efficacy, and the effect is significant.

[0131] In order to facilitate the centralized collection and reprocessing of defective products, the screening mechanism also includes a defective product discharge trough 27, which is fixedly mounted on the main frame 1 close to the side of the roller brush 26, and the highest point is flush with the upper surface of the roller brush 26, so that the first drive device 21 can drive the side cover 23 to push the defective Polygonatum odoratum that does not meet the preset requirements out of the working area of ​​the roller brush 26 and collect them in a centralized manner.

[0132] It is worth mentioning that the defective products mentioned in this article do not refer to the product quality problems of Polygonatum sibiricum, but refer to Polygonatum sibiricum whose cross-section does not meet the expected requirements. After being collected and manually processed, the Polygonatum sibiricum can also be placed in this device for slicing.

[0133] It should be noted that the preset requirement standard of the target Polygonatum sibiricum means that the cross-section of the Polygonatum sibiricum can be in the range of 0.8 cm to 1.5 cm in diameter, and the calibration and replacement of the preset requirement can be achieved by changing the distance between the two roller brushes 26 rotating in opposite directions.

[0134] It should be noted that the roller brushes 26 near the two sides of the side cover 23 rotate in a direction away from the inner wall of the side cover 23, so as to flip the Polygonatum odoratum that falls between the side cover 23 and the roller brush 26 to between the roller brushes 26 with opposite rotation directions for screening.

[0135] It should be noted that the upper layer of the side cover 23 can be optimized to be a slope to facilitate the Polygonatum odoratum to fall into the roller brush better.

[0136] It should be noted that each partition 41 is located below the central axis of rotation of each roller brush 26, which makes it easy for the Polygonatum sibiricum to fall between the two alternating partitions 41 and will not collide with the second conveyor belt 3 below, causing the cross-section of the cutter 55 to change during cutting, thereby ensuring the uniformity of the slice size and thickness.

[0137] It should be noted that the second driving device 24 has multiple independent driving motors built in, and the rotation directions of two adjacent driving motors are opposite, wherein the speed or rotation direction of the driving motor can be regulated by a controller.

[0138] It should be noted that the spacing between the roller brushes 26 ranges from 4 cm to 5 cm. It is worth mentioning that the spacing between the roller brushes 26 here refers to the spacing between the surfaces of the roller brushes 26, and does not include the spacing between the surface bristles. The bristles 261 on the surface of the roller brush 26 are alternately interspersed.

[0139] It should be noted that the bristles 261 on the roller brush 26 in this embodiment can be made of hard plastic.

[0140] It should be noted that the angle range is 15° to 40°, and the bevel angle is adjusted in steps of 5° to improve the warping phenomenon during slicing.

[0141] Example 2

[0142] This embodiment is further optimized on the basis of the first embodiment, and a front and rear shaking structure is designed at the feed port, so that the polygonatum is not easy to pile up when filling, and the feeding is uniform. A device for uniformly beveling polygonatum while fresh with screening and anti-sticking knife functions is proposed, wherein:

[0143] The outer periphery of the main frame 1 located above the screening mechanism 2 is fixedly connected with an outer shell 10, and parallel slide rails are arranged on both sides of the inner wall of the outer shell 10, and a feed port 100 is opened on the upper surface of the outer shell 10; and further comprising:

[0144] The feeding mechanism 11 comprises a synchronous dual-output drive motor 110, two rotating disks 111, two drive rods 112, two feed connecting rods 113 and a feed hopper 114. The synchronous dual-output drive motor 110 is fixedly mounted on the main frame 1. The output ends of the synchronous dual-output drive motor 110 are respectively fixedly connected to the centers of the two rotating disks 111. The two drive rods 112 are respectively fixedly connected to the outer edges of the two rotating disks 111. The ends of the drive rods 112 away from the rotating disks 111 are respectively connected to the feed hopper 114. The feed connecting rod 113 is rotatably connected, and the ends of the feed connecting rod 113 away from the driving rod 112 are respectively fixedly connected to the two sides of the outer wall of the feed hopper 114. The feed hopper 114 is set on parallel slide rails, and the turntable 111 is driven to rotate by the synchronous dual-output drive motor 110, thereby driving the driving rod 112 to rotate, thereby pulling the feed connecting rod 113 and the feed hopper 114 to move back and forth on the parallel guide rails, so that the feed hopper 114 can shake back and forth, so as to achieve vibration and spread the polygonatum in the feed hopper 114, and achieve the effect of uniform feeding;

[0145] The first conveyor belt 12 is arranged on the main frame 1 on the side of the side cover 23, and the transmission direction of the first conveyor belt 12 is opposite to the transmission direction of the second conveyor belt 3, wherein the transmission path of the first conveyor belt 12 includes the moving path of the feed hopper 114 on the parallel slide rail.

[0146] It should be noted that a baffle 1140 is provided in the feed hopper 114, and at least one side of the baffle 1140 is fixedly connected to the inner wall of the feed hopper 114. At least one side of the baffle 1140 and the inner wall of the feed hopper 114 form an inlet groove for the Polygonatum odoratum to pass through, so as to play a role in buffering and uniform feeding when the feeding mechanism is working.

[0147] It should be noted that the first conveyor belt 12 and the second conveyor belt 3 are driven by a dual-output shaft drive motor. Specifically, the dual-output shaft drive motor drives the rotating shaft wheels on each conveyor belt through the drive belt, thereby driving each conveyor belt to rotate.

[0148] Example 3

[0149] This embodiment is further optimized on the basis of the above embodiment. In order to identify the head or tail pieces with too large size difference (sheet cross section), the valve opening and closing control is added on the discharge plate to complete the screening of the head or tail pieces, improve the uniformity of the slice size, and ensure the quality of the slices. A device for uniformly beveling fresh Polygonatum odoratum with screening and anti-sticking knife functions is proposed, which also includes a secondary screening mechanism, which is arranged at the discharge end of the second conveyor belt 3, and includes:

[0150] The mounting bracket 6 is fixedly mounted on the main frame 1 near the discharge end of the second conveyor belt 3.

[0151] A controller 7, wherein the controller 7 is fixedly mounted on the main frame 1;

[0152] A discharge plate 8, wherein the discharge plate 8 is installed at the discharge end of the second conveyor belt 3, and the discharge plate 8 is rotatably connected to the shaft seat of the rotating shaft of the second conveyor belt 3. A plurality of second notches 81 are provided on the surface of the discharge plate 8, and each second notch 81 is matched with an electromagnetic valve 82, so as to facilitate the screening of the head and tail pieces after slicing. Two electric push rods 83 are hinged on the bottom surface of the discharge plate 8, and the other ends of the two electric push rods 83 are hinged on the main frame 1. The two electric push rods 83 are electrically connected to the controller 7 respectively, and the electromagnetic valve 82 is electrically connected to the controller 7 respectively. The discharge plate 8 is kept horizontal or tilted with the second conveyor belt 3 by driving the electric push rod 83 to lift or lower the discharge plate 8, and the head and tail pieces are screened out by controlling the electromagnetic valve 82 to open or close by the controller 7;

[0153] Multiple detection cameras 9 are installed on the mounting bracket 6, and are used to identify the cross-sectional area information of the Polygonatum sibiricum slices and send it to the controller 7. The controller 7 compares the cross-sectional area of ​​the received Polygonatum sibiricum slices with the pre-input cross-sectional reference value. If it exceeds 70% of the cross-sectional reference value, it is identified as a collectible Polygonatum sibiricum slice. Otherwise, it is identified as a head slice or a tail slice, and the electromagnetic valve 82 and the electric push rod 83 are linked to remove the head slice and the tail slice.

[0154] It should be noted that the lens angles of the multiple detection cameras 9 are adjustable, which is conducive to multi-angle acquisition.

[0155] In this embodiment, the driving motors, hydraulic pumps 532 and driving devices of each conveyor belt are adjusted so that the conveyor belt can be transmitted with intermittent pauses, and the cutter can cut downward to slice the Polygonatum sibiricum when the conveyor belt pauses, and the conveyor belt can stop moving when the driving device is started. The working frequency and working time of each execution component need to be set in advance in the controller 7.

[0156] The present invention can effectively solve the problems of low efficiency in fresh cutting of polygonatum, uneven thickness and cross-sectional size of polygonatum slices, complicated replacement of cutting knives, low slicing efficiency due to polygonatum sticking to the cutting knives, uneven quality of polygonatum slices, serious warping of slices during drying, and loss of ingredients, thereby achieving more efficient and high-quality cutting of polygonatum and greatly reducing the amount of manual operation.

[0157] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the invention.

[0158] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example.

[0159] Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Mentioning "embodiment" in this article means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present embodiment application. The appearance of this phrase in various positions in the specification is not necessarily the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It can be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0160] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A device for uniformly cutting polygonatum while fresh with screening and anti-sticking knife functions, characterized in that: include: Main frame (1); The screening mechanism (2) is installed on the main frame (1) and is used to screen out target polygonatum with a cross-sectional size that meets preset requirements. The screening mechanism (2) comprises: A first driving device (21) is fixedly mounted on the main frame (1); A connecting rod (22) coaxially connected to an output shaft of the first driving device (21); The side cover (23) is a rectangular frame structure with upper and lower openings, and any side edge is fixedly connected to the connecting rod (22) and is used to remove polygonatum that does not meet the preset requirements. The polygonatum that does not meet the preset requirements is discharged from the defective product discharge trough; A second driving device (24) is fixedly mounted on the main frame (1), wherein the second driving device (24) comprises a plurality of driving output shafts; A plurality of roller brush rotating shafts (25) are respectively connected to the driving output shafts; Roller brushes (26) are sequentially mounted on the roller brush rotating shaft (25), each roller brush (26) having bristles (261) on its surface, wherein two adjacent roller brushes (26) rotate in opposite directions, and target polygonatum that meets preset requirements is screened out by adjusting the distance between the two adjacent roller brushes (26); At least two partitions (41) are located below the screening mechanism (2), and each two partitions (41) are arranged side by side to form a single channel (40), and the target polygonatum is located in the single channel (40), wherein each partition (41) comprises a first connecting piece (411), a second connecting piece (412), and a third connecting piece (413) which are integrally formed. The first connecting piece (411) is fixedly mounted on the main frame (1); The third connecting piece (413) has a limiting piece (4130) bent inwardly of the single channel (40), and the single channel (40) has an inlet end and an outlet end; A limiting piece (4130) is arranged on the partition plate (41) and is located at the outlet end; a second conveyor belt (3) disposed on the main frame (1) and located below the at least two partitions (41), the second conveyor belt (3) being capable of driving the target polygonatum sibiricum located in the single channel (40) to move from the entry end to the exit end; A slicing mechanism (5) is mounted on the main frame (1) near the outlet, and a three-dimensional coordinate system is established with the plane where the second conveyor belt (3) is located as a horizontal reference plane, wherein the X-axis is the travel direction of the second conveyor belt (3), and the cutting knife of the slicing mechanism (5) is perpendicular to the horizontal reference plane and the cutting knife is arranged at an angle to the X-axis; Wherein, the slicing mechanism (5) comprises: A clamping bracket (50) is fixedly mounted on the main frame (1), and the clamping bracket (50) comprises a first end surface (501); Two gear adjustment slots (51), each gear adjustment slot (51) having a plurality of first notches (504) for adjusting angles; Two adjustment components (52) are respectively arranged corresponding to the two gear adjustment slots (51); each of the adjustment components (52) comprises a guide rail (520) and an adjustment knob (521); the guide rail (520) located in the first notch (504) is clamped and fixed by the clamping force between the elastic clips (503); the adjustment knob (521) is fixedly connected to the guide rail (520); the guide rail (520) is switched between the elastic clips (503) by turning the adjustment knob (521); A driving assembly (53) mounted on the guide rail (520); A tool holder (54) fixedly connected to the drive assembly (53) via screws; A cutter (55) is detachably and height-adjustably mounted on the cutter holder (54), wherein the cutter (55) is perpendicular to the horizontal reference plane and is arranged at an angle to the X-axis; The slicing mechanism (5) further comprises a peeling mechanism, wherein the peeling mechanism comprises: A deck (56), the deck (56) being fixedly installed between the two guide rails (520); A first scraper (57) and a second scraper (58) are respectively arranged on both sides of the cutter (55), and are respectively fixedly mounted on the edge of the deck (56), with the scraping opening of each scraper facing toward and close to the cutter (55); A secondary screening mechanism, the secondary screening mechanism being arranged at the discharge end of the second conveyor belt (3), comprising: A mounting bracket (6), wherein the mounting bracket (6) is fixedly mounted on the main frame (1) near the discharge end of the second conveyor belt (3), A controller (7), the controller (7) being fixedly mounted on the main frame (1); A discharge plate (8), the discharge plate (8) being mounted at the discharge end of the second conveyor belt (3), the discharge plate (8) being rotatably connected to the shaft seat of the rotating shaft of the second conveyor belt (3), a plurality of second notches (81) being provided on the surface of the discharge plate (8), each second notch (81) being matched with an electromagnetic valve (82), two electric push rods (83) being hingedly connected to the bottom surface of the discharge plate (8), the other ends of the two electric push rods (83) being hingedly connected to the main frame (1), the two electric push rods (83) being electrically connected to the controller (7) respectively, the electromagnetic valve (82) being electrically connected to the controller (7) respectively, the discharge plate (8) and the second conveyor belt (3) being kept horizontal or tilted by driving the electric push rods (83) to lift or lower the discharge plate (8), and the first and last pieces being screened out by controlling the electromagnetic valve (82) to open or close by the controller (7); A plurality of detection cameras (9), wherein the plurality of detection cameras (9) are mounted on the mounting bracket (6), and are used to identify the cross-sectional area information of the Polygonatum sibiricum slices and send it to the controller (7). The controller (7) compares the cross-sectional area of ​​the received Polygonatum sibiricum slices with a pre-input cross-sectional reference value. If the cross-sectional area exceeds 70% of the cross-sectional reference value, the Polygonatum sibiricum slices are identified as collectible. Otherwise, the Polygonatum sibiricum slices are identified as head slices or tail slices, and the electromagnetic valve (82) and the electric push rod (83) are linked to remove the head slices and tail slices.

2. The device for uniformly cutting polygonatum while fresh with screening and anti-sticking knife functions according to claim 1 is characterized in that: A plurality of elastic clips (503) are respectively provided on opposite groove walls in each of the gear adjustment grooves (51); a first notch (504) is provided between adjacent elastic clips (503) located on the same groove wall; and a gap is provided between two opposite elastic clips (503) located on different groove walls.

3. The device for uniformly cutting polygonatum while fresh with screening and anti-sticking knife functions according to claim 1, characterized in that: The angle range is 15° to 40°.

4. The device for uniformly cutting polygonatum while fresh with screening and anti-sticking knife functions according to claim 1 is characterized in that: Also includes: The extension kit (42) is nested on the limiting plate (4130) and can slide along the limiting plate (4130) to adjust the distance between the extension kit (42) and the cutter (55).

5. The device for uniformly cutting polygonatum while fresh with screening and anti-sticking functions according to claim 1, characterized in that: An outer shell (10) is fixedly connected to the periphery of the main frame (1) located above the screening mechanism (2), parallel slide rails are provided on both sides of the inner wall of the outer shell (10), and a feed port (100) is provided on the upper surface of the outer shell (10); The device for uniformly cutting polygonatum while fresh with screening and anti-sticking knife functions also includes: A feeding mechanism (11), the feeding mechanism (11) comprising a synchronous dual-output drive motor (110), two rotating disks (111), two drive rods (112), two feeding connecting rods (113) and a feeding hopper (114), wherein: The synchronous dual-output drive motor (110) is fixedly mounted on the main frame (1), and the output ends of the synchronous dual-output drive motor (110) are respectively fixedly connected to the centers of the two rotating disks (111). The two driving rods (112) are respectively fixedly connected to the outer edges of the two rotating disks (111). The ends of the driving rod (112) away from the rotating disk (111) are rotatably connected to the feed connecting rods (113). The ends of the feed connecting rod (113) away from the driving rod (112) are respectively fixedly connected to two sides of the outer wall of the feed hopper (114). The feed hopper (114) is mounted on parallel slide rails; The first conveyor belt (12) is arranged on the main frame (1) on the side of the side cover (23), and the transmission direction of the first conveyor belt (12) is opposite to the transmission direction of the second conveyor belt (3).

6. The device for uniformly cutting polygonatum while fresh with screening and anti-sticking functions according to claim 5, characterized in that: The second conveyor belt (3) and the slicing mechanism (5) work alternately; The first conveyor belt (12) and the screening mechanism (2) work alternately.

Citation Information

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