Decontamination device for fabric embroidery and use method thereof

By designing a detergent device for fabric embroidery, the movable dirt suction head and needle-shaped tube are used to penetrate deep into the gap to absorb dirts, and combined with the vibration mechanism, the problem of difficulty in cleaning gaps and impurities in traditional dirt removal methods is solved, significantly improving the detergent effect.

CN119121607APending Publication Date: 2024-12-13GAOFAN (ZHEJIANG) INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202411433396.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

Traditional decontamination methods are difficult to effectively clean up impurities such as dust and floss in the gaps in textile embroidery fabrics, resulting in poor decontamination effect.

Method used

A detergent device for fabric embroidery is designed, including a movable strip frame and substrate, equipped with multiple rotating dirt suction heads and needle-shaped tubes, and the needle-shaped tube is realized through the dirt suction fan and driving mechanism to absorb dirt deep into the gap. And enhance the cleaning effect through the vibration mechanism.

Benefits of technology

Effectively absorb dust and fur in the gaps, avoid cleaning dead corners, and improve the decontamination effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of fabric embroidery, and provides a decontamination device for fabric embroidery and a use method thereof.The decontamination device for fabric embroidery comprises a mounting part and a material abutting table arranged on the mounting part and further comprises a strip-shaped frame capable of moving away from / close to the material abutting table to switch stations and a base plate arranged on the strip-shaped frame and capable of moving in a reciprocating mode in the moving direction of the strip-shaped frame; a plurality of rotating pipes which are arranged in an arrayed mode and can rotate are arranged on the base plate in a penetrating mode, a dirt suction head is arranged at the end, facing the material abutting table, of each rotating pipe, first dirt suction holes and needle-shaped pipes are evenly distributed on the side, facing the material abutting table, of each dirt suction head, and a dirt suction fan is arranged on the installation part; the needle-shaped pipe penetrates into a gap at an embroidery position to effectively suck and clean impurities such as dust and batting in the gap, and the base plate reciprocates along the strip-shaped frame to drive the dirt suction heads to rotate and reciprocates at the same time, so that contact points of the needle-shaped pipe falling on an embroidery fabric are continuously changed, and a cleaning dead angle area is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of fabric embroidery, in particular to a decontamination device for fabric embroidery and a use method thereof. Background Art

[0002] In textile embroidery, the fabric often needs to be decontaminated after embroidery is completed to remove impurities such as dust and lint that adhere to the fabric during the embroidery process, so as to ensure the appearance quality and quality of the embroidery.

[0003] Since the embroidery part is made of "pile-up" embroidery threads, there are many "gaps" in the embroidery pattern (such as Figure 1 As shown in the figure, the groove part on the blade is the "gap"), and traditional cleaning methods (such as vacuuming, washing, etc.) are difficult to effectively clean dust, lint and other impurities in such gaps, resulting in poor overall cleaning effect of the embroidery fabric.

[0004] Therefore, the present invention provides a decontamination device for fabric embroidery and a method of using the same to solve the above problems. Summary of the invention

[0005] The embodiment of the present invention aims to provide a fabric embroidery decontamination device and a use method thereof to solve the above-mentioned problems.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A decontamination device for fabric embroidery comprises a mounting member and a material abutment table arranged on the mounting member, and also comprises a strip frame which can move away from / close to the material abutment table to switch workstations, and a base plate which is arranged on the strip frame and can reciprocate along the strip frame. The strip frame spans the material abutment table, and the base plate is penetrated by a plurality of arranged and rotatable rotating tubes, each of the rotating tubes is provided with a dirt suction head at one end facing the material abutment table, and a first dirt suction hole and a needle tube are evenly distributed on the side of the dirt suction head facing the material abutment table, a dirt suction fan is provided on the mounting member, a dirt suction pipe is provided between one end of each rotating tube away from the dirt suction head and the dirt suction end of the dirt suction fan, and the dirt suction pipe is rotatably connected to the rotating tube, and the needle tube comprises an upper tube body and a lower tube body, the upper tube body and the lower tube body are connected by a hose and are provided with a spring, and second dirt suction holes are evenly distributed on one end of the lower tube body away from the upper tube body.

[0008] In an optional solution: a telescopic member is provided between the mounting member and the strip frame.

[0009] In an optional solution, one end of the lower tube body away from the upper tube body is circular.

[0010] In an optional solution: it also includes a driving mechanism for realizing the rotation of the multiple rotating tubes and the reciprocating movement of the substrate along the strip frame, the driving mechanism includes a rotating shaft rotatably arranged on the substrate and a boss arranged on the strip frame, a bevel gear transmission assembly is arranged between the rotating shaft and any rotating tube, a sprocket chain transmission assembly is arranged between the multiple rotating tubes, and a driving member for driving the rotating shaft to rotate is arranged on the substrate;

[0011] The base plate can be slidably clamped on the bar frame, and a plurality of resetting elastic members are arranged between one end of the base plate and the bar frame. A cam with a side contacting and abutting against the boss is passed through the rotating shaft.

[0012] In an optional solution: it also includes a vibration mechanism for vibrating the cleaning part of the embroidery fabric, the material-pushing platform is hollow and has an opening on one side facing the strip frame, the vibration mechanism includes a strip piece arranged at the opening of the material-pushing platform, a plurality of vibration strips arranged equidistantly on the strip piece, and a pressing piece arranged on the inner side of the mounting piece, an airtight cylinder is arranged in the material-pushing platform, a sealing piston is arranged in the airtight cylinder, and a column is arranged on the sealing piston, a knocking ball is arranged at one end of the column away from the sealing piston and is directly opposite to the strip piece, a ball bag and a plurality of limiting columns are arranged between the pressing piece and the mounting piece, and a communicating air guide tube is arranged between the ball bag and the airtight cylinder;

[0013] When the pressing member moves to the cleaning station as the bar frame approaches the material abutment table, the rotating shaft is located on the side of the pressing member away from the balloon, and the rotating shaft can reciprocate along the bar frame with the substrate to cyclically contact the pressing member and move it toward the mounting member.

[0014] A method for using the fabric embroidery decontamination device according to any one of the above technical solutions comprises the following steps:

[0015] S1: The embroidery fabric to be cleaned is uniformly transported to the material-attaching table, and the strip frame approaches the material-attaching table and moves to the cleaning station, so that the suction head is close to the embroidery fabric, and the end of the needle tube contacts the embroidery fabric with a certain pressure;

[0016] S2: Through the rotation of multiple rotating tubes and the reciprocating movement of the base plate along the strip frame, multiple suction heads rotate and reciprocate at the same time, so that the contact point between the end of the needle tube and the embroidery fabric is constantly changed. When encountering the embroidery gap, the end of the lower tube body will go deep into the gap, and the suction fan will generate suction to clean the fabric.

[0017] Compared with the prior art, the beneficial effects of the embodiments of the present invention are as follows:

[0018] The needle-like tube penetrates into the gap of the embroidery to effectively remove dust, lint and other impurities in the gap. The base plate moves back and forth along the strip frame to drive multiple suction heads to rotate and move back and forth at the same time, so that the contact point of the needle-like tube on the embroidery fabric keeps changing, avoiding blind corners in cleaning.

[0019] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings herein are incorporated into and constitute a part of the specification to illustrate embodiments consistent with the present application and are used together with the specification to explain the principles of the present application. At the same time, these drawings and text descriptions are not intended to limit the scope of the concept of the present application in any way, but to illustrate the concept of the present application for those skilled in the art by referring to specific embodiments.

[0021] Figure 1 It is a schematic diagram of embroidery fabric in the prior art.

[0022] Figure 2 It is a structural schematic diagram of the present invention.

[0023] Figure 3 It is a front view of the dirt suction head in the present invention.

[0024] Figure 4 It is a schematic diagram of the structure of the needle tube in the present invention.

[0025] Figure 5 It is a side view between the strip frame and multiple dirt suction heads in the present invention.

[0026] Figure 6 It is a schematic diagram of the arrangement between the strip frame and the substrate in the present invention.

[0027] Figure 7 for Figure 2 Enlarged view of point A in the middle.

[0028] Figure 8 It is a schematic diagram of the arrangement between the mounting member and the material abutment platform in the present invention.

[0029] Fig. 9 It is a schematic diagram of the positions of the mounting member, the pressing member, the balloon and the rotating shaft when the bar frame is in the cleaning station in the present invention.

[0030] Fig.10 for Figure 2 Enlarged view of point B in the middle.

[0031] Notes on figure numbers: 1-mounting part, 2-material support table, 3-driving mechanism, 301-rotating shaft, 302-driving part, 303-boss, 304-cam, 305-sprocket chain transmission assembly, 306-resetting elastic part, 4-vibration mechanism, 401-strip part, 402-vibration strip, 403-pressing part, 404-balloon, 405-air guide tube, 406-limiting column, 407-sealing piston, 408-airtight cylinder, 409-column, 410-knocking ball, 5-sewage suction fan, 6-telescopic part, 7-rotating tube, 8-strip frame, 9-sewage suction head, 10-needle tube, 1001-upper tube body, 1002-lower tube body, 1003-second sewage suction hole, 1004-hose, 1005-spring, 11-sewage suction pipe, 12-first sewage suction hole, 13-substrate. DETAILED DESCRIPTION

[0032] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0033] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0034] See also Figure 2 to Figure 6A decontamination device for fabric embroidery comprises a mounting member 1 and a material abutment platform 2 arranged on the mounting member 1, a strip frame 8 which can move away from / close to the material abutment platform 2 to switch working positions, and a base plate 13 which is arranged on the strip frame 8 and can reciprocate along the strip frame 8, wherein the strip frame 8 spans the material abutment platform 2, and the base plate 13 is provided with a plurality of arranged and rotatable rotating tubes 7, each of which is provided with a dirt suction head 9 at one end of the rotating tube 7 facing the material abutment platform 2, and the dirt suction head 9 is evenly provided with first dirt suction holes 12 on one side of the material abutment platform 2. and a needle-shaped tube 10, a sewage suction fan 5 is provided on the mounting part 1, a sewage suction pipe 11 is provided between the end of each rotating tube 7 away from the sewage suction head 9 and the sewage suction end of the sewage suction fan 5, and the sewage suction pipe 11 is rotatably connected to the rotating tube 7, the needle-shaped tube 10 comprises an upper tube body 1001 and a lower tube body 1002, the upper tube body 1001 and the lower tube body 1002 are connected by a hose 1004 and are provided with a spring 1005, and the end of the lower tube body 1002 away from the upper tube body 1001 is evenly provided with second sewage suction holes 1003.

[0035] The embroidery fabric to be cleaned is transferred at a uniform speed against the material contact table 2, and the strip frame 8 approaches the material contact table 2 and moves to the cleaning station, so that the suction head 9 is close to the embroidery fabric, and the end of the needle tube 10 contacts the embroidery fabric with a certain pressure, and the suction fan 5 generates suction to clean the fabric, and the multiple rotating tubes 7 rotate to make the suction head 9 rotate. When encountering the embroidery gap, the end of the lower tube body 1002 will go deep into the gap to suck out impurities such as dust and lint in the gap, and the base plate 13 moves back and forth along the strip frame 8 to drive the multiple suction heads 9 to rotate and move back and forth at the same time, so that the contact point between the end of the needle tube 10 and the embroidery fabric is constantly changing, which can cover the width of the embroidery fabric and avoid the occurrence of cleaning dead corners. In addition, it should be noted that when the end of the needle tube 10 encounters the raised part of the embroidery, the lower tube body 1002 will be deflected due to obstruction to avoid the raised part, so as to avoid the embroidery being scratched and damaged due to hard scratching.

[0036] Furthermore, a telescopic member 6 is provided between the mounting member 1 and the strip frame 8 (the telescopic member 6 can be a hydraulic cylinder, a pneumatic cylinder, an electric telescopic rod, etc., as long as it can realize the reciprocating telescopic function, and is not limited here). The telescopic member 6 is extended and retracted to drive the strip frame 8 to move away from / close to the material table 2 to realize the work station switching.

[0037] Furthermore, one end of the lower tube 1002 away from the upper tube 1001 is quasi-circular (meaning that the shape is close to a circle but not a completely standard circle, and may have some slight irregularities or deformations), so as to prevent the embroidery fabric from being scratched when the lower tube 1002 moves.

[0038] See also Figure 5 to Figure 7In one embodiment of the present invention, a driving mechanism 3 is further included for realizing the rotation of the plurality of rotating tubes 7 while the substrate 13 moves back and forth along the strip frame 8. The driving mechanism 3 includes a rotating shaft 301 rotatably arranged on the substrate 13 and a boss 303 arranged on the strip frame 8. A bevel gear transmission assembly is arranged between the rotating shaft 301 and any rotating tube 7, and a sprocket chain transmission assembly 305 is arranged between the plurality of rotating tubes 7. A driving member 302 for driving the rotating shaft 301 to rotate is arranged on the substrate 13 (the driving member 302 is a rotating device such as a motor or a reduction motor in the prior art, which is the prior art and will not be described in detail herein);

[0039] The base plate 13 can be slidably clamped on the bar frame 8 and a plurality of reset elastic members 306 are provided between one end of the base plate 13 and the bar frame 8 (the reset elastic members 306 can be springs, elastic ropes, etc., as long as the base plate 13 can be reset, and this embodiment is not limited here). A cam 304 whose side contacts and abuts against the boss 303 is passed through the rotating shaft 301.

[0040] In this embodiment, under the action of the bevel gear transmission assembly and the sprocket chain transmission assembly 305, the driving member 302 drives the rotating shaft 301 to rotate so that the multiple rotating tubes 7 rotate synchronously, that is, the multiple suction heads 9 rotate synchronously. When the rotating shaft 301 rotates, it drives the cam 304 to rotate. Since the side of the cam 304 contacts and abuts against the boss 303, and under the action of several reset elastic members 306, the substrate 13 is reciprocated along the strip frame 8.

[0041] See also Figure 8 to Figure 10 In one embodiment of the present invention, a vibration mechanism 4 is further included for vibrating the cleaning part of the embroidery fabric. The material-repelling platform 2 is hollow and is open on one side facing the strip frame 8. The vibration mechanism 4 includes a strip 401 arranged at the open end of the material-repelling platform 2, a plurality of vibration strips 402 equidistantly arranged on the strip 401, and a pressing member 403 arranged on the inner side of the mounting member 1. An airtight cylinder 408 is provided in the material-repelling platform 2, a sealing piston 407 is provided in the airtight cylinder 408, and a column 409 is provided on the sealing piston 407. A striking ball 410 opposite to the strip 401 is provided at one end of the column 409 away from the sealing piston 407. A balloon 404 and a plurality of limiting columns 406 are provided between the pressing member 403 and the mounting member 1. A communicating air guide tube 405 is provided between the balloon 404 and the airtight cylinder 408.

[0042] When the pressing member 403 moves to the cleaning station as the bar frame 8 approaches the material abutment table 2 , the rotating shaft 301 is located on the side of the pressing member 403 away from the balloon 404 , and the rotating shaft 301 can reciprocate along the bar frame 8 with the substrate 13 to cyclically contact the pressing member 403 and move it toward the mounting member 1 .

[0043] In this embodiment, the embroidery fabric transmitted through the material-receiving table 2 contacts the vibration bar 402. When the strip frame 8 is in the cleaning position, the rotating shaft 301 is located on the side of the pressing member 403 away from the balloon 404. When the substrate 13 moves back and forth along the strip frame 8, the rotating shaft 301 moves along with it, thereby cyclically contacting the pressing member 403 and causing it to move toward the mounting member 1. After the balloon 404 is squeezed, it is inflated into the airtight cylinder 408, causing the sealing piston 407 to move toward the open end of the airtight cylinder 408, with The moving knocking ball 410 knocks on the strip 401, causing the vibration bar 402 to vibrate and thus drive the embroidery fabric to vibrate. When the rotating shaft 301 moves away from the pressing piece 403, the balloon 404 resets to extract the gas in the airtight cylinder 408, causing the sealing piston 407 to reset, and the pressing piece 403 is reset at the same time, and this cycle is repeated, thereby continuously knocking the strip 401 to put the embroidery fabric in a vibrating state. The dirt is separated from the embroidery fabric and sucked away through vibration, thereby improving the cleaning and decontamination effect.

[0044] Furthermore, in this embodiment, the strip 401 and the vibration bar 402 are both made of spring steel.

[0045] The present invention also provides a method for using the fabric embroidery decontamination device according to any one of the above technical solutions, comprising the following steps:

[0046] S1: The embroidery fabric to be cleaned is transferred at a constant speed to the material-approaching table 2, and the strip frame 8 approaches the material-approaching table 2 and moves to the cleaning station, so that the dirt suction head 9 is close to the embroidery fabric, and the end of the needle tube 10 contacts the embroidery fabric with a certain pressure;

[0047] S2: By rotating the multiple rotating tubes 7 and reciprocating the base plate 13 along the strip frame 8, the multiple suction heads 9 rotate and reciprocate at the same time, so that the contact point between the end of the needle tube 10 and the embroidery fabric is constantly changed. When encountering the embroidery gap, the end of the lower tube body 1002 will go deep into the gap, and the suction fan 5 will generate suction to clean the fabric.

[0048] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.

[0049] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A decontamination device for fabric embroidery, comprising a mounting member (1) and a material support platform (2) arranged on the mounting member (1), characterized in that: The utility model also comprises a strip frame (8) which can move away from or toward the material-contacting platform (2) to switch working positions, and a base plate (13) which is arranged on the strip frame (8) and can reciprocate along the strip frame (8), wherein the strip frame (8) spans the material-contacting platform (2), and the base plate (13) is provided with a plurality of arranged and rotatable rotating tubes (7), and each rotating tube (7) is provided with a sewage suction head (9) at one end facing the material-contacting platform (2), and the sewage suction head (9) is evenly provided with a first sewage suction hole (12) and a needle tube (10) on one side facing the material-contacting platform (2), and the mounting member (1) is provided with a suction nozzle (13). A sewage blower (5), a sewage suction pipe (11) is provided between one end of each rotating pipe (7) away from the sewage suction head (9) and the sewage suction end of the sewage suction blower (5), and the sewage suction pipe (11) and the rotating pipe (7) are rotatably connected, the needle tube (10) comprises an upper tube body (1001) and a lower tube body (1002), the upper tube body (1001) and the lower tube body (1002) are connected via a hose (1004) and are provided with a spring (1005), and second sewage suction holes (1003) are evenly distributed at one end of the lower tube body (1002) away from the upper tube body (1001).

2. The fabric embroidery decontamination device according to claim 1, characterized in that: A telescopic member (6) is provided between the mounting member (1) and the strip frame (8).

3. The fabric embroidery decontamination device according to claim 1, characterized in that: One end of the lower tube body (1002) away from the upper tube body (1001) is quasi-circular.

4. The fabric embroidery decontamination device according to claim 1, characterized in that: It also comprises a driving mechanism (3) for realizing the rotation of the plurality of rotating tubes (7) and the reciprocating movement of the base plate (13) along the strip frame (8), the driving mechanism (3) comprising a rotating shaft (301) rotatably arranged on the base plate (13) and a boss (303) arranged on the strip frame (8), a bevel gear transmission assembly is arranged between the rotating shaft (301) and any rotating tube (7), a sprocket chain transmission assembly (305) is arranged between the plurality of rotating tubes (7), and a driving member (302) for driving the rotating shaft (301) to rotate is arranged on the base plate (13); The base plate (13) can be slidably mounted on the bar frame (8) and a plurality of resetting elastic members (306) are arranged between one end of the base plate and the bar frame (8). The rotating shaft (301) is provided with a cam (304) whose side contacts and abuts against the boss (303).

5. The fabric embroidery decontamination device according to claim 4, characterized in that: The device also includes a vibration mechanism (4) for vibrating the cleaning portion of the embroidery fabric. The material-receiving platform (2) is hollow and has an opening on one side facing the strip frame (8). The vibration mechanism (4) includes a strip member (401) arranged at the opening of the material-receiving platform (2), a plurality of vibration strips (402) arranged at equal distances on the strip member (401), and a pressing member (403) arranged on the inner side of the mounting member (1). The material-receiving platform (2) is provided with an airtight tube (408). The airtight tube (408) 408) is provided with a sealing piston (407), and a column (409) is provided on the sealing piston (407), and a knocking ball (410) is provided at one end of the column (409) away from the sealing piston (407) and directly opposite to the strip (401), a balloon (404) and a plurality of limiting columns (406) are provided between the pressing member (403) and the mounting member (1), and an air guide tube (405) is provided between the balloon (404) and the airtight cylinder (408); When the pressing member (403) moves to the cleaning station as the bar frame (8) approaches the material contact platform (2), the rotating shaft (301) is located on the side of the pressing member (403) away from the balloon (404), and the rotating shaft (301) can move back and forth along the bar frame (8) with the substrate (13) to cyclically contact the pressing member (403) and move it toward the mounting member (1).

6. A method for using the fabric embroidery decontamination device according to any one of claims 1 to 5, characterized in that: The following steps are involved: S1: The embroidery fabric to be cleaned is conveyed at a constant speed against the material contacting table (2), and the bar frame (8) approaches the material contacting table (2) and moves to the cleaning station, so that the dirt suction head (9) is close to the embroidery fabric, and the end of the needle tube (10) contacts the embroidery fabric with a certain pressure; S2: The plurality of rotary tubes (7) rotate and the base plate (13) reciprocates along the strip frame (8), so that the plurality of dirt suction heads (9) rotate and reciprocate at the same time, so that the contact point between the end of the needle tube (10) and the embroidery fabric is continuously changed. When encountering an embroidery gap, the end of the lower tube body (1002) will penetrate into the gap, and the dirt suction fan (5) will generate suction to clean the fabric.

Citation Information

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